TWI394723B - A ductile structure of a molten glass, a vacuum degassing apparatus using the same, a glass manufacturing apparatus using the same, and a vacuum degassing method for molten glass - Google Patents

A ductile structure of a molten glass, a vacuum degassing apparatus using the same, a glass manufacturing apparatus using the same, and a vacuum degassing method for molten glass Download PDF

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TWI394723B
TWI394723B TW95127544A TW95127544A TWI394723B TW I394723 B TWI394723 B TW I394723B TW 95127544 A TW95127544 A TW 95127544A TW 95127544 A TW95127544 A TW 95127544A TW I394723 B TWI394723 B TW I394723B
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molten glass
duct
brick
vacuum degassing
metal material
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TW95127544A
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Chinese (zh)
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TW200710051A (en
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Naoto Shimaura
Michito Sasaki
Atsushi Tanigaki
Kazuo Hamashima
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Asahi Glass Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/225Refining
    • C03B5/2252Refining under reduced pressure, e.g. with vacuum refiners
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/42Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
    • C03B5/425Preventing corrosion or erosion
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/42Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
    • C03B5/43Use of materials for furnace walls, e.g. fire-bricks

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Steel In Its Molten State (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Description

熔融玻璃之導管構造、使用該構造之減壓脫泡裝置、使用該構造之玻璃製造裝置、及熔融玻璃之減壓脫泡方法Catheter structure of molten glass, vacuum degassing apparatus using the same, glass manufacturing apparatus using the same, and vacuum degassing method of molten glass

本發明是關於熔融玻璃之導管構造。本發明之熔融玻璃之導管構造可用來作為玻璃製造裝置的熔融玻璃之導管,例如可用來作為減壓脫泡裝置的減壓脫泡槽、上升管或下降管。本發明之熔融玻璃之導管構造適合作為減壓脫泡裝置的上升管或下降管。This invention relates to the construction of a conduit for molten glass. The molten glass conduit structure of the present invention can be used as a conduit for molten glass of a glass manufacturing apparatus, for example, a vacuum degassing vessel, a riser pipe or a downcomer which can be used as a vacuum degassing device. The conduit structure of the molten glass of the present invention is suitable as a riser or a downcomer of a vacuum degassing apparatus.

又,本發明是關於使用該導管構造作為熔融玻璃之導管,尤其是作為減壓脫泡裝置之上升管或下降管的減壓脫泡裝置及減壓脫泡方法。Further, the present invention relates to a catheter which uses the duct structure as a molten glass, in particular, a vacuum degassing apparatus and a vacuum degassing apparatus which are risers or downcomers of a vacuum degassing apparatus.

又,本發明是關於使用該導管構造作為熔融玻璃之導管的玻璃製造裝置。Moreover, the present invention relates to a glass manufacturing apparatus using the duct structure as a conduit for molten glass.

如減壓脫泡裝置的玻璃製造裝置當中,有時會使用耐火磚作為由中空管所構成的熔融玻璃之導管的構成材料。就耐火磚而言,由於耐熱性以及對於熔融玻璃的耐蝕性佳,因此通常會使用電鑄磚。In the glass manufacturing apparatus of the vacuum degassing apparatus, the refractory brick may be used as a constituent material of the duct of the molten glass which consists of a hollow tube. In the case of refractory bricks, electroforming bricks are generally used because of heat resistance and corrosion resistance to molten glass.

然而,使用電鑄磚來製作熔融玻璃之導管的情況下,由於可製造電鑄磚的大小有限,因此要依導管的大小製作出沒有接縫的一體中空管相當困難。因此,例如會準備複數個在中心部具有開口部之形成環狀的電鑄磚,並且將此堆疊而作為中空管。關於形成環狀的電鑄磚,有時也會使用沒有接縫的環狀電鑄磚,但一般是準備複數個形成大致扇形或楔形的電鑄磚,並且將這些沿著圓周方向組裝而形成環狀。However, in the case of using electroformed bricks to make a duct for molten glass, since the size of the electroformable brick that can be produced is limited, it is quite difficult to make an integral hollow tube without seams depending on the size of the duct. Therefore, for example, a plurality of electroformed bricks having an opening portion having an opening portion at the center portion are prepared, and this is stacked as a hollow tube. Regarding the formation of an annular electroformed brick, an annular electroformed brick having no seam is sometimes used, but generally, a plurality of electroformed bricks which form a substantially fan shape or a wedge shape are prepared, and these are assembled in the circumferential direction. ring.

因此,使用電鑄磚來製作熔融玻璃之導管的情況下,在中空管的內面,也就是在直接與熔融玻璃接觸的流路也會不可避免地存在有電鑄磚間的空隙部。電鑄磚由於具有氣孔率低的稠密組織,因此與燒成磚相比,可知熔融玻璃從空隙部的滲出較少。然而,要完全防止熔融玻璃從空隙部滲出卻相當困難。Therefore, when an electroformed brick is used to form a conduit for molten glass, a void portion between the electroformed bricks is inevitably present on the inner surface of the hollow tube, that is, in the flow path directly contacting the molten glass. Since the electroformed brick has a dense structure having a low porosity, it is found that the molten glass has less bleeding from the void portion than the fired brick. However, it is quite difficult to completely prevent the molten glass from oozing out of the void portion.

亦可利用填縫材將構成直接與熔融玻璃接觸的流路的電鑄磚間的空隙部填滿。然而,一般的填縫材,其稠密度比電鑄磚差,因此直接與熔融玻璃接觸的填縫材比起電鑄磚容易受到侵蝕。因此,即使電鑄磚本身的侵蝕少,仍有電鑄磚間之空隙部的侵蝕會選擇性進行的問題。該結果,比起空隙部未被填滿的情況,可使熔融玻璃自空隙部的滲出減緩,但是一旦填縫材受到侵蝕,熔融玻璃就會從空隙部滲出。It is also possible to fill the gap between the electroformed bricks constituting the flow path directly contacting the molten glass by the caulking material. However, the general joint filler material has a lower density than the electroformed brick, so the joint filler material directly in contact with the molten glass is more susceptible to erosion than the electroformed brick. Therefore, even if the erosion of the electroformed brick itself is small, there is a problem that the erosion of the void portion between the electroformed bricks is selectively performed. As a result, the bleeding of the molten glass from the void portion can be slowed down compared to the case where the void portion is not filled. However, once the filler material is corroded, the molten glass oozes out from the void portion.

在熔融玻璃之導管的周圍設有支撐壁。支撐壁是朝中心方向推壓導管,藉此使組裝成環狀的電鑄磚間的空隙部密接。而且,支撐壁具有導管之隔熱保溫或補強等的功能。A support wall is provided around the conduit of the molten glass. The support wall presses the duct in the center direction, thereby adhering the gap between the electroformed bricks assembled in a ring shape. Moreover, the support wall has the function of heat insulation or reinforcement of the duct.

支撐壁通常是使用耐火磚。就耐火磚而言,從成本面及隔熱保溫性方面來看,通常是使用燒成磚等。The support walls are usually made of refractory bricks. In the case of refractory bricks, fired bricks and the like are usually used in terms of cost surface and heat insulation.

燒成磚在耐熱性及隔熱保溫性這些點是自不待言,但是比起電鑄磚,對於熔融玻璃的耐蝕性就比較差。因此,當從構成導管的電鑄磚間的空隙部滲出的熔融玻璃到達支撐壁時,構成支撐壁的耐火磚(燒成磚)可能會明顯受到熔融玻璃的侵蝕。一旦構成支撐壁的耐火磚(燒成磚)受到侵蝕,減壓脫泡裝置本身的壽命就會變短。The heat-resistant and heat-insulating properties of the fired bricks are self-evident, but the corrosion resistance of the molten glass is relatively poor compared to the electroformed bricks. Therefore, when the molten glass oozing out from the gap between the electroformed bricks constituting the duct reaches the support wall, the refractory brick (fired brick) constituting the support wall may be significantly eroded by the molten glass. Once the refractory bricks (fired bricks) constituting the support wall are eroded, the life of the vacuum degassing apparatus itself becomes short.

在減壓脫泡裝置的減壓脫泡槽、上升管及下降管當中,為了防止熔融玻璃從管路漏出,專利文線1揭示了一種對內表面磚層之磚彼此的接觸面進行精密研磨而形成0.5mm以下的平滑度,並且使相鄰的磚的間隙形成1mm以下的方法。而且,專利文獻1當中,為了防止熔融玻璃從管路漏出,也揭示了一種在內表面磚層與支撐壁磚層之間的間隙填充薄板材的方法。In order to prevent the molten glass from leaking out of the pipeline in the vacuum degassing tank, the riser pipe and the downcomer of the vacuum degassing apparatus, Patent Document 1 discloses a precision grinding of the contact faces of the bricks of the inner surface brick layer. On the other hand, a method of forming a smoothness of 0.5 mm or less and forming a gap between adjacent bricks by 1 mm or less is formed. Further, in Patent Document 1, in order to prevent the molten glass from leaking from the pipe, a method of filling a gap between the inner surface tile layer and the support wall tile layer is also disclosed.

又,為了防止直接與熔融玻璃接觸的耐火磚之空隙部的侵蝕,並防止熔融玻璃從空隙部滲出,專利文獻2揭示了一種使流路的剖面形成多角形形狀,並且在熔融玻璃之流速較慢的角落部形成空隙部,並在該空隙部之外側部配置冷卻管的熔融玻璃之導管構造。Further, in order to prevent the erosion of the void portion of the refractory brick directly contacting the molten glass and prevent the molten glass from oozing out from the void portion, Patent Document 2 discloses that the cross section of the flow path is formed into a polygonal shape, and the flow rate in the molten glass is higher. The slow corner portion forms a void portion, and the molten glass conduit structure of the cooling pipe is disposed on the outer side portion of the void portion.

專利文獻1及專利文獻2所記載的發明已知具有可某程度抑制熔融玻璃從空隙部滲出的效果。然而,專利文獻1及專利文獻2所記載的發明要完全防止熔融玻璃從空隙部滲出相當困難。亦即,專利文獻1及專利文獻2所記載的發明從長遠來看的情況下,並無法完全防止構成支撐壁的燒成磚受到從空隙部滲出之熔融玻璃的侵蝕。The invention described in Patent Document 1 and Patent Document 2 is known to have an effect of suppressing the bleeding of molten glass from the void portion to some extent. However, the inventions described in Patent Document 1 and Patent Document 2 are extremely difficult to completely prevent the molten glass from oozing out from the void portion. In other words, in the case of the invention described in Patent Document 1 and Patent Document 2, it is not possible to completely prevent the fired brick constituting the support wall from being corroded by the molten glass that has leaked from the void portion.

在專利文獻1所記載的發明的情況下,填充在內表面磚層與支撐壁磚層之間的間隙的薄板材,其稠密度大多比電鑄磚差。因此,薄板材會因為從空隙部滲出的熔融玻璃到達而逐漸受到侵蝕。因此,比起不使用薄板材的情況,雖然可使從空隙部滲出的熔融玻璃到達支撐壁的時間變慢,但是一旦薄板材受到侵蝕,從空隙部滲出的熔融玻璃就會到達支撐壁。In the case of the invention described in Patent Document 1, the thin plate material filled in the gap between the inner surface brick layer and the supporting wall tile layer is often inferior in density to the electroformed brick. Therefore, the thin plate material is gradually eroded due to the arrival of the molten glass oozing out from the void portion. Therefore, the time for the molten glass oozing out from the void portion to reach the support wall can be made slower than when the thin plate is not used, but once the thin plate is corroded, the molten glass oozing out from the void portion reaches the support wall.

而且,專利文獻1所記載的發明是對內表面磚層的磚彼此的接觸面進行精密研磨,使相鄰的磚的間隙形成1mm以下,藉此使熔融玻璃從空隙部的滲出減緩,並且期待滲出的熔融玻璃將空隙部填滿,但是原本為稠密構造的空隙部也會因為空隙部周圍的磚而逐漸受到侵蝕,因而有可能使其間隙逐漸變大。因此,從長遠來看,並無法完全防止熔融玻璃自空隙部的滲出。Further, in the invention described in Patent Document 1, the contact surfaces of the bricks of the inner surface brick layer are precisely ground, and the gap between the adjacent bricks is formed to be 1 mm or less, whereby the leakage of the molten glass from the void portion is slowed down, and it is expected The oozing molten glass fills the void portion, but the void portion which is originally a dense structure is gradually eroded by the brick around the void portion, so that the gap may be gradually increased. Therefore, in the long run, the bleeding of the molten glass from the void portion cannot be completely prevented.

