TWI391505B - In situ method for depositing a cuins2 film and a solar device comprising the same - Google Patents

In situ method for depositing a cuins2 film and a solar device comprising the same Download PDF

Info

Publication number
TWI391505B
TWI391505B TW98130098A TW98130098A TWI391505B TW I391505 B TWI391505 B TW I391505B TW 98130098 A TW98130098 A TW 98130098A TW 98130098 A TW98130098 A TW 98130098A TW I391505 B TWI391505 B TW I391505B
Authority
TW
Taiwan
Prior art keywords
film
substrate
cuins
layer
carried out
Prior art date
Application number
TW98130098A
Other languages
Chinese (zh)
Other versions
TW201109450A (en
Inventor
Jyhming Ting
Chiahung Tsai
Wenhsien Ho
Ruiren Wang
Original Assignee
Taiwan Textile Res Inst
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taiwan Textile Res Inst filed Critical Taiwan Textile Res Inst
Priority to TW98130098A priority Critical patent/TWI391505B/en
Publication of TW201109450A publication Critical patent/TW201109450A/en
Application granted granted Critical
Publication of TWI391505B publication Critical patent/TWI391505B/en

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Landscapes

  • Photovoltaic Devices (AREA)
  • Physical Vapour Deposition (AREA)

Description

原位沉積CuInS 2 膜層的方法及包含此膜層的太陽能元件Method for depositing CuInS 2 film layer in situ and solar component including the same

本揭示內容是有關於在不打破真空的情況下,原位形成CuInS2 膜層的方法,以及含有所形成之CuInS2 膜層的太陽能元件。The present disclosure is directed to a method of forming a CuInS 2 film layer in situ without breaking a vacuum, and a solar cell element comprising the formed CuInS 2 film layer.

近年來太陽能相關技術的發展相當快速,其中CuInS2 薄膜因具有高吸收係數而被廣泛用來製造光電元件,例如薄膜太陽能電池。已知CuInS2 薄膜太陽能電池在0.38平方公分這樣小的面積上,總面積效率可達12.2%(D. Braunger et al.,Proc. 25 IEEE Photovoltaic Specialists Conf. IEEE,New York,May 13-17,1996,p. 1001)。In recent years, the development of solar-related technologies has been quite rapid, and CuInS 2 thin films have been widely used for manufacturing photovoltaic elements, such as thin film solar cells, because of their high absorption coefficient. CuInS 2 thin film solar cells are known to have a total area efficiency of 12.2% over a small area of 0.38 square centimeters (D. Braunger et al., Proc. 25 IEEE Photovoltaic Specialists Conf. IEEE, New York, May 13-17, 1996, p. 1001).

習知用來形成CuInS2 薄膜的方法包括先製備出可做為前驅物的Cu-In薄膜,接著熱處理該前驅物薄膜,並進行硫化反應,以形成欲求的CuInS2 薄膜。整個製程會需要使用兩個不同的處理腔室,包括可沉積前驅物薄膜的沉積腔室,以及用來進行熱處理與硫化反應的反應腔室。製程中,在完成前驅物薄膜的沉積後,需將所沉積的前驅物薄膜移出沉積腔室外,轉送到另一反應腔室中,以便進行熱處理與硫化反應。由於需在不同處理腔室間移送基板,使得製程變得繁複且傳送過程中容易造成基板被污染。A conventional method for forming a CuInS 2 film includes first preparing a Cu-In film which can be used as a precursor, followed by heat-treating the precursor film, and performing a sulfurization reaction to form a desired CuInS 2 film. The entire process will require the use of two different processing chambers, including a deposition chamber where a precursor film can be deposited, and a reaction chamber for heat treatment and sulfurization. In the process, after the deposition of the precursor film is completed, the deposited precursor film is removed from the deposition chamber and transferred to another reaction chamber for heat treatment and vulcanization. Since the substrate needs to be transferred between different processing chambers, the process becomes complicated and the substrate is easily contaminated during the transfer.

有鑒於此,此領域需要一種新的解決方案,其能夠在不減損CuInS2 薄膜本身特性的情況下,藉由簡化製程來減少基板被污染的機率。In view of this, there is a need in the art for a new solution that can reduce the probability of substrate contamination by simplifying the process without detracting from the properties of the CuInS 2 film itself.

因此,本揭示內容第一態樣是提供一種沉積CuInS2 薄膜的方法,包含:Accordingly, a first aspect of the present disclosure is to provide a method of depositing a CuInS 2 film, comprising:

(a) 提供一基材至一處理腔室中;(a) providing a substrate to a processing chamber;

(b) 以物理性沉積法將銦元素及銅元素分別沉積在該基材上以形成一具有2層結構之Cu-In薄膜;(b) depositing indium and copper elements on the substrate by physical deposition to form a Cu-In film having a two-layer structure;

(c) 熱退火該Cu-In薄膜;及(c) thermally annealing the Cu-In film;

(d) 硫化該Cu-In薄膜,使形成該CuInS2 薄膜;(d) vulcanizing the Cu-In film to form the CuInS 2 film;

其中,在所述各步驟之處理期間,始終維持該處理腔室於真空不破的狀態下。Wherein, during the processing of the respective steps, the processing chamber is always maintained in a state where the vacuum is not broken.

在一實例中,所述基板是使用任一種選自下列的材料製成:矽、塑膠、玻璃、第III-V族化合物或氧化物。在一實施例中,所述步驟(b)中的物理性沉積法為熱蒸鍍且是在不加熱基板的情況下實施。所述步驟(c)中的熱處理是在約150℃下進行至少約2小時。所述步驟(d)更包含以下步驟:引入含硫氣體到該處理腔室中;加熱該基板至約350℃至約550℃;及在約8.5Pa至約1000Pa的壓力下處理該基板約1至2小時。在一特定實例中,所述步驟(d)是在壓力約為146.7Pa、溫度約550℃的條件下進行約1小時;在另一特定實例中,所述步驟(d)是在壓力約為1000Pa、溫度低於約450℃的條件下進行約1小時。以所述方法形成之CuInS2 薄膜之平均厚度約為1830nm,且其中銅/銦比約為1.13。In one example, the substrate is made using any material selected from the group consisting of ruthenium, plastic, glass, a Group III-V compound, or an oxide. In one embodiment, the physical deposition in step (b) is thermal evaporation and is performed without heating the substrate. The heat treatment in the step (c) is carried out at about 150 ° C for at least about 2 hours. The step (d) further comprises the steps of: introducing a sulfur-containing gas into the processing chamber; heating the substrate to about 350 ° C to about 550 ° C; and processing the substrate at a pressure of about 8.5 Pa to about 1000 Pa. Up to 2 hours. In a specific example, the step (d) is carried out for about 1 hour at a pressure of about 146.7 Pa and a temperature of about 550 ° C; in another specific example, the step (d) is at a pressure of about The temperature was 1000 Pa and the temperature was lower than about 450 ° C for about 1 hour. The CuInS 2 film formed by the method has an average thickness of about 1830 nm and a copper/indium ratio of about 1.13.

