TWI400033B - Heat dissipation fan - Google Patents

Heat dissipation fan Download PDF

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Publication number
TWI400033B
TWI400033B TW97128311A TW97128311A TWI400033B TW I400033 B TWI400033 B TW I400033B TW 97128311 A TW97128311 A TW 97128311A TW 97128311 A TW97128311 A TW 97128311A TW I400033 B TWI400033 B TW I400033B
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Taiwan
Prior art keywords
fan
frame
rotor
blade
ring wall
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Application number
TW97128311A
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Chinese (zh)
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TW201006372A (en
Inventor
Ching Bai Hwang
Jie Zhang
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Foxconn Tech Co Ltd
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Priority to TW97128311A priority Critical patent/TWI400033B/en
Publication of TW201006372A publication Critical patent/TW201006372A/en
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Publication of TWI400033B publication Critical patent/TWI400033B/en

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Description

散熱風扇 Cooling fan

本發明涉及一種散熱風扇,尤指一種散熱風扇之轉子。 The invention relates to a heat dissipation fan, in particular to a rotor of a heat dissipation fan.

隨著電子技術之飛速發展,中央處理器等發熱電子元件運行速度越來越快,其運行時產生熱量亦相應增加,為將該等熱量散發出去以保障電子元件正常運行,業界採用風扇對電子元件進行散熱。習知風扇一般包括一定子、一轉子,及收容該定子及轉子之一扇框,通電時,定子產生之磁場與轉子相互作用,驅動轉子相對定子及扇框持續運轉,扇葉旋轉時產生風力將熱量散發出去。然此種風扇存在以下問題:一、為保證轉子正常運行,扇葉尾端與外框之間必須存在一定間隙,故在一定風扇裝配空間內使扇葉尺寸受到限制,從而限制了風扇之散熱性能;二、風扇高速運轉時,其扇葉尾端之高速氣流撞擊靜止之扇框產生較大噪音。 With the rapid development of electronic technology, the heat-generating electronic components such as the central processing unit are running faster and faster, and the heat generated during operation is also increased accordingly. To dissipate the heat to ensure the normal operation of the electronic components, the industry uses fans to the electronics. The component is cooled. The conventional fan generally includes a stator, a rotor, and a fan frame for accommodating the stator and the rotor. When energized, the magnetic field generated by the stator interacts with the rotor to drive the rotor to continuously operate relative to the stator and the fan frame, and generate wind when the blade rotates. Dissipate the heat. However, the fan has the following problems: First, in order to ensure the normal operation of the rotor, there must be a certain gap between the trailing end of the fan blade and the outer frame, so that the fan blade size is limited in a certain fan assembly space, thereby limiting the heat dissipation of the fan. Performance; Second, when the fan runs at high speed, the high-speed airflow at the end of the fan blade hits the stationary fan frame to generate a large noise.

鑒於此,有必要提供一種可有效減小噪音,且能在有限空間內獲得更大之扇葉設計尺寸之散熱風扇。 In view of this, it is necessary to provide a cooling fan that can effectively reduce noise and obtain a larger blade design size in a limited space.

一種散熱風扇,包括一底座、一定子及一轉子,風扇之軸向兩側分別形成一入風口及一出風口,該定子固設於該底座上,該轉子包括一輪轂及設於輪轂外圍之複數扇葉,該轉子還包括環設於扇葉外圍並與扇葉尾端相連之一環壁,該環壁隨轉子轉動並將風扇運轉時產生之氣流由入風口導向出風口側。 A cooling fan includes a base, a stator and a rotor. The axial sides of the fan respectively form an air inlet and an air outlet. The stator is fixed on the base. The rotor includes a hub and is disposed on the periphery of the hub. The plurality of blades further comprise a ring wall which is disposed around the periphery of the blade and connected to the tail end of the blade. The ring wall rotates with the rotor and directs the airflow generated when the fan is running from the air inlet to the air outlet side.

