TWI392714B - A new type of copper cmp slurry - Google Patents
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本發明係關於一種化學機械拋光液(Chemical mechanical polishing slurry),並且特別地,本發明係關於一種銅的化學機械拋光液。 The present invention relates to a chemical mechanical polishing slurry, and in particular, to a chemical mechanical polishing liquid for copper.
隨著微電子技術的發展,大型積體電路晶片集成度已高達幾十億個元器件,特徵尺寸已進入奈米等級。因此,微電子製程中的近百道製程,尤其是多層佈線、襯底、介質等,皆必須進行化學機械全面平整化,而化學機械拋光(Chemical Mechanical Polishing,CMP)已被證明是最好的平整化方法。此外,大規模集成佈線正由傳統的鋁(Al)轉化為銅(Cu)。與鋁相比,銅佈線具有電阻率低;抗電遷移能力高;電阻電容(RC)延遲時間短;可使布層數減少50%;製程成本降低30%以及加工時間縮短40%等優點。因此,銅佈線的優勢已經引起全世界廣泛的關注。 With the development of microelectronics technology, the integration of large integrated circuit chips has reached several billion components, and the feature size has entered the nanometer level. Therefore, nearly 100 processes in microelectronics processes, especially multilayer wiring, substrates, media, etc., must be fully chemically and mechanically flattened, and chemical mechanical polishing (CMP) has proven to be the best leveling. Method. In addition, large-scale integrated wiring is being converted from conventional aluminum (Al) to copper (Cu). Compared with aluminum, copper wiring has low resistivity; high resistance to electromigration; short delay time of resistor-capacitor (RC); 50% reduction in fabric layer; 30% reduction in process cost and 40% reduction in processing time. Therefore, the advantages of copper wiring have attracted widespread attention around the world.
然而,目前尚無法對銅材料進行有效地等離子蝕刻或濕式蝕刻,以使銅互連在積體電路中充分形成。因此,銅的化學機械拋光方法被認為是最有效的替代方法。請參見圖一,習知銅的化學機械拋光方法的工作流程之一,係先以快速且高效的去除速率以去除襯底表面上大量的銅;當快要接近阻擋層時即降低去除速率以拋光剩餘的金屬銅;最後再去除表面污染物以完成整個工作流程。習知的適合於拋光銅的化學機械拋光液,如:美國專利號第6,616,717號所揭露之一種用於金屬化學機械拋光之組合物以及方法;美國專利號第5,527,423號所揭露之一種用於金屬層的化學機械拋光液;美國專利號第6,821,897號所揭露之一種使用聚合體絡合劑之銅的化學機械拋光方法;中國大陸專利號第02114147.9號所揭露之一種銅的化學機械拋光製程用之拋光液; 中國大陸專利號第01818940.7號所揭露之銅的化學機械拋光所用的拋光液;中國大陸專利號第98120987.4號所揭露之一種用於銅的化學機械拋光液製造以及用於積體電路的製造方法。 However, it has not been possible to perform effective plasma etching or wet etching of copper materials so that copper interconnections are sufficiently formed in integrated circuits. Therefore, the chemical mechanical polishing method of copper is considered to be the most effective alternative. Referring to Figure 1, one of the workflows of the conventional chemical mechanical polishing method for copper is to remove a large amount of copper on the surface of the substrate with a fast and efficient removal rate; and to reduce the removal rate to polish when it is approaching the barrier layer. The remaining metal copper; finally remove surface contaminants to complete the entire workflow. A conventional chemical mechanical polishing liquid suitable for polishing copper, such as a composition and method for metal chemical mechanical polishing disclosed in U.S. Patent No. 6,616,717; a metal disclosed in U.S. Patent No. 5,527,423 a chemical mechanical polishing solution for a layer; a chemical mechanical polishing method for copper using a polymer complexing agent disclosed in U.S. Patent No. 6,821,897; a polishing of a chemical mechanical polishing process for copper disclosed in Chinese Patent No. 02114147.9 liquid; A polishing liquid for chemical mechanical polishing of copper disclosed in Chinese Patent No. 01818940.7; a chemical mechanical polishing liquid for copper and a manufacturing method for an integrated circuit disclosed in Chinese Patent No. 98120987.4.
然而,上述用於銅的拋光液於使用後襯底表面容易存在缺陷、劃傷、粘汙及/或其他殘留,或者是對銅的快速去除不足,即拋光選擇性不足,或者是拋光過程中存在著局部或整體腐蝕等問題。因此有必要開發出新的用於銅的化學機械拋光液。 However, the above-mentioned polishing solution for copper is prone to defects, scratches, stains, and/or other residues on the surface of the substrate after use, or insufficient rapid removal of copper, that is, insufficient polishing selectivity, or during polishing. There are problems such as local or overall corrosion. Therefore, it is necessary to develop a new chemical mechanical polishing liquid for copper.
