TWI398996B - Waterproof connector and relay connector - Google Patents

Waterproof connector and relay connector Download PDF

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TWI398996B
TWI398996B TW97128816A TW97128816A TWI398996B TW I398996 B TWI398996 B TW I398996B TW 97128816 A TW97128816 A TW 97128816A TW 97128816 A TW97128816 A TW 97128816A TW I398996 B TWI398996 B TW I398996B
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housing
cable
waterproof
clamping
connector
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TW97128816A
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TW201006058A (en
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Atsushi Arai
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Smk Kk
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Description

防水式連接器及中繼連接器Waterproof connector and relay connector

本發明關於防水式的連接電纜連接器及中繼連接器。The invention relates to a waterproof connection cable connector and a relay connector.

習知的防水式連接器,如第7圖(a)所示,將電纜183、193的端末的表皮183a、193a剝離,將端子180、190連接於電纜芯線,首先,將聚乙烯類合成橡膠121b、131b注入電纜的芯部183b、193b而一體成型,接著以合成橡膠121a、131a二次一體成型而確保其與電纜表皮的緊貼性。As shown in Fig. 7(a), the conventional waterproof connector peels off the end skins 183a and 193a of the cables 183 and 193, and connects the terminals 180 and 190 to the cable core. First, the polyethylene-based synthetic rubber is used. 121b and 131b are integrally molded by injecting the core portions 183b and 193b of the cable, and then integrally molded with the synthetic rubbers 121a and 131a to ensure adhesion to the cable skin.

這是因為聚乙烯製的電纜線表皮與合成橡膠的緊貼性不佳,所以如果沒有將聚乙烯類合成橡膠灌入的話則無法確保殼體121、131的防水性,而成為構造複雜且製造成本上升的原因,而且如果沒有預先在電纜的端部將殼體一體成型的話,則無法為了調整電纜長度而進行連接。This is because the adhesion between the polyethylene cable skin and the synthetic rubber is not good. Therefore, if the polyethylene-based synthetic rubber is not filled, the waterproofness of the casings 121 and 131 cannot be ensured, and the structure is complicated and manufactured. The reason for the increase in cost, and if the housing is not integrally molded at the end of the cable in advance, it is not possible to connect the cable length.

如第7圖(b)所示,習知的構造是在電纜100與殼體141的交界部以黏接劑來黏接安裝管部170,在這種情形也需要預先決定電纜線的長度,在端末黏接接合。As shown in Fig. 7(b), the conventional structure is to bond the mounting tube portion 170 with an adhesive at the interface between the cable 100 and the housing 141. In this case, the length of the cable is also determined in advance. Bonded at the end.

在日本特開2001一210426號公報中所揭示的技術,是將插通著電纜的圓錐梯形的彈性套管構件安裝到殼體的圓錐形插入口,從外側旋入具有螺母的蓋體,利用圓錐面來夾緊電纜,藉由蓋體的旋入量讓彈性套管構件與電纜的緊貼性變化,可是適當的夾緊管理很困難,很難均勻涵蓋 地緊貼於電纜全周。In the technique disclosed in Japanese Laid-Open Patent Publication No. 2001-210426, a conical trapezoidal elastic sleeve member through which a cable is inserted is attached to a conical insertion opening of a casing, and a cover having a nut is screwed from the outside to utilize The conical surface is used to clamp the cable, and the tightness of the elastic sleeve member and the cable is changed by the screwing amount of the cover body, but proper clamping management is difficult and it is difficult to uniformly cover The ground is tightly attached to the cable throughout the week.

〔專利文獻1〕 日本特開2001-210426號公報[Patent Document 1] Japanese Special Publication No. 2001-210426

本發明鑑於上述技術課題,其目的要提供一種,能容易安裝於電纜的端末的高防水性的連接器、以及使用該連接器的防水式的中繼連接器。The present invention has been made in view of the above technical problems, and an object thereof is to provide a connector having high water repellency that can be easily attached to a terminal end of a cable, and a waterproof relay connector using the connector.

本發明的主要技術,是連接電纜的防水式連接器,連接器,具備有:插入安裝著與電纜的前端連接的端子的殼體、涵蓋安裝於殼體外周與電纜外周的防水管、以及從外周側夾緊防水管的可對開的夾緊外殼。The main technology of the present invention is a waterproof connector for connecting a cable, and the connector is provided with a housing in which a terminal connected to the front end of the cable is inserted, a waterproof tube covering the outer circumference of the housing and the outer circumference of the cable, and The outer peripheral side clamps the detachable clamping housing of the waterproof tube.

藉由採用這種構造,將於電纜的前端所連接的端子,插入安裝到殼體的內側,接著在將防水管插入安裝涵蓋於殼體外周與電纜外周的狀態,以從外側夾著該防水管的外周的方式,安裝夾緊外殼。By adopting such a configuration, the terminal to which the front end of the cable is connected is inserted and mounted to the inner side of the casing, and then the waterproof pipe is inserted and installed to cover the outer periphery of the casing and the outer circumference of the cable to sandwich the waterproof from the outside. The outer circumference of the tube is mounted to the clamping housing.

在本發明,所謂可對開的夾緊外殼,是該外殼沿著防水管的軸方向(電纜的長軸方向)開啟成對開狀,從防水管的外周側安裝,將作成對開狀的夾緊外殼關閉的話,就能夾緊該防水管外周。In the present invention, the so-called detachable clamping housing is such that the outer casing is opened in a direction opposite to the axial direction of the waterproof tube (the long axis direction of the cable), and is mounted from the outer peripheral side of the waterproof tube to form a split-shaped clamping housing. When closed, the outer circumference of the waterproof tube can be clamped.

在夾緊外殼為對開狀態的情況,將上下兩個外殼完全 分離成兩個也可以,連結上下外殼的其中一邊,作成在該連結部彎折的對開狀也可以。In the case where the clamping housing is in the open state, the upper and lower housings are completely It is also possible to separate into two, and to connect one of the upper and lower outer casings, and to form a split shape that is bent at the joint portion.