與習知技術相比,本發明中扇葉與環壁相連,環壁隨同扇葉轉動而導引氣流流向出風口,由於扇葉與環壁之間無間隙,故在同等大小之空間下,本發明風扇較習知風扇可以獲得更大設計尺寸之扇葉,從而提升了風扇風量。另,因環壁隨轉子一起轉動,減小了習知風扇高速運轉時扇葉尾端氣流撞擊靜止之扇框而產生之噪音。 Compared with the prior art, in the present invention, the fan blade is connected to the ring wall, and the ring wall rotates along with the fan blade to guide the airflow to the air outlet. Since there is no gap between the fan blade and the ring wall, in the same size space, Compared with the conventional fan, the fan of the present invention can obtain a fan blade of a larger design size, thereby increasing the fan air volume. In addition, because the ring wall rotates with the rotor, the noise generated by the fan blade tail end air current hitting the stationary fan frame during the high speed operation of the conventional fan is reduced.

10、40‧‧‧底座 10, 40‧‧‧ base

12、42‧‧‧圓盤部 12, 42‧‧‧ disc section

122、422‧‧‧中柱 122, 422‧‧‧ column

14、44‧‧‧肋條 14, 44‧‧ ‧ ribs

15、45‧‧‧入風口 15, 45‧‧‧ air inlet

16、46‧‧‧鎖固部 16, 46‧‧‧Locking

17、47‧‧‧出風口 17, 47‧‧ vents

20‧‧‧定子 20‧‧‧ Stator

22‧‧‧定子鐵心 22‧‧‧ Stator core

24‧‧‧線圈 24‧‧‧ coil

26‧‧‧電路板 26‧‧‧ Circuit board

28‧‧‧絕緣架 28‧‧‧Insulation frame

30、50‧‧‧轉子 30, 50‧‧‧ rotor

32、52‧‧‧輪轂 32, 52‧‧ wheels

320‧‧‧轉軸 320‧‧‧ shaft

34‧‧‧永久磁鐵 34‧‧‧ permanent magnet

36、56‧‧‧扇葉 36, 56‧‧‧ fan leaves

38、58‧‧‧環壁 38, 58‧‧‧

48‧‧‧邊框 48‧‧‧Border

581‧‧‧導引部 581‧‧‧Guide

圖1為本發明散熱風扇第一實施例之立體分解圖。 1 is an exploded perspective view of a first embodiment of a heat dissipation fan of the present invention.

圖2為圖1之立體組裝圖。 Figure 2 is a perspective assembled view of Figure 1.

圖3為圖1中轉子另一角度之立體示意圖。 Figure 3 is a perspective view of another angle of the rotor of Figure 1.

圖4為本發明散熱風扇第二實施例所採用之底座及轉子之立體示意圖。 4 is a perspective view of a base and a rotor used in a second embodiment of the heat dissipation fan of the present invention.

請一併參閱圖1至圖3,該散熱風扇包括一底座10、一定子20及一轉子30。風扇之軸向兩側分別形成一入風口15及一出風口17。 Referring to FIG. 1 to FIG. 3 together, the cooling fan includes a base 10, a stator 20 and a rotor 30. An air inlet port 15 and an air outlet port 17 are respectively formed on two axial sides of the fan.

定子20包括一定子鐵心22、一線圈24、一電路板26及兩絕緣架28。定子鐵心22由複數矽鋼片堆疊而成,包括一圓環部及自圓環部向外延伸之複數極爪,線圈24纏繞於定子鐵心22之極爪上,電路板26與線圈24電性相連以對線圈24供電。兩絕緣架28分別設於定子鐵心22之上下兩端,將纏繞於定子鐵心22上之線圈24與定子鐵心22分離,起到絕緣二者之作用。 The stator 20 includes a stator core 22, a coil 24, a circuit board 26, and two insulating frames 28. The stator core 22 is formed by stacking a plurality of silicon steel sheets, and includes a ring portion and a plurality of pole claws extending outward from the annular portion. The coil 24 is wound around the pole claws of the stator core 22, and the circuit board 26 is electrically connected to the coil 24. The coil 24 is powered. The two insulating frames 28 are respectively disposed at upper and lower ends of the stator core 22, and the coil 24 wound around the stator core 22 is separated from the stator core 22 to function as an insulator.

