TWI399248B - Particle separator - Google Patents

Particle separator Download PDF

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TWI399248B
TWI399248B TW99143536A TW99143536A TWI399248B TW I399248 B TWI399248 B TW I399248B TW 99143536 A TW99143536 A TW 99143536A TW 99143536 A TW99143536 A TW 99143536A TW I399248 B TWI399248 B TW I399248B
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separating
powder
blades
holes
ring frame
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TW99143536A
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TW201223650A (en
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Jin Hong Chang
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Jin Hong Chang
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Description

粉體分離裝置Powder separation device

本發明為一種粉體分離裝置,特別是指一種運用於研粉機上之粉體分離裝置。The invention relates to a powder separating device, in particular to a powder separating device applied to a powder grinding machine.

按;近年來由於生活品質之提昇,相對地於工業水準之要求亦日趨嚴格,尤其是在環保意識抬頭以及食品、藥品製造之GMP標準的制定後,一台能符合1.成份2.噪音3.含鐵量(主要來源是磨輪損耗)4.溫度5.污染等多項嚴格GMP標準之研粉機,就顯得格外殷切。In recent years, due to the improvement of the quality of life, the requirements of relatively industrial standards have become stricter, especially after the development of environmental awareness and the establishment of GMP standards for food and pharmaceutical manufacturing, one can meet 1. Ingredients 2. Noise 3 The iron powder (mainly due to grinding wheel loss) 4. Temperature 5. Pollution and other strict GMP standards of the powder machine, it is particularly eager.

次按,一台設計完善之研粉機必需考慮五大因素:1.扭力2.離心力3.破壞力4.溫度5.噪音。此外研粉機的分離裝置的設計也關係到研粉機的研磨效率,以及是否能夠研磨出微細粉粒能力的關鍵。習用的分離裝置因無法有效分離出已達到粒度要求與未達到粒度的粉末顆粒,因此使得研粉機的研磨效率降低,且使得研粉機無法達到真正微細化粉末粒度的要求。Sub-press, a well-designed powder machine must consider five major factors: 1. Torque 2. Centrifugal force 3. Destructive force 4. Temperature 5. Noise. In addition, the design of the separation device of the powder mill is also related to the grinding efficiency of the powder mill and the ability to grind fine powder. Conventional separation devices are incapable of effectively separating powder particles that have reached the particle size requirement and have not reached the particle size, thereby reducing the grinding efficiency of the powder mill and making the powder machine unable to achieve the true micronized powder particle size.

發明人於中華民國專利第093106759號(1297287號)「研粉機」案中,提出一種具有分離裝置的豎形加壓式研粉機,其中所使用之分離裝置係利用若干高速旋轉的分離葉片產生的渦旋氣流,將抽風裝置帶動上升的氣流中所夾帶的粉體顆粒藉由離心力作用,使得顆粒較粗的粉體受離心力作用,而向外甩開,重新落回到研粉裝置重新進行研磨,而僅容許顆粒較細的粉體通過分離裝置,而被粉體收集裝置所收集。In the case of the "Powder Mill" of the Republic of China Patent No. 093106759 (No. 1297287), the inventor proposes a vertical pressure type powder grinding machine having a separating device, wherein the separating device used utilizes a plurality of high-speed rotating separating blades. The vortex flow generated by the ventilating device drives the powder particles entrained in the ascending airflow by centrifugal force, so that the coarser powder particles are subjected to centrifugal force, and are outwardly opened, and fall back to the grinding device again. The grinding is carried out, and only the finer powder is allowed to pass through the separating device and collected by the powder collecting device.

該種研粉裝置之分離裝置中,雖可達到有效分離粉體顆粒粗細的功能,但是若要進一步達到控制或調整粉體顆粒大小的目的,必須藉由調整輸送粉體向上升起之氣流的風力大小,或者是分離葉片的旋轉速度來達成,然而不論是抽送風的風力大小,或者是分離葉片的轉速,因為牽涉到流體力學的運算,因此不易取得精確的控制參數,且容易產生控制不穩定情形。In the separation device of the powder grinding device, although the function of effectively separating the thickness of the powder particles can be achieved, if the purpose of controlling or adjusting the particle size of the powder is further achieved, it is necessary to adjust the flow of the powder to the ascending air. The size of the wind, or the speed of rotation of the separating blades, is achieved. However, whether it is the wind force of the pumping wind or the speed of the separating blades, because of the computation of fluid mechanics, it is difficult to obtain accurate control parameters and it is easy to generate control. Stable situation.

本發明人有鑑於此,乃進一步研發一種具有簡易調整篩選粉體顆粒大小的研粉機分離裝置,以增進研粉機分離裝置操作之方便性。In view of this, the present inventors have further developed a powder separating device with a simple adjustment of the size of the powder to improve the operation of the powder separating device.