第2發明顯示夾緊外殼的構造例子,夾緊外殼,其公外殼與母外殼可沿著電纜長軸方向對開,並且在公外殼與母外殼的底部具有其內周面較半圓更小的圓弧肋部,公外殼具有從圓弧肋部沿著防水管的外周立起的夾緊突片,母外殼具有:從圓弧肋部沿著防水管的外周立起且朝中心側傾斜的夾緊導引面,當將公外殼與母外殼安裝於防水管的外周時,夾緊突片沿著夾緊導引面被朝中心側傾斜導引,而將防水管夾緊於內側。The second invention shows an example of the configuration of the clamp housing, the male housing and the female housing being disengageable along the long axis direction of the cable, and having a circle having a smaller inner circumference than the semicircle at the bottom of the male housing and the female housing The arc rib portion has a clamping protrusion that rises from the arc rib along the outer circumference of the waterproof tube, and the female housing has a clip that rises from the arc rib along the outer circumference of the waterproof tube and is inclined toward the center side. The tight guiding surface, when the male outer casing and the female outer casing are attached to the outer circumference of the waterproof pipe, the clamping tab is inclinedly guided toward the center side along the clamping guiding surface, and the waterproof pipe is clamped to the inner side.

以公外殼與母外殼構成夾緊外殼,在公外殼與母外殼的內周面設置較半圓更小的圓弧肋部,並且在公外殼具有夾緊突片,且在母外殼具有朝中心側傾斜的夾緊導引面,所以當將公外殼與母外殼安裝成,從外周側例如在上下夾入防水管時,以公外殼與母外殼的內周面的圓弧肋部從上下按壓防水管,並且設置於公外殼的夾緊突片會沿著公外殼的夾緊導引面朝中心側移動,也從側部按壓防水管。The male outer casing and the female outer casing form a clamping outer casing, and the inner circumferential surface of the male outer casing and the female outer casing are provided with smaller semicircular arc ribs, and the male outer casing has clamping tabs, and the female outer casing has a central side Since the male outer casing and the female outer casing are attached, when the waterproof pipe is sandwiched from the outer circumferential side, for example, the circular ribs of the inner circumferential surface of the male outer casing and the female outer casing are pressed from the upper and lower sides. The tube, and the clamping tab provided on the male housing, moves toward the center side along the clamping guide surface of the male housing, and also presses the waterproof tube from the side.

第3發明,針對第2發明的防水式連接器,在公外殼與母外殼具有電纜夾持爪。According to a third aspect of the invention, in the waterproof connector of the second aspect of the invention, the male housing and the female housing have cable clamping claws.

在第2發明,當以公外殼與母外殼夾住防水管而安裝於防水管的外周時,公外殼的夾緊突片與母外殼的夾緊導引面嵌合而夾緊防水管,而第3發明另外,藉由在公外殼與母外殼設置夾緊肋部而形成下述構造。According to the second aspect of the invention, when the waterproof tube is sandwiched between the male housing and the female housing and attached to the outer circumference of the waterproof tube, the clamping tab of the male housing engages with the clamping guide surface of the female housing to clamp the waterproof tube. According to the third aspect of the invention, the following structure is formed by providing the clamping ribs in the male outer casing and the female outer casing.

藉由將防水管涵蓋安裝於殼體的外周與電纜的外周, 而能作好殼體與電纜的交界部的防水,而為了讓防水管的緊密性更確實,在防水管的外周部之中,從外周側夾緊:位於殼體外周的部分、與位於電纜外周的部分的兩個部分較佳。By mounting the waterproof tube on the outer circumference of the casing and the outer circumference of the cable, In addition, in order to make the tightness of the waterproof tube more reliable, in the outer peripheral portion of the waterproof pipe, it is clamped from the outer peripheral side: a portion located on the outer periphery of the casing, and a cable located at the outer periphery of the casing The two portions of the outer peripheral portion are preferred.

在該情況雖然也可以將第2發明的夾緊構造設置在殼體外周部與電纜外周部的兩個部位,而也可以僅將例如第2發明的夾緊構造設置在與電纜外周部對應的防水管的外周部,在與較電纜外周直徑更大的殼體外周部對應的防水管的外周部,輔助性地設置夾緊肋部。In this case, the clamp structure of the second aspect of the invention may be provided at two locations of the outer peripheral portion of the casing and the outer peripheral portion of the cable, and only the clamp structure of the second invention may be provided in the outer peripheral portion of the cable. The outer peripheral portion of the waterproof tube is provided with an auxiliary rib portion in an outer peripheral portion of the waterproof tube corresponding to the outer peripheral portion of the casing having a larger diameter than the outer circumference of the cable.

在第4發明,在公外殼與母外殼,設置有:用來防止外殼與電纜偏移的電纜夾持爪。According to the fourth aspect of the invention, the male housing and the female housing are provided with cable gripping claws for preventing the housing from being displaced from the cable.

本發明的防水式連接器,可以利用以防水為目的的各種電纜連接器。The waterproof connector of the present invention can utilize various cable connectors for the purpose of waterproofing.

若插頭端子的連接器與插座端子的連接器作成一對,則可以使用為防水式的中繼連接器。If the connector of the plug terminal and the connector of the socket terminal are paired, a waterproof relay connector can be used.

在本發明,在電纜端子的殼體與電纜的交界部,涵蓋殼體外周與電纜外周來安裝防水管,將用來夾緊防水管的外周部的夾緊外殼作成可對開,所以能將防水式連接器簡單地連接在電纜前端。In the present invention, at the interface between the casing of the cable terminal and the cable, the outer circumference of the casing and the outer circumference of the cable are attached to the outer casing to install the waterproof pipe, and the clamping casing for clamping the outer peripheral portion of the waterproof pipe is made to be disengageable, so that waterproofing can be achieved. The connector is simply attached to the front end of the cable.

於是,不需要像習知技術預先將連接器一體成型或黏接在電纜的端部,現在只要將電纜切斷為需要的長度,然後安裝防水式連接器即可。Therefore, it is not necessary to integrally mold or bond the connector to the end of the cable as in the prior art, and now it is only necessary to cut the cable to the required length and then install the waterproof connector.

藉此在電纜的長度調整方面不會造成浪費且也提升了配線作業的效率。Thereby, no waste is caused in the length adjustment of the cable and the efficiency of the wiring work is also improved.