底座10包括一圓盤部12、自圓盤部12外圍向外延伸之數根肋條14及設於每一肋條14末端之一鎖固部16。圓盤部12中央向上凸設一中空中柱122,一軸承(圖未示)收容於中柱122內。肋條14呈條狀,自圓盤部12周緣切向延伸形成一末端。鎖固部16位於該肋條14末端,鎖固部16呈圓筒狀,其頂部與外界相通,底部形成一穿孔以供扣件比如螺絲(圖未示)穿過。 The base 10 includes a disk portion 12, a plurality of ribs 14 extending outwardly from the periphery of the disk portion 12, and a locking portion 16 provided at the end of each of the ribs 14. A center pillar 122 is protruded upward from the center of the disk portion 12, and a bearing (not shown) is received in the center pillar 122. The ribs 14 are strip-shaped and extend tangentially from the periphery of the disc portion 12 to form an end. The locking portion 16 is located at the end of the rib 14. The locking portion 16 has a cylindrical shape, and the top portion thereof communicates with the outside. The bottom portion defines a through hole for a fastener such as a screw (not shown) to pass through.

轉子30包括一環形輪轂32、貼設於輪轂32內壁之一永久磁鐵34、環設於輪轂32外圍之複數扇葉36,以及環設於扇葉36外圍之一環壁38。輪轂32中央設有一轉軸320,轉軸320自輪轂32中央垂直向下延伸形成一自由端,所述永久磁鐵34沿圓周方向交替形成N、S極。每一扇葉36自輪轂32外圍呈放射狀向外延伸形成一尾端,所述環壁38呈環形,環設於扇葉36外圍並與所有扇葉36尾端相連,且環壁38之高度與扇葉36沿風扇軸向之高度相當,從而將扇葉36收容於其中間。 The rotor 30 includes an annular hub 32, a permanent magnet 34 attached to the inner wall of the hub 32, a plurality of blades 36 disposed around the periphery of the hub 32, and a ring wall 38 disposed around the periphery of the blade 36. A rotating shaft 320 is disposed in the center of the hub 32. The rotating shaft 320 extends vertically downward from the center of the hub 32 to form a free end. The permanent magnets 34 alternately form N and S poles in the circumferential direction. Each of the blades 36 extends radially outward from the periphery of the hub 32 to form a tail end. The ring wall 38 is annular, and is disposed around the periphery of the blade 36 and connected to the tail ends of all the blades 36, and the ring wall 38 The height is comparable to the height of the blade 36 along the axial direction of the fan to accommodate the fan blade 36 therebetween.

組裝時,定子20套設於中柱122上,轉子30罩設於定子20上,轉子30之轉軸320穿設於中柱122內之軸承中,且轉子30位於所有鎖固部16內側。通電時,定子20之線圈24產生感應磁場,該感應磁場與轉子30上永久磁鐵34相互作用以驅動轉子30相對定子20旋轉。轉子30旋轉時將其入風口15側之氣流排向出風口17側,從而產生氣流對發熱電子元件(圖未示)進行散熱。與習知技術相比,本發明中扇葉36與環壁38相連,環壁38隨同扇葉36轉動而導引氣流由位於環壁38與扇葉36間之空間流向出風口17側,因扇葉36與環壁38之間無間隙,故在同等大小空間下,本發明風扇之扇葉36尺寸較習知風扇大,從而提升了風扇風量。此外,因環壁38隨轉子30一起轉動,從而減小了習知風扇高速運轉時扇葉尾端之氣流撞擊靜止之扇框而產生之噪音,使本發明在提升風扇之散熱效果同時進一步降低了噪音。 During assembly, the stator 20 is sleeved on the center pillar 122, the rotor 30 is disposed on the stator 20, the rotating shaft 320 of the rotor 30 is disposed in the bearing in the center pillar 122, and the rotor 30 is located inside all the locking portions 16. Upon energization, the coil 24 of the stator 20 produces an induced magnetic field that interacts with the permanent magnets 34 on the rotor 30 to drive the rotor 30 to rotate relative to the stator 20. When the rotor 30 rotates, the airflow on the air inlet 15 side is discharged to the air outlet 17 side, thereby generating an air flow to dissipate heat from the heat-generating electronic components (not shown). Compared with the prior art, in the present invention, the blade 36 is connected to the ring wall 38, and the ring wall 38 rotates along with the blade 36 to guide the airflow from the space between the ring wall 38 and the blade 36 to the side of the air outlet 17, because There is no gap between the fan blade 36 and the ring wall 38. Therefore, in the same size space, the fan blade 36 of the fan of the present invention has a larger size than the conventional fan, thereby increasing the fan air volume. In addition, since the ring wall 38 rotates together with the rotor 30, the noise generated by the collision of the airflow at the trailing end of the fan blade against the stationary fan frame during the high-speed operation of the conventional fan is reduced, so that the present invention further reduces the heat dissipation effect of the fan. The noise.