另一方面,專利文獻2所記載的發明是藉由在熔融玻璃之流速較慢的角落部形成空隙部,將空隙部的侵蝕抑制在最小限度,並藉由在空隙部的外側部設置冷卻手段,來防止熔融玻璃從空隙部滲出,但即使是熔融玻璃之流速較慢的角落部,空隙部周圍的磚也會因為熔融玻璃而逐漸受到侵蝕。該結果,空隙部的間隙就會逐漸變大,最後熔融玻璃就有可能會從空隙部滲出。On the other hand, in the invention described in Patent Document 2, the void portion is formed at a corner portion where the flow velocity of the molten glass is slow, and the erosion of the void portion is minimized, and the cooling means is provided at the outer portion of the void portion. In order to prevent the molten glass from oozing out from the void portion, even in the corner portion where the flow velocity of the molten glass is slow, the brick around the void portion is gradually eroded by the molten glass. As a result, the gap of the void portion gradually becomes larger, and finally the molten glass may ooze out from the void portion.

專利文獻1:日本特開2000-7346號公報(US6334336)專利文獻2:日本特開2003-128422號公報Patent Document 1: Japanese Laid-Open Patent Publication No. 2000-7346 (US Pat. No. 6,334,336) Patent Document 2: JP-A-2003-128422

本發明為了解決上述先前技術當中的問題,其目的在於提供一種熔融玻璃之導管構造,係用以防止構成支撐壁的耐火磚因由於熔融玻璃從構成導管的電鑄磚間的空隙部滲出而受到侵蝕。The present invention has been made to solve the problems in the prior art described above, and an object thereof is to provide a duct structure for molten glass for preventing refractory bricks constituting a support wall from being oozing out from a gap portion between electroformed bricks constituting a duct due to molten glass. erosion.

本發明之熔融玻璃之導管構造最好是用來作為減壓脫泡裝置的上升管或下降管。The conduit structure of the molten glass of the present invention is preferably used as a riser or a downcomer of the vacuum degassing apparatus.

又,本發明之目的在於提供一種使用本發明之熔融玻璃之導管構造作為熔融玻璃之導管,尤其是減壓脫泡裝置之上升管或下降管的減壓脫泡裝置及減壓脫泡方法。Further, an object of the present invention is to provide a vacuum degassing apparatus and a vacuum degassing apparatus which are used as a conduit for molten glass, particularly a riser or a downcomer of a vacuum degassing apparatus, using the duct structure of the molten glass of the present invention.

又,本發明之目的在於提供一種使用本發明之熔融玻璃之導管構造作為熔融玻璃之導管的玻璃製造裝置。Further, an object of the present invention is to provide a glass manufacturing apparatus using a conduit for a molten glass of the present invention as a conduit for molten glass.

為了達成上述目的,本發明提供一種熔融玻璃之導管構造(以下稱為「本發明之導管構造」),是熔融玻璃之導管構造,其特徵為:前述導管構造具有:由電鑄磚製的中空管所構成的導管,以及配設在該導管周圍之耐火磚製的支撐壁;在前述電鑄磚製的導管與前述耐火磚製的支撐壁構造之間,設有使用耐熱性佳,而且對於熔融玻璃之耐蝕性佳的金屬材料而製作的障壁層。In order to achieve the above object, the present invention provides a duct structure for molten glass (hereinafter referred to as "conduit structure of the present invention"), which is a duct structure of molten glass, characterized in that the duct structure has a medium made of electroformed brick. a duct formed by an empty pipe and a support wall made of a refractory brick disposed around the duct; and the heat-resistant property is provided between the duct made of the electroformed brick and the support wall structure of the refractory brick, and A barrier layer made of a metal material having good corrosion resistance of molten glass.

本發明之導管構造當中,前述金屬材料最好是Ni及Co的合計含量為25質量%以上,且Ni、Fe及Co的合計含量為50質量%以上的量,而且包含從Ni、Fe及Co構成之群所選擇的至少兩個,並且具有15~35質量%的Cr,且W、Mo、Nb、Ta及C的合計含量為12質量%以下。In the duct structure of the present invention, it is preferable that the metal material has a total content of Ni and Co of 25% by mass or more, and a total content of Ni, Fe, and Co is 50% by mass or more, and includes Ni, Fe, and Co. At least two selected from the group, and having 15 to 35% by mass of Cr, and a total content of W, Mo, Nb, Ta, and C is 12% by mass or less.

而且,本發明提供一種熔融玻璃之導管構造,是熔融玻璃之導管構造,其特徵為:前述導管構造具有:由電鑄磚製的中空管所構成的導管,以及配設在該導管周圍之耐火磚製的支撐壁;在前述電鑄磚製的導管與前述耐火磚製的支撐壁之間,設有使用Ni及Co的合計含量為25質量%以上,且Ni、Fe及Co的合計含量為50質量%以上的量,而且包含從Ni、Fe及Co構成之群所選擇的至少兩個,並且具有15~35質量%的Cr,且W、Mo、Nb、Ta及C的合計含量為12質量%以下的金屬材料而製作的障壁層。Furthermore, the present invention provides a duct structure for molten glass, which is a duct structure of molten glass, characterized in that the duct structure has a duct composed of a hollow tube made of an electrocast brick, and is disposed around the duct. a support wall made of a refractory brick; and a total content of Ni and Co is 25% by mass or more, and a total content of Ni, Fe, and Co is provided between the duct made of the electroforming brick and the support wall made of the refractory brick. It is an amount of 50% by mass or more, and includes at least two selected from the group consisting of Ni, Fe, and Co, and has 15 to 35 mass% of Cr, and the total content of W, Mo, Nb, Ta, and C is A barrier layer made of a metal material of 12% by mass or less.

本發明之導管構造當中,前述金屬材料又最好包含0.2~5質量%的Al。In the catheter structure of the present invention, the metal material preferably contains 0.2 to 5% by mass of Al.

本發明之導管構造當中,前述金屬材料之W、Mo、Nb、Ta、C、Zr及Hf的合計含量最好在12質量%以下。In the duct structure of the present invention, the total content of W, Mo, Nb, Ta, C, Zr and Hf of the metal material is preferably 12% by mass or less.

本發明之導管構造當中,前述障壁層的厚度最好是2~15mm。In the catheter structure of the present invention, the thickness of the barrier layer is preferably 2 to 15 mm.

本發明之導管構造當中,前述金屬材料製的障壁層最好具有用來吸收前述電鑄磚製的導管及前述耐火磚製的支撐壁之熱膨脹差的構造。In the duct structure of the present invention, it is preferable that the barrier layer made of the metal material has a structure for absorbing a difference in thermal expansion between the duct made of the electroforming brick and the support wall made of the refractory brick.

本發明之導管構造當中,在前述障壁層的外側部最好可配置冷卻手段。In the duct structure of the present invention, it is preferable that a cooling means is disposed outside the barrier layer.

本發明之導管構造最好是在具有上升管、減壓脫泡槽及下降管的減壓脫泡裝置當中,被用來作為前述上升管或前述下降管。The conduit structure of the present invention is preferably used as the riser pipe or the downcomer in a vacuum degassing apparatus having a riser, a vacuum degassing tank, and a downcomer.

又,本發明提供一種使用本發明之導管構造的減壓脫泡裝置。Further, the present invention provides a vacuum degassing apparatus using the catheter construction of the present invention.

又,本發明提供一種使用本發明之導管構造作為熔融玻璃之導管的玻璃製造裝置。Further, the present invention provides a glass manufacturing apparatus using the conduit structure of the present invention as a conduit for molten glass.

又,本發明提供一種熔融玻璃之減壓脫泡方法,是使用具有上升管、減壓脫泡槽及下降管的減壓脫泡裝置使熔融玻璃減壓脫泡的方法,其特徵為:使用本發明之導管構造作為前述上升管及前述下降管當中之至少其中一種。Moreover, the present invention provides a vacuum degassing method for molten glass, which is a method for defoaming molten glass under reduced pressure using a vacuum degassing device having a rising tube, a vacuum degassing tank, and a down tube, and is characterized in that: The duct structure of the present invention is at least one of the aforementioned riser pipe and the downcomer pipe.

本發明之導管構造當中,從構成導管的電鑄磚間之空隙部滲出的熔融玻璃,會因為配置在電鑄磚製的導管與耐火磚製的支撐壁之間的障壁層而受到阻止。因此,不用擔心構成支撐壁的耐火磚會受到從空隙部滲出的熔融玻璃侵蝕。In the duct structure of the present invention, the molten glass which oozes from the gap between the electroformed bricks constituting the duct is blocked by the barrier layer disposed between the duct made of the electroformed brick and the support wall made of the refractory brick. Therefore, there is no fear that the refractory brick constituting the support wall will be eroded by the molten glass oozing out from the void portion.

障壁層由於是使用耐熱性以及對於熔融玻璃之耐蝕性佳的金屬材料來製作,因此不用擔心障壁層在使用時熔融,而且不會因為熔融玻璃而明顯受到侵蝕。Since the barrier layer is made of a metal material which is excellent in heat resistance and corrosion resistance to molten glass, there is no fear that the barrier layer is melted at the time of use, and it is not significantly corroded by the molten glass.

只要障壁層的厚度為2~15mm,障壁層的機械性強度以及對於熔融玻璃的耐蝕性就已足夠,因此在使用導管構造時,不用擔心障壁層會破損。而且,藉由在導管與支撐壁之間設置障壁層,不用擔心會妨礙到支撐壁的功能,尤其是支撐壁朝中心方向推壓導管的功能。As long as the thickness of the barrier layer is 2 to 15 mm, the mechanical strength of the barrier layer and the corrosion resistance to the molten glass are sufficient. Therefore, when the conduit structure is used, there is no fear that the barrier layer may be damaged. Moreover, by providing a barrier layer between the conduit and the support wall, there is no fear of impeding the function of the support wall, especially the function of the support wall pushing the conduit in the center direction.

構成障壁層的金屬材料的熱膨脹率,遠比構成導管的電鑄磚及構成支撐壁的耐火磚來得大。因此,在使用導管構造時,金屬材料製的障壁層、與電鑄磚製的導管及耐火磚製的支撐壁的熱膨脹差有可能會成為問題。藉由在障壁層設置用來吸收熱膨脹差的構造,可防止熱膨脹差所帶來的問題。The thermal expansion coefficient of the metal material constituting the barrier layer is much larger than that of the electroformed brick constituting the duct and the refractory brick constituting the support wall. Therefore, when the duct structure is used, the difference in thermal expansion between the barrier layer made of a metal material, the duct made of an electrocast brick, and the support wall made of a refractory brick may become a problem. By providing a structure for absorbing the difference in thermal expansion in the barrier layer, the problem caused by the difference in thermal expansion can be prevented.

藉由在障壁層的外側部(亦即,面向耐火磚製的支撐壁之側)配置冷卻手段,並藉由該冷卻手段使障壁層冷卻,可更為提高障壁層的耐熱性。By arranging the cooling means at the outer side portion of the barrier layer (that is, on the side facing the support wall made of the refractory brick), and cooling the barrier layer by the cooling means, the heat resistance of the barrier layer can be further improved.

而且,在藉由冷卻手段使障壁層冷卻的情況下,可使從電鑄磚間的空隙部滲出,並且到達障壁層的熔融玻璃的溫度下降而使其固化。藉此,便可使防止熔融玻璃之滲出的效果更為提高。Further, when the barrier layer is cooled by the cooling means, it is possible to bleed out from the gap between the electroformed bricks, and the temperature of the molten glass reaching the barrier layer is lowered to be solidified. Thereby, the effect of preventing the bleeding of the molten glass can be further improved.

本發明之減壓脫泡裝置及玻璃製造裝置是防止構成支撐壁的耐火磚,由於從構成導管的電鑄磚間的空隙部滲出的熔融玻璃而受到侵蝕。因此,可使裝置的壽命大幅延長。The vacuum degassing apparatus and the glass manufacturing apparatus of the present invention prevent the refractory bricks constituting the support wall from being corroded by the molten glass which oozes from the gap between the electroformed bricks constituting the duct. Therefore, the life of the device can be greatly extended.