在另一實例中,更包含重複上述步驟(b)至少3次,使形成一具有6層結構的Cu-In薄膜,且所形成之Cu-In薄膜的整體厚度約為800nm,且該Cu-In薄膜中各層結構中的銅/銦比約為1.8。在一特定實例中,所述步驟(d)是在壓力約為146.7Pa、溫度約550℃的條件下進行約1小時;在另一特定實例中,所述步驟(d)是在壓力約為1000Pa、溫度低於約450℃的條件下進行約1小時。以此實例所述方法形成的CuInS2 薄膜之平均厚度約為1220nm,且其中銅/銦比已下降至約1.13。In another example, the step (b) is repeated at least three times to form a Cu-In film having a six-layer structure, and the Cu-In film formed has an overall thickness of about 800 nm, and the Cu- The copper/indium ratio in each layer structure of the In film is about 1.8. In a specific example, the step (d) is carried out for about 1 hour at a pressure of about 146.7 Pa and a temperature of about 550 ° C; in another specific example, the step (d) is at a pressure of about The temperature was 1000 Pa and the temperature was lower than about 450 ° C for about 1 hour. The CuInS 2 film formed by the method described in this example has an average thickness of about 1220 nm, and wherein the copper/indium ratio has decreased to about 1.13.

本發明之另一特定實施態樣為提供一種太陽能元件。此太陽能元件包含一基板,該基板特徵在於包含以前述方法沉積而成之CuInS2 薄膜。在一實例中,該CuInS2 薄膜係以具有2層結構的Cu-In薄膜為起始物,經過熱退火及硫化處理而形成,其整體厚度約為1830nm;在另一實例中,該CuInS2 薄膜係以具有6層結構之Cu-In薄膜為起始物,同樣經過熱退火及硫化處理而形成,且其整體厚度約為1220nm。還可進一步在所形成的CuInS2 薄膜上依序成長硫化鎘、本質氧化鋅、掺雜鋁之氧化鋅與鎳/鋁電極層,以製成太陽能元件。在一實例中,以上述包含有CuInS2 薄膜之基板來製造太陽能元件,所製成之太陽能元件的光電轉換效率約為3%。Another particular embodiment of the invention provides a solar component. The solar element comprises a substrate characterized by comprising a CuInS 2 film deposited by the foregoing method. In one example, the CuInS 2 film is formed by a Cu-In film having a two-layer structure, which is formed by thermal annealing and vulcanization, and has an overall thickness of about 1830 nm; in another example, the CuInS 2 film. The film is formed of a Cu-In film having a six-layer structure, which is also formed by thermal annealing and vulcanization, and has an overall thickness of about 1220 nm. Further, cadmium sulfide, essential zinc oxide, aluminum-doped zinc oxide and a nickel/aluminum electrode layer may be sequentially grown on the formed CuInS 2 film to form a solar element. In one example, a solar cell is fabricated using the above-described substrate including a CuInS 2 film, and the solar cell produced has a photoelectric conversion efficiency of about 3%.

透過以下的詳細明與附隨之申請專利範圍將可更了解本揭示內容的這些及其他特徵。需知以上的概述及以下的詳細說明僅為例示,用來闡述本揭示內容,而非用以限制本揭示內容之範疇。These and other features of the present disclosure will become more apparent from the following detailed description. The above summary and the following detailed description are merely illustrative, and are not intended to limit the scope of the disclosure.

本發明主要內容在於提供一種原位形成CuInS2 膜層的方法,其特點在於使製程腔室在整個製程處理期間持續處於真空狀態,亦即,不打破真空的情況下,原位形成CuInS2 膜層,藉此,可在不減損CuInS2 膜層特性的情況下,有效改善先前技藝製程因真空中斷所造成的膜層汙染問題。The main content of the present invention is to provide a method for forming a CuInS 2 film layer in situ, which is characterized in that the process chamber is continuously in a vacuum state during the whole process, that is, the CuInS 2 film is formed in situ without breaking the vacuum. The layer can thereby effectively improve the problem of film contamination caused by vacuum interruption in the prior art process without detracting from the characteristics of the CuInS 2 film layer.

在所揭示的新穎原位製程中,主要是利用熱蒸鍍在基板上形成適合做為前驅物的Cu-In薄膜,接著,進行熱處理及硫化反應,即可獲得內含欲求CuInS2 膜層的基板。可將此基板做成應用元件,例如,太陽能元件,供後續應用。In the novel in-situ process disclosed, a Cu-In film suitable as a precursor is formed on a substrate by thermal evaporation, and then a heat treatment and a vulcanization reaction are performed to obtain a CuInS 2 film layer. Substrate. This substrate can be made into an application component, such as a solar component, for subsequent applications.

以下將以製造含有CuInS2 膜層的基板之實施方式為例,說明本發明之相關技術內容。Hereinafter, the related art of the present invention will be described by taking an embodiment in which a substrate including a CuInS 2 film layer is manufactured as an example.

因此,本發明第一態樣是提供一種沉積CuInS2 膜層的方法,包含以下步驟:Accordingly, a first aspect of the present invention provides a method of depositing a CuInS 2 film layer comprising the steps of:

(a) 提供一基材至一處理腔室中;(a) providing a substrate to a processing chamber;

(b) 以物理性沉積法將銦元素及銅元素分別沉積在該基材上以形成一具有2層結構之Cu-In薄膜;(b) depositing indium and copper elements on the substrate by physical deposition to form a Cu-In film having a two-layer structure;

(c) 熱退火該Cu-In薄膜;及(c) thermally annealing the Cu-In film;

(d) 硫化該Cu-In薄膜,使形成該CuInS2 薄膜;(d) vulcanizing the Cu-In film to form the CuInS 2 film;

其中,在所述各步驟之處理期間,始終維持該處理腔室於真空不破的狀態下。Wherein, during the processing of the respective steps, the processing chamber is always maintained in a state where the vacuum is not broken.

在本發明方法步驟(a)中,首先提供一基材至一處理腔室中。適合用在本發明方法之基板的材料包括,但不限於,任一種選自下列的材料:矽、塑膠、玻璃、第III-V族化合物或其之氧化物。至於處理腔室,則可使用任何適合用來進行物理性沉積的腔室,例如美商應用材料公司生產的Endura系列之PVD腔室。In step (a) of the process of the invention, a substrate is first provided into a processing chamber. Materials suitable for use in the substrate of the method of the invention include, but are not limited to, any material selected from the group consisting of ruthenium, plastic, glass, a Group III-V compound, or an oxide thereof. As for the processing chamber, any chamber suitable for physical deposition, such as the PVura chamber of the Endura series manufactured by Applied Materials, Inc., can be used.