本發明主要目的,在於提供一種可以簡易操作,並且精確調整篩選粉體顆粒直徑大小的粉體分離裝置,其主要包括:二環架,係上下地設置於一傳動軸之上;及若干分離葉片,係設置於該二環架之周圍。其中前述二環架上設有多數相互對應的孔,且各該分離葉片靠近該環架之一側設有可套入前述之多數孔的拴軸,而能夠快速地套入該若干孔中,藉以將該若干分離葉片以可擺動方式安裝於該環架之上。The main object of the present invention is to provide a powder separation device which can be easily operated and precisely adjusts the diameter of the powder particles for screening, and mainly comprises: a two-ring frame which is arranged above and below a transmission shaft; and a plurality of separation blades , is disposed around the two ring frame. Wherein the two ring frames are provided with a plurality of mutually corresponding holes, and each of the separating blades is disposed on a side of the ring frame and is provided with a plurality of holes that can be inserted into the plurality of holes, and can be quickly inserted into the holes. The plurality of separating blades are rotatably mounted on the ring frame.

前述各環架上所設置之孔的總數係為非質數之整數,使得各該分離葉片能夠以該若干孔總數的各個因數作為每二片分離葉片之間的間隔距離地設置於該環架之上,藉以供使用者能夠快速地調整分離葉片安裝於環架上的數量及間隔孔距,並維持分離葉片安裝於環架上之重量平衡。The total number of holes provided in each of the aforementioned ring frames is an integer number of non-prime numbers, so that each of the separating blades can be disposed on the ring frame with each factor of the total number of the plurality of holes as a separation distance between each of the two separating blades. Therefore, the user can quickly adjust the number of the separation blades mounted on the ring frame and the spacing of the holes, and maintain the weight balance of the separation blades mounted on the ring frame.

因此使本發明的分離裝置能夠快速地調整分離葉片之安裝數量與間距的方式,改變分離裝置產生之渦旋氣流的強度,進而達到調整篩選粉體顆粒大小的目的。Therefore, the separating device of the present invention can quickly adjust the manner of the number and spacing of the separation blades, and change the intensity of the vortex flow generated by the separation device, thereby achieving the purpose of adjusting the particle size of the powder.

本發明為達成上述及其他目的,所採用之技術手段、元件及其功效,茲採一較佳實施例配合相關圖式詳細說明如下。The present invention has been made in view of the above-described and other objects, the technical means, the components and the effects thereof, and the preferred embodiments are described in detail below with reference to the related drawings.

如圖1及圖2所示,係為一裝置有本發明之粉體分離裝置之磨粉機的構造。該磨粉機10係為一直立式的磨粉機,其具有一概呈圓筒狀的本體11,在本體11的下半段的空間內,設置有一研粉裝置20,並且於該本體11上端的空間中,設置一分離裝置30。As shown in Fig. 1 and Fig. 2, it is a structure of a mill in which the powder separating apparatus of the present invention is installed. The milling machine 10 is an upright vertical mill having a substantially cylindrical body 11 in which a grinding device 20 is disposed in the space of the lower half of the body 11 and is at the upper end of the body 11. In the space, a separating device 30 is provided.

如圖2所示,在本體11的上端,設置有一個抽風口12,係可與一個集粉裝置40連接,集粉裝置40具有一個與該抽風口12連接的抽風管41,係可將磨粉機10之本體11內部的空氣從頂端的抽風口12抽出,而將磨粉機10研磨後的粉體吸入到該集粉裝置40之中並加以蒐集。集粉裝置40另具有一排氣管42係與磨粉機10之本體11底端的一個鼓風機43連接。As shown in FIG. 2, at the upper end of the body 11, an air outlet 12 is provided, which can be connected to a powder collecting device 40. The powder collecting device 40 has a draft pipe 41 connected to the air extracting port 12, which can be ground. The air inside the body 11 of the powder machine 10 is taken out from the exhaust opening 12 at the top end, and the powder after the grinding machine 10 is ground is sucked into the collecting device 40 and collected. The powder collecting device 40 further has an exhaust pipe 42 connected to a blower 43 at the bottom end of the body 11 of the mill 10.

如圖1及圖3所示,前述研粉裝置20主要由一概呈圓盤狀的外磨輪21,以及若干個設置於外磨輪21內側面的內滾輪22;以及用以驅動該外磨輪21產生旋轉的驅動裝置23所組成。As shown in FIG. 1 and FIG. 3, the powder grinding device 20 mainly comprises an outer grinding wheel 21 having a substantially disk shape, and a plurality of inner rollers 22 disposed on the inner side surface of the outer grinding wheel 21; and a driving device for driving the outer grinding wheel 21. The rotating drive unit 23 is composed of.