以下,參照圖面來說明本發明。第1圖是具備本發明之熔融玻璃之導管構造的減壓脫泡裝置的剖面圖。第1圖所示的減壓脫泡裝置1是使用在使溶解槽30中的熔融玻璃G減壓脫泡,然後連續供應至下一個處理槽40的步驟。Hereinafter, the present invention will be described with reference to the drawings. Fig. 1 is a cross-sectional view showing a vacuum degassing apparatus having a duct structure of molten glass of the present invention. The vacuum degassing apparatus 1 shown in Fig. 1 is a step of degassing the molten glass G in the dissolution tank 30 under reduced pressure and then continuously supplying it to the next treatment tank 40.

減壓脫泡裝置1具有使其內部在使用時保持減壓狀態的減壓外殼11。在減壓外殼11內以其長軸朝水平方向定向的方式收容配置有減壓脫泡槽12。在減壓脫泡槽12之一端的下面安裝有朝垂直方向定向的上升管13,在另一端的下面安裝有下降管14。The vacuum degassing apparatus 1 has a decompression housing 11 that keeps the inside thereof in a reduced pressure state during use. The vacuum degassing tank 12 is accommodated in the decompression housing 11 so that the long axis thereof is oriented in the horizontal direction. A riser pipe 13 oriented in the vertical direction is mounted below one end of the vacuum degassing tank 12, and a downcomer 14 is installed below the other end.

在減壓脫泡裝置1當中,減壓脫泡槽12、上升管13及下降管14是具有矩形剖面的電鑄磚製的中空管。在上升管13及下降管14的下端分別設有白金或白金合金製的延長管18、19。在減壓外殼11內,於上升管13及下降管14的周圍配設有耐火磚製的支撐壁15。在減壓脫泡槽12的周圍配設有隔熱材22。In the vacuum degassing apparatus 1, the vacuum degassing tank 12, the riser 13 and the downcomer 14 are hollow tubes made of electroformed brick having a rectangular cross section. Extension pipes 18 and 19 made of platinum or platinum alloy are provided at the lower ends of the riser pipe 13 and the downcomer pipe 14, respectively. In the decompression housing 11, a support wall 15 made of refractory brick is disposed around the riser 13 and the downcomer 14. A heat insulating material 22 is disposed around the vacuum degassing tank 12.

在第1圖所示的減壓脫泡裝置1當中,包含上升管13及支撐壁15的構造、以及包含下降管14及支撐壁15的構造便構成本發明的導管構造。第2圖是包含第1圖之上升管13及支撐壁15之部位的部分放大圖。第3圖是將第2圖以線a-a切開的剖面圖。以下是針對上升管13加以說明,但下降管14也是相同的構成。In the vacuum degassing apparatus 1 shown in Fig. 1, the structure including the riser 13 and the support wall 15, and the structure including the downcomer 14 and the support wall 15 constitute the duct structure of the present invention. Fig. 2 is a partially enlarged view showing a portion including the riser 13 and the support wall 15 of Fig. 1. Fig. 3 is a cross-sectional view showing the second figure taken along line a-a. The riser 13 will be described below, but the downcomer 14 has the same configuration.

第2圖及第3圖當中,上升管13是具有矩形剖面的中空管,形成熔融玻璃之流路的中空部分的剖面形狀為圓形。上升管13是藉由堆疊電鑄磚13a而形成。如第3圖所示,藉由組合兩個剖面矩形,並且具有半圓形狀之缺口的電鑄磚13a,便形成具有矩形剖面,且中空部分之剖面形狀為圓形的中空管構造。上升管13是藉由堆疊這種中空管構造而形成。電鑄磚13a最好事先藉由精密研磨來進行表面精加工,使磚面形成幾乎沒有凹凸的狀態。藉此,可使熔融玻璃從電鑄磚13a間之空隙部的滲出減少。In the second and third figures, the riser 13 is a hollow tube having a rectangular cross section, and the hollow portion forming the flow path of the molten glass has a circular cross section. The riser 13 is formed by stacking electroformed bricks 13a. As shown in Fig. 3, by combining two electroformed bricks 13a having a rectangular cross section and having a semicircular notch, a hollow tube structure having a rectangular cross section and a hollow portion having a circular cross section is formed. The riser 13 is formed by stacking such a hollow tube structure. It is preferable that the electroformed brick 13a is subjected to surface finishing by precision grinding in advance so that the brick surface is formed in a state in which there is almost no unevenness. Thereby, the leakage of the molten glass from the gap between the electroformed bricks 13a can be reduced.

在構成上升管13之下端附近的電鑄磚13a間有設在延長管18之上端部的固定用突緣18a插入。此外,延長管18是白金或白金合金製,也是剖面圓形的筒狀體。而且,上升管13的下端部(減壓外殼11的下端開口部)是由設在延長管18之上端附近的密封用突緣18b密封。A fixing flange 18a provided at an upper end portion of the extension pipe 18 is inserted between the electroforming bricks 13a constituting the lower end of the riser pipe 13 and inserted. Further, the extension pipe 18 is made of platinum or a platinum alloy, and is also a cylindrical body having a circular cross section. Further, the lower end portion of the riser pipe 13 (the lower end opening portion of the pressure reducing casing 11) is sealed by a sealing flange 18b provided near the upper end of the extension pipe 18.

構成上升管13的電鑄磚13a的種類並沒有特別的限定,就用來作為爐材或熔融玻璃之導管之構成材料的電鑄磚而言,可從眾所週知的磚材適當選擇。具體而言有α-氧化鋁質電鑄磚、α,β-氧化鋁質電鑄磚、β-氧化鋁質電鑄磚等的氧化鋁質電鑄磚、氧化鋯質電鑄磚、氧化鋁-氧化鋯二氧化矽(AZS)質電鑄磚等的電鑄磚。The type of the electroformed brick 13a constituting the riser pipe 13 is not particularly limited, and an electroformed brick used as a constituent material of a furnace or a molten glass duct can be appropriately selected from known bricks. Specifically, there are α-alumina electroforming bricks, α, β-alumina electroforming bricks, β-alumina electroforming bricks, and the like, alumina-based electroforming bricks, zirconia electroforming bricks, and alumina. - Electroformed bricks such as zirconia ceria (AZS) electroformed bricks.

就氧化鋁質電鑄磚的具體例而言,α-氧化鋁質電鑄磚有氧化鋁系電鑄耐火磚(Marsnite)(註冊商標,以下相同)A(旭硝子股份有限公司製)、高鋁電熔澆注耐火材料(MONOFRAX)A(SAINT-GOBAIN TM股份有限公司製)、α、β-氧化鋁質電鑄磚有氧化鋁系電鑄耐火磚G(旭硝子股份有限公司製)、高鋁電熔澆注耐火材料M(SAINT-GOBAIN TM股份有限公司製)、JAGUAR M(SOCIETE EUROPEAN DEPRODUITS REFRACTAIRES公司製)、β-氧化鋁質電鑄磚有氧化鋁系電鑄耐火磚U(旭硝子股份有限公司製)、高鋁電熔澆注耐火材料H(SAINT-GOBAIN TM股份有限公司製)、JAGUAR H(SOCIETE EUROPEAN DE PRODUITS REFRACTAIRES公司製)。In the specific example of the alumina-based electroforming brick, the α-alumina electroforming brick has an alumina-based electroformed refractory brick (Marsnite) (registered trademark, the same below) A (made by Asahi Glass Co., Ltd.), high aluminum Fused cast refractory (MONOFRAX) A (made by SAINT-GOBAIN TM Co., Ltd.), α, β-alumina electroformed brick, alumina-based electroformed refractory brick G (made by Asahi Glass Co., Ltd.), high-aluminum power Melt cast refractory M (manufactured by SAINT-GOBAIN TM Co., Ltd.), JAGUAR M (made by SOCIETE EUROPEAN DEPRODUITS REFRACTAIRES), and β-alumina electroformed brick, alumina-based electroformed refractory brick U (made by Asahi Glass Co., Ltd.) High alumina electrofusion cast refractory H (manufactured by SAINT-GOBAIN TM Co., Ltd.), JAGUAR H (manufactured by SOCIETE EUROPEAN DE PRODUITS REFRACTAIRES).

氧化鋯質電鑄磚的具體例有X-950(旭硝子股份有限公司製)。A specific example of the zirconia electroformed brick is X-950 (manufactured by Asahi Glass Co., Ltd.).

AZS製電鑄磚的具體例有Zirconite(AZS系電鑄耐火磚)(註冊商標、以下相同)168l、Zirconite 1691、Zirconite 1711(旭硝子股份有限公司製)、高鋁電熔澆注耐火材料S4、高鋁電熔澆注耐火材料S5(SAINT-GOBAIN TM股份有限公司製)、UNICORN501、UNICORN1(柯爾哈特(Corhart)公司製)、FC101、FC4101(WALSH公司製)、ZAC1681、ZAC1711(Electro Refractaire公司製)。Specific examples of the AZS electroformed cast brick include Zirconite (AZS electroformed refractory brick) (registered trademark, the same as below) 168l, Zirconite 1691, Zirconite 1711 (made by Asahi Glass Co., Ltd.), high alumina electrofusion cast refractory S4, high Aluminium fused cast refractory S5 (manufactured by SAINT-GOBAIN TM Co., Ltd.), UNICORN 501, UNICORN1 (manufactured by Corhart), FC101, FC4101 (manufactured by WALSH), ZAC1681, ZAC1711 (manufactured by Electro Refractaire) ).

如第2圖所示,支撐壁15是藉由堆疊耐火磚15a而形成。如第3圖所示,耐火磚15a是剖面矩形,並且以填滿上升管(電鑄磚13a)與減壓外殼11之間隙的方式,在上升管的周圍配置有複數個。As shown in Fig. 2, the support wall 15 is formed by stacking refractory bricks 15a. As shown in Fig. 3, the refractory brick 15a has a rectangular cross section, and a plurality of refractory bricks are disposed around the riser so as to fill the gap between the riser (electroformed brick 13a) and the pressure reducing casing 11.

本說明書當中,稱為耐火磚的情況一般是指被分類為耐火磚的磚當中,除了電鑄磚以外的磚,也就是燒成磚。In the present specification, the case of refractory bricks generally refers to bricks classified as refractory bricks, except bricks of electroformed bricks, that is, fired bricks.

電鑄磚由於耐熱性以及對於熔融玻璃的耐蝕性佳,因此是適合作為會直接與熔融玻璃接觸的上升管13之構成材料的材料。然而,從成本面以及隔熱保溫性方面來看,由電鑄磚構成耐火磚15a並不理想。Since the electroformed brick has excellent heat resistance and corrosion resistance to molten glass, it is suitable as a constituent material of the riser 13 which is in direct contact with the molten glass. However, it is not preferable to form the refractory brick 15a from the electroformed brick from the viewpoint of the cost surface and the heat insulating property.

支撐壁15必須有對上升管13隔熱保溫的功能。然而,具有氣孔率低的緻密組織的電鑄磚在隔熱保溫能力這方面,比氣孔率高的燒成磚差。因此,構成支撐壁15的耐火磚15a如果是使用隔熱保溫能力差的電鑄磚,由於散熱量多,因此支撐壁15會變得非常大。The support wall 15 must have a function of insulating the riser pipe 13. However, an electroformed brick having a dense structure having a low porosity has a poor thermal insulation capacity than a fired brick having a high porosity. Therefore, if the refractory brick 15a constituting the support wall 15 is made of an electroformed brick having poor heat insulating ability, the support wall 15 becomes very large due to the large amount of heat radiation.

而且,電鑄磚比燒成磚昂貴,因此構成支撐壁15的耐火磚15a如果是使用電鑄磚,減壓脫泡裝置1的製造成本將會變得非常高。此外,支撐壁15並不需要全部都是耐火磚,亦可包含一部分的電鑄磚。Moreover, the electrocast brick is more expensive than the fired brick, and therefore, if the refractory brick 15a constituting the support wall 15 is an electroformed brick, the manufacturing cost of the vacuum degassing apparatus 1 becomes very high. In addition, the support walls 15 do not need to be all refractory bricks, and may also comprise a part of electroformed bricks.

構成支撐壁15的耐火磚15a並沒有特別的限定,可從可用來作為爐材或支撐壁構造的燒成磚廣泛選擇。The refractory brick 15a constituting the support wall 15 is not particularly limited and can be widely selected from fired bricks which can be used as a furnace material or a support wall structure.