以公外殼與母外殼構成夾緊外殼,當將公外殼與母外殼嵌裝來夾住防水管時,只藉由公外殼的內周面與母外殼的內周面的圓弧肋部,夾緊外殼的對開部分的夾緊可能會不夠,而在公外殼設置夾緊突片,在母外殼設置朝中心側傾斜的夾緊導引面的話,夾緊突片會朝中心側傾斜而從側部按壓對開部分,所以夾緊力能作用涵蓋於防水管全周,而讓防水性提升。The male outer casing and the female outer casing constitute a clamping outer casing. When the male outer casing and the female outer casing are fitted to sandwich the waterproof pipe, only the inner circumferential surface of the male outer casing and the inner circumferential surface of the female outer casing are clipped by the circular arc ribs. The clamping of the opposite part of the tight casing may not be sufficient, and the clamping tab is provided on the male housing, and the clamping projection is inclined toward the center side when the female housing is provided with the clamping guide surface inclined toward the center side. The part presses the split portion, so the clamping force can cover the entire circumference of the waterproof tube, and the waterproofness is improved.

以下根據圖面來說明將本發明的防水式連接器適用於中繼連接器10的例子。Hereinafter, an example in which the waterproof connector of the present invention is applied to the relay connector 10 will be described based on the drawings.

第1圖(a)顯示了插座連接器20與插頭連接器30的嵌合前狀態的縱剖面,第2圖顯示嵌合後狀態的縱剖面。Fig. 1(a) shows a longitudinal section of the state before the socket connector 20 and the plug connector 30 are fitted, and Fig. 2 shows a longitudinal section of the state after the fitting.

中繼連接器10,具備有插座連接器20與插頭連接器30,分別具有:殼體21、31、防水管70、及夾緊外殼40。The relay connector 10 includes a socket connector 20 and a plug connector 30, and has a housing 21, 31, a waterproof tube 70, and a clamp housing 40, respectively.

第1圖(b)顯示將夾緊外殼40卸下的狀態。Fig. 1(b) shows a state in which the clamp housing 40 is removed.

第1圖(a)為了顯示母外殼50與公外殼60的紙面內側嵌合部,而將前側的電纜83及防水管70切除。Fig. 1(a) shows the cable 83 and the waterproof tube 70 on the front side in order to show the inner side fitting portion of the female outer casing 50 and the male outer casing 60.

如第2圖所示,中繼連接器10將插座連接器20與插頭連接器30互相嵌合,使殼體21、31的端子插入孔23、 33內的端子80、90彼此導通連接。As shown in FIG. 2, the relay connector 10 fits the receptacle connector 20 and the plug connector 30 to each other, and the terminals of the housings 21, 31 are inserted into the holes 23, The terminals 80, 90 in 33 are electrically connected to each other.

端子插入孔23、33是分別貫穿插座殼體21及插頭殼體31而設置。The terminal insertion holes 23 and 33 are provided to penetrate the socket housing 21 and the plug housing 31, respectively.

如第1圖所示,端子插入孔23、33的電纜側開口部,設置有使殼體21、31突出為筒狀的管安裝部24、34。As shown in Fig. 1, the cable-side opening portions of the terminal insertion holes 23 and 33 are provided with tube mounting portions 24 and 34 that project the housings 21 and 31 into a tubular shape.

安裝於電纜83、93的端末的端子80、90,通過防水管70而從管安裝部24、34側安裝於端子插入孔23、33內。The terminals 80 and 90 attached to the ends of the cables 83 and 93 are attached to the terminal insertion holes 23 and 33 from the tube mounting portions 24 and 34 side by the waterproof tube 70.

端子80、90是使用斂縫部82、93而壓接連接於電纜83、93的端末芯線,使翹片81、91卡止於卡止階段部23a、33a,而以設置於夾緊外殼40的電纜夾持爪51a、61a來夾持電纜83、93。The terminals 80 and 90 are crimped and connected to the end core wires of the cables 83 and 93 by the caulking portions 82 and 93, and the warps 81 and 91 are locked to the locking phase portions 23a and 33a, and are provided to the clamp housing 40. The cable holding claws 51a, 61a hold the cables 83, 93.

在殼體設置有外殼定位凹部27、28而使其與夾緊外殼側的定位凸部58、68卡合,所以與電纜夾持爪能防止夾緊外殼的偏移。The housing is provided with housing positioning recesses 27, 28 to engage with the positioning projections 58, 68 on the clamping housing side, so that the cable clamping jaws prevent offset of the clamping housing.

端子插入孔23、33的另一方的開口側,使殼體21、31突出為筒狀,設置有將端子插入孔23、33延長的筒狀隔壁部22、32。On the other opening side of the terminal insertion holes 23 and 33, the casings 21 and 31 are protruded into a tubular shape, and cylindrical partition walls 22 and 32 that extend the terminal insertion holes 23 and 33 are provided.

插座殼體21的筒狀隔壁部22,在外周面上嵌有環狀的密封構件(O型環)26。The cylindrical partition wall portion 22 of the socket housing 21 has an annular sealing member (O-ring) 26 embedded in the outer peripheral surface.

如第2圖所示,插座連接器20的筒狀隔壁部22可內嵌於插頭連接器30的筒狀隔壁部32,密封構件26抵接於插頭連接器30的筒狀隔壁部32的內周面而水密性地嵌合。As shown in Fig. 2, the tubular partition wall portion 22 of the receptacle connector 20 can be fitted into the tubular partition wall portion 32 of the plug connector 30, and the sealing member 26 abuts against the cylindrical partition wall portion 32 of the plug connector 30. The surface is fitted in a watertight manner.

藉由讓插座連接器20與插頭連接器30互相嵌合,以密封構件26成為水密性而在內側使端子插入孔23、33彼此連通,而將插座端子80與插頭端子90嵌合連接。By fitting the receptacle connector 20 and the plug connector 30 to each other, the sealing member 26 is made watertight, and the terminal insertion holes 23 and 33 are communicated with each other inside, and the receptacle terminal 80 is fitted to the plug terminal 90.