因此,本發明之主要範疇在於提供一種銅的化學機械拋光液,以解決上述問題。根據本發明之銅的化學機械拋光液能快速去除大量的金屬銅。 Accordingly, it is a primary object of the present invention to provide a chemical mechanical polishing fluid for copper to solve the above problems. The chemical mechanical polishing liquid of copper according to the present invention can quickly remove a large amount of metallic copper.
根據本發明之一較佳具體實施例的一種銅的化學機械拋光液包含一研磨顆粒、一有機膦酸、一聚丙烯酸類及/或其鹽類及/或聚丙烯酸類共聚物、一氧化劑以及一載體。本發明的含有有機膦酸、聚丙烯酸類及/或其鹽類及/或聚丙烯酸類共聚物的化學機械拋光漿料在拋光過程中對銅有很高的選擇性,而且其表面具有很好的粗糙度和較低的殘留物,同時在較低的研磨顆粒含量下,也可以確保較高的銅的去除速率。 A chemical mechanical polishing solution for copper according to a preferred embodiment of the present invention comprises an abrasive particle, an organic phosphonic acid, a polyacrylic acid and/or a salt thereof and/or a polyacrylic acid copolymer, an oxidizing agent, and A carrier. The chemical mechanical polishing slurry containing the organic phosphonic acid, polyacrylic acid and/or its salt and/or polyacrylic copolymer of the invention has high selectivity to copper during polishing, and the surface thereof is very good. The roughness and lower residue, while at lower abrasive particle levels, also ensure a higher copper removal rate.
於本發明之一較佳實施例中,該研磨顆粒之濃度為0.5~5%,較佳地為1~2%,該有機膦酸之濃度為0.01~1%,該聚丙烯酸類及/或其鹽類及/或聚丙烯酸類共聚物之濃度為0.01~0.5%,該氧化劑之濃度為0.001~5%,該載體之濃度為剩下之百分比例,以上%均指占整個銅的化學機械拋光液的總重量百分比。 In a preferred embodiment of the present invention, the concentration of the abrasive particles is 0.5 to 5%, preferably 1 to 2%, and the concentration of the organic phosphonic acid is 0.01 to 1%. The polyacrylic acid and/or The concentration of the salt and/or polyacrylic copolymer is 0.01-0.5%, the concentration of the oxidant is 0.001-5%, and the concentration of the carrier is the remaining percentage. The above % refers to the chemical machinery of the whole copper. The total weight percentage of the polishing liquid.
此外,該有機膦酸係各種有機膦酸,較佳地為羥基乙叉二膦酸(HEDP)、氨基三甲叉膦酸(ATMP)及/或2-羥基膦醯基乙酸 (HPAA)。 Further, the organic phosphonic acid is a variety of organic phosphonic acids, preferably hydroxyethylidene diphosphonic acid (HEDP), aminotrimethylene phosphonic acid (ATMP) and/or 2-hydroxyphosphoninoacetic acid. (HPAA).
並且,該聚丙烯酸類係各種聚丙烯酸類,較佳地為聚丙烯酸及/或聚馬來酸。該鹽類為鉀鹽、銨鹽、鈉鹽、鈣鹽及/或其他的鹼金屬或鹼土金屬鹽,較佳地為鉀鹽、銨鹽及/或鈉鹽。該聚丙烯酸類共聚物較佳地為聚丙烯酸-聚丙烯酸酯共聚物及/或聚丙烯酸-聚馬來酸共聚物。 Further, the polyacrylic acid is various polyacrylic acids, preferably polyacrylic acid and/or polymaleic acid. The salts are potassium, ammonium, sodium, calcium and/or other alkali or alkaline earth metal salts, preferably potassium, ammonium and/or sodium. The polyacrylic copolymer is preferably a polyacrylic acid-polyacrylate copolymer and/or a polyacrylic acid-polymaleic acid copolymer.
進一步,該聚丙烯酸類的分子量較佳地為1,000~20,000,更佳地為2,000~5,000;該聚丙烯酸類共聚物的分子量較佳地為1,000~20,000,更佳地為2,000~5,000。 Further, the polyacrylic acid preferably has a molecular weight of 1,000 to 20,000, more preferably 2,000 to 5,000; and the polyacrylic copolymer preferably has a molecular weight of 1,000 to 20,000, more preferably 2,000 to 5,000.