燒成磚的具體例例如有黏土質耐火磚、鋯石質耐火磚、以及氧化鋁質耐火磚。黏土質耐火磚具體而言有RG、CH、TB(旭硝子股份有限公司製)以及NEOTEX(股份有限公司YOTAI製)等。鋯石質耐火磚例如有ZR、ZM(旭硝子股份有限公司製)。氧化鋁質耐火磚有SP-13、14、15(股份有限公司日之丸窯業股份有限公司製)。Specific examples of the fired brick include clay refractory bricks, zircon refractory bricks, and alumina refractory bricks. Clay refractory bricks include RG, CH, TB (made by Asahi Glass Co., Ltd.) and NEOTEX (manufactured by YOTAI Co., Ltd.). Zircon refractory bricks include, for example, ZR and ZM (made by Asahi Glass Co., Ltd.). Alumina refractory bricks are available in SP-13, 14, and 15 (manufactured by Risei Pellet Co., Ltd.).

第2圖及第3圖當中,朝徑向觀看上升管13時,構成上升管13的電鑄磚13a配設有一層,構成支撐壁15的耐火磚15a配設有兩層。然而,這是顯示出配設電鑄磚13a的位置與配設耐火磚15a的位置的位置關係,並不一定代表要配設一層電鑄磚13a及兩層耐火磚15a。In the second and third figures, when the riser 13 is viewed in the radial direction, the electroformed brick 13a constituting the riser 13 is disposed in one layer, and the refractory brick 15a constituting the support wall 15 is provided in two layers. However, this is a positional relationship showing the position at which the electroformed brick 13a is disposed and the position at which the refractory brick 15a is disposed, and does not necessarily mean that a layer of the electroformed brick 13a and the two-layer refractory brick 15a are disposed.

使用電鑄磚製作減壓脫泡裝置之上升管的情況下,會使用複數個組成相同或組成不同的電鑄磚,這些是沿著上升管的徑向形成兩層以上之層而配設。關於上升管的支撐壁也同樣會使用複數個組成相同或組成不同的耐火磚,這些是沿著上升管的徑向形成兩層以上之層而配設,有時也會形成三層以上之層而配設。在本發明之導管構造的情況下也是,第2圖的電鑄磚13a亦可使用組成相同或組成不同的複數個電鑄磚,並且使該電鑄磚13a沿著上升管13的徑向形成兩層以上之層而配設。又,第2圖的耐火磚15a亦可使用組成相同或組成不同的複數個耐火磚,並且使該耐火磚15a沿著上升管13的徑向形成三層以上之層而配設。此外,構成支撐壁15的耐火磚15a亦可沿著上升管13的徑向僅配設一層。When an ascending pipe of a vacuum degassing apparatus is produced using an electrocast brick, a plurality of electroforming bricks having the same composition or different compositions are used, and these are formed by forming two or more layers along the radial direction of the riser. As for the support wall of the riser, a plurality of refractory bricks having the same composition or different compositions are also used. These are formed by forming two or more layers along the radial direction of the riser, and sometimes three or more layers are formed. And equipped. Also in the case of the duct construction of the present invention, the electroformed brick 13a of Fig. 2 may also use a plurality of electroformed bricks having the same composition or composition, and the electroformed brick 13a may be formed along the radial direction of the riser tube 13. Two or more layers are provided. Further, in the refractory brick 15a of Fig. 2, a plurality of refractory bricks having the same composition or composition may be used, and the refractory bricks 15a may be formed by forming three or more layers along the radial direction of the riser pipe 13. Further, the refractory bricks 15a constituting the support wall 15 may be provided with only one layer along the radial direction of the riser pipe 13.

本發明之導管構造的特徵為,在電鑄磚13a製的導管(上升管)13與耐火磚15a製的支撐壁15之間設有障壁層20。The duct structure of the present invention is characterized in that a barrier layer 20 is provided between the duct (rising pipe) 13 made of the electroformed brick 13a and the support wall 15 made of the refractory brick 15a.

使用減壓脫泡裝置1時,從構成上升管13的電鑄磚13a間之空隙部滲出來的熔融玻璃會因為障壁層20而受到阻止。該結果,便可防止從電鑄磚13a間之空隙部滲出來的熔融玻璃到達構成支撐壁15的耐火磚15a。When the vacuum degassing apparatus 1 is used, the molten glass that has leaked from the gap between the electroformed bricks 13a constituting the riser 13 is blocked by the barrier layer 20. As a result, it is possible to prevent the molten glass that has leaked from the gap between the electroformed bricks 13a from reaching the refractory brick 15a constituting the support wall 15.

第2圖當中,障壁層20是藉由堆疊金屬材料製的環狀體20a而形成。如第3圖所示,環狀體20a具有矩形剖面,並且具有可收容導管13的尺寸。此外,環狀體20a是將兩片加工成大致門形的金屬材料製的薄板焊接而形成。如第3圖所示,兩片薄板的焊接部21最好位在環狀體20a之角部以外的部位。環狀體20a的角部是使用減壓脫泡裝置1時會有大的應力施加的位置。如果焊接部位於環狀體20a的角部,焊接部就有可能會因為應力而破損。In Fig. 2, the barrier layer 20 is formed by stacking an annular body 20a made of a metal material. As shown in Fig. 3, the annular body 20a has a rectangular cross section and has a size capable of accommodating the duct 13. Further, the annular body 20a is formed by welding two sheets of a metal material processed into a substantially gate shape. As shown in Fig. 3, the welded portion 21 of the two thin plates is preferably located at a portion other than the corner portion of the annular body 20a. The corner portion of the annular body 20a is a position where a large stress is applied when the vacuum degassing device 1 is used. If the welded portion is located at the corner of the annular body 20a, the welded portion may be damaged by stress.

構成障壁層20的環狀體20a為了阻止從電鑄磚13a間之空隙部滲出來的高溫熔融玻璃,可使用耐熱性佳,且對於熔融玻璃的耐蝕性佳的金屬材料來製作。The annular body 20a constituting the barrier layer 20 can be produced by using a metal material having excellent heat resistance and excellent corrosion resistance of the molten glass in order to prevent the high-temperature molten glass which is oozing out from the gap between the electroformed bricks 13a.

環狀體20a所使用的金屬材料只要是具有可耐600~1000℃之高溫環境的耐熱性,且對於熔融玻璃的耐蝕性佳的金屬材料,則沒有特別的限定。因此,亦可為白金或白金-銠之類的白金合金。然而,白金或白金合金是昂貴的金屬材料,因此最好是以下所示的金屬材料。The metal material used for the annular body 20a is not particularly limited as long as it has heat resistance capable of withstanding a high temperature environment of 600 to 1000 ° C and has good corrosion resistance to molten glass. Therefore, it can also be a platinum alloy such as platinum or platinum-ruthenium. However, platinum or platinum alloys are expensive metal materials, so it is preferable to use the metal materials shown below.

環狀體20a所使用的金屬材料以可滿足以下組成的金屬材料為佳。The metal material used for the annular body 20a is preferably a metal material which satisfies the following composition.

.包含Ni、Fe或Co當中的至少兩個。. Containing at least two of Ni, Fe or Co.

.Ni及Co的合計含量為25質量%以上。. The total content of Ni and Co is 25% by mass or more.

.Ni、Fe及Co的合計含量為50質量%以上。. The total content of Ni, Fe, and Co is 50% by mass or more.

.含有15~35質量%的Cr。. Contains 15 to 35 mass% of Cr.

.W、Mo、Nb、Ta及C的合計含量為12質量%以下。. The total content of W, Mo, Nb, Ta, and C is 12% by mass or less.

Ni、Fe及Co是耐熱合金的基質成分,環狀體20a所使用的金屬材料包含這些當中的至少兩個。因此,環狀體20a所使用的金屬材料為以下任一個。Ni, Fe, and Co are matrix components of the heat resistant alloy, and the metal material used for the annular body 20a includes at least two of these. Therefore, the metal material used for the annular body 20a is any one of the following.

.包含Ni及Fe的金屬材料。. A metal material containing Ni and Fe.

.包含Ni及Co的金屬材料。. A metal material containing Ni and Co.

.包含Fe及Co的金屬材料。. A metal material containing Fe and Co.

.包含Ni、Fe及Co的金屬材料。. A metal material containing Ni, Fe, and Co.

但是,金屬材料必須同時滿足以下兩個條件。However, the metal material must satisfy the following two conditions at the same time.

.Ni及Co的合計含量為25質量%以上。. The total content of Ni and Co is 25% by mass or more.

.Ni、Fe及Co的合計含量為50質量%以上。. The total content of Ni, Fe, and Co is 50% by mass or more.

如果Ni及Co的合計含量未滿25質量%,則金屬材料之對於熔融玻璃的耐蝕性差。Ni及Co的合計含量較佳為30質量%以上,更佳為40質量%以上。When the total content of Ni and Co is less than 25% by mass, the corrosion resistance of the metal material to the molten glass is inferior. The total content of Ni and Co is preferably 30% by mass or more, and more preferably 40% by mass or more.

如果Ni、Fe及Co的合計含量未滿50質量%,則基質成分將會不足,因此金屬材料的機械性強度有可能會差。而且,韌性及延展性的優越特性差,不易藉由材料的塑性變形,使在障壁層內產生的溫度分部等所導致的應力釋放。如果無法充分使這些應力釋放,裝置本身就有可能會發生意料之外的變形。If the total content of Ni, Fe, and Co is less than 50% by mass, the matrix component will be insufficient, and thus the mechanical strength of the metal material may be inferior. Further, the superior properties of toughness and ductility are poor, and it is difficult to release the stress caused by the temperature division or the like generated in the barrier layer by plastic deformation of the material. If these stresses are not fully released, the device itself may undergo unexpected deformation.

Ni、Fe及Co的合計含量以55質量%以上為佳,更佳為60質量%以上。The total content of Ni, Fe, and Co is preferably 55 mass% or more, and more preferably 60 mass% or more.

Cr是發揮金屬材料之高溫強度的成分,也是影響對於滲出之熔融玻璃的耐侵蝕性的成分。而且,含有15~35質量%的Cr的金屬材料在放置於700℃~1000℃的高溫環境下時,在金屬材料表面會形成對於氧化的保護膜。因此,金屬材料的耐熱性、以及對於熔融玻璃的耐蝕性會提升。如果Cr的含量未滿15質量%,則無法充分發揮上述效果,因此金屬材料的高溫強度差。而且,在金屬材料表面無法充分形成保護膜,因此金屬材料之耐熱性及對於熔融玻璃的耐蝕性差。另一方面,如果Cr的含量超過35質量%,則不僅金屬材料的韌性及延展性會減弱,機械加工性及焊接性會劣化,在暴露於高溫的情況下,材料中還會生成許多脆弱的化合物,而有可能發生破裂等。Cr is a component that exhibits the high-temperature strength of the metal material, and is also a component that affects the corrosion resistance of the molten glass that has leaked out. Further, when a metal material containing 15 to 35% by mass of Cr is placed in a high temperature environment of 700 ° C to 1000 ° C, a protective film for oxidation is formed on the surface of the metal material. Therefore, the heat resistance of the metal material and the corrosion resistance to the molten glass are improved. When the content of Cr is less than 15% by mass, the above effects cannot be sufficiently exhibited, and therefore the high-temperature strength of the metal material is inferior. Further, since the protective film is not sufficiently formed on the surface of the metal material, the heat resistance of the metal material and the corrosion resistance to the molten glass are inferior. On the other hand, if the content of Cr exceeds 35% by mass, not only the toughness and ductility of the metal material are weakened, but machinability and weldability are deteriorated, and in the case of exposure to high temperatures, many fragile materials are formed in the material. Compound, and there is a possibility of cracking and the like.

Cr的含量以20~35質量%為佳,更佳為25~35質量%。The content of Cr is preferably 20 to 35 mass%, more preferably 25 to 35 mass%.

基於與Cr同樣的理由,金屬材料最好含有0.2~5質量%的Al。包含0.2~5質量%的Al的金屬材料在放置於900℃以上,具體而言為900℃~1200℃的高溫環境下時,在金屬材料表面會形成對於氧化的保護膜。For the same reason as for Cr, the metal material preferably contains 0.2 to 5% by mass of Al. When a metal material containing 0.2 to 5% by mass of Al is placed in a high temperature environment of 900 ° C or higher, specifically 900 ° C to 1200 ° C, a protective film for oxidation is formed on the surface of the metal material.