當研粉裝置20啟動時,該集粉裝置40的鼓風機43一併啟動,並將氣流送入本體11的下部空間之中,然後再從本體上方的抽風口12吸出,而構成一個從本體11內部空間的底部往上升起的氣流循環。離由該向上升起的氣流循環,係可將該研粉裝置20研磨適的粉體顆粒向上帶起通過前述的分離裝置30,然後藉由該分離裝置30篩選該氣流中的粉體顆粒,使得這些粉體顆粒中,已經達到預定直徑的粉體顆粒能夠順利通過該分離裝置30,而被前述集粉裝置40收集;而尚未到達預定直徑大小的較粗粉體顆粒,則被該分離裝置30分離開來,並且重新落下到下方的研粉裝置20中重新進行研磨。When the grinding device 20 is started, the blower 43 of the powder collecting device 40 is started up, and the airflow is sent into the lower space of the body 11, and then sucked out from the air outlet 12 above the body to form a slave body 11. The bottom of the internal space circulates toward the rising airflow. Circulating from the rising airflow, the grinding powder particles of the grinding device 20 can be taken up through the separating device 30, and then the powder particles in the gas stream can be screened by the separating device 30. Among the powder particles, the powder particles having reached a predetermined diameter can be smoothly passed through the separating device 30 and collected by the foregoing collecting device 40; and the coarser particles having a predetermined diameter have not yet reached the separating device. 30 is separated and re-dropped into the grinding device 20 below to re-grind.

如圖1、圖4及圖5所示,本發明之分離裝置30包括有:一傳動軸31係設置於該本體11之中心軸線上,於本體11頂面進一步設置一與該傳動軸31連接的驅動裝置36,用以帶動該傳動軸31產生旋轉;及二環架32,係上下相互對應地設於該傳動軸31之上;及多數個分離葉片33,係以環狀排列設置於該二環架32之上,係可受前述傳動軸31與環架32帶動旋轉,使通過該分離裝置的氣流產生渦旋;及一概呈圓筒狀的導流構件34,係環繞設置於各該分離葉片33的外圍;以及一圓盤狀的控制盤35,係可上下調整高度地設置於該傳動軸31位於該若干分離葉片33與導流構件34之下方位置。As shown in FIG. 1 , FIG. 4 and FIG. 5 , the separating device 30 of the present invention comprises: a transmission shaft 31 disposed on a central axis of the body 11 , and further disposed on the top surface of the body 11 and connected to the transmission shaft 31 . The driving device 36 is configured to drive the transmission shaft 31 to rotate; and the two ring frames 32 are disposed above and below the transmission shaft 31; and a plurality of separating blades 33 are arranged in an annular arrangement. The second ring frame 32 is rotatably driven by the transmission shaft 31 and the ring frame 32 to vortex the airflow passing through the separating device; and a substantially cylindrical flow guiding member 34 is disposed around each of the two. The outer periphery of the separating blade 33; and a disk-shaped control panel 35 are vertically and vertically disposed at a position below the plurality of separating blades 33 and the flow guiding member 34.

如圖3及圖6所示,前述導流構件34係圍繞在分離葉片33的外圍,且其側面設置有若干個鏤空部341,各該鏤空部341係概呈與該導流構件34之縱軸方向平行的矩形孔狀;及若干傾斜板342,係設於該導流構件34位於各該鏤空部341之開口處。如圖6所示,該若干傾斜板342係朝向該葉片33所製造之渦旋氣流的前進方向(如圖中標示C之箭頭方向)的一側連接於該鏤空部341的孔緣;而遠離該氣流旋轉方向的一側係朝向遠離該導流構件34外側表面的方向向外傾斜,因此使其傾斜之方向與該渦旋氣流C之離心放射方向概略符合,而使得受該渦旋氣流之離心力帶動而向外甩的氣流(如圖中所標示D的箭號所示)及氣流中所夾帶粉體顆粒,可從該鏤空部341中排出(容後再述)。As shown in FIG. 3 and FIG. 6 , the flow guiding member 34 surrounds the outer periphery of the separating blade 33 , and a plurality of hollow portions 341 are disposed on the side surface thereof, and each of the hollow portions 341 is substantially perpendicular to the guiding member 34 . A rectangular hole shape parallel to the axial direction; and a plurality of inclined plates 342 are disposed at the opening of each of the hollow portions 341. As shown in FIG. 6, the plurality of inclined plates 342 are connected to the edge of the hollow portion 341 toward the advancing direction of the swirling airflow produced by the vane 33 (in the direction of the arrow indicated by C in the figure); One side of the airflow direction is inclined outward toward a direction away from the outer surface of the flow guiding member 34, so that the direction of the inclination is substantially coincident with the centrifugal radiation direction of the swirling airflow C, so that the vortex flow is received. The airflow driven by the centrifugal force (shown by the arrow of D as shown in the figure) and the powder particles entrained in the airflow can be discharged from the hollow portion 341 (to be described later).