圖4所示為本發明第二實施例所採用之底座40及轉子50,與上述實施例一樣,該轉子50沿風扇之軸向兩側分別形成一入風口45及一出風口47,該底座40亦包括一圓盤部42、數根肋條44,以及複數鎖固部46。該轉子50之扇葉56外圍環設有一環壁58,該環壁58與所有扇葉56尾端相連從而將所有扇葉56收容於其中。與上述實施例不同地是:該底座40還包括位於圓盤部42外圍之一邊框48,該邊框48外側呈方形,其內側於邊框48之四個角處呈弧形 ,形成一大致呈圓形之開口,圓盤部42即位於該開口中央。所述鎖固部46分別位於邊框48之四角處,所述肋條44自該圓盤部42向外延伸至與邊框48相連,從而使圓盤部42與邊框48連接為一體,本實施例中,邊框48之設計增強了底座40之強度,從而使散熱風扇更牢固,該邊框48亦可與所述圓盤部42及肋條44一體成型,制程簡單。轉子50環壁58之高度大於扇葉56尾端沿風扇軸向上之高度,環壁58之底端與扇葉56尾端之底端相齊平,其頂端於入風口45側向外張開形成一導引部581,該導引部581沿入風口45向出風口47方向形成漸縮形流道,導引更多氣流進入風扇,又增加氣流之速度,從而在減小風扇運轉噪音及增大扇葉56尺寸之同時,進一步提升了風扇性能。 FIG. 4 shows a base 40 and a rotor 50 according to a second embodiment of the present invention. As in the above embodiment, the rotor 50 defines an air inlet 45 and an air outlet 47 along the axial sides of the fan. 40 also includes a disk portion 42, a plurality of ribs 44, and a plurality of locking portions 46. The peripheral edge of the blade 56 of the rotor 50 is provided with a ring wall 58 that is connected to the trailing ends of all of the blades 56 to receive all of the blades 56 therein. Different from the above embodiment, the base 40 further includes a frame 48 located at the periphery of the disk portion 42. The frame 48 has a square outer side and an inner side of the frame 48 is curved at four corners of the frame 48. A substantially circular opening is formed, and the disk portion 42 is located at the center of the opening. The locking portions 46 are respectively located at the four corners of the frame 48. The ribs 44 extend outward from the disk portion 42 to be connected to the frame 48, so that the disk portion 42 and the frame 48 are integrally connected. In this embodiment, The design of the frame 48 enhances the strength of the base 40, so that the heat dissipation fan is stronger. The frame 48 can also be integrally formed with the disk portion 42 and the ribs 44, and the process is simple. The height of the annular wall 58 of the rotor 50 is greater than the height of the end of the blade 56 along the axial direction of the fan. The bottom end of the annular wall 58 is flush with the bottom end of the end of the blade 56, and the top end thereof is flared outwardly on the side of the air inlet 45. Forming a guiding portion 581, the guiding portion 581 forms a tapered flow path along the air inlet 45 toward the air outlet 47, guiding more airflow into the fan, increasing the speed of the airflow, thereby reducing fan running noise and Increasing the size of the fan blade 56 further enhances fan performance.

綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。 In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.