因此,金屬材料的耐熱性、以及對於熔融玻璃的耐蝕性會提升。如果Al的含量未滿0.2質量%,則無法充分發揮上述效果。另一方面,如果Al的含量超過5質量%,利用一般金屬板的製造方法就有可能會產生無法製作出均一之材料等的問題點。Therefore, the heat resistance of the metal material and the corrosion resistance to the molten glass are improved. When the content of Al is less than 0.2% by mass, the above effects cannot be sufficiently exhibited. On the other hand, when the content of Al exceeds 5% by mass, there is a possibility that a problem that a uniform material or the like cannot be produced by a general metal plate manufacturing method.

Al的含量以0.5~5質量%為佳,更佳為1~5質量%。The content of Al is preferably 0.5 to 5% by mass, more preferably 1 to 5% by mass.

W、Mo、Nb、Ta及C是熔融玻璃與金屬材料接觸時會選擇性氧化的成分,這些的合計含量最好在12質量%以下。金屬材料如果含有總共超過12質量%的這些成分,則熔融玻璃在與金屬材料接觸時,這些成分會選擇性的氧化。該結果,就會產生激烈的發泡,使金屬材料快速消耗。W, Mo, Nb, Ta, and C are components which are selectively oxidized when the molten glass is in contact with the metal material, and the total content of these is preferably 12% by mass or less. If the metal material contains a total of more than 12% by mass of these components, the components of the molten glass are selectively oxidized upon contact with the metal material. As a result, intense foaming occurs, and metal materials are quickly consumed.

金屬材料是這些成分的合計含量為10質量%以下為佳,更佳為8質量%以下。The metal material is preferably a total content of these components of 10% by mass or less, more preferably 8% by mass or less.

與上述五種成分同樣的,Zr及Hf也是在熔融玻璃與金屬材料接觸時會選擇性氧化的成分。但是,由於熔融玻璃而選擇性氧化的傾向比上述五種成分來得弱。因此,金屬材料以W、Mo、Nb、Ta、C、Zr及Hf之合計含量為12質量%以下更為理想。這七種成分的合計含量以10質量%以下更佳,以8質量%以下又更為理想。Like the above five components, Zr and Hf are also components which are selectively oxidized when the molten glass is in contact with the metal material. However, the tendency of selective oxidation due to molten glass is weaker than the above five components. Therefore, the metal material is preferably 12% by mass or less based on the total content of W, Mo, Nb, Ta, C, Zr and Hf. The total content of the seven components is preferably 10% by mass or less, more preferably 8% by mass or less.

滿足上述條件的金屬材料具體而言有Haynes Alloy(海恩斯合金)(註冊商標、以下相同)214(三菱Material股份有限公司製)、Hastelloy(耐熱耐蝕鎳基合金)(註冊商標、以下相同)X(三菱Material股份有限公司製)、Inconel(鎳鉻鐵耐熱合金)(註冊商標、以下相同)601(大同特殊鋼股份有限公司製)等。將這些金屬材料的組成顯示於表1。The metal material which satisfies the above conditions is specifically Haynes Alloy (registered trademark, the same as below) 214 (manufactured by Mitsubishi Material Co., Ltd.), Hastelloy (heat-resistant nickel-base alloy) (registered trademark, the same applies hereinafter) X (manufactured by Mitsubishi Material Co., Ltd.), Inconel (nickel ferrochrome) (registered trademark, the same below) 601 (manufactured by Datong Special Steel Co., Ltd.), and the like. The composition of these metal materials is shown in Table 1.

這些金屬材料可依用途適當選擇。含有4.5質量%之Al的Haynes Alloy214在放置於1000℃以上1300℃以下的高溫環境下時,會在金屬材料表面形成保護膜,因此適於障壁層之溫度會形成1000℃以上的用途。另一方面,Hastelloy X及Inconel601的Cr含量高,因此適於障壁層之溫度會形成700℃~1000℃的用途。另外,Inconel601由於容易取得,而且可增加板材下料,因此較為理想。These metal materials can be appropriately selected depending on the use. When Haynes Alloy 214 containing 4.5% by mass of Al is placed in a high-temperature environment of 1000 ° C. or higher and 1300 ° C or lower, a protective film is formed on the surface of the metal material. Therefore, the temperature of the barrier layer is suitable for use at 1000 ° C or higher. On the other hand, Hastelloy X and Inconel 601 have a high Cr content, and therefore are suitable for use in a temperature of 700 ° C to 1000 ° C in the barrier layer. In addition, Inconel 601 is preferable because it is easy to obtain and can increase the material to be cut.

必須在上升管13與支撐壁15之間配置障壁層20,以免妨礙支撐壁15的功能,例如支撐壁15朝中心方向推壓導管13的功能(以下有時也會稱為「導管推壓功能」)。具體而言,支撐壁15也具有從外側推壓導管13,以免空隙打開的功能。因此,障壁層20最好是薄層。而且,從成本及加工容易度的方面來看,障壁層20也最好是薄層。The barrier layer 20 must be disposed between the riser 13 and the support wall 15 so as not to impede the function of the support wall 15, for example, the function of the support wall 15 pushing the catheter 13 in the center direction (hereinafter sometimes referred to as "catheter push function" "). Specifically, the support wall 15 also has a function of pushing the duct 13 from the outside to prevent the gap from opening. Therefore, the barrier layer 20 is preferably a thin layer. Moreover, the barrier layer 20 is also preferably a thin layer in terms of cost and ease of processing.

如第2圖及第3圖所示,障壁層20由金屬材料製的環狀體20a所構成的情況下,環狀體20a的厚度最好是2~15mm。如果環狀體20a的厚度未滿2mm,則環狀體20a的耐熱性、對於熔融玻璃的耐蝕性、或機械性強度將會不足,在減壓脫泡裝置1之使用時,環狀體20a有可能會破損。另一方面,如果環狀體20a的厚度超過15mm,則可能會妨礙支撐壁15的功能,例如導管推壓功能,從成本及加工容易度的方面看來也不理想。障壁層的厚度以2~8mm尤佳。As shown in Figs. 2 and 3, when the barrier layer 20 is composed of the annular body 20a made of a metal material, the thickness of the annular body 20a is preferably 2 to 15 mm. When the thickness of the annular body 20a is less than 2 mm, the heat resistance of the annular body 20a, the corrosion resistance to the molten glass, or the mechanical strength will be insufficient. When the vacuum degassing apparatus 1 is used, the annular body 20a is used. It may be damaged. On the other hand, if the thickness of the annular body 20a exceeds 15 mm, the function of the support wall 15 may be hindered, for example, the function of pushing the catheter, which is not preferable in terms of cost and ease of processing. The thickness of the barrier layer is preferably 2 to 8 mm.

構成環狀體20a的金屬材料的熱膨脹率,遠比構成上升管13的電鑄磚13a及構成支撐壁15的耐火磚15a來得大。因此,在使用減壓脫泡裝置1時,金屬材料製的環狀體20a與電鑄磚13a及耐火磚15a的熱膨脹差將會成為問題。構成障壁層20的環狀體20a最好具有用來吸收此熱膨脹差的構造。第2圖當中,構成障壁層20的環狀體20a具有用來吸收熱膨脹差的構造(重疊構造)。The coefficient of thermal expansion of the metal material constituting the annular body 20a is much larger than that of the electroformed brick 13a constituting the riser 13 and the refractory brick 15a constituting the support wall 15. Therefore, when the vacuum degassing apparatus 1 is used, the difference in thermal expansion between the annular body 20a made of a metal material and the electroformed brick 13a and the refractory brick 15a becomes a problem. The annular body 20a constituting the barrier layer 20 preferably has a structure for absorbing this difference in thermal expansion. In Fig. 2, the annular body 20a constituting the barrier layer 20 has a structure (overlapping structure) for absorbing a difference in thermal expansion.

第4圖是僅顯示出第2圖之障壁層20的放大圖。如第4圖所示,彼此處於堆疊關係的兩個環狀體20a,其徑向尺寸稍微不同,其端部彼此是相互重疊(具有重疊部20b)。本說明書當中,如第4圖所示,將彼此堆疊的環狀體20a的兩個端部相互重疊(具有重疊部20b)的構造稱為「重疊構造」。在此,所謂環狀體20a彼此堆疊是指在第4圖的上下方向,也就是在上升管13的長邊方向使兩個環狀體20a彼此堆疊。另一方面,所謂環狀體20a之兩個端部彼此重疊是指環狀體20a的端部彼此在上升管13的徑向重疊。Fig. 4 is an enlarged view showing only the barrier layer 20 of Fig. 2. As shown in Fig. 4, the two annular bodies 20a which are in a stacked relationship with each other have slightly different radial dimensions, and their ends overlap each other (having an overlapping portion 20b). In the present specification, as shown in FIG. 4, a structure in which both end portions of the annular body 20a stacked on each other overlap each other (having the overlapping portion 20b) is referred to as an "overlapping structure". Here, the term "the annular bodies 20a are stacked on each other" means that the two annular bodies 20a are stacked on each other in the up and down direction of FIG. 4, that is, in the longitudinal direction of the riser tube 13. On the other hand, the overlapping of the two end portions of the annular body 20a means that the end portions of the annular body 20a overlap each other in the radial direction of the riser pipe 13.

第2圖及第4圖所示的重疊構造是用來吸收環狀體20a與電鑄磚13a及耐火磚15a之熱膨脹差的構造。在第2圖及第4圖所示的重疊構造當中,各環狀體20a的上下端,無論任何部分皆未藉由焊接等而接合,而是形成自由端。亦即,相互堆疊的環狀體20a彼此只是端部相互重疊,並未彼此接合。而且,位於最下端的環狀體20a也並未接合在減壓外殼11,而是單單放置在減壓外殼11的底部。The overlapping structure shown in Figs. 2 and 4 is a structure for absorbing the difference in thermal expansion between the annular body 20a and the electroformed brick 13a and the refractory brick 15a. In the overlapping structure shown in FIGS. 2 and 4, the upper and lower ends of each annular body 20a are not joined by welding or the like, but a free end is formed. That is, the mutually stacked annular bodies 20a overlap each other only at the ends, and are not joined to each other. Further, the annular body 20a located at the lowermost end is also not joined to the decompression housing 11, but is simply placed at the bottom of the decompression housing 11.

由於是這種構成,因此即使在上升管13的長邊方向當中,於環狀體20a與耐火磚15a之間產生熱膨脹差,各環狀體20a的上下端也可藉由使重疊20b部分增大來吸收熱膨脹差。如第2圖所示,環狀體20a之重疊部分的位置是設置在不與電鑄磚13a間之空隙部的位置一致的位置。此位置關係最好是可阻止從電鑄磚13a間之空隙部滲出來的熔融玻璃。With this configuration, even in the longitudinal direction of the riser pipe 13, a difference in thermal expansion occurs between the annular body 20a and the refractory brick 15a, and the upper and lower ends of the respective annular bodies 20a can be partially increased by the overlap 20b. Large to absorb the difference in thermal expansion. As shown in Fig. 2, the position of the overlapping portion of the annular body 20a is at a position that does not coincide with the position of the gap between the electroformed bricks 13a. This positional relationship is preferably a molten glass which can prevent leakage from the gap between the electroformed bricks 13a.

環狀體20a與耐火磚15a的熱膨脹差也存在於上升管13的圓周方向。但是,比起環狀體20a與耐火磚15a的熱膨脹差以這些之總計而作用的上升管13的長邊方向,環狀體20a與耐火磚13a之熱膨脹差所產生的影響較小,而且藉由使支撐壁15朝中心方向推壓導管13,可緩和熱膨脹差所產生的影響,因此講求對策的必要性較低。又,構成環狀體20a的金屬材料之Ni及Co的合計含量為25質量%以上,所以延展性佳。因此,上升管13之圓周方向的熱膨脹差可藉由使環狀體20a變形而進行某程度的吸收。The difference in thermal expansion between the annular body 20a and the refractory brick 15a also exists in the circumferential direction of the riser pipe 13. However, compared with the longitudinal direction of the riser pipe 13 in which the difference in thermal expansion between the annular body 20a and the refractory brick 15a acts as a total of these, the influence of the difference in thermal expansion between the annular body 20a and the refractory brick 13a is small, and Since the guide 13 is pressed in the center direction by the support wall 15, the influence of the difference in thermal expansion can be alleviated, so that the necessity of countermeasures is low. In addition, the total content of Ni and Co in the metal material constituting the annular body 20a is 25% by mass or more, so that the ductility is good. Therefore, the difference in thermal expansion in the circumferential direction of the riser pipe 13 can be absorbed to some extent by deforming the annular body 20a.