如圖4及圖6所示,前述環架32係概呈圓環狀,其中心具有一軸套322,以套合於傳動軸31之上,且其內側具有若干個朝向中心延伸的肋部321,各該肋部321之末端係連接於一個直徑小於該環架32之內側直徑的軸套322,並利用該軸套322套合固定在傳動軸31之上。經由環架32的內側,與軸套322外側以及各個肋部321之外側共同地形成了若干個概呈圓弧形的透空部323,以供氣流通過。As shown in FIG. 4 and FIG. 6, the ring frame 32 has a substantially annular shape, and has a sleeve 322 at the center thereof to fit over the transmission shaft 31, and has a plurality of ribs 321 extending toward the center on the inner side thereof. The ends of the ribs 321 are connected to a sleeve 322 having a diameter smaller than the inner diameter of the ring frame 32, and are sleeved and fixed on the transmission shaft 31 by the sleeve 322. Through the inner side of the ring frame 32, a plurality of substantially circular arc-shaped permeable portions 323 are formed in common with the outer side of the sleeve 322 and the outer sides of the respective ribs 321 for airflow.

如圖5所示,當磨粉機運轉時,用以帶動粉體上升的氣流係由下往上地通過該分離裝置30。當氣流通過分離裝置30的同時,該若干分離葉片係受傳動軸31與環架32帶動而高速旋轉,因此當氣流通過分離裝置30的時候,氣流會受到葉片擾流的影響,而產生高速的渦旋。As shown in Fig. 5, when the mill is in operation, the air flow for causing the powder to rise is passed through the separating device 30 from bottom to top. While the airflow passes through the separating device 30, the plurality of separating blades are driven by the transmission shaft 31 and the ring frame 32 to rotate at a high speed, so when the airflow passes through the separating device 30, the airflow is affected by the blade turbulence, and the high speed is generated. vortex.

藉由該若干分離葉片33產生的渦旋氣流,係可產生 離心力,由於離心力作用,帶動粉體自中心處向周邊拋離,如吾人所知,越接近旋轉中心處越呈真空,因此在渦旋氣流中,越接近旋轉體中心處之粉體比重越輕;而氣流越遠離中心處(即越接近周邊)的粉體的重量越重。因此,當粉體浮力大於重力時即可往上升,藉上方的風力抽走(如圖5中所標示的箭頭A之路徑所示);而較重(粗)的粉體便隨著渦旋氣流向外甩出,而從導流構件34側面的鏤空部341排出(如圖中所標示的箭頭B的路徑所示),然後重新落下到下方的研粉機構之中重新研磨。The vortex flow generated by the plurality of separation vanes 33 can be generated Centrifugal force, due to the centrifugal force, drives the powder away from the center to the periphery. As we know, the closer to the center of rotation, the more vacuum, so in the vortex flow, the closer to the center of the rotating body, the lighter the powder The weight of the powder is farther away from the center (ie, closer to the periphery). Therefore, when the powder buoyancy is greater than gravity, it can rise upwards, and the upper wind is pumped away (as shown by the path of arrow A shown in Figure 5); while the heavier (coarse) powder follows the vortex The air flow is thrown outward, and is discharged from the hollow portion 341 on the side of the flow guiding member 34 (shown by the path of the arrow B as indicated in the figure), and then re-dropped into the grinding mechanism below to be reground.

本發明之粉體分離裝置30的主要特徵,在於前述的分離葉片33係採用可以快速抽換,且可擺動的方式安裝於環架32上;同時該環架32上所設置用以供安裝分離葉片33的孔324的孔數,係以非質數的數量安排,因此使分離葉片33能夠以孔324數量的各個因數為葉片安插間距的方式安插於環架32之上。The main feature of the powder separating device 30 of the present invention is that the separating blade 33 is fast-swappable and swingably mounted on the ring frame 32; and the ring frame 32 is provided for separation and installation. The number of holes of the holes 324 of the vanes 33 is arranged in an abundance number, so that the separating vanes 33 can be placed on the ring frame 32 in such a manner that the respective factors of the number of the holes 324 are the vane spacing.

因此使用者可以彈性快速地調整分離葉片33的數量與密度,以控制粉體顆粒大小的目的,同時又可維持分離葉片33安裝於環架32上的重量均衡。Therefore, the user can adjust the number and density of the separation vanes 33 elastically and quickly to control the particle size of the powder while maintaining the weight balance of the separation vanes 33 mounted on the ring frame 32.

如圖4及圖5所示,本發明分離葉片33的固定方式,係於各個分離葉片33靠近於該環架32一側的上下端,分別設置有二個垂直的拴軸331,各該拴軸331係概呈圓柱形,且底端係向下凸出於其與分離葉片33連接部位的底緣。另於該二上下排列環架32之上,沿著該二環架32的邊緣設置有多數個孔324,以供前述拴軸331的底端套入,藉以將分離葉片33安裝於該二環架32之上。As shown in FIG. 4 and FIG. 5, the separation blade 33 of the present invention is fixed to the upper and lower ends of each of the separation blades 33 on the side of the ring frame 32, and is provided with two vertical boring shafts 331, respectively. The shaft 331 is generally cylindrical in shape, and the bottom end protrudes downward from the bottom edge of the portion where it is connected to the separating blade 33. Further, the two upper and lower array ring frames 32 are arranged along the edge of the two ring frame 32 to provide a plurality of holes 324 for the bottom end of the first shaft 331 to be inserted, thereby installing the separating blade 33 on the second ring. Above the shelf 32.