該插座連接器20與插頭連接器30的連接部的防水構造,只要能水密性連接即可,並不限定於上述O型環構造。The waterproof structure of the connection portion between the receptacle connector 20 and the plug connector 30 is not limited to the above-described O-ring structure as long as it can be watertightly connected.

插座連接器20與插頭連接器30,其殼體21、31的管安裝部24、34部分、防水管70、夾緊外殼40是作成相同構造。The receptacle connector 20 and the plug connector 30 have the same configuration of the tube mounting portions 24, 34 of the housings 21, 31, the waterproof tube 70, and the clamping housing 40.

防水管70,具有橡膠彈性且當涵蓋於殼體的外周與電纜的外周安裝時,其構造是以階段部73彈性地連接著:圓筒管狀的殼體緊貼部71與電纜緊貼部72。The waterproof tube 70 has rubber elasticity and is elastically connected with the stage portion 73 when the outer circumference of the casing is fitted to the outer circumference of the casing: the cylindrical tubular casing abutting portion 71 and the cable abutting portion 72 .

殼體緊貼部71的內直徑小於管安裝部24、34的外周直徑,當嵌合於管安裝部24、34時,其內周面水密性地彈性緊貼於管安裝部24、34的外周面上。The inner diameter of the housing abutting portion 71 is smaller than the outer diameter of the tube mounting portions 24, 34, and when fitted to the tube mounting portions 24, 34, the inner peripheral surface thereof is elastically adhered to the tube mounting portions 24, 34 in a watertight manner. On the outer peripheral surface.

電纜緊貼部71的內直徑與電纜83、93的外套83a、93a的外型相比是相等或稍大,連接著端子80、90的電纜83、93能容易通過。The inner diameter of the cable abutting portion 71 is equal to or slightly larger than the outer shape of the outer casings 83a, 93a of the cables 83, 93, and the cables 83, 93 to which the terminals 80, 90 are connected can easily pass.

夾緊外殼40,如第1圖(b)所示具有母外殼50與公外殼60,分別具有殼體嵌合凹部52、62與電纜嵌合凹部53、63。The clamp housing 40 has a female housing 50 and a male housing 60 as shown in Fig. 1(b), and has housing fitting recesses 52, 62 and cable fitting recesses 53, 63, respectively.

母外殼50與公外殼60,在管安裝部24、34部分嵌入殼體嵌合凹部52、62,在電纜表皮83a、93a部分嵌入電纜嵌合凹部53、63,如第1圖(a)所示能夠互相嵌合。The female housing 50 and the male housing 60 are partially fitted into the housing fitting recesses 52, 62 in the tube mounting portions 24, 34, and the cable fitting recesses 53, 63 are partially embedded in the cable skins 83a, 93a, as shown in Fig. 1(a). The indications can be fitted to each other.

在殼體嵌合凹部52、62設置有殼體夾緊肋部52a、62a,在電纜嵌合凹部53、63設置有圓弧肋部53a、63a。Housing clamping ribs 52a and 62a are provided in the housing fitting recesses 52 and 62, and circular arc ribs 53a and 63a are provided in the cable fitting recesses 53 and 63.

殼體夾緊肋部52a、62a與圓弧肋部53a、63a,如第1圖(a)所示,藉由將母外殼50與公外殼60互相嵌合,殼體夾緊肋部52a、62a將管安裝部24、34上的防水管70朝嵌合方向按壓,圓弧肋部53a、63a在嵌合方向從外周側按壓:在管安裝部24、34更外側的電纜表皮83a、93a上的防水管70。The housing clamping ribs 52a, 62a and the circular arc ribs 53a, 63a, as shown in Fig. 1(a), are fitted to each other by the female housing 50 and the male housing 60, the housing clamping rib 52a, 62a presses the waterproof tube 70 on the tube mounting portions 24, 34 in the fitting direction, and the circular arc ribs 53a, 63a are pressed from the outer peripheral side in the fitting direction: the cable skins 83a, 93a outside the tube mounting portions 24, 34 Waterproof tube 70 on.

後面會針對該母外殼50與公外殼60的嵌合構造加以說明。The fitting structure of the female housing 50 and the male housing 60 will be described later.

在第5圖(a)顯示第1圖(a)的A-A線剖面端面圖,在第5圖(b)顯示第1圖(b)的B-B線剖面端面圖。Fig. 5(a) is a cross-sectional view taken along line A-A of Fig. 1(a), and Fig. 5(b) is a cross-sectional view taken along line B-B of Fig. 1(b).

在第5圖(c)顯示夾緊突片65與夾緊導引面57部分的立體說明圖。Fig. 5(c) is a perspective view showing a portion of the clamping tab 65 and the clamping guide surface 57.

如第5圖(b)所示,圓弧肋部53a、63a,其內周面的長度小於半圓,為具有與電纜表皮83a的外周形狀配合的內周面53b、63b的肋部形狀。As shown in Fig. 5(b), the arcuate ribs 53a and 63a have a rib shape having an inner circumferential surface 53b and 63b which are fitted to the outer circumferential shape of the cable skin 83a.

在母外殼50所設置的圓弧肋部53a的兩端位置,朝嵌合方向突出設置有夾緊導引構件55,在夾緊導引構件55設置有嵌合方向的夾緊導引溝56而沿著嵌合方向形成了夾緊導引面57。At both end positions of the circular arc rib portion 53a provided in the female housing 50, a clamping guide member 55 is protruded toward the fitting direction, and the clamping guide member 55 is provided with a clamping guide groove 56 in the fitting direction. A clamping guide surface 57 is formed along the fitting direction.

在公外殼60所設置的圓弧肋部63a的兩端位置,朝嵌合方向突出形成有夾緊突片65。At the both end positions of the circular arc rib 63a provided in the male outer casing 60, the clamp protrusion 65 is formed in the fitting direction.

如第5圖(a)所示,當將母外殼50與公外殼60互相嵌合時,圓弧肋部53a、63a互相夾壓地涵蓋外周方向來按壓防水管70的電纜表皮83a上部分,而讓防水管70水密性地緊貼於電纜表皮83a、93a。As shown in Fig. 5(a), when the female housing 50 and the male housing 60 are fitted to each other, the circular arc ribs 53a, 63a sandwich the outer circumferential direction to press the upper portion of the cable skin 83a of the waterproof tube 70, The waterproof tube 70 is closely attached to the cable skins 83a and 93a in a watertight manner.