接著,在本發明方法步驟(b)中,在上述之處理腔室內,利用物理性沉積方式,依序將銦及銅靶材上的銦及銅元素,沉積在一基板表面上(此基板是利用靜電、磁力或其他方式加以固持在一基座上),藉此形成適合做為CuInS2 薄膜前驅物之具有2層結構的Cu-In薄膜。適合的物理性沉積法包括熱蒸鍍(thermal evaporation)、電子束物理性沉積(electron beam physical vaporation)、濺鍍沉積(sputter deposition)、脈衝式雷射沉積(pulsed laser deposition)或陰極電弧放電沉積(cathodic arc deposition)。在一實例中,是使用熱蒸鍍來沉積此Cu-In薄膜。熱蒸鍍一般是在真空條件下利用電阻器(electric resistor)加熱鍍膜材料(如,金屬Cu)使其蒸發並噴鍍在基板或試樣表面,藉此達成沉積薄膜的目的。所述步驟(b)之特點是在熱蒸鍍期間,藉由轉動處理腔室中用來固持基板的基座,來使沉積膜層均勻,但並不加熱該基板。透過在基板上依序沉積銦元素及銅元素,而形成具有2層結構之Cu-In薄膜,其厚度約為800nm。在另一特定實施例中,則是重覆實施步驟(b)至少3次,進而形成由Cu/In/Cu/In/Cu/In交替堆疊成之具有6層結構的Cu-In薄膜。在此Cu-In薄膜中,各層結構中的銅/銦比例係控制在約1.8左右,且各層具有大致相同的厚度,使Cu-In薄膜整體厚度約為800nm。Next, in the step (b) of the method of the present invention, indium and copper elements on the indium and copper targets are sequentially deposited on the surface of the substrate by physical deposition in the processing chamber (the substrate is It is held on a susceptor by electrostatic, magnetic or other means, thereby forming a Cu-In film having a two-layer structure suitable as a CuInS 2 film precursor. Suitable physical deposition methods include thermal evaporation, electron beam physical vaporation, sputter deposition, pulsed laser deposition, or cathodic arc discharge deposition. (cathodic arc deposition). In one example, this Cu-In film is deposited using thermal evaporation. Thermal evaporation is generally carried out by heating a coating material (for example, metal Cu) under vacuum using an electric resistor to evaporate and spray it on a substrate or a sample surface, thereby achieving the purpose of depositing a thin film. The step (b) is characterized in that the deposited film layer is made uniform by rotating the susceptor for holding the substrate in the processing chamber during thermal evaporation, but the substrate is not heated. A Cu-In film having a two-layer structure having a thickness of about 800 nm is formed by sequentially depositing indium elements and copper elements on the substrate. In another specific embodiment, step (b) is repeated at least 3 times to form a Cu-In film having a 6-layer structure alternately stacked by Cu/In/Cu/In/Cu/In. In the Cu-In film, the copper/indium ratio in each layer structure is controlled to be about 1.8, and each layer has substantially the same thickness, so that the Cu-In film has an overall thickness of about 800 nm.

接著,在步驟(c)中,對所形成之具有2層結構之Cu-In薄膜或具有6層結構的Cu-In薄膜實施熱退火處理。一般來說,此熱退火處理是在約100℃至約200℃的溫度下,進行約1~3小時。在一實例中,此熱退火處理是在約150℃下進行約2小時。實驗發現,經過熱處理之薄膜,其表面均勻度較佳。因此,在本發明之較佳實施方式中,是以經過2小時熱處理的Cu-In薄膜(具2或6層結構)做為起始物,來進行硫化反應,使Cu-In薄膜完全轉變成CuInS2 薄膜。Next, in the step (c), the formed Cu-In film having a two-layer structure or the Cu-In film having a six-layer structure is subjected to thermal annealing treatment. Generally, the thermal annealing treatment is carried out at a temperature of from about 100 ° C to about 200 ° C for about 1 to 3 hours. In one example, this thermal annealing treatment is carried out at about 150 ° C for about 2 hours. It has been found that the surface of the heat treated film has better surface uniformity. Therefore, in a preferred embodiment of the present invention, a Cu-In film (having a 2- or 6-layer structure) which has been heat-treated for 2 hours is used as a starting material to carry out a vulcanization reaction, and the Cu-In film is completely converted into a film. CuInS 2 film.

在所述步驟(d)中,首先,以適當比例,將適合用來進行硫化反應的含硫氣體,例如H2 S氣體,與惰性載氣混合成為一種氣體混合物,再將其引入至所述處理腔室中。適合的載氣包括,但不限於,氦、氮、氖或氩等不會參與硫化反應的惰性氣體。在一實例中,將由H2 S與Ar所共同組成之一氣體混合物,其中H2 S的體積比例約為10%,引入至該處理腔室中。接著,加熱該含有2或6層結構的Cu-In薄膜之基板至約350℃至約550℃。然後,在約8.5Pa至約1000Pa的壓力下,使基板與所引入的含硫氣體進行硫化反應約1至2小時。在一實例中,係以2層結構之Cu-In薄膜或6層結構之Cu-In薄膜為起始物,在146.7Pa的壓力及550℃的硫化溫度下反應,所得CuInS2 膜層的平均顆粒大小分別約為1830nm及1220nm。在另一實例中,將腔室壓力提高到1000Pa,並以具有2層結構之Cu-In薄膜為起始物,分別在450℃、500℃及550℃硫化溫度下反應,所得CuInS2 膜層的平均顆粒大小分別約為2000nm、2100nm及2230nm。在另一實施例中,以具有6層結構之Cu-In薄膜為起始物,在450℃、500℃及550℃硫化溫度下反應,所得CuInS2 膜層的平均顆粒大小則分別約為1640nm、1940nm及2220nm。In the step (d), first, a sulfur-containing gas suitable for performing a sulfurization reaction, such as H 2 S gas, is mixed with an inert carrier gas into a gas mixture at an appropriate ratio, and then introduced into the gas mixture. Processing in the chamber. Suitable carrier gases include, but are not limited to, inert gases such as helium, nitrogen, helium or argon which do not participate in the sulfurization reaction. In one example, a gas mixture consisting of H 2 S and Ar, wherein the volume ratio of H 2 S is about 10%, is introduced into the processing chamber. Next, the substrate of the Cu-In film containing the 2 or 6 layer structure is heated to about 350 ° C to about 550 ° C. Then, the substrate is subjected to a vulcanization reaction with the introduced sulfur-containing gas at a pressure of about 8.5 Pa to about 1000 Pa for about 1 to 2 hours. In one example, a 2-layer Cu-In film or a 6-layer Cu-In film is used as a starting material, and the reaction is carried out at a pressure of 146.7 Pa and a vulcanization temperature of 550 ° C to obtain an average of the CuInS 2 film layer. The particle sizes are approximately 1830 nm and 1220 nm, respectively. In another example, the chamber pressure is increased to 1000 Pa, and a Cu-In film having a two-layer structure is used as a starting material, and reacted at 450 ° C, 500 ° C, and 550 ° C vulcanization temperatures, respectively, to obtain a CuInS 2 film layer. The average particle size is about 2000 nm, 2100 nm, and 2230 nm, respectively. In another embodiment, the Cu-In film having a 6-layer structure is used as a starting material, and reacted at 450 ° C, 500 ° C, and 550 ° C vulcanization temperature, and the average particle size of the obtained CuInS 2 film layer is about 1640 nm, respectively. 1940 nm and 2220 nm.