10‧‧‧底座 10‧‧‧Base

12‧‧‧圓盤部 12‧‧‧Disc

122‧‧‧中柱 122‧‧‧中柱

14‧‧‧肋條 14‧‧‧ Ribs

16‧‧‧鎖固部 16‧‧‧Locking

20‧‧‧定子 20‧‧‧ Stator

22‧‧‧定子鐵心 22‧‧‧ Stator core

24‧‧‧線圈 24‧‧‧ coil

26‧‧‧電路板 26‧‧‧ Circuit board

28‧‧‧絕緣架 28‧‧‧Insulation frame

30‧‧‧轉子 30‧‧‧Rotor

32‧‧‧輪轂 32‧‧·wheels

36‧‧‧扇葉 36‧‧‧ fan leaves

38‧‧‧環壁 38‧‧‧Circle

Claims (5)

一種散熱風扇,包括一底座、一定子及一轉子,風扇之軸向兩側分別形成一入風口及一出風口,該定子固設於該底座上,該轉子包括一輪轂及設於輪轂外圍之複數扇葉,其改良在於:該轉子還包括環設於扇葉外圍並與扇葉尾端相連之一環壁,該環壁隨轉子轉動並將風扇運轉時產生之氣流由入風口導向出風口側,其中該環壁於風扇入風口側向外張開形成一導引部,該導引部沿入風口向出風口之方向形成漸縮形流道。 A cooling fan includes a base, a stator and a rotor. The axial sides of the fan respectively form an air inlet and an air outlet. The stator is fixed on the base. The rotor includes a hub and is disposed on the periphery of the hub. The plurality of blades are improved in that the rotor further comprises a ring wall which is disposed on the periphery of the blade and connected to the tail end of the blade, and the ring wall rotates with the rotor and directs the airflow generated by the fan to be guided from the air inlet to the air outlet side. The ring wall is outwardly flared on the air inlet side of the fan to form a guiding portion, and the guiding portion forms a tapered flow path along the air inlet to the air outlet. 如申請專利範圍第1項所述之散熱風扇,其中該環壁之高度與扇葉沿風扇軸向之高度相等,該環壁之上下兩端與該扇葉尾端相齊平。 The heat dissipation fan of claim 1, wherein the height of the ring wall is equal to the height of the blade along the axial direction of the fan, and the upper and lower ends of the ring wall are flush with the tail end of the fan blade. 如申請專利範圍第1項所述之散熱風扇,其中該底座中央形成一圓盤部,該定子設於該圓盤部上,該圓盤部周緣設有複數肋條,每一肋條自圓盤部周緣向外延伸形成一末端,每一肋條末端設有一鎖固部以供固定風扇,轉子位於所有鎖固部內側。 The heat dissipation fan of claim 1, wherein a central portion of the base defines a disc portion, the stator is disposed on the disc portion, and a plurality of ribs are disposed on a periphery of the disc portion, and each rib is from the disc portion. The peripheral edge extends outward to form an end, and each rib end is provided with a locking portion for fixing the fan, and the rotor is located inside all the locking portions. 如申請專利範圍第1項所述之散熱風扇,其中該底座中央形成一圓盤部,該圓盤部外圍形成一邊框,複數肋條自圓盤部周緣延伸至邊框並與邊框相連,邊框上設有複數鎖固部以供固定風扇。 The heat dissipating fan of claim 1, wherein a central portion of the base forms a disc portion, and a periphery of the disc portion forms a frame, and the plurality of ribs extend from the periphery of the disc portion to the frame and are connected to the frame, and the frame is arranged There are a plurality of locking portions for fixing the fan. 如申請專利範圍第4項所述之散熱風扇,其中該邊框外側呈方形,其內側於四個角處呈弧形,所述鎖固部位於該邊框之四個角處。 The heat dissipation fan of claim 4, wherein the outer side of the frame is square, the inner side of the frame is curved at four corners, and the locking portion is located at four corners of the frame.
TW97128311A 2008-07-25 2008-07-25 Heat dissipation fan TWI400033B (en)

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TWI400033B true TWI400033B (en) 2013-06-21

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TWI384128B (en) * 2010-03-16 2013-02-01 Sunonwealth Electr Mach Ind Co Cooling fan

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TWM292888U (en) * 2005-12-30 2006-06-21 Sheng-An Yang Heat-dissipating fan
TWI257974B (en) * 2004-04-22 2006-07-11 Yen Sun Technology Corp External pole type heat dissipation fan

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TWI257974B (en) * 2004-04-22 2006-07-11 Yen Sun Technology Corp External pole type heat dissipation fan
TWM292888U (en) * 2005-12-30 2006-06-21 Sheng-An Yang Heat-dissipating fan

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