此時,夾緊突片65被夾緊導引面57所導引滑接,朝向相對於電纜83的中心軸方向的嵌合方向的約直角方向內側撓曲,將前端部65b嵌合於夾緊導引溝56的插入凹部56a。At this time, the clamp projection 65 is slidably guided by the clamp guide surface 57, and is bent toward the inner side in the direction perpendicular to the fitting direction of the cable 83 in the direction of the center axis, and the front end portion 65b is fitted to the clip. The insertion recess 56a of the guide groove 56 is tightly guided.

夾緊突片65,藉此以內側的按壓面65a從側部按壓防水管70的電纜表皮83a部分,使防水管70水密性地緊貼於電纜表皮83a。By clamping the tab 65, the inner surface of the cable skin 83a of the waterproof tube 70 is pressed from the side portion by the inner pressing surface 65a, and the waterproof tube 70 is closely adhered to the cable skin 83a in a watertight manner.

此時的圓弧肋部53a、63a的內周面53b、63b對於防水管70的按壓部分、夾緊突片65的按壓面65a對於防水管70的按壓部分,如第5圖(a)所示約在電纜表皮83a、93a外周方向連續,防水管70在外周方向約均等地連續於電纜表皮83a而水密性地緊貼著。At this time, the inner peripheral surfaces 53b and 63b of the circular arc ribs 53a and 63a are pressed against the pressing portion of the waterproof tube 70 and the pressing surface 65a of the clamping tab 65 with respect to the waterproof tube 70, as shown in Fig. 5(a). The contract is continuous in the outer circumferential direction of the cable skins 83a and 93a, and the waterproof tube 70 is uniformly and continuously adhered to the cable skin 83a in the outer circumferential direction.

第6圖(a)顯示插座連接器20與插頭連接器30的嵌合前的俯視外觀圖,第6圖(b)顯示嵌合後的俯視外觀圖。Fig. 6(a) is a plan view showing a front view of the socket connector 20 and the plug connector 30 before fitting, and Fig. 6(b) is a plan view showing the appearance after fitting.

在插座連接器20設置有嵌合方向的殼體卡止爪25,該殼體卡止爪25在前端具有爪部25a,在插頭殼體31,與殼體卡止爪25的位置對應而設置有在嵌合方向穿孔的殼體卡止爪座35。The socket connector 20 is provided with a housing locking claw 25 having a fitting direction, the housing locking claw 25 having a claw portion 25a at the front end, and the plug housing 31 is provided corresponding to the position of the housing locking claw 25. There is a housing locking claw seat 35 that is perforated in the fitting direction.

如第1圖(b)所示,當將插座殼體21與插頭殼體31 互相嵌合時,殼體卡止爪25卡扣卡合於殼體卡止爪座35,而將插座連接器20與插頭連接器30的嵌合予以固定。As shown in FIG. 1(b), when the socket housing 21 and the plug housing 31 are When fitting each other, the case locking claw 25 is snap-fitted to the case locking claw seat 35, and the fitting of the socket connector 20 and the plug connector 30 is fixed.

接著針對連接器與電纜的連接順序、夾緊外殼的嵌合構造來加以說明。Next, the connection order of the connector and the cable and the fitting structure of the clamp housing will be described.

第3圖顯示了電纜83對於插座連接器20的連接順序的說明圖,第4圖顯示了電纜93對於插頭連接器30的連接順序的說明圖。3 is an explanatory view showing a connection sequence of the cable 83 with respect to the receptacle connector 20, and FIG. 4 is an explanatory view showing a connection sequence of the cable 93 with respect to the plug connector 30.

為了容易令人了解,第3圖從左邊開始依序顯示了:插座連接器20的側面的外觀圖、電纜方向的縱剖面圖、對應於C-C線的剖面端面圖,第4圖從右邊開始依序顯示了:插頭連接器30的側面的外觀圖、電纜方向的縱剖面圖、對應於D-D線的剖面端面圖。For the sake of easy understanding, the third drawing is sequentially shown from the left side: an external view of the side of the receptacle connector 20, a longitudinal section of the cable direction, a cross-sectional end view corresponding to the C-C line, and a fourth figure from the right. The appearance of the side surface of the plug connector 30, the longitudinal cross-sectional view in the cable direction, and the cross-sectional end view corresponding to the D-D line are sequentially displayed.

在連接器殼體插入安裝電纜,安裝夾緊外殼的構造,在插座連接器20與插頭連接器30是共通的,所以用插座連接器20的情況為代表來說明。The structure in which the mounting cable is inserted into the connector housing and the clamping housing is mounted is common to the plug connector 20 and the plug connector 30, so the case of the socket connector 20 will be described as a representative.

第3圖(a)是顯示,在安裝母外殼50與公外殼60之前,將防水管70的殼體緊貼部71嵌合於插座連接器殼體(以下稱為殼體)21的管安裝部24的狀態。Fig. 3(a) shows the tube mounting in which the housing abutting portion 71 of the waterproof tube 70 is fitted to the socket connector housing (hereinafter referred to as a housing) 21 before the female housing 50 and the male housing 60 are attached. The state of the part 24.

在母外殼50,設置有:從基部51的側面朝向嵌合方向側延伸的鎖定臂54,該鎖定臂54在內側具有鎖定凹部54a且為約ㄇ字型。The female housing 50 is provided with a lock arm 54 extending from the side surface of the base portion 51 toward the fitting direction side, and the lock arm 54 has a locking recess 54a on the inner side and is approximately U-shaped.

在公外殼60,設置有:將基部61的側面朝嵌合方向側擴展的延伸片61b,在延伸片61b的側面設置臨時嵌合爪64b,在從臨時嵌合爪64b朝嵌合方向隔著預定間隔的 側面,設置有真嵌合爪64a。The male housing 60 is provided with an extending piece 61b that expands the side surface of the base 61 toward the fitting direction side, and a temporary fitting claw 64b is provided on the side surface of the extending piece 61b, and is interposed from the temporary fitting claw 64b toward the fitting direction. Scheduled interval On the side, a true fitting claw 64a is provided.