在一特定較佳實例中,所述步驟(d)是在壓力約146.7Pa、溫度約550℃的條件下進行約1小時。在另一特定較佳實例中,所述步驟(d)是在壓力約為1000Pa、溫度低於約450℃的條件下進行約1小時。在步驟(d)後,所形成之CuInS2 薄膜的平均厚度約為1830nm,且其中銅/銦比約為1.13。In a particularly preferred embodiment, the step (d) is carried out for about 1 hour at a pressure of about 146.7 Pa and a temperature of about 550 °C. In another particularly preferred embodiment, the step (d) is carried out for about 1 hour at a pressure of about 1000 Pa and a temperature of less than about 450 °C. After the step (d), the CuInS 2 film formed has an average thickness of about 1830 nm, and wherein the copper/indium ratio is about 1.13.

很重要的是,在從步驟(a)~步驟(d)之所揭示的本發明方法中,將處理腔室始終保持在不中斷真空的情況下,藉此,可避免因腔室真空中斷所造成的膜層汙染問題,並可提供具有較佳表面形態與粗糙度的CuInS2 膜層。It is important that in the method of the invention disclosed in steps (a) through (d), the processing chamber is always maintained without interrupting the vacuum, thereby avoiding interruption of the chamber vacuum The problem of film contamination is caused, and a CuInS 2 film layer having a better surface morphology and roughness can be provided.

因此,本揭示內容另一態樣是提供一種太陽能元件。此太陽能元件包含一基板,該基板特徵在於包含一層以上述方法製造出來之內含CuInS2 膜層。在一特定實例中,以本發明方法所形成之內含CuInS2 膜層之基板來製作太陽能元件,此太陽能元件在模擬的太陽光下,其光電轉換效率約為3%。Accordingly, another aspect of the present disclosure is to provide a solar energy component. The solar component comprises a substrate characterized by comprising a layer of a CuInS 2 film contained in the above method. In a specific example, a solar element is fabricated by a substrate comprising a CuInS 2 film layer formed by the method of the present invention, and the solar element has a photoelectric conversion efficiency of about 3% under simulated sunlight.

所述實施方式與專有名詞是為了闡述發明內容之用,並非用以限制本揭示內容範疇。本揭示內容範疇也涵蓋並未特意揭示於此,但習知技藝人士在閱讀過本揭示內容後可輕易推知的其他實施方式。The embodiments and the proper nouns are used to illustrate the invention and are not intended to limit the scope of the disclosure. The scope of the disclosure is also not specifically disclosed herein, but other embodiments that can be readily inferred by those skilled in the art after reading this disclosure.

除非另行定義,文中所使用之所有專業與科學用語與習知技藝者所熟悉之意義相同。此外,任何與所記載內容相似或均等之方法及材料皆可應用於本發明方法中。文中所述之較佳實施方法與材料僅做示範之用。於本申請書中所提到之所有參考文獻均全體納入參考,以揭露並敘述該文獻所記載之相關方法及/或材料。此外,文中所討論之文獻僅揭露本發明申請日前之習知技術。並且無任何文獻顯示本發明內容曾為習知技術所揭露。本發明內容所得到之實際數據會因個別的實施條件而與本發明揭露於說明書內容中之數據有所不同。Unless otherwise defined, all professional and scientific terms used herein have the same meaning as those skilled in the art. In addition, any methods and materials similar or equivalent to those described may be employed in the methods of the invention. The preferred embodiments and materials described herein are for illustrative purposes only. All references cited in this application are hereby incorporated by reference in their entirety to the extent of the disclosure of the disclosure of the disclosure. Moreover, the documents discussed herein merely disclose prior art techniques of the present application. And there is no literature showing that the present invention has been disclosed in the prior art. The actual data obtained in the context of the present invention may differ from the data disclosed in the present disclosure by the present invention.

須知若無特別於上下文中清楚記述其他意義,則說明書內容及後附申請專利範圍中所使用之如「一(“a”or“an”)」與「該(the)」等特定用語均包含其複數形態。It should be noted that the specific terms such as "one ("a" or "an")" and "the" are used in the content of the specification and the scope of the appended claims unless specifically stated otherwise. Its plural form.

以下將詳細說明本揭示內容較佳實施方式,這些實施方式的實例已繪示在附隨圖示中。各圖示中相同元件以相同元件號碼表示。The preferred embodiments of the present disclosure are described in detail below, examples of which are illustrated in the accompanying drawings. The same elements in the respective drawings are denoted by the same element numbers.

實施例Example

以下實施例是用來闡明本揭示內容特定態樣並幫助習知技藝者了解並實施本揭示內容。但本揭示內容範疇並不限於這些實施例中。The following examples are presented to illustrate the specific aspects of the disclosure and to assist those skilled in the art to understand and implement the present disclosure. However, the scope of the disclosure is not limited to these embodiments.

實施例1 製造CuInSExample 1 Manufacturing CuInS 22 薄膜film 1.1製造Cu-In前驅物薄膜1.1 Manufacture of Cu-In precursor film

首先,將大小為2.5mm x 2.5mm之玻璃基材放置在處理腔室中,以靜電卡盤固持住基材。利用抽真空的方式,使處理腔室的腔壓下降至約2.4 x 10-4 Pa。接著,在第一組實驗中,以熱蒸鍍(thermal evaporation)方式將銦元素與銅元素分別沉積在基板上,以形成具有雙層結構的Cu-In前驅物薄膜,厚度約為800nm。在第二組實驗中,交替沉積銦元素與銅元素各至少3次,以形成由Cu/In/Cu/In/Cu/In交替堆疊成之具有6層結構的Cu-In薄膜。在此Cu-In薄膜中,各Cu-In層中的銅/銦比例係控制在約1.8左右,且各Cu-In層具有大致相同的厚度,使Cu-In薄膜整體厚度約為800nm。在熱蒸鍍期間,藉由轉動該用來固持基板的靜電卡盤,來使沉薄膜層均勻,但並不加熱該基板。First, a glass substrate having a size of 2.5 mm x 2.5 mm was placed in a processing chamber to hold the substrate with an electrostatic chuck. The chamber pressure of the processing chamber is lowered to about 2.4 x 10 -4 Pa by vacuuming. Next, in the first set of experiments, indium elements and copper elements were separately deposited on the substrate by thermal evaporation to form a Cu-In precursor film having a two-layer structure with a thickness of about 800 nm. In the second set of experiments, indium elements and copper elements were alternately deposited at least 3 times to form a Cu-In film having a 6-layer structure alternately stacked by Cu/In/Cu/In/Cu/In. In the Cu-In film, the ratio of copper/indium in each Cu-In layer is controlled to about 1.8, and each Cu-In layer has substantially the same thickness, so that the overall thickness of the Cu-In film is about 800 nm. During the thermal evaporation, the sink film layer is made uniform by rotating the electrostatic chuck for holding the substrate, but the substrate is not heated.

接著,在約150℃的溫度下熱處理所沉積的膜層,包括具有雙層結構的Cu-In前驅物薄膜以及具有6層結構的Cu-In薄膜,約1或2小時。以低掠角入射X光繞射(glazing incident X-ray diffraction,GIXRD)(Rigaku D/MAX2500)分析所沉積薄膜的結晶結構,並以掃描式電子顯微鏡(scanning electron microscopy,SEM)分析薄膜的表面形態。Next, the deposited film layer was heat-treated at a temperature of about 150 ° C, including a Cu-In precursor film having a two-layer structure and a Cu-In film having a six-layer structure, for about 1 or 2 hours. The crystal structure of the deposited film was analyzed by glazing incident X-ray diffraction (GIXRD) (Rigaku D/MAX 2500), and the surface of the film was analyzed by scanning electron microscopy (SEM). form.