如圖5所示,該二環架32上的孔324的中心係相互對準,而各該分離葉片33上的二拴軸331係相互對準於同一中心軸線上,且其間距與該二環架32之間距約略相等,因此可以分別套入於上下二個環架32上的孔324之中,而使各該分離葉片33能夠以各該拴軸331為中心旋轉擺動地安裝於該二環架32之上。As shown in FIG. 5, the centers of the holes 324 of the two ring frames 32 are aligned with each other, and the two turns 331 of the separating blades 33 are aligned with each other on the same central axis, and the spacing thereof is the same as the two. The distance between the ring frames 32 is approximately equal, so that they can be respectively inserted into the holes 324 of the upper and lower ring frames 32, and the separating blades 33 can be rotatably mounted around the respective shafts 331 to the two. Above the ring frame 32.

如圖5所示,各該分離葉片33與該環架32之間,係單純利用分離葉片33的重量使拴軸331保持套合於孔324的狀態,而沒有另外使用其他方式加以固定,因此在拆裝分離葉片33的時候,只要單純地將拴軸331插入,或從孔324中拔出,因此可以達到快速更換調整分離葉片33的目的。As shown in FIG. 5, between the separating blades 33 and the ring frame 32, the weight of the separating blade 33 is simply held in the state of the hole 324 by the weight of the separating blade 33, and is not otherwise fixed by other means. When the separation blade 33 is attached or detached, the yoke shaft 331 is simply inserted or pulled out from the hole 324, so that the purpose of quickly replacing and adjusting the separation blade 33 can be achieved.

此外,為使分離葉片33可以彈性地調整安插在環架32上的數量與密度,並且使分離葉片33的安裝間距可以保持一定,前述的孔324係以等角度間隔的方式設置於該二環架32上,而且該若干孔324的孔數必須為非質數的整數,使該分離裝置30在調整分離葉片33的數量與密度時,能夠以該孔324之數量的各個因數為單位,作為每二片分離葉片33的間隔孔位距離,以達到能夠彈性調整分離葉片33之數量及密度,同時又兼顧能使分離葉片33安插在環架32以後能夠維持平衡的目的。In addition, in order to allow the separation vanes 33 to elastically adjust the number and density of the insertions on the ring frame 32, and to maintain the installation pitch of the separation vanes 33, the aforementioned holes 324 are disposed at equal angular intervals on the second ring. The number of holes of the plurality of holes 324 must be an abbreviated integer, so that the separating device 30 can adjust the number and density of the separating blades 33 by the respective factors of the number of the holes 324. The distance between the two separation blades 33 is such that the number and density of the separation blades 33 can be elastically adjusted, and at the same time, the separation blade 33 can be placed in the ring frame 32 to maintain balance.

前述分離葉片33的安裝間隔孔數的計算方式,舉例說明如下。The calculation method of the number of mounting spacers of the separation blade 33 will be described below by way of example.

例如表(一)所示,係以42孔為例,說明該分離葉片33安裝間距的計算方式。如表所示,經由因數分解,孔數42的因數分解計算式為:2X3X7,其因數除了42以外,共有:1、2、3、6、7、14、21等。For example, as shown in Table (1), the calculation method of the installation pitch of the separation blade 33 is described by taking 42 holes as an example. As shown in the table, by factorization, the factorization of the number of holes 42 is calculated as: 2X3X7, and the factors are, in addition to 42, a total of 1, 2, 3, 6, 7, 14, 21, and the like.

當使用者要調整分離葉片33的數量與安裝密度時,便能夠分別地以前述各個因數作為安插分離葉片33的間距,由上表所示,例如;當在環架32上安插42片分離葉片時,係以因數1作為葉片安插的間距,此時每二片分離葉片之間的間隔孔數變為0:而當安插21片分離葉片33時,分離葉片33的間距為2,而每二片分離葉片之間的間隔孔數變為1;而當安插14片分離葉片33時,分離葉片33的間距為3,而每二片分離葉片之間的間隔孔數變為2。其餘的葉片安裝數量及間隔距離,則依前述表(一)所示數據可以輕易得知。When the user wants to adjust the number of the separation vanes 33 and the installation density, the respective factors can be used as the spacing of the separation vanes 33, as shown in the above table, for example; when 42 separate blades are placed on the ring frame 32 When the factor 1 is used as the pitch of the blade insertion, the number of the spacing holes between the two separating blades becomes 0 at this time: and when the 21 separating blades 33 are inserted, the spacing of the separating blades 33 is 2, and each of the two The number of spaced holes between the sheet separating blades becomes 1; and when 14 separating blades 33 are inserted, the spacing of the separating blades 33 is 3, and the number of spaced holes between each of the two separated blades becomes 2. The remaining number of blades installed and the separation distance can be easily known from the data shown in Table (1) above.