設在障壁層20之用來吸收熱膨張差的構造只要是可吸收環狀體20a與耐火磚15a之熱膨脹差,尤其是上升管13之長邊方向的熱膨脹差的構造即可,並不限於第2圖及第4圖所示的重疊構造。吸收熱膨脹差之構造的其他形態亦可為使障壁層20形成剖面矩形的筒狀體,並且在該筒狀體設置波紋狀之凹凸構造的形態。在此所謂的筒狀體是指在上升管13之長邊方向比第2圖所示的環狀體20a長,例如第2圖所示的障壁層20亦可配設有一條筒狀體。然而,為了不妨礙支撐壁15的功能,尤其是導管推壓功能,波紋構造最好不設在筒狀體的整個長邊方向,而是部 分設置。此外,設有波紋構造的部位比起筒狀體的其他部位之機械性強度來得差,因此要設置波紋構造的部位最好不要與電鑄磚13a間之空隙部的位置一致。The structure for absorbing the thermal expansion difference in the barrier layer 20 is not limited to the heat expansion difference between the absorbable annular body 20a and the refractory brick 15a, and particularly the thermal expansion difference in the longitudinal direction of the riser pipe 13. The overlapping structure shown in Fig. 2 and Fig. 4 is shown. In another aspect of the structure that absorbs the difference in thermal expansion, the barrier layer 20 may have a tubular body having a rectangular cross section, and a corrugated concavo-convex structure may be provided in the tubular body. Here, the cylindrical body means that the longitudinal direction of the riser pipe 13 is longer than the annular body 20a shown in Fig. 2, and for example, the barrier layer 20 shown in Fig. 2 may be provided with a single tubular body. However, in order not to impede the function of the support wall 15, in particular, the function of the catheter pushing, the corrugated structure is preferably not provided in the entire longitudinal direction of the cylindrical body, but in the portion. Sub-set. Further, since the portion having the corrugated structure is inferior to the mechanical strength of the other portion of the cylindrical body, it is preferable that the portion where the corrugated structure is to be provided does not coincide with the position of the gap between the electroformed bricks 13a.

又,亦可藉由使障壁層20形成與日本特開2003-128422號所記載之導管構造相同的構造,來設置用來吸收熱膨脹差的構造。也就是安裝複數個金屬材料製的構件而作為剖面矩形的障壁層20的構造,如果是將金屬材料製之構件彼此的接合部配置在該剖面矩形的角落部,並且使該接合部滑動接合,則該滑動接合部就是會吸收熱膨脹差的構造。在此情況下,可吸收上升管13之長邊方向的熱膨脹差,而且亦可吸收上升管13之圓周方向的熱膨脹差。Moreover, the structure for absorbing the difference in thermal expansion can be provided by forming the barrier layer 20 with the same structure as the duct structure described in Japanese Laid-Open Patent Publication No. 2003-128422. That is, a structure in which a plurality of members made of a metal material are attached as the barrier layer 20 having a rectangular cross section, and if the joint portion between the members made of the metal material is disposed at a corner portion of the rectangular cross section, and the joint portion is slidably engaged, Then, the sliding joint is a structure that absorbs a difference in thermal expansion. In this case, the difference in thermal expansion in the longitudinal direction of the riser pipe 13 can be absorbed, and the difference in thermal expansion in the circumferential direction of the riser pipe 13 can be absorbed.

第2圖當中,在構成障壁層20的環狀體20a的外側部,具體而言是在與環狀體20a之重疊部分相鄰的耐火磚15a內配設有冷卻管24。該冷卻管24是與設置在減壓外殼11外部的泵(未圖示)連接。藉由從該泵對冷卻管24供應水或空氣,使構成障壁層20的環狀體20a冷卻。為了使環狀體20a均等冷卻,冷卻管24最好設在剖面矩形之環狀體20a的整個周圍。In the second figure, in the outer portion of the annular body 20a constituting the barrier layer 20, specifically, a cooling pipe 24 is disposed in the refractory brick 15a adjacent to the overlapping portion of the annular body 20a. The cooling pipe 24 is connected to a pump (not shown) provided outside the pressure reducing casing 11. The annular body 20a constituting the barrier layer 20 is cooled by supplying water or air to the cooling pipe 24 from the pump. In order to uniformly cool the annular body 20a, the cooling pipe 24 is preferably provided around the entire circumference of the annular body 20a having a rectangular cross section.

因此,冷卻管24在從上方或下方觀看上升管13的情況下,最好是形成矩形環狀或井字形狀。Therefore, in the case where the cooling pipe 24 views the riser pipe 13 from above or below, it is preferable to form a rectangular ring shape or a trapezoidal shape.

藉由使用冷卻管24使環狀體20a冷卻,可使環狀體20a的溫度降低。藉此,便可使環狀體20a之溫度上升所導致的特性降低的程度減少。By cooling the annular body 20a by using the cooling pipe 24, the temperature of the annular body 20a can be lowered. Thereby, the degree of deterioration of the characteristics due to an increase in the temperature of the annular body 20a can be reduced.

而且,在藉由冷卻管24使環狀體20a冷卻的情況下,可使從電鑄磚15a間之空隙部滲出而到達環狀體20a的熔融玻璃的溫度降低而使其固化。When the annular body 20a is cooled by the cooling pipe 24, the temperature of the molten glass which has ooze out from the gap between the electroformed bricks 15a and reaches the annular body 20a can be lowered and solidified.

藉此,可使防止熔融玻璃之滲出的效果更為提高。為了有效發揮此效果,冷卻管24最好是配設成與環狀體20a的重疊部分相鄰。Thereby, the effect of preventing the bleeding of the molten glass can be further improved. In order to effectively exert this effect, the cooling pipe 24 is preferably disposed adjacent to the overlapping portion of the annular body 20a.

以上,已利用圖面說明了本發明之導管構造,但是本發明之導管構造並不限定於圖面所示的形態。例如,電鑄磚製的導管只要至少是中空管構造,則沒有特別的限定,亦可為矩形剖面以外的構造,例如剖面形狀為圓形或橢圓形狀的中空管,又亦可為剖面形狀為矩形以外的多角形形狀,例如六角形、八角形等的中空管。形成熔融玻璃之流路的中空部分的剖面形狀也亦可為圓形以外的形狀,例如可為橢圓形狀,亦可為矩形、六角形、八角形等的多角形形狀。電鑄磚製的導管為這些以外之形狀的中空管的情況下,只要依導管的剖面形狀及其中空部分的剖面形狀來使用所希望之形狀的電鑄磚即可。Although the catheter structure of the present invention has been described above using the drawings, the catheter structure of the present invention is not limited to the configuration shown in the drawings. For example, the duct made of an electrocast brick is not particularly limited as long as it is at least a hollow tube structure, and may be a structure other than a rectangular cross section, for example, a hollow tube having a circular or elliptical cross section, or a cross section. The shape is a polygonal shape other than a rectangle, for example, a hollow tube of a hexagonal shape, an octagonal shape or the like. The cross-sectional shape of the hollow portion forming the flow path of the molten glass may be a shape other than a circular shape, and may be, for example, an elliptical shape, or may be a polygonal shape such as a rectangular shape, a hexagonal shape, or an octagonal shape. When the duct made of an electrocast brick is a hollow tube having a shape other than these, the electroformed brick of a desired shape may be used depending on the cross-sectional shape of the duct and the cross-sectional shape of the hollow portion.

而且,配設在導管周圍之作為支撐壁的耐火磚的配置亦可依導管的剖面形狀適當選擇。Further, the arrangement of the refractory bricks as the support walls disposed around the ducts may be appropriately selected depending on the cross-sectional shape of the duct.

在構成支撐壁15的耐火磚15a間,或是在耐火磚15a與減壓外殼11之間亦可填充可鑄耐火物、塑膠耐火物或薄板材等的不定形耐火物。An amorphous refractory such as a castable refractory, a plastic refractory or a thin plate may be filled between the refractory bricks 15a constituting the support wall 15 or between the refractory bricks 15a and the pressure-reduced outer casing 11.

金屬材料製的障壁層的剖面形狀亦可依電鑄磚製的導管之剖面形狀適當選擇。而且,並不限定於第2圖所示之堆疊環狀體20a的構造,亦可為在上升管13的長邊方向更長的形狀,也就是筒狀體。而且,第2圖當中,上升管13之長邊方向的環狀體20a的高度與電鑄磚13a的高度大致相同,是一個環狀體20a形成一個空隙部之障壁的關係,但是並不限定於此,亦可為環狀體20a的高度形成電鑄磚13a之高度的兩倍或三倍,且一個環狀體20a會形成兩個或三個空隙部之障壁的關係。The cross-sectional shape of the barrier layer made of a metal material can also be appropriately selected depending on the cross-sectional shape of the catheter made of electroformed brick. Further, the structure of the stacked annular body 20a shown in Fig. 2 is not limited, and may be a shape that is longer in the longitudinal direction of the riser tube 13, that is, a cylindrical body. Further, in the second drawing, the height of the annular body 20a in the longitudinal direction of the riser pipe 13 is substantially the same as the height of the electroformed brick 13a, and the annular body 20a is formed as a barrier of the void portion, but is not limited thereto. Here, the height of the annular body 20a may be twice or three times the height of the electroformed brick 13a, and one annular body 20a may form a barrier of two or three void portions.

而且,第2圖當中是將兩片加工成大致門形的金屬材料製的薄板焊接而作為環狀體20a,但是亦可不進行焊接,而是進行成形加工而成為沒有接縫的環狀體。Further, in the second drawing, two sheets of a metal material processed into a substantially gate shape are welded to the annular body 20a. However, the annular body 20a may be formed without being welded, and may be an annular body having no joint.

第2圖當中,在與環狀體20a之各重疊部分相鄰的位置配設有冷卻管24,但是配設冷卻管24的位置及數量並不限定於此。上升管13的溫度並不是所有部位都相同,比起接近減壓脫泡槽12的上升管13上部的溫度,與露出在外部的延長管18連接的上升管13下部的溫度較低。因此,從構成上升管13下部的電鑄磚13a間之空隙部滲出來的熔融玻璃即使不使用冷卻管來冷卻,在到達環狀體20a時、或是在到達環狀體20a之前,可知溫度也會下降而固化。在此情況下,冷卻管24是只要設在位於上升管13之上部側的環狀體20a的重疊部分即可。而且,障壁層20之上下方向的端,也就是位於最上部的環狀體20a的上端部、以及位於最下部的環狀體20a的下端部並非重疊部分,但是各自與減壓脫泡槽12的間隙、以及與減壓外殼11之下蓋的間隙有可能會成為從電鑄磚13a間之空隙部滲出的熔融玻璃的流路。因此,在這些部位的外側部也最好配設冷卻管。In the second drawing, the cooling pipe 24 is disposed at a position adjacent to each overlapping portion of the annular body 20a. However, the position and number of the cooling pipes 24 are not limited thereto. The temperature of the riser pipe 13 is not the same at all points, and the temperature of the lower portion of the riser pipe 13 connected to the extension pipe 18 exposed to the outside is lower than the temperature of the upper portion of the riser pipe 13 close to the vacuum degassing tank 12. Therefore, the molten glass which has leaked from the gap between the electroformed bricks 13a constituting the lower portion of the riser pipe 13 is cooled without using a cooling pipe, and the temperature is known when the annular body 20a is reached or before the annular body 20a is reached. It will also fall and solidify. In this case, the cooling pipe 24 may be provided in an overlapping portion of the annular body 20a located on the upper side of the riser pipe 13. Further, the upper end of the barrier layer 20, that is, the upper end portion of the uppermost annular body 20a, and the lower end portion of the lowermost annular body 20a are not overlapping portions, but each of the decompression defoaming grooves 12 is decompressed. The gap and the gap with the lower cover of the decompression housing 11 may become a flow path of the molten glass that oozes from the gap between the electroformed bricks 13a. Therefore, it is preferable to provide a cooling pipe at the outer side of these parts.