第1圖為所製成之具有2層或6層結構的Cu-In薄膜的XRD光譜圖。由圖上可看出,雖然所述製程可成功地沉積出具有欲求Cu11 In9 相(第1圖,▲標號所示)之Cu-In薄膜,然每一相中仍可發現少量的銅(第1圖,△標號所示)。同時,SEM掃描分析還發現,經2小時熱處理之薄膜較僅以1小時熱處理之薄膜,具有更佳的表面均勻度(未示出)。因此,在後續的CuInS2 薄膜製程中,均以經過2小時熱處理的Cu-In薄膜(具2或6層結構)做為起始物進行硫化反應。Fig. 1 is an XRD spectrum of a Cu-In film having a 2-layer or a 6-layer structure. As can be seen from the figure, although the process can successfully deposit a Cu-In film having a desired Cu 11 In 9 phase (Fig. 1, ▲), a small amount of copper can be found in each phase. (Fig. 1, indicated by Δ). At the same time, SEM scan analysis also found that the film heat treated at 2 hours had better surface uniformity (not shown) than the film heat treated only for 1 hour. Therefore, in the subsequent CuInS 2 thin film process, a Cu-In film (having a 2- or 6-layer structure) which was heat-treated for 2 hours was used as a starting material for the vulcanization reaction.

1.2製造CuInS1.2 Manufacturing CuInS 22 薄膜film

以上述實施例1.1所製成之具有2層或6層結構且經2小時熱處理的Cu-In薄膜做為起始物,以如下步驟進行硫化處理,以製成欲求的CuInS2 薄膜。簡言之,在前述處理腔室中引入10% H2 S/Ar之氣體混合物,並分別在約8.5Pa、81.3Pa、146.7Pa及1000Pa之不同壓力與介於約350℃至約550℃的溫度下,進行硫化反應約1至2小時,藉以產生不同的CuInS2 薄膜。A Cu-In film having a 2-layer or 6-layer structure and heat-treated for 2 hours, which was prepared in the above Example 1.1, was used as a starting material, and was subjected to a vulcanization treatment in the following procedure to prepare a desired CuInS 2 film. Briefly, a 10% H 2 S/Ar gas mixture is introduced into the processing chamber and at different pressures of about 8.5 Pa, 81.3 Pa, 146.7 Pa, and 1000 Pa, respectively, and between about 350 ° C and about 550 ° C. At a temperature, a vulcanization reaction is carried out for about 1 to 2 hours to produce a different CuInS 2 film.

同樣的,以GIXRD來分析所獲得的CuInS2 薄膜之結晶結構,結果示於第2圖中。由第2圖之曲線(A)可看出,在8.5Pa壓力及450℃溫度下硫化2小時後,膜層上仍可觀察到Cu11 In9 (曲線A,▲標號所示)與Cu之波峰(曲線A,△標號所示),表示此溫度與壓力的硫化反應條件,不足以使Cu-In薄膜被完全硫化。Similarly, the crystal structure of the obtained CuInS 2 film was analyzed by GIXRD, and the results are shown in Fig. 2. It can be seen from the curve (A) of Fig. 2 that Cu 11 In 9 (curve A, ▲) and Cu can be observed on the film layer after vulcanization at 8.5 Pa pressure and 450 ° C for 2 hours. The peak (shown by curve A, Δ) indicates the temperature and pressure vulcanization reaction conditions, which is insufficient to completely cure the Cu-In film.

實驗發現,對具有2層或6層結構之Cu-In薄膜而言,當反應室腔壓及反應溫度被分別提高到146.7Pa與400℃,且反應時間維持在1小時左右,可有效改善Cu-In薄膜被硫化的程度。而且,隨著硫化溫度升高,膜層中Cu-In的比例也漸漸變少(第2圖,曲線A vs曲線B),以能量分散光譜儀(energy dispersion spectroscopy,EDS)分析各成分元素後可發現,CuInS2 薄膜內的Cu/In比例已減少至約1.13。當反應時間與壓力維持不變而反應溫度提高到500℃時,更可達到完全硫化的狀態(第2圖,曲線C),此時膜層中僅有CuInS2 相,且EDS分析顯示,CuInS2 薄膜內的Cu/In比例維持在約1.13,並未改變。若將反應溫度進一步提高到1000℃時,則除了CuInS2 相外,還會出現Cu2 S的波峰(第2圖,曲線D);對具有6層結構之Cu-In薄膜而言,在此1000℃的反應溫度下,同樣也會出現Cu2 S波峰(結果未示出)。It was found that for the Cu-In film with two or six layers, the chamber pressure and reaction temperature were increased to 146.7Pa and 400 °C, respectively, and the reaction time was maintained at about 1 hour, which could effectively improve Cu. - The extent to which the In film is vulcanized. Moreover, as the vulcanization temperature increases, the proportion of Cu-In in the film layer gradually decreases (Fig. 2, curve A vs curve B), and the components of each component can be analyzed by energy dispersion spectroscopy (EDS). It was found that the Cu/In ratio in the CuInS 2 film has been reduced to about 1.13. When the reaction time and pressure are kept constant and the reaction temperature is raised to 500 ° C, the fully vulcanized state can be reached (Fig. 2, curve C). At this time, only the CuInS 2 phase exists in the film layer, and EDS analysis shows that CuInS 2 The Cu/In ratio in the film was maintained at about 1.13 and did not change. When the reaction temperature is further increased to 1000 ° C, in addition to the CuInS 2 phase, a peak of Cu 2 S (Fig. 2, curve D) appears; for a Cu-In film having a 6-layer structure, here At the reaction temperature of 1000 ° C, a Cu 2 S peak also appeared (results not shown).