再來如表(二)所示,如果環架32上的孔324的數量為72孔時,以因數分解的方式來看,72的分解計算式為:2ˆ3 X 3ˆ2,其因數除了1與72外,共計有:2、3、4、6、8、9、12、18、24、36。Further, as shown in Table (2), if the number of holes 324 in the ring frame 32 is 72 holes, the factor of the decomposition of 72 is: 2ˆ3 X 3ˆ2, in addition to 1 and 72, in terms of factorization. In addition, there are a total of: 2, 3, 4, 6, 8, 9, 12, 18, 24, 36.

因此安裝分離葉片33時,便能夠以下表所示的各個因數作為葉片間間距的方式安插於環架32之上。Therefore, when the separation vane 33 is attached, the respective factors shown in the following table can be placed on the ring frame 32 as the inter-blade pitch.

如圖6所示實施例,係以前述表(二)所示的在環架32上係設置了72個孔324,因此分離葉片33在安裝時,便能夠以表(二)中所列出的各個因數作為每二個分離葉片33安插於環架32上的間距。In the embodiment shown in Fig. 6, 72 holes 324 are provided on the ring frame 32 as shown in the above table (2), so that the separating blades 33 can be listed in Table (2) when installed. The individual factors are used as the spacing of each of the two separating blades 33 on the ring frame 32.

因此當使用者要調整分離葉片33的數量與安裝密 度時,便能夠以前述的孔324之數量的因數所組成的數列作為調整每二片分離葉片33之安插間隔孔距的依據。Therefore, when the user wants to adjust the number and separation of the separation blades 33 In the case of a degree, the number of factors of the number of holes 324 described above can be used as a basis for adjusting the spacing of the inter-separated holes of each of the two separating blades 33.

上述實施例中,可以透過查表的方式快速判斷有多少種不同插置分離葉片33的組合方式,以及各種葉片數量之安裝方式下的安插方式。例如當環架32上設置36片分離葉片33時,則分離葉片33之安插方式為每2孔安插一片分離葉片33,此時每二片分離葉片33之間會留下1孔的間隔(如圖7所示);而當安插24片分離葉片時,每二個分離葉片33之間的孔距為3孔,而每2片葉片之間會留下2孔的間隔(如圖8所示);而當安插18片分離葉片時,每二個分離葉片33之間的孔距為4孔,而每2片葉片之間會留下3孔的間隔(如圖8所示);當安插12片分離葉片時,每二個分離葉片33之間的孔距為6孔,而每2片葉片之間會留下5孔的間隔(如圖9所示)。In the above embodiment, it is possible to quickly determine how many different types of interposed separating blades 33 are combined and how to insert them in various mounting modes by means of table lookup. For example, when 36 separation blades 33 are arranged on the ring frame 32, the separation blades 33 are inserted in such a manner that one separation blade 33 is inserted every two holes, and at this time, a gap of 1 hole is left between each two separation blades 33 (for example). Figure 7); when inserting 24 separation blades, the spacing between each two separation blades 33 is 3 holes, and there is a gap of 2 holes between each 2 blades (as shown in Figure 8). When inserting 18 separate blades, the spacing between each two separating blades 33 is 4 holes, and there is a gap of 3 holes between each 2 blades (as shown in Figure 8); When 12 blades are separated, the spacing between each of the two separation blades 33 is 6 holes, and a gap of 5 holes is left between every two blades (as shown in Fig. 9).

其餘的安裝方式之葉片數量及間隔孔數則依此方法類推,本說明書中不另外加以贅述。The number of blades and the number of spacer holes in the remaining installation methods are analogous to this method, and are not described in detail in this specification.

當環架32上設置的分離葉片33的數量越多時(即分離葉片33之密度越高),分離葉片33在旋轉時產生的氣流渦旋的強度越高,渦旋氣流的離心力加大,因此使得分離葉片33中心通過的上升氣流中有較多的空氣被往外帶動,而從環架32中央通過的氣流動能減少,因此所分離出來的粉體顆粒也越細。When the number of the separation vanes 33 provided on the ring frame 32 is larger (i.e., the density of the separation vanes 33 is higher), the higher the strength of the airflow vortex generated by the separation vane 33 during the rotation, the greater the centrifugal force of the swirling airflow, Therefore, more air in the ascending air current passing through the center of the separation vane 33 is driven outward, and the gas flow energy passing through the center of the ring frame 32 is reduced, so that the separated powder particles are finer.

反之,若環架32上掛載較少的分離葉片33時,所製造出來的渦旋氣流的強度越低,因此有較多的氣流從環架32的中心通過,能將較粗的粉體顆粒帶動上升,因此分離出來的粉體顆粒較粗。On the other hand, if less separation blades 33 are mounted on the ring frame 32, the strength of the vortex flow generated is lower, so that more airflow passes through the center of the ring frame 32, and coarser powder can be used. The particles are driven to rise, so the separated powder particles are coarser.