以上,已針對本發明之導管構造,舉出減壓脫泡裝置的上升管及下降管加以說明。然而,本發明之導管構造並不限定於這些,而能以熔融玻璃之導管構造廣泛適用於眾所週知的裝置。本發明之導管構造的用途的具體例例如有玻璃製造裝置的熔融玻璃之導管。更具體而言有:減壓脫泡裝置的減壓脫泡槽、為了從玻璃製造裝置(溶解槽)將含有許多雜質的熔融玻璃去除而設置的流出管、要從熔融玻璃形成透鏡、稜鏡等之光學零件時,用來使熔融玻璃流出至成形用模具的流出管、以及自溶解槽至成型槽的導管等。As described above, the duct structure of the present invention will be described with reference to the riser and the downcomer of the vacuum degassing apparatus. However, the duct construction of the present invention is not limited to these, and the duct construction of molten glass can be widely applied to well-known apparatuses. A specific example of the use of the catheter structure of the present invention is, for example, a catheter for molten glass of a glass manufacturing apparatus. More specifically, there are a vacuum degassing tank of a vacuum degassing apparatus, an outflow pipe provided to remove molten glass containing a large amount of impurities from a glass manufacturing apparatus (dissolution tank), and a lens to be formed from molten glass. In the case of an optical component, an outflow pipe for discharging the molten glass to the molding die, a conduit from the dissolution vessel to the molding groove, and the like.

本發明之熔融玻璃之減壓脫泡方法是使用一種採用了本發明之導管構造作為上升管或下降管當中之至少其中一種,較佳為其雙方的減壓脫泡裝置,並且使從溶解槽所供應的熔融玻璃通過被減壓成預定減壓度的減壓脫泡槽而進行減壓脫泡。熔融玻璃最好是連續供應及排出至減壓脫泡槽。The vacuum degassing method of the molten glass of the present invention is to use at least one of the riser pipe or the downcomer pipe using the conduit structure of the present invention, preferably both of which are vacuum degassing devices, and from the dissolution tank The supplied molten glass is subjected to vacuum degassing by a reduced pressure degassing vessel which is reduced in pressure to a predetermined degree of reduced pressure. The molten glass is preferably continuously supplied and discharged to a vacuum degassing tank.

為了避免產生與從溶解槽所供應的熔融玻璃的溫度差,減壓脫泡槽最好是被加熱成內部在1100℃~1500℃,尤其是1250℃~1450℃的溫度範圍。此外,熔融玻璃的流量從生產性的觀點來看,以1~1000噸/日為佳。In order to avoid a temperature difference from the molten glass supplied from the dissolution tank, the vacuum degassing tank is preferably heated to a temperature ranging from 1100 ° C to 1500 ° C, especially from 1250 ° C to 1450 ° C. Further, the flow rate of the molten glass is preferably from 1 to 1,000 tons/day from the viewpoint of productivity.

實施減壓脫泡方法時,從外部藉由真空泵等對減壓外殼進行真空吸引,藉此將配置在減壓外殼內的減壓脫泡槽的內部保持在預定的減壓狀態。此處的減壓脫泡槽內部最好是經過減壓成為38~460mmHg(51~613hPa),更佳為減壓脫泡槽內部經過減壓成為60~253mmHg(80~338hPa)。When the vacuum degassing method is carried out, the decompression outer casing is vacuum-extracted from the outside by a vacuum pump or the like, whereby the inside of the vacuum degassing vessel disposed in the decompression casing is maintained in a predetermined decompressed state. The inside of the vacuum degassing vessel is preferably 38 to 460 mmHg (51 to 613 hPa) under reduced pressure, and more preferably 60 to 253 mmHg (80 to 338 hPa) after decompression in the vacuum degassing vessel.

藉由本發明而脫泡的玻璃只要是利用加熱熔融法製造的玻璃,在組成上並不受限。因此,亦可為鹼石灰系玻璃或鹼性硼矽酸玻璃等的鹼性玻璃。但是,由於在清澄步驟時氣泡不易去除,而且是被使用在顯示器玻璃基板等,尤其是要求缺點少的用途,因此以無鹼玻璃為佳。又,如果是無鹼玻璃,就必須將減壓脫泡時的溫度提升至某程度的溫度,只要考慮到這點,本發明的效果便可得到更大的發揮。The glass which is defoamed by the present invention is not limited as long as it is a glass produced by a heat fusion method. Therefore, it may be an alkali glass such as soda lime glass or alkaline borosilicate glass. However, since the bubbles are not easily removed during the clearing step and are used in a display glass substrate or the like, in particular, applications requiring less defects are preferred, and therefore alkali-free glass is preferred. Further, in the case of an alkali-free glass, it is necessary to raise the temperature at the time of defoaming under reduced pressure to a certain temperature, and as long as this is taken into consideration, the effect of the present invention can be more exerted.

減壓脫泡裝置之各構成要素的尺寸可依所要使用的減壓脫泡裝置適當選擇。在第1圖所示的減壓脫泡槽12的情況下,其尺寸的具體例如以下所述。此外,剖面矩形的外徑及內徑為(長)邊尺寸。The size of each component of the vacuum degassing apparatus can be appropriately selected depending on the vacuum degassing apparatus to be used. In the case of the vacuum degassing tank 12 shown in Fig. 1, the specific dimensions thereof are as follows, for example. Further, the outer diameter and the inner diameter of the cross-sectional rectangle are (long) side dimensions.

水平方向的長度:1~20m外徑(剖面矩形):1~7m內徑(剖面矩形):0.2~3mHorizontal length: 1~20m outer diameter (section rectangle): 1~7m inner diameter (section rectangle): 0.2~3m

上升管13及下降管14之尺寸的具體例如以下所述。Specific dimensions of the riser 13 and the downcomer 14 are as follows, for example.

長度:0.2~6m,較佳為0.4~4m外徑(剖面矩形):0.5~7m,較佳為0.5~5m內徑(剖面圓形):0.05~0.8m,較佳為0.1~0.6mLength: 0.2~6m, preferably 0.4~4m outer diameter (section rectangle): 0.5~7m, preferably 0.5~5m inner diameter (cross section): 0.05~0.8m, preferably 0.1~0.6m

實施例Example

以下,根據實施例,更為具體地說明本發明。然而,本發明並不限定於此。Hereinafter, the present invention will be more specifically described based on examples. However, the invention is not limited thereto.

(玻璃浸泡試驗)(glass soak test)

為了選擇可用來作為障壁層的金屬材料,實施玻璃浸泡實驗。In order to select a metal material that can be used as a barrier layer, a glass soaking experiment was performed.

使用Haynes Alloy214、Hastelloy X、Inconel601製作出50×25×3mm的試驗片。並且,使用以耐熱性佳的金屬材料而為人知的Inconel625及SUS310S製作出同樣的試驗片。Haynes Alloy214、Hastelloy X及Inconel601的組成已顯示於表1。Inconel625及SUS310S的組成顯示於以下表2。A test piece of 50 × 25 × 3 mm was produced using Haynes Alloy 214, Hastelloy X, and Inconel 601. Further, the same test piece was produced using Inconel 625 and SUS310S which are known as metal materials having good heat resistance. The composition of Haynes Alloy 214, Hastelloy X and Inconel 601 is shown in Table 1. The composition of Inconel 625 and SUS 310 S is shown in Table 2 below.

將製作好的試驗片浸泡在放入白金坩堝的熔融玻璃。熔融玻璃使用了軟化點650℃的玻璃A、以及軟化點658℃的玻璃B兩種。試驗片浸泡時的熔融玻璃的溫度在玻璃A的情況下為1200℃,在玻璃B的情況下為1000℃。The prepared test piece was immersed in molten glass in which platinum crucible was placed. As the molten glass, glass A having a softening point of 650 ° C and glass B having a softening point of 658 ° C were used. The temperature of the molten glass at the time of immersion of the test piece was 1200 ° C in the case of glass A and 1000 ° C in the case of glass B.

浸泡後經過72個小時之後取出試驗片,用肉眼確認試驗片表面的狀態,再利用光學顯微鏡確認剖面的狀態。結果顯示於表3。After 72 hours from the immersion, the test piece was taken out, and the state of the surface of the test piece was visually confirmed, and the state of the cross section was confirmed by an optical microscope. The results are shown in Table 3.

表中,◎、○及×分別如以下所述。◎:藉由試驗片表面的薄氧化膜,可防止熔融玻璃與金屬材料的反應,在表面幾乎沒有變化,金屬材料的剖面積幾乎不會改變。○:試驗片表面的薄氧化膜會部分消滅,一部分會由熔融玻璃侵蝕金屬材料。×:金屬材料之浸泡在熔融玻璃的部分會強烈受到侵蝕,未留下原型。 In the table, ◎, ○, and × are as follows, respectively. ◎: By the thin oxide film on the surface of the test piece, the reaction between the molten glass and the metal material can be prevented, and there is almost no change in the surface, and the cross-sectional area of the metal material hardly changes. ○: The thin oxide film on the surface of the test piece is partially destroyed, and a part of the metal material is eroded by the molten glass. ×: The portion of the molten metal soaked in the molten glass is strongly eroded, leaving no prototype.

從表3可以明白,Haynes Alloy214、Hastelloy X及Inconel601的耐熱性以及對於熔融玻璃的耐蝕性良好,適合作為構成本發明之導管構造之障壁層的金屬材料。尤其,Al含量為4.5質量%的Haynes Alloy214即使在浸泡於1200℃的熔融玻璃時,也顯示出良好的耐熱性及對於熔融玻璃的耐蝕性,因而適合作為構成使用時之溫度會變成1000℃以上之障壁層的金屬材料。另一方面,Ni及Co之含量未滿25質量%的SUS310S、W、Mo、Nb、Ta及C的合計含量超過12質量%的Inconel625對於熔融玻璃的耐蝕性差,因此已知不可用來作為構成障壁層的金屬材料。又,Inconel625雖然在高溫下是強度、耐蝕性兩者皆優異的代表性材料,但是此次耐蝕性的結果並不理想。其理由應該是材料中富含的Mo等的易氧化成分會因為熔融玻璃而急遽且選擇性氧化。As is clear from Table 3, Haynes Alloy 214, Hastelloy X, and Inconel 601 have good heat resistance and corrosion resistance to molten glass, and are suitable as a metal material constituting the barrier layer of the catheter structure of the present invention. In particular, Haynes Alloy 214 having an Al content of 4.5% by mass exhibits good heat resistance and corrosion resistance to molten glass even when immersed in molten glass at 1200 ° C, so that the temperature at which the composition is used as a composition becomes 1000 ° C or higher. The metal material of the barrier layer. On the other hand, Inconel 625 having a total content of SUS310S, W, Mo, Nb, Ta, and C having a content of Ni and Co of less than 25% by mass of more than 12% by mass is inferior in corrosion resistance to molten glass, and thus is known not to be used as a constituent. The metal material of the barrier layer. Further, although Inconel 625 is a representative material excellent in both strength and corrosion resistance at high temperatures, the result of the corrosion resistance is not satisfactory. The reason for this is that the easily oxidizable component of Mo or the like which is rich in the material is violently and selectively oxidized by the molten glass.

(實施例)(Example)

本實施例是使用第1圖所示的減壓脫泡裝置1來實施熔融玻璃的減壓脫泡。In the present embodiment, the vacuum degassing apparatus 1 shown in Fig. 1 is used to perform vacuum degassing of the molten glass.

減壓脫泡裝置1當中,上升管13、下降管14及這些的周邊部位具有第2圖所示的構造。In the vacuum degassing apparatus 1, the riser pipe 13, the downcomer 14, and the peripheral portions thereof have the structure shown in Fig. 2 .

減壓脫泡裝置1之各部的構成及構成材料如以下所述。The configuration and constituent materials of the respective portions of the vacuum degassing apparatus 1 are as follows.

減壓外殼11:不鏽鋼製Decompression housing 11: made of stainless steel

減壓脫泡槽12:使用AZS質電鑄磚(Zirconite 1711)而製作。Vacuum degassing tank 12: Manufactured using AZS quality electrocast brick (Zirconite 1711).

上升管13、下降管14:組合兩個電鑄磚13a(AZS質電鑄磚:Zirconite 1711)而形成第3圖所示的形狀,並且將此堆疊。障壁層20:將兩片加工成大致門形的Haynes Alloy214製的薄板(厚度3mm)予以焊接,製作出矩形剖面的環狀體20a。環狀體20a是製作出兩種不同的外徑,並且將這些交互堆疊而成為第2圖及第4圖所示的重疊構造。Ascending tube 13, descending tube 14: Two electroforming bricks 13a (AZS electroformed brick: Zirconite 1711) are combined to form the shape shown in Fig. 3, and this is stacked. Barrier layer 20: Two sheets (thickness: 3 mm) made of Haynes Alloy 214 which were processed into a substantially gate shape were welded, and an annular body 20a having a rectangular cross section was produced. The annular body 20a is formed into two different outer diameters, and these interactions are stacked to form an overlapping structure shown in Figs. 2 and 4 .