實驗發現,在146.7Pa的壓力及550℃的硫化溫度下,以2層或6層結構之Cu-In薄膜為起始物,所得CuInS2 膜層的平均顆粒大小分別約為1830nm及1220nm。若將壓力提高到1000Pa,以具有2層結構之Cu-In薄膜為起始物,在450℃、500℃及550℃硫化溫度下,所得CuInS2 膜層的平均顆粒大小分別約為2000nm、2100nm及2230nm。類似的,以具有6層結構之Cu-In薄膜為起始物,在450℃、500℃及550℃硫化溫度下,所得CuInS2 膜層的平均顆粒大小則分別約為1640nm、1940nm及2220nm。第3圖為依據本發明一特定實施方式,以具有6層結構之Cu-In薄膜為起始物,在1000Pa的壓力下,分別於(A)400℃,(B)450℃,(C)500℃或(D)550℃的溫度下硫化1小時後的掃描式電子顯微鏡照片。由電顯照片可估算出在400℃、450℃、500℃或550℃的硫化溫度下,所獲得CuInS2 膜層的平均顆粒大小分別約為188nm、380nm、1012nm及1709nm。從以上實驗可觀察到,以具有2層或6層結構之Cu-In薄膜為起始物,在不同溫度下進行硫化反應,隨著硫化溫度上升,膜層厚度也會跟著升高,同時,硫化反應時的壓力愈高,顆粒成長愈快速,粒徑愈小,膜層表面粗糙度也愈高,如第4圖所示。It was found that the Cu-In film of 2 or 6 layers was used as the starting material under the pressure of 146.7 Pa and the vulcanization temperature of 550 ° C. The average particle size of the obtained CuInS 2 film layer was about 1830 nm and 1220 nm, respectively. If the pressure is increased to 1000 Pa, the Cu-In film having a two-layer structure is used as a starting material, and the average particle size of the obtained CuInS 2 film layer is about 2000 nm and 2100 nm at 450 ° C, 500 ° C and 550 ° C vulcanization temperatures, respectively. And 2230nm. Similarly, the Cu-In film having a six-layer structure was used as a starting material, and the average particle size of the obtained CuInS 2 film layer was about 1640 nm, 1940 nm, and 2220 nm at 450 ° C, 500 ° C, and 550 ° C vulcanization temperatures, respectively. Figure 3 is a diagram showing a Cu-In film having a six-layer structure starting from (A) 400 ° C, (B) 450 ° C, (C), according to a specific embodiment of the present invention. Scanning electron micrographs after vulcanization at 500 ° C or (D) 550 ° C for 1 hour. It can be estimated from the electrographic photograph that the average particle size of the obtained CuInS 2 film layer at about 400 ° C, 450 ° C, 500 ° C or 550 ° C is about 188 nm, 380 nm, 1012 nm and 1709 nm, respectively. It can be observed from the above experiments that the Cu-In film having a 2-layer or a 6-layer structure is used as a starting material, and the vulcanization reaction is carried out at different temperatures, and as the vulcanization temperature increases, the film thickness also increases, and at the same time, The higher the pressure during the vulcanization reaction, the faster the particles grow, the smaller the particle size, and the higher the surface roughness of the film layer, as shown in Fig. 4.

接著,以配備有電腦控制器KEITHLEY 2400電源計之4點碳針來測量所製成之CuInS2 膜層的表面電阻。實驗發現,依據本發明方法製成之CuInS2 膜層的表面電阻相當低,約在10-l Ω-cm左右。舉例來說,在146.7Pa壓力及550℃硫化溫度下,以具有2層或6層結構之Cu-In薄膜為起始物所製成的CuInS2 膜層的表面電阻,分別為0.81Ω-cm及0.46Ω-cm;若將反應壓力提高到1000Pa,則所製成的CuInS2 膜層的表面電阻分別為0.50Ω-cm及0.51Ω-cm。此結果與先前技藝中所報導之以熱蒸鍍接續以H2 S硫化製程(參見Antony et al.,Sol. Emergy Mater. Sol. Cells 81(2004)402)、電子束蒸鍍製程(參見Park et al.,Sol. Emergy Mater. Sol. Cells 49(1997)365)或噴霧熱解製程(參見Cayzac et al.,C. R. Chim 11(2008)1016)所製造而成的CuInS2 膜層的表面電阻一致。Next, the surface resistance of the produced CuInS 2 film layer was measured with a 4-point carbon needle equipped with a computer controller KEITHLEY 2400 power meter. It was found that the surface resistivity is made of CuInS 2 film method according to the invention is quite low, of about 10 -l Ω-cm. For example, at a pressure of 146.7 Pa and a vulcanization temperature of 550 ° C, the surface resistance of a CuInS 2 film layer made of a Cu-In film having a 2-layer or a 6-layer structure is 0.81 Ω-cm, respectively. And 0.46 Ω-cm; if the reaction pressure is increased to 1000 Pa, the surface resistance of the produced CuInS 2 film layer is 0.50 Ω-cm and 0.51 Ω-cm, respectively. This result is reported in the prior art as a H 2 S vulcanization process by thermal evaporation (see Antony et al., Sol. Emergy Mater. Sol. Cells 81 (2004) 402), electron beam evaporation process (see Park). Et al., Sol. Emergy Mater. Sol. Cells 49 (1997) 365) or spray pyrolysis process (see Cayzac et al., CR Chim 11 (2008) 1016) for surface resistance of CuInS 2 film Consistent.

接著,以光學顯微鏡(PerkinElmer Lambda 950)來測量依據所述步驟製成之CuInS2 膜層的各種光學性質,結果示於第5及6圖。第5圖為以具有2層或6層結構之Cu-In薄膜為起始物在包括450℃、500℃或550℃之溫度下硫化1小時後所產生的CuInS2 膜層在各波長下的吸收係數圖。結果顯示,某些CuInS2 膜層具有超過104 cm-1 的吸收係數,且此吸收係數與膜層的表面粗糙度有關,膜層的表面粗糙度愈高,其吸收係數也愈高,如第6圖所示。Next, various optical properties of the CuInS 2 film layer produced in accordance with the above procedure were measured with an optical microscope (PerkinElmer Lambda 950), and the results are shown in Figures 5 and 6. Figure 5 is a CuInS 2 film layer produced by vulcanization at a temperature of 450 ° C, 500 ° C or 550 ° C for 1 hour using a Cu-In film having a 2-layer or 6-layer structure at each wavelength. Absorption coefficient diagram. The results show that some CuInS 2 film layers have an absorption coefficient of more than 10 4 cm -1 , and the absorption coefficient is related to the surface roughness of the film layer. The higher the surface roughness of the film layer, the higher the absorption coefficient. Figure 6 shows.

其他實施例Other embodiments

上述實施例1所製成之CuInS2 膜層可應用在太陽能電池元件上。The CuInS 2 film layer produced in the above Example 1 can be applied to a solar cell element.

依照一般製造薄膜太陽能電池的方法,依序在玻璃基板上沉積一層約400nm的金屬背電極(例如,鉬金屬)、一層約1~2μm的吸收層(例如,依據實施例1所製成之CuInS2 膜層)、一層約50nm的緩衝層(例如,CdS)、一層約100nm的本質氧化鋅、一層約500nm的氧化鋅以及一層頂端電極層(例如,鎳/鋁電極),進而製造出一太陽能元件。此太陽能元件在太陽模擬光源下的光電轉換率約為3%。According to a general method for manufacturing a thin film solar cell, a metal back electrode (for example, molybdenum metal) of about 400 nm and a absorbing layer of about 1 to 2 μm are sequentially deposited on the glass substrate (for example, CuInS according to the embodiment 1). 2 film layer), a buffer layer of about 50 nm (for example, CdS), a layer of about 100 nm of essential zinc oxide, a layer of about 500 nm of zinc oxide, and a layer of a top electrode layer (for example, a nickel/aluminum electrode) to produce a solar energy element. The photoelectric conversion rate of this solar element under a solar analog light source is about 3%.

產業利用性Industrial utilization

本揭示內容提供利用在不打破真空的方式下,原位形成CuInS2 膜層的方法,相較於先前技藝,本發明方法可在不減損CuInS2 膜層特性的情況下,有效改善先前技藝製程中膜層易遭受汙染的問題。以本發明方法製成之包含有CuInS2 膜層之基板可用來製造太陽能元件。The present disclosure provides a method for forming a CuInS 2 film layer in situ without breaking the vacuum. Compared with the prior art, the method of the present invention can effectively improve the prior art process without detracting from the characteristics of the CuInS 2 film layer. The middle layer is susceptible to contamination problems. The substrate comprising the CuInS 2 film layer produced by the method of the present invention can be used to fabricate solar elements.