母外殼50與公外殼60,如第3圖(b)所示,將鎖定臂54的嵌合方向側的緣部54b對接於真嵌合爪64a,藉由嵌合成使鎖定臂54的鎖定凹部54a卡合於公外殼60的臨時嵌合爪64b的狀態,則圓弧肋部53a、63a互相的間隔開啟,而電纜夾持爪51a、61a之間的電纜口41成為開啟的嵌合狀態。As shown in FIG. 3(b), the female housing 50 and the male housing 60 abut the edge portion 54b of the locking arm 54 on the fitting direction side to the true fitting claw 64a, and the locking recess of the locking arm 54 is fitted. When the 54a is engaged with the temporary fitting claw 64b of the male casing 60, the interval between the circular arc ribs 53a and 63a is opened, and the cable opening 41 between the cable holding claws 51a and 61a is opened.

在說明上,將該電纜口41開啟的母外殼50與公外殼60的嵌合狀態稱為臨時嵌合狀態。In the description, the fitting state of the female housing 50 to which the cable opening 41 is opened and the male housing 60 is referred to as a temporary fitting state.

在該臨時嵌合狀態,母外殼50與公外殼60不會從殼體21脫落,所以容易拿取,而能簡單地將在端末安裝有插座端子80的電纜83從電纜口41通過,而可如第3圖(c)所示安裝於端子插入孔23內的預定位置。In the temporary fitting state, the female housing 50 and the male housing 60 are not detached from the housing 21, so that it is easy to take, and the cable 83 having the socket terminal 80 mounted at the end can be easily passed through the cable opening 41. It is attached to a predetermined position in the terminal insertion hole 23 as shown in Fig. 3(c).

從該臨時嵌合狀態起,進一步進行母外殼50與公外殼60的嵌合,當真嵌合爪64a越過鎖定臂54時,如第3圖(d)所示,鎖定凹部54a卡合於真嵌合爪64a。From the temporary fitting state, the fitting of the female housing 50 and the male housing 60 is further performed. When the fitting claw 64a passes over the locking arm 54, as shown in Fig. 3(d), the locking recess 54a is engaged with the true fitting. Claw 64a.

在說明上,將該嵌合狀態稱為真嵌合狀態。In the description, this fitting state is referred to as a true fitting state.

在該真嵌合狀態,圓弧肋部53a、63a如第5圖(a)所示,從嵌合方向兩側將防水管70朝向電纜表皮83a按壓,且夾緊突片65將防水管70從相對於嵌合方向約直角方向側朝向電纜表皮83a按壓,使防水管70在外周方向連續性地且水密性地緊貼於電纜表皮83a。In the true fitting state, the arcuate ribs 53a and 63a press the waterproof tube 70 toward the cable skin 83a from both sides in the fitting direction as shown in Fig. 5(a), and the clamping tab 65 will seal the waterproof tube 70. The waterproof tube 70 is continuously and watertightly adhered to the cable skin 83a in the outer circumferential direction from the right-angle direction side toward the cable skin 83a.

此時,如第1圖(a)所示,防水管70的殼體緊貼部71,將其內周面藉由彈性收縮力而在外周方向連續性且水 密性地緊貼於管安裝部24,而於殼體嵌合凹部52、62所形成的殼體夾緊肋部52a、62a將殼體緊貼部71的外周面朝向管安裝部24按壓,而使防水管70內周面緊貼於管安裝部24。At this time, as shown in Fig. 1(a), the casing of the waterproof pipe 70 is in close contact with the portion 71, and the inner peripheral surface thereof is continuous in the outer circumferential direction by the elastic contraction force and water. Closely attached to the pipe attaching portion 24, the casing clamping ribs 52a, 62a formed in the casing fitting recesses 52, 62 press the outer peripheral surface of the casing abutting portion 71 toward the pipe attaching portion 24, The inner circumferential surface of the waterproof tube 70 is brought into close contact with the tube mounting portion 24.

藉此,在該真嵌合狀態,防水管70的內周面在外周方向水密性地緊貼於殼體21側及電纜83側,作好殼體21與電纜83的交界部分的防水。Thereby, in the true fitting state, the inner peripheral surface of the waterproof tube 70 is in close contact with the casing 21 side and the cable 83 side in the outer circumferential direction, and the joint portion between the casing 21 and the cable 83 is made waterproof.

雖然以中繼連接器來說明本發明的防水式連接器的適用例,而是可以適用於各種連接器,在太陽能系統中將太陽能電池彼此連接的中繼連接器的情況,能將多數的太陽能電池容易地連接。Although the application example of the waterproof connector of the present invention is described by a relay connector, it can be applied to various connectors, and in the case of a relay connector in which solar cells are connected to each other in a solar energy system, most solar energy can be used. The battery is easily connected.

10‧‧‧中繼連接器10‧‧‧Relay connector

20‧‧‧插座連接器20‧‧‧ socket connector

21‧‧‧插座殼體21‧‧‧Socket housing

22‧‧‧筒狀隔壁部22‧‧‧Cylinder partition

23‧‧‧端子插入孔23‧‧‧Terminal insertion hole

23a‧‧‧卡止階段部23a‧‧‧Clock phase

24‧‧‧管安裝部24‧‧‧ Tube Installation Department

25‧‧‧殼體卡止爪25‧‧‧Shell card claws

25a‧‧‧爪部25a‧‧‧ claws

26‧‧‧密封構件(O型環)26‧‧‧ Sealing member (O-ring)