因此,本發明之技術,可以簡單地藉由調整分離葉片33安裝在環架32上的數量來達到控制分離粉體之粗細的目的。同時,藉由環架32上的孔324數量的設定,使用者在進行分離葉片33安裝時,可以輕易的計算出各個分離葉片33的間隔孔數,使用者可以快速調整並設定各個分離葉片33的安裝位置,並避免分離葉片33安裝位置不平均,而造成分離裝置運轉時失去平衡,造成震動影響研粉裝置運轉精密度,甚至於造成設備損壞的情形產生。Therefore, the technique of the present invention can achieve the purpose of controlling the thickness of the separated powder simply by adjusting the number of the separation vanes 33 mounted on the ring frame 32. At the same time, by setting the number of the holes 324 in the ring frame 32, the user can easily calculate the number of the spacing holes of the separating blades 33 when the separating blade 33 is installed, and the user can quickly adjust and set the separating blades 33. The installation position, and avoiding the uneven installation position of the separation blade 33, causes the separation device to lose balance during operation, causing vibration to affect the precision of the operation of the grinding device, and even cause damage to the device.

本發明上述技術手段,提供了一種可以彈性調整,並控制磨粉機使用之粉體分離裝置控制粉體顆粒粗細的控制構造,且具有操作簡易迅速的優點,因此俱已符合發明專利之新穎性及進步性要件。惟以上說明書所揭示僅為針對本發明較佳之可行實施例說明而已,惟該實施例並非用以限定本發明之申請專利範圍,亦即其它未脫離本發明所揭示之技藝精神下所完成之均等變化,均應包含於本發明之申請專利範圍中。The above technical means of the present invention provide a control structure capable of elastically adjusting and controlling the powder separation device used by the mill to control the thickness of the powder particles, and has the advantages of simple and rapid operation, and thus has met the novelty of the invention patent. And progressive elements. However, the above description is only for the purpose of illustrating the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention, that is, other equivalents without departing from the spirit of the invention. Variations are intended to be included in the scope of the patent application of the present invention.

10...磨粉機10. . . grinder

11...本體11. . . Ontology

12...抽風口12. . . Air outlet

20...研粉裝置20. . . Grinding device

21...外磨輪twenty one. . . External grinding wheel

22...內滾輪twenty two. . . Inner roller

23...驅動裝置twenty three. . . Drive unit

30...分離裝置30. . . Separation device

31...傳動軸31. . . transmission shaft

32...環架32. . . Ring frame

321...肋部321. . . Rib

322...軸套322. . . Bushing

323...透空部323. . . Ventilation

324...孔324. . . hole

33...分離葉片33. . . Separating blade

331...拴軸331. . .拴 axis

34...導流構件34. . . Flow guiding member

341...鏤空部341. . . Hollowing

342...傾斜板342. . . Inclined plate

35...控制盤35. . . control panel

36...驅動裝置36. . . Drive unit

40...集粉裝置40. . . Powder collecting device

41...抽風管41. . . Air duct

42...排氣管42. . . exhaust pipe

43...鼓風機43. . . Blower

圖1係為一設置有本發明之粉體分離裝置之磨粉機之組合立體圖。Fig. 1 is a perspective view showing the combination of a mill equipped with the powder separating apparatus of the present invention.

圖2係為一設置有本發明之粉體分離裝置之磨粉機之整體外觀的平面視圖。Figure 2 is a plan view showing the overall appearance of a mill equipped with the powder separating apparatus of the present invention.

圖3係為圖1所示之磨粉機之研粉裝置與分離裝置的局部立體組合圖。Fig. 3 is a partial perspective assembled view of the grinding device and the separating device of the mill shown in Fig. 1.

圖4係為本發明之粉體分離裝置之立體分解圖。Figure 4 is a perspective exploded view of the powder separating apparatus of the present invention.

圖5係為本發明之粉體分離裝置之組合剖面圖。Fig. 5 is a sectional view showing the combination of the powder separating apparatus of the present invention.

圖6係為本發明之粉體分離裝置於插滿分離葉片狀態下之俯視圖。Fig. 6 is a plan view showing the powder separating apparatus of the present invention in a state in which the separating means is inserted.

圖7係為本發明之粉體分離裝置於插置了36片分離葉片狀態下之俯視圖。Fig. 7 is a plan view showing the powder separating apparatus of the present invention in a state in which 36 separation blades are inserted.

圖8係為本發明之粉體分離裝置於插置了24片分離葉片狀態下之俯視圖。Fig. 8 is a plan view showing the powder separating apparatus of the present invention in a state in which 24 separate blades are interposed.

圖9係為本發明之粉體分離裝置於插置了18片分離葉片狀態下之俯視圖。Fig. 9 is a plan view showing the powder separating apparatus of the present invention in a state in which 18 separate blades are interposed.