此外,該研磨顆粒係各種研磨顆粒,較佳地為二氧化矽、氧化鋁、氧化鈰及/或聚合物顆粒;該研磨顆粒的尺寸較佳地為20~200nm,更佳地為50~100nm。而該氧化劑係各種氧化劑,較佳地為過氧化氫、過氧化氫脲、過氧乙酸、過氧化苯甲醯、過硫酸鉀、過硫酸銨及/或硝酸銨,更加地為過氧化氫。 Further, the abrasive particles are various abrasive particles, preferably ceria, alumina, yttria and/or polymer particles; the size of the abrasive particles is preferably from 20 to 200 nm, more preferably from 50 to 100 nm. . The oxidizing agent is preferably a oxidizing agent, preferably hydrogen peroxide, urea hydrogen peroxide, peracetic acid, benzammonium peroxide, potassium persulfate, ammonium persulfate and/or ammonium nitrate, more preferably hydrogen peroxide.
於本發明之一較佳實施例中,該化學機械拋光液的pH值係2.0~4.0,並且該pH調節劑可為氫氧化鉀、硝酸、乙醇胺及/或三乙醇胺等。此外,該載體較佳地為水。 In a preferred embodiment of the present invention, the chemical mechanical polishing liquid has a pH of 2.0 to 4.0, and the pH adjusting agent may be potassium hydroxide, nitric acid, ethanolamine, and/or triethanolamine. Furthermore, the carrier is preferably water.
此外,根據本發明的化學機械拋光液進一步包含其他添加劑,如表面活性劑、絡合劑及/或抑制劑等。 Further, the chemical mechanical polishing liquid according to the present invention further contains other additives such as a surfactant, a complexing agent, and/or an inhibitor.
根據本發明之化學機械拋光液可以降低研磨顆粒的用量,使缺陷、劃傷、粘汙和其他殘留明顯下降;並且,其對銅具有很高的拋光選擇性;此外,其能防止金屬拋光過程中產生的局部和整體腐蝕,減少襯底表面污染物,以提高產品良率。 The chemical mechanical polishing liquid according to the present invention can reduce the amount of abrasive particles to cause a significant drop in defects, scratches, stains and other residues; and, it has a high polishing selectivity to copper; moreover, it can prevent the metal polishing process Local and overall corrosion generated in the substrate reduces contaminants on the substrate surface to improve product yield.
關於本發明之優點與精神可以藉由以下的發明詳述得到進一步的瞭解。 The advantages and spirit of the present invention will be further understood from the following detailed description of the invention.
為達到上述有關本發明之範疇,所採用之技術手段及其餘功效,茲舉數個較佳實施例加以說明如下: In order to achieve the above-mentioned technical means and other functions, the preferred embodiments are described as follows:
請參閱表一,表一係列舉根據本發明之數個實施例。 Referring to Table 1, a series of embodiments in accordance with the present invention are presented.
於上述各個實施例中,將各物料按下列順序:研磨顆粒、一半用量的去離子水、有機膦酸、H2O2、聚丙烯酸類及/或其共聚物的順序依次加入反應器中並攪拌均勻,其餘則補入去離子水。最後以pH調節劑(20%KOH或稀HNO3,根據pH值的需要進行選擇)調節到所需pH值,並且繼續攪拌致使其成為均勻流體,靜止10分鐘後,即可得到該等化學機械拋光液。請注意,於此所述之實施例中的原料均為市售之原料。 In each of the above embodiments, the materials are sequentially added to the reactor in the following order: abrasive particles, half of the amount of deionized water, organic phosphonic acid, H 2 O 2 , polyacrylic acid, and/or copolymer thereof. Stir well and the rest is filled with deionized water. Finally, adjust to the desired pH with a pH adjuster (20% KOH or dilute HNO 3 according to the pH value), and continue to stir to make it a uniform fluid. After standing for 10 minutes, you can get the chemical machinery. Polishing solution. Please note that the starting materials in the examples described herein are all commercially available materials.
分別用上述實施例1~6的化學機械拋光漿料對空白鉭(Ta)、銅(Cu)、二氧化矽(SiO2)等晶片進行拋光,拋光條件相同,拋光參數如下:Logitech.製造之拋光墊;向下壓力2psi;轉盤轉速/拋光頭轉速60/80rpm;拋光時間120s;化學機械拋光液流速100mL/min。拋光結果請參見表二。 The wafers of blank tantalum (Ta), copper (Cu), cerium oxide (SiO 2 ) and the like were polished by the chemical mechanical polishing slurry of the above Examples 1 to 6, respectively, and the polishing conditions were the same, and the polishing parameters were as follows: manufactured by Logitech. Polishing pad; downward pressure 2 psi; turntable speed / polishing head speed 60/80 rpm; polishing time 120 s; chemical mechanical polishing liquid flow rate 100 mL / min. See Table 2 for polishing results.