30‧‧‧插頭連接器30‧‧‧ plug connector

31‧‧‧插頭殼體31‧‧‧ plug housing

32‧‧‧筒狀隔壁部32‧‧‧Cylinder partition

33‧‧‧端子插入孔33‧‧‧Terminal insertion hole

33a‧‧‧卡止階段部33a‧‧‧Clock phase

34‧‧‧管安裝部34‧‧‧ Tube Installation Department

35‧‧‧殼體卡止爪座35‧‧‧Shell lock claw seat

40‧‧‧夾緊外殼40‧‧‧Clamping housing

41‧‧‧電纜口41‧‧‧ cable port

50‧‧‧母外殼50‧‧‧Female shell

51‧‧‧基部51‧‧‧ base

51a‧‧‧電纜夾持爪51a‧‧‧Cable gripper

52‧‧‧殼體嵌合凹部52‧‧‧ housing fitting recess

52a‧‧‧殼體夾緊肋部52a‧‧‧Sheet clamping ribs

53‧‧‧電纜嵌合凹部53‧‧‧Cable fitting recess

53a‧‧‧圓弧肋部53a‧‧‧Arc ribs

53b‧‧‧內周面53b‧‧‧ inner circumference

54‧‧‧鎖定臂54‧‧‧Lock arm

54a‧‧‧鎖定凹部54a‧‧‧Lock recess

54b‧‧‧嵌合方向的緣部54b‧‧‧edge of the fitting direction

55‧‧‧夾緊導引構件55‧‧‧Clamping guide member

56‧‧‧夾緊導引溝56‧‧‧Clamping guide groove

56a‧‧‧插入凹部56a‧‧‧Into the recess

57‧‧‧夾緊導引面57‧‧‧Clamping guide surface

60‧‧‧公外殼60‧‧ ‧ male housing

61‧‧‧基部61‧‧‧ base

61a‧‧‧電纜夾持爪61a‧‧‧Cable gripper

61b‧‧‧延伸片61b‧‧‧Extension

62‧‧‧殼體嵌合凹部62‧‧‧ housing fitting recess

62a‧‧‧殼體夾緊肋部62a‧‧‧Sheet clamping ribs

63‧‧‧電纜嵌合凹部63‧‧‧ Cable fitting recess

63a‧‧‧圓弧肋部63a‧‧‧Arc ribs

63b‧‧‧內周面63b‧‧‧ inner circumference

64a‧‧‧真嵌合爪64a‧‧‧ true fitting claw

64b‧‧‧臨時嵌合爪64b‧‧‧ Temporary fitting claws

65‧‧‧夾緊突片65‧‧‧Clamping tabs

65a‧‧‧按壓面65a‧‧‧ Pressing surface

65b‧‧‧前端部65b‧‧‧ front end

70‧‧‧防水管70‧‧‧Waterproof tube

71‧‧‧殼體緊貼部71‧‧‧Shell close

72‧‧‧電纜緊貼部72‧‧‧ Cable Clamping Department

73‧‧‧階段部73‧‧‧ Stage Department

80‧‧‧插座端子80‧‧‧Socket terminal

81‧‧‧插座端子翹片81‧‧‧Socket terminal block

82‧‧‧斂縫部82‧‧‧The seaming department

83‧‧‧電纜83‧‧‧ cable

83a‧‧‧電纜表皮83a‧‧‧ cable skin

90‧‧‧插頭端子90‧‧‧ Plug terminal

91‧‧‧插頭端子翹片91‧‧‧ Plug terminal block

92‧‧‧斂縫部92‧‧‧The Ministry of Folding

93‧‧‧電纜93‧‧‧ cable

93a‧‧‧電纜表皮93a‧‧‧ cable skin

第1圖顯示適用本發明的防水式連接器的中繼連接器的實施例的縱剖說明圖。Fig. 1 is a longitudinal sectional explanatory view showing an embodiment of a relay connector to which the waterproof connector of the present invention is applied.

第2圖顯示插座連接器與插頭連接器嵌合後的狀態的縱剖面的說明圖。Fig. 2 is an explanatory view showing a longitudinal section of a state in which the socket connector and the plug connector are fitted.

第3圖顯示插座連接器的組裝說明圖。Figure 3 shows an assembly diagram of the socket connector.

第4圖顯示插頭連接器的組裝說明圖。Figure 4 shows an assembly diagram of the plug connector.

第5圖(a)顯示A-A線剖面端面圖,(b)顯示B-B線剖面端面圖,(c)顯示夾緊突片與夾緊導引面部分的立體說明圖。Fig. 5(a) shows an end view of the A-A line, (b) shows an end view of the B-B line, and (c) shows a perspective view of the clamping tab and the clamping guide surface portion.

第6圖(a)顯示插座連接器與插頭連接器嵌合前的俯視外觀圖,(b)顯示嵌合後的俯視外觀圖。Fig. 6(a) is a plan view showing a front view of the socket connector before being fitted to the plug connector, and Fig. 6(b) is a top plan view showing the fitting after fitting.

第7圖顯示習知連接器的殼體與電纜的交界部分的防水構造。Figure 7 shows the waterproof construction of the interface between the housing of the conventional connector and the cable.

10‧‧‧中繼連接器10‧‧‧Relay connector

20‧‧‧插座連接器20‧‧‧ socket connector

21‧‧‧插座殼體21‧‧‧Socket housing

22‧‧‧筒狀隔壁部22‧‧‧Cylinder partition

23‧‧‧端子插入孔23‧‧‧Terminal insertion hole

23a‧‧‧卡止階段部23a‧‧‧Clock phase

24‧‧‧管安裝部24‧‧‧ Tube Installation Department

25‧‧‧殼體卡止爪25‧‧‧Shell card claws

25a‧‧‧爪部25a‧‧‧ claws

26‧‧‧密封構件(O型環)26‧‧‧ Sealing member (O-ring)