支撐壁15;將耐火磚15a(燒成磚(黏土質耐火磚):TB(旭硝子股份有限公司製)如第3圖所示,配設在環狀體20a與減壓外殼11的間隙,並且將此如第2圖所示堆疊。The refractory brick 15a (fired brick (clay refractory brick): TB (made by Asahi Glass Co., Ltd.) is disposed in the gap between the annular body 20a and the decompression housing 11 as shown in Fig. 3, and This will be stacked as shown in Figure 2.

延長管18、19:白金製Extension tube 18, 19: made of platinum

藉由以下的條件來實施熔融玻璃的減壓脫泡。The vacuum degassing of the molten glass was carried out under the following conditions.

減壓脫泡槽12內溫度:1300℃減壓脫泡槽12內壓力:150mmHg熔融玻璃:無鹼玻璃流量:50噸/日Vacuum degassing tank 12 temperature: 1300 ° C decompression degassing tank 12 pressure: 150 mmHg molten glass: alkali-free glass flow: 50 tons / day

從減壓脫泡開始一年後,在構成支撐壁15的耐火磚15a(燒成磚)並沒有遭到熔融玻璃侵蝕的徵兆。One year after the defoaming from the reduced pressure, the refractory brick 15a (fired brick) constituting the support wall 15 was not damaged by the molten glass.

(比較例)(Comparative example)

除了在電鑄磚製的上升管13、下降管14與燒成磚製的支撐壁15之間未配置有障壁層20這點以外,使用與實施例相同之構成的減壓脫泡裝置來實施熔融玻璃的減壓脫泡。此外,減壓脫泡的實施條件與實施例相同。Except that the barrier layer 20 is not disposed between the riser pipe 13, the downcomer 14 and the support wall 15 made of the fired brick, the vacuum degassing apparatus having the same configuration as that of the embodiment is used. Decompression of the molten glass under reduced pressure. Further, the conditions for carrying out the degassing under reduced pressure are the same as in the examples.

從減壓脫泡開始一年後,在構成支撐壁15的耐火磚15a(燒成磚)已知明顯受到熔融玻璃的侵蝕。One year after the defoaming from the reduced pressure, the refractory brick 15a (fired brick) constituting the support wall 15 is known to be significantly eroded by the molten glass.

〔產業上的利用可能性〕[Industrial use possibility]

本發明之導管構造作為具有上升管、減壓脫泡槽及下降管的減壓脫泡裝置等之玻璃製造裝置當中的熔融玻璃之導管相當有用。The duct structure of the present invention is useful as a duct for molten glass in a glass manufacturing apparatus such as a vacuum degassing apparatus having a rising pipe, a vacuum degassing tank, and a down pipe.

此外,在此是引用2005年8月17日提出申請的日本專利申請案2005-236796號的說明書、申請專利範圍、圖面及摘要的所有內容,並且摘入作為本發明之說明書的揭示。In addition, the contents of the specification, the scope of the application, the drawings and the abstract of the Japanese Patent Application No. 2005-236796, filed on Jan. 17, 2005, are hereby incorporated by reference.

1...減壓脫泡裝置1. . . Vacuum degassing device

11...減壓外殼11. . . Decompression housing

12...減壓脫泡槽12. . . Vacuum degassing tank

13...上升管13. . . Riser

13a...電鑄磚13a. . . Electroformed brick

14...下降管14. . . Drop tube

15...支撐壁15. . . Support wall

15a...耐火磚15a. . . Refractory brick

18,19...延長管18,19. . . Extension tube

18a...固定用突緣18a. . . Fixing flange

18b...密封用突緣18b. . . Sealing flange

20...障壁層20. . . Barrier layer

20a...環狀體20a. . . Ring

20b...重疊部20b. . . Overlap

21...焊接部twenty one. . . Welding department

22...定形耐火物twenty two. . . Shaped refractory

24...冷卻管twenty four. . . Cooling tube

30...溶解槽30. . . Dissolution tank

40...處理槽40. . . Processing tank

第1圖是具備本發明之熔融玻璃之導管構造的減壓脫泡裝置的剖面圖。Fig. 1 is a cross-sectional view showing a vacuum degassing apparatus having a duct structure of molten glass of the present invention.

第2圖是包含第1圖之上升管13及支撐壁15的部分的放大剖面圖。Fig. 2 is an enlarged cross-sectional view showing a portion including the riser 13 and the support wall 15 of Fig. 1.

第3圖是將第2圖以線a-a切開的剖面圖。Fig. 3 is a cross-sectional view showing the second figure taken along line a-a.

第4圖是僅顯示第2圖之障壁層20的放大圖。Fig. 4 is an enlarged view showing only the barrier layer 20 of Fig. 2.

1...減壓脫泡裝置1. . . Vacuum degassing device

11...減壓外殼11. . . Decompression housing

12...減壓脫泡槽12. . . Vacuum degassing tank

13...上升管13. . . Riser

14...下降管14. . . Drop tube

15...支撐壁15. . . Support wall

18...延長管18. . . Extension tube

19...延長管19. . . Extension tube

22...定形耐火物twenty two. . . Shaped refractory

30...溶解槽30. . . Dissolution tank

40...處理槽40. . . Processing tank

G...熔融玻璃G. . . Molten glass

Claims (14)

一種熔融玻璃之導管構造,其特徵為:前述導管構造具有:由電鑄磚製的中空管所構成的導管,以及配設在該導管周圍之耐火磚製的支撐壁;在前述電鑄磚製的導管與前述耐火磚製的支撐壁之間,設有使用耐熱性佳,而且對於熔融玻璃之耐蝕性佳的金屬材料而製作的障壁層。 A duct structure of molten glass, characterized in that: the duct structure has: a duct formed of a hollow tube made of electroformed brick, and a support wall made of refractory brick disposed around the duct; in the electroforming brick Between the duct and the support wall made of the refractory brick, a barrier layer made of a metal material having excellent heat resistance and excellent corrosion resistance to molten glass is provided. 如申請專利範圍第1項所記載的熔融玻璃之導管構造,其中,前述金屬材料是包含從Ni、Fe及Co構成之群所選擇的至少兩個,並滿足Ni及Co的合計含量為25質量%以上,且Ni、Fe及Co的合計含量為50質量%以上的量,並且具有15~35質量%的Cr,且W、Mo、Nb、Ta及C的合計含量為12質量%以下。 The duct structure of the molten glass according to the first aspect of the invention, wherein the metal material is at least two selected from the group consisting of Ni, Fe, and Co, and satisfies a total content of 25 masses of Ni and Co. % or more, and the total content of Ni, Fe, and Co is 50% by mass or more, and has 15 to 35% by mass of Cr, and the total content of W, Mo, Nb, Ta, and C is 12% by mass or less. 一種熔融玻璃之導管構造,其特徵為:前述導管構造具有:由電鑄磚製的中空管所構成的導管,以及配設在該導管周圍之耐火磚製的支撐壁;在前述電鑄磚製的導管與前述耐火磚製的支撐壁之間,設有使用金屬材料而製作的障壁層,該金屬材料是包含從Ni、Fe及Co構成之群所選擇的至少兩個,並滿足Ni及Co的合計含量為25質量%以上,且Ni、Fe及Co的合計含量為50質量%以上的量,並且具有15~35質量%的 Cr,且W、Mo、Nb、Ta及C的合計含量為12質量%以下。 A duct structure of molten glass, characterized in that: the duct structure has: a duct formed of a hollow tube made of electroformed brick, and a support wall made of refractory brick disposed around the duct; in the electroforming brick Between the duct and the support wall made of the refractory brick, a barrier layer made of a metal material is provided, and the metal material includes at least two selected from the group consisting of Ni, Fe, and Co, and satisfies Ni and The total content of Co is 25% by mass or more, and the total content of Ni, Fe, and Co is 50% by mass or more, and has 15 to 35% by mass. Cr, and the total content of W, Mo, Nb, Ta, and C is 12% by mass or less. 如申請專利範圍第2或第3項所記載的熔融玻璃之導管構造,其中,前述金屬材料又包含0.2~5質量%的Al。 The duct structure of molten glass according to the second or third aspect of the invention, wherein the metal material further contains 0.2 to 5% by mass of Al. 如申請專利範圍第2或第3項所記載的熔融玻璃之導管構造,其中,前述金屬材料之W、Mo、Nb、Ta、C、Zr及Hf的合計含量為12質量%以下。 The duct structure of the molten glass according to the second aspect of the invention, wherein the total content of W, Mo, Nb, Ta, C, Zr and Hf of the metal material is 12% by mass or less. 如申請專利範圍第1、2或3項中任一項所記載的熔融玻璃之導管構造,其中,前述障壁層的厚度為2~15mm。 The duct structure of molten glass according to any one of the first aspect, wherein the barrier layer has a thickness of 2 to 15 mm. 如申請專利範圍第1、2或3項中任一項所記載的熔融玻璃之導管構造,其中,前述障壁層之設置場所的溫度為1000~1300℃。 The duct structure of the molten glass according to any one of the first aspect, wherein the temperature of the place where the barrier layer is installed is 1000 to 1300 °C. 如申請專利範圍第1、2或3項中任一項所記載的熔融玻璃之導管構造,其中,前述障壁層是藉由堆疊金屬材料製的環狀體而形成。 The duct structure of a molten glass according to any one of the first aspect, wherein the barrier layer is formed by stacking an annular body made of a metal material. 如申請專利範圍第1、2或3項中任一項所記載的熔融玻璃之導管構造,其中,前述金屬材料製的障壁層具有用來吸收前述電鑄磚製的中空管所構成的導管及前述耐火磚製的支撐壁之熱膨脹差的構造。 The duct structure of a molten glass according to any one of the first aspect, wherein the barrier layer made of the metal material has a duct for absorbing a hollow tube made of the electroformed brick. And a structure in which the thermal expansion of the support wall made of the refractory brick is poor. 如申請專利範圍第1、2或3項中任一項所記載的熔融玻璃之導管構造,其中,在前述障壁層的外側部可配置冷卻手段。 The duct structure of molten glass according to any one of the first aspect, wherein the cooling means is disposed in an outer portion of the barrier layer. 如申請專利範圍第1、2或3項中任一項所記載的熔融玻璃之導管構造,其中,在具有上升管、減壓脫泡槽及下降管的減壓脫泡裝置當中,是被用來作為前述上升管及前述下降管之至少其中一種。 The duct structure of a molten glass according to any one of the first aspect, wherein the vacuum degassing apparatus having a rising pipe, a vacuum degassing tank, and a down pipe is used. It is used as at least one of the aforementioned riser pipe and the aforementioned downcomer. 一種減壓脫泡裝置,其特徵為:使用申請專利範圍第1、2、3、4、5、6、7、8、9、10或11項中任一項所記載的熔融玻璃之導管構造作為熔融玻璃之導管。 A vacuum degassing device characterized by using a duct structure of molten glass according to any one of claims 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 or 11 As a conduit for molten glass. 一種玻璃製造裝置,其特徵為:使用申請專利範圍第1、2、3、4、5、6、7、8、9、10或11項中任一項所記載的熔融玻璃之導管構造作為熔融玻璃之導管。 A glass manufacturing apparatus characterized by using a duct structure of molten glass described in any one of claims 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 or 11 as a melting Glass conduit. 一種熔融玻璃之減壓脫泡方法,是使用具有上升管、減壓脫泡槽及下降管的減壓脫泡裝置使熔融玻璃減壓脫泡的方法,其特徵為:使用申請專利範圍第1、2、3、4、5、6、7、8、9、10或11項中任一項所記載的導管構造作為前述上升管及前述下降管之至少其中一種。 A vacuum degassing method for molten glass is a method for defoaming molten glass under reduced pressure using a vacuum degassing device having a rising tube, a vacuum degassing tank and a down tube, and is characterized in that: The duct structure according to any one of the items 2, 3, 4, 5, 6, 7, 8, 9, 10 or 11 is at least one of the riser pipe and the down pipe.
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