顯而易見地,與鉭和二氧化矽相比,本發明的化學機械拋光液對銅具有很高的拋光選擇性;並且,本發明的化學機械拋光液可以降低研磨顆粒的用量,如實施例4的化學機械拋光液將研磨顆粒的含量降低至0.5wt%,仍可以保持較高銅的去除速率;此外,實施例1的化學機械拋光液拋光後的空白晶片表面無污染物或污染物較少(如圖三所示),相較於拋光前(如圖二所示),拋光後的空白銅晶片表面的點蝕、腐蝕明顯減少,品質提高。 Obviously, the chemical mechanical polishing liquid of the present invention has a high polishing selectivity to copper as compared with cerium and cerium oxide; and the chemical mechanical polishing liquid of the present invention can reduce the amount of abrasive particles, as in Example 4. The chemical mechanical polishing liquid reduces the content of the abrasive particles to 0.5% by weight, and can still maintain a high removal rate of copper; in addition, the surface of the blank wafer polished by the chemical mechanical polishing liquid of Example 1 has no contaminants or less contaminants ( As shown in Figure 3, compared with before polishing (as shown in Figure 2), the surface of the polished blank copper wafer is significantly reduced in pitting and corrosion, and the quality is improved.
分別用實施例2、4的化學機械拋光液對濺射鉭阻擋層/電鍍銅的二氧化矽晶片進行銅的拋光,拋光至鉭阻擋層時停止,兩組實驗拋光條件相同,拋光參數如下:Logitech.之拋光墊;向下壓力2psi;轉盤轉速/拋光頭轉速60/80rpm;拋光時間120s;並且化學機械拋光液流速100mL/min。拋光結果請參見表三。 The chopper-impregnated/electroplated copper dioxide wafers were polished with the chemical mechanical polishing solutions of Examples 2 and 4, respectively, and polished to the barrier layer. The polishing conditions were the same for both sets of experiments. The polishing parameters were as follows: Polishing pad of Logitech.; downward pressure 2 psi; turntable speed / polishing head speed 60/80 rpm; polishing time 120 s; and chemical mechanical polishing liquid flow rate 100 mL / min. See Table 3 for polishing results.
顯而易見地,使用本發明的化學機械拋光液可以明顯降低測試晶片表面的凹陷的大小,減少殘留物。使用實施例4的化學機械拋光液拋光後的銅線表面無明顯污染物(請參見圖四),可防止拋光過程中產生的局部和整體腐蝕,而且銅片表面的粗糙度小於0.3nm(請參見圖五)。 Obviously, the use of the chemical mechanical polishing liquid of the present invention can significantly reduce the size of the depressions on the surface of the test wafer and reduce the residue. The surface of the copper wire polished by using the chemical mechanical polishing liquid of Example 4 has no obvious contaminant (see Fig. 4), which can prevent local and overall corrosion during polishing, and the surface roughness of the copper sheet is less than 0.3 nm (please See Figure 5).
綜上所述,根據本發明的化學機械拋光液(1)可以降低研磨顆粒的用量,使缺陷、劃傷、粘汙和其他殘留明顯下降;(2)對銅具有很高的拋光選擇性;(3)可以防止金屬拋光過程中產生的局部和整體腐蝕,減少襯底表面污染物,提高產品良率。 In summary, the chemical mechanical polishing liquid (1) according to the present invention can reduce the amount of abrasive particles, causing a significant decrease in defects, scratches, stains and other residues; (2) high polishing selectivity to copper; (3) It can prevent local and overall corrosion generated during metal polishing, reduce surface contamination of the substrate, and improve product yield.
藉由以上較佳具體實施例之詳述,係希望能更加清楚描述本發明之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明之範疇加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的範疇內。因此,本發明所申請之專利範圍的範疇應該根據上述的說明 作最寬廣的解釋,以致使其涵蓋所有可能的改變以及具相等性的安排。 The features and spirit of the present invention will be more apparent from the detailed description of the preferred embodiments. On the contrary, the intention is to cover various modifications and equivalents within the scope of the invention as claimed. Therefore, the scope of the patent scope of the invention should be based on the above description. Make the broadest interpretation so that it covers all possible changes and arrangements of equality.
S11至S20‧‧‧工作流程 S11 to S20‧‧‧ workflow
圖一為習知技術中銅的拋光液之工作流程示意圖。 FIG. 1 is a schematic diagram showing the working flow of a copper polishing liquid in the prior art.
圖二為拋光前空白銅晶片的表面顯微鏡影像。 Figure 2 is a surface microscopy image of a blank copper wafer before polishing.
圖三為拋光後空白銅晶片的表面顯微鏡影像。 Figure 3 is a surface microscopic image of a blank copper wafer after polishing.
圖四為拋光後銅線表面的掃描式電子顯微鏡影像。 Figure 4 is a scanning electron microscope image of the polished copper wire surface.
圖五為測試晶片銅表面的原子力顯微鏡影像(5×5微米的區域)。 Figure 5 shows an atomic force microscope image of the copper surface of the test wafer (5 x 5 micron area).
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US6821897B2 (en) * | 2001-12-05 | 2004-11-23 | Cabot Microelectronics Corporation | Method for copper CMP using polymeric complexing agents |
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