30...分離裝置30. . . Separation device

31...傳動軸31. . . transmission shaft

32...環架32. . . Ring frame

321...肋部321. . . Rib

322...軸套322. . . Bushing

323...透空部323. . . Ventilation

324...孔324. . . hole

33...分離葉片33. . . Separating blade

331...拴軸331. . .拴 axis

Claims (5)

一種粉體分離裝置,係用以配合一研粉裝置使用,用以篩選該研粉裝置研磨過的粉體顆粒之直徑大小,其中包括:一傳動軸;及二個上下對應之環架,係概呈圓環狀,其中心連接固定有一軸套,並藉由該軸套裝置於前述傳動軸之上;及該二環架之內側係向內延伸設有若干肋部,並藉由該若干肋部與該軸套連接,且該環架內側位於各該肋部之間的位置係形成多數個透空部;其特徵在於:該二環架靠近邊緣位置設置有若干孔;及若干分離葉片,係環繞設置於該環架之周圍,其靠近該環架之一側設置有二個相互對準於同一軸心,且垂直於該二環架的拴軸,該二拴軸係可插入於該若干孔之中,藉以將該若干分離葉片以可擺動方式安裝於該環架之上;前述環架上設置之孔的數量係為非質數之整數,以使得該分離葉片安裝時,能夠以該若干孔之總數的各個因數作為分離葉片安裝之間隔孔數之依據;前述研粉裝置研磨過之粉體顆粒係藉由氣流帶動通過該分離裝置之分離葉片,藉由該分離葉片旋轉產生之渦旋氣流將粉體顆粒中較大直徑之顆粒受離心力作用而被向外甩出,以達到篩選粉體顆粒之目的。A powder separating device is used for matching with a grinding device for screening the diameter of the powder particles ground by the grinding device, including: a transmission shaft; and two ring frames corresponding to each other The utility model has an annular shape, a sleeve is fixedly connected to the center thereof, and is disposed on the transmission shaft by the shaft assembly; and the inner side of the two ring frame is extended inwardly with a plurality of ribs, and the plurality of ribs are The rib is connected to the sleeve, and the inner side of the ring is located between the ribs to form a plurality of vacant portions; the two ring frames are provided with a plurality of holes near the edge position; and a plurality of separating blades , is disposed around the ring frame, and is disposed on one side of the ring frame with two yoke axes aligned with each other and perpendicular to the two ring frames, and the two yoke shafts can be inserted into Among the plurality of holes, the plurality of separating blades are swingably mounted on the ring frame; the number of holes provided in the ring frame is an integer number, so that the separating blade can be installed The various factors of the total number of holes The basis of the number of spaced holes for separating the blades; the powder particles ground by the grinding device are driven by the airflow through the separating blades of the separating device, and the vortex flow generated by the rotation of the separating blades is used in the powder particles The larger diameter particles are extracted by centrifugal force to achieve the purpose of screening the powder particles. 如申請專利範圍第1項所述之粉體分離裝置,其中該若干分離葉片之拴軸底端係突出於各該分離葉片之底緣,且可插入於該二環架之該若干孔後,藉由該若干分離葉片之重量使該若干拴軸保持套合於該若干孔中的狀態。The powder separating device of claim 1, wherein a bottom end of the plurality of separating blades protrudes from a bottom edge of each of the separating blades, and is insertable into the plurality of holes of the two ring frame, A state in which the plurality of boring shafts are retained in the plurality of holes by the weight of the plurality of separating blades. 如申請專利範圍第1項所述之粉體分離裝置,其中更進一步包括:一概呈圓筒狀之導流構件,係環繞設置於該若干分離葉片之外側;該導流構件上設有多數之鏤空部,且於各該鏤空部之一側連接有一傾斜板。The powder separating device of claim 1, further comprising: a substantially cylindrical flow guiding member disposed around the outer side of the plurality of separating blades; the flow guiding member is provided with a plurality of The hollow portion is connected to an inclined plate on one side of each of the hollow portions. 如申請專利範圍第3項所述之粉體分離裝置,其中前述研粉裝置係設置於該分離裝置之下方,且可藉由一上升氣流帶動該研粉裝置研磨完成之粉體顆粒向上升起通過該分離裝置。The powder separating device of claim 3, wherein the powder grinding device is disposed below the separating device, and the powder particles that have been ground by the grinding device can be raised by an ascending air current. Pass the separation device. 如申請專利範圍第4項所述之粉體分離裝置,其中更進一步包括:一概呈圓盤狀的控制盤,係可上下調整高度地設置於該傳動軸位於該若干分離葉片與導流構件之下方位置,藉以控制從該分離裝置下方進入的氣流流量。The powder separating device of claim 4, further comprising: a disk-shaped control disk, which is vertically adjustable in height, wherein the transmission shaft is located in the plurality of separating blades and the flow guiding member The lower position is used to control the flow of airflow entering from below the separation device.
TW99143536A 2010-12-13 2010-12-13 Particle separator TWI399248B (en)

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TWI399248B true TWI399248B (en) 2013-06-21

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI297287B (en) * 2004-03-12 2008-06-01 ren-hong Zhang

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI297287B (en) * 2004-03-12 2008-06-01 ren-hong Zhang

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