雖然本揭示內容已以實施方式揭露如上,然其並非用以限定本揭示內容,任何熟習此技藝者,在不脫離本揭示內容之精神和範圍內,當可作各種之更動與潤飾,因此本揭示內容之保護範圍當視後附之申請專利範圍所界定者為準。The present disclosure has been disclosed in the above embodiments, but it is not intended to limit the disclosure, and any person skilled in the art can make various changes and refinements without departing from the spirit and scope of the disclosure. The scope of protection of the disclosure is subject to the definition of the scope of the patent application.

為讓本揭示內容之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下:The above and other objects, features, advantages and embodiments of the present disclosure will become more apparent and understood.

第1圖為依據本發明一實施方式,以150℃熱處理過之具有雙層結構的Cu-In前驅物薄膜的XRD光譜圖;1 is an XRD spectrum diagram of a Cu-In precursor film having a two-layer structure heat-treated at 150 ° C according to an embodiment of the present invention;

第2圖為依據本發明一實施方式分別以具有2或6層結構之Cu-In薄膜為起始物所製成之CuInS2 薄膜的XRD光譜圖,其中(A)為具有6層結構之Cu-In薄膜在8.5Pa、450℃下硫化2小時,(B)為具有2層結構之Cu-In薄膜在146.7Pa、550℃下硫化1小時,(C)為具有6層結構之Cu-In薄膜在146.7Pa、550℃下硫化1小時,以及(D)為具有2層結構之Cu-In薄膜在1000Pa、500℃下硫化1小時後之XRD光譜圖;2 is an XRD spectrum diagram of a CuInS 2 film prepared by using a Cu-In film having a 2 or 6 layer structure as a starting material, wherein (A) is a Cu layer having a 6-layer structure. -In film is vulcanized at 8.5 Pa, 450 ° C for 2 hours, (B) is a Cu-In film having a two-layer structure, vulcanized at 146.7 Pa, 550 ° C for 1 hour, and (C) is a Cu-In having a 6-layer structure. The film was vulcanized at 146.7 Pa, 550 ° C for 1 hour, and (D) was an XRD spectrum of a Cu-In film having a two-layer structure after vulcanization at 1000 Pa and 500 ° C for 1 hour;

第3圖為依據本發明一實施方式,以具有6層結構之Cu-In薄膜為起始物,在1000Pa下於(A)400℃,(B)450℃,(C)500℃或(D)550℃的溫度下硫化1小時後的CuInS2 薄膜的掃描式電子顯微鏡照片;Figure 3 is a diagram showing a Cu-In film having a six-layer structure starting at 1000 Pa at (A) 400 ° C, (B) 450 ° C, (C) 500 ° C or (D) according to an embodiment of the present invention. a scanning electron micrograph of a CuInS 2 film after vulcanization at a temperature of 550 ° C for 1 hour;

第4圖為依據本發明一實施方式,以2層或6層結構之Cu-In薄膜進行硫化反應,所得CuInS2 膜層之顆粒大小與硫化溫度或表面粗糙度間的關係;4 is a view showing a relationship between a particle size of a CuInS 2 film layer and a vulcanization temperature or a surface roughness by a vulcanization reaction of a Cu-In film having a 2-layer or a 6-layer structure according to an embodiment of the present invention;

第5圖為以具有2層或6層結構之Cu-In薄膜為起始物在包括450℃、500℃或550℃之溫度下硫化1小時後所產生的CuInS2 膜層在各波長下的吸收係數圖;及Figure 5 is a CuInS 2 film layer produced by vulcanization at a temperature of 450 ° C, 500 ° C or 550 ° C for 1 hour using a Cu-In film having a 2-layer or 6-layer structure at each wavelength. Absorption coefficient diagram; and

第6圖為依據本發明一實施方式所製成之CuInS2 膜層的吸收係數與表面粗糙度的關係圖。Fig. 6 is a graph showing the relationship between the absorption coefficient and the surface roughness of a CuInS 2 film layer produced according to an embodiment of the present invention.

Claims (21)