27‧‧‧外殼定位凹部27‧‧‧Enclosure positioning recess

30‧‧‧插頭連接器30‧‧‧ plug connector

31‧‧‧插頭殼體31‧‧‧ plug housing

32‧‧‧筒狀隔壁部32‧‧‧Cylinder partition

33‧‧‧端子插入孔33‧‧‧Terminal insertion hole

33a‧‧‧卡止階段部33a‧‧‧Clock phase

34‧‧‧管安裝部34‧‧‧ Tube Installation Department

40‧‧‧夾緊外殼40‧‧‧Clamping housing

50‧‧‧母外殼50‧‧‧Female shell

51‧‧‧基部51‧‧‧ base

51a‧‧‧電纜夾持爪51a‧‧‧Cable gripper

52‧‧‧殼體嵌合凹剖52‧‧‧ housing fitting concave section

52a‧‧‧殼體夾緊肋部52a‧‧‧Sheet clamping ribs

53‧‧‧電纜嵌合凹部53‧‧‧Cable fitting recess

53a‧‧‧圓弧肋部53a‧‧‧Arc ribs

53b‧‧‧內周面53b‧‧‧ inner circumference

55‧‧‧夾緊導引構件55‧‧‧Clamping guide member

56‧‧‧夾緊導引溝56‧‧‧Clamping guide groove

56a‧‧‧插入凹部56a‧‧‧Into the recess

57‧‧‧夾緊導引面57‧‧‧Clamping guide surface

58‧‧‧定位凸部58‧‧‧ positioning convex

60‧‧‧公外殼60‧‧ ‧ male housing

61‧‧‧基部61‧‧‧ base

61a‧‧‧電纜夾持爪61a‧‧‧Cable gripper

61b‧‧‧延伸片61b‧‧‧Extension

62‧‧‧殼體嵌合凹部62‧‧‧ housing fitting recess

62a‧‧‧殼體夾緊肋部62a‧‧‧Sheet clamping ribs

63‧‧‧電纜嵌合凹部63‧‧‧ Cable fitting recess

63a‧‧‧圓弧肋部63a‧‧‧Arc ribs

63b‧‧‧內周面63b‧‧‧ inner circumference

64a‧‧‧真嵌合爪64a‧‧‧ true fitting claw

64b‧‧‧臨時嵌合爪64b‧‧‧ Temporary fitting claws

65‧‧‧夾緊突片65‧‧‧Clamping tabs

65a‧‧‧按壓面65a‧‧‧ Pressing surface

65b‧‧‧前端部65b‧‧‧ front end

68‧‧‧定位凸部68‧‧‧ positioning convex

70‧‧‧防水管70‧‧‧Waterproof tube

71‧‧‧殼體緊貼部71‧‧‧Shell close

72‧‧‧電纜緊貼部72‧‧‧ Cable Clamping Department

73‧‧‧階段部73‧‧‧ Stage Department

80‧‧‧插座端子80‧‧‧Socket terminal

81‧‧‧插座端子翹片81‧‧‧Socket terminal block

82‧‧‧斂縫部82‧‧‧The seaming department

83‧‧‧電纜83‧‧‧ cable

83a‧‧‧電纜表皮83a‧‧‧ cable skin

90‧‧‧插頭端子90‧‧‧ Plug terminal

91‧‧‧插頭端子翹片91‧‧‧ Plug terminal block

92‧‧‧斂縫部92‧‧‧The Ministry of Folding

93‧‧‧電纜93‧‧‧ cable

93a‧‧‧電纜表皮93a‧‧‧ cable skin

Claims (4)

一種防水式連接器,是連接電纜的防水式連接器,其特徵為:連接器,具備有:插入安裝著與電纜的前端連接的端子的殼體、涵蓋安裝於殼體外周與電纜外周的防水管、以及從外周側夾緊防水管的可對開的夾緊外殼;夾緊外殼,其公外殼與母外殼可沿著電纜長軸方向對開,並且在公外殼與母外殼的底部具有其內周面較半圓更小的圓弧肋部,公外殼具有從圓弧肋部沿著防水管的外周立起的夾緊突片,母外殼具有:從圓弧肋部沿著防水管的外周立起且朝中心側傾斜的夾緊導引面,當將公外殼與母外殼安裝於防水管的外周時,夾緊突片沿著夾緊導引面被朝中心側傾斜導引,而將防水管夾緊於內側。 A waterproof connector, which is a waterproof connector for connecting cables, characterized in that: the connector is provided with a housing in which a terminal connected to the front end of the cable is inserted, and covers the outer circumference of the housing and the outer circumference of the cable. a tube, and a slidable clamping housing that clamps the waterproof tube from the outer peripheral side; the clamping housing has a male housing and a female housing that are disengageable along the long axis of the cable and has an inner circumference at the bottom of the male and female housings The circular rib having a smaller surface than the semicircle, the male outer casing has a clamping protrusion rising from the circular rib along the outer circumference of the waterproof tube, and the female outer casing has: rising from the circular rib along the outer circumference of the waterproof tube And the clamping guide surface inclined toward the center side, when the male housing and the female housing are mounted on the outer circumference of the waterproof tube, the clamping tab is inclined along the clamping guiding surface toward the center side, and the waterproof tube is Clamped to the inside. 如申請專利範圍第1項的防水式連接器,其中在公外殼與母外殼的內周面,具有:用來將防水管夾緊的夾緊肋部。 A waterproof connector according to claim 1, wherein the inner peripheral surface of the male housing and the female housing has a clamping rib for clamping the waterproof tube. 如申請專利範圍第1或2項的防水式連接器,其中在公外殼與母外殼具有電纜夾持爪。 A waterproof connector according to claim 1 or 2, wherein the male and female housings have cable gripping claws. 一種中繼連接器,其特徵為:使用一對申請專利範圍第1、2或3項的防水式連接器,其中一方的端子為插頭端子,另一方的端子為插座端子。A relay connector characterized by using a pair of waterproof connectors of claim 1, 2 or 3, wherein one of the terminals is a plug terminal and the other terminal is a socket terminal.
TW97128816A 2008-07-30 2008-07-30 Waterproof connector and relay connector TWI398996B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW97128816A TWI398996B (en) 2008-07-30 2008-07-30 Waterproof connector and relay connector

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Application Number Priority Date Filing Date Title
TW97128816A TWI398996B (en) 2008-07-30 2008-07-30 Waterproof connector and relay connector

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TW201006058A TW201006058A (en) 2010-02-01
TWI398996B true TWI398996B (en) 2013-06-11

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3437980A (en) * 1967-12-11 1969-04-08 Westinghouse Electric Corp Internal,integrally formed cord grip for electrical wiring devices
US7264494B2 (en) * 2004-12-06 2007-09-04 Weatherford/Lamb, Inc. Electrical connector and socket assemblies

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3437980A (en) * 1967-12-11 1969-04-08 Westinghouse Electric Corp Internal,integrally formed cord grip for electrical wiring devices
US7264494B2 (en) * 2004-12-06 2007-09-04 Weatherford/Lamb, Inc. Electrical connector and socket assemblies

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