一種沉積CuInS2 薄膜的方法,包含:(a)提供一基材至一處理腔室中;(b)以物理性沉積法將銦元素及銅元素分別沉積在該基材上以形成一具有2層結構之Cu-In薄膜;(c)熱退火該Cu-In薄膜;及(d)硫化該Cu-In薄膜,使形成該CuInS2 薄膜;其中,在所述各步驟之處理期間,始終維持該處理腔室於真空不破的狀態下。A method for depositing a CuInS 2 film, comprising: (a) providing a substrate to a processing chamber; (b) depositing indium and copper elements on the substrate by physical deposition to form a film having 2 a Cu-In film of a layer structure; (c) thermally annealing the Cu-In film; and (d) vulcanizing the Cu-In film to form the CuInS 2 film; wherein, during the processing of the respective steps, the film is maintained The processing chamber is in a state where the vacuum is not broken. 如請求項1所述之方法,其中該基材是使用任一種選自下列的材料製成:矽、塑膠、玻璃、第III-V族化合物或氧化物。 The method of claim 1, wherein the substrate is made of any material selected from the group consisting of ruthenium, plastic, glass, a III-V compound or an oxide. 如請求項1所述之方法,其中該步驟(b)是在不加熱基材的情況下實施,且該物理性沉積法為熱蒸鍍。 The method of claim 1, wherein the step (b) is carried out without heating the substrate, and the physical deposition method is thermal evaporation. 如請求項1所述之方法,其中該步驟(c)是在150℃下進行至少2小時。 The method of claim 1, wherein the step (c) is carried out at 150 ° C for at least 2 hours. 如請求項1所述之方法,其中該步驟(d)包含:引入一含硫氣體到該處理腔室中;加熱該基材至350℃至550℃;及在8.5 Pa至1000 Pa的壓力下處理該基材1至2小時。 The method of claim 1, wherein the step (d) comprises: introducing a sulfur-containing gas into the processing chamber; heating the substrate to 350 ° C to 550 ° C; and at a pressure of 8.5 Pa to 1000 Pa The substrate was treated for 1 to 2 hours. 如請求項5所述之方法,其中該含硫氣體包含H2 S。The method of claim 5, wherein the sulfur-containing gas comprises H 2 S. 如請求項5所述之方法,其中該步驟(d)是在壓力為146.7 Pa、溫度550℃的條件下進行1小時。 The method of claim 5, wherein the step (d) is carried out for 1 hour under the conditions of a pressure of 146.7 Pa and a temperature of 550 °C. 如請求項5所述之方法,其中該步驟(d)是在壓力為1000 Pa、溫度低於450℃的條件下進行1小時。 The method of claim 5, wherein the step (d) is carried out for 1 hour under conditions of a pressure of 1000 Pa and a temperature of less than 450 °C. 如請求項7或8所述之方法,其中該CuInS2 薄膜之厚度為1830 nm且該CuInS2 薄膜中的銅/銦比為1.13。The method of claim 7 or 8, wherein the thickness of the CuInS 2 film is 1830 nm and the copper/indium ratio in the CuInS 2 film is 1.13. 如請求項1所述之方法,更包含:重複該步驟(b)至少3次,使形成一具有6層結構的Cu-In薄膜。 The method of claim 1, further comprising repeating the step (b) at least 3 times to form a Cu-In film having a 6-layer structure. 如請求項10所述之方法,其中該Cu-In薄膜的整體厚度為800 nm,且各該Cu-In層中的銅/銦比為1.8。 The method of claim 10, wherein the Cu-In film has an overall thickness of 800 nm, and a copper/indium ratio in each of the Cu-In layers is 1.8. 如請求項10所述之方法,其中該基材是使用任一種選自下列的材料製成:矽、塑膠、玻璃、第III-V族化合物或氧化物。 The method of claim 10, wherein the substrate is made of any material selected from the group consisting of ruthenium, plastic, glass, a III-V compound or an oxide. 如請求項10所述之方法,其中該步驟(b)是在不加熱基材的情況下實施。 The method of claim 10, wherein the step (b) is carried out without heating the substrate. 如請求項10所述之方法,其中該步驟(c)是在150℃下進行至少2小時。 The method of claim 10, wherein the step (c) is carried out at 150 ° C for at least 2 hours. 如請求項10所述之方法,其中該步驟(d)包含:引入一含硫氣體到該處理腔室中;加熱該基材至350℃至550℃;及在8.5 Pa至1000 Pa的壓力下處理該基材1至2小時。 The method of claim 10, wherein the step (d) comprises: introducing a sulfur-containing gas into the processing chamber; heating the substrate to 350 ° C to 550 ° C; and at a pressure of 8.5 Pa to 1000 Pa The substrate was treated for 1 to 2 hours. 如請求項15所述之方法,其中該含硫氣體包含H2 S。The method of claim 15, wherein the sulfur-containing gas comprises H 2 S. 如請求項15所述之方法,其中該步驟(d)是在壓力為146.7 Pa、溫度550℃的條件下進行1小時。 The method of claim 15, wherein the step (d) is carried out for 1 hour under the conditions of a pressure of 146.7 Pa and a temperature of 550 °C. 如請求項15所述之方法,其中該步驟(d)是在壓力為1000 Pa、溫度低於450℃的條件下進行1小時。 The method of claim 15, wherein the step (d) is carried out for 1 hour under conditions of a pressure of 1000 Pa and a temperature of less than 450 °C. 如請求項17或18所述之方法,其中該CuInS2 薄膜之厚度為1220 nm,且該CuInS2 薄膜中的銅/銦比為1.13。The method of claim 17 or 18, wherein the CuInS 2 film has a thickness of 1220 nm, and the Cu/S 2 film has a copper/indium ratio of 1.13. 一種太陽能元件,包含一基板,其上依序沉積了 以下膜層:背電極層;吸收層,其係為以請求項8或17項所述之方法製成之CuInS2 薄膜;緩衝層;氧化鋅層;及頂電極層。A solar element comprising a substrate on which a film layer is sequentially deposited: a back electrode layer; an absorbing layer which is a CuInS 2 film formed by the method of claim 8 or 17; a buffer layer; a zinc layer; and a top electrode layer. 如請求項20所述之太陽能元件,其中該太陽能元件的光電轉換率3%。The solar component of claim 20, wherein the solar component has a photoelectric conversion rate of 3%.
TW98130098A 2009-09-07 2009-09-07 In situ method for depositing a cuins2 film and a solar device comprising the same TWI391505B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW98130098A TWI391505B (en) 2009-09-07 2009-09-07 In situ method for depositing a cuins2 film and a solar device comprising the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW98130098A TWI391505B (en) 2009-09-07 2009-09-07 In situ method for depositing a cuins2 film and a solar device comprising the same

Publications (2)

Publication Number Publication Date
TW201109450A TW201109450A (en) 2011-03-16
TWI391505B true TWI391505B (en) 2013-04-01

Family

ID=44835912

Family Applications (1)

Application Number Title Priority Date Filing Date
TW98130098A TWI391505B (en) 2009-09-07 2009-09-07 In situ method for depositing a cuins2 film and a solar device comprising the same

Country Status (1)

Country Link
TW (1) TWI391505B (en)

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
A. Antony et al.,"Growth of CuInS2 thin films by sulphurisation of Cu-In alloys",Solar Energy Materials & Solar Cells, 81,2004, 407-417 *
J Klaer et al., "Efficient CuInS2 thin-film solar cells prepared by a sequential process",Semicond. Sci. Technol., 13,1998, 1456–1458 *
K.T. Ramakrishna Reddy et al.,"Investigations on the sulphur incorporation in sputtered Cu, In multilayer precursors", Applied Surface Science,169-170,2001,387-391 *

Also Published As

Publication number Publication date
TW201109450A (en) 2011-03-16

Similar Documents

Publication Publication Date Title
JP4994032B2 (en) IB-IIIA-VIA group quaternary alloy or method for producing a semiconductor thin film made of an alloy of five or more alloys
Das et al. Low thermal budget, photonic-cured compact TiO 2 layers for high-efficiency perovskite solar cells
US20050006221A1 (en) Method for forming light-absorbing layer
TWI538235B (en) Thin-film photovoltaic device and fabrication method
KR101747395B1 (en) Molybdenum substrates for cigs photovoltaic devices
CN111020487B (en) Method for preparing film of quasi-one-dimensional structure material with controllable orientation
TWI558830B (en) Method of making a transparent conductive oxide layer
TWI521729B (en) A method for fabricating a copper indium diselenide semiconductor film
Subramanyam et al. Optimization of sputtered AZO thin films for device application
TWI488313B (en) Thermal management and method for large scale processing of cis and/or cigs based thin films overlying glass substrates
KR101582200B1 (en) A method for preparing CZTS thin film for solar cell
Zi et al. Sputtering Al2O3 as an effective interface layer to improve open-circuit voltage and device performance of Sb2Se3 thin-film solar cells
KR101441942B1 (en) Flexible thin film type Solar Cell and Method for manufacturing the same
CN113193073A (en) BaZrS3Preparation method of solar cell thin film material
JP2004047917A (en) Thin film solar battery and its manufacturing method
TWI391505B (en) In situ method for depositing a cuins2 film and a solar device comprising the same
JP2003282600A (en) Method and device for manufacturing light-absorbing layer
JP3976626B2 (en) Method for producing compound semiconductor thin film
JP4056702B2 (en) Method for producing compound semiconductor thin film
Melouki et al. Improvement of electrical properties of Grätzel cells by tuning the dye layer with CdS/ZnO junction
JP2003282908A (en) Method and device for manufacturing light absorbing layer
CN113506838A (en) Buffer layer Sb based on SnO22Se3Preparation method of solar cell
Wu et al. Effect of selenization processes on CIGS solar cell performance
TWI523119B (en) Self cleaning large scale method and furnace system for selenization of thin film photovoltaic materials
CN114864711B (en) Pn beta-Ga based on polar two-dimensional material quantum well 2 O 3 Solar blind deep ultraviolet photoelectric detector