TWI388092B - Connector and assembling method thereof - Google Patents

Connector and assembling method thereof Download PDF

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Publication number
TWI388092B
TWI388092B TW99118343A TW99118343A TWI388092B TW I388092 B TWI388092 B TW I388092B TW 99118343 A TW99118343 A TW 99118343A TW 99118343 A TW99118343 A TW 99118343A TW I388092 B TWI388092 B TW I388092B
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Taiwan
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terminals
tongue
terminal
module
extending
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TW99118343A
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Chinese (zh)
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TW201145697A (en
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Yi Tse Ho
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Molex Taiwan Ltd
Molex Inc
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Priority to TW99118343A priority Critical patent/TWI388092B/en
Priority to PCT/US2011/039478 priority patent/WO2011156399A2/en
Priority to US13/702,475 priority patent/US8936492B2/en
Priority to JP2013514311A priority patent/JP5723980B2/en
Publication of TW201145697A publication Critical patent/TW201145697A/en
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Publication of TWI388092B publication Critical patent/TWI388092B/en

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Description

電連接器及其組裝方法Electrical connector and assembly method thereof

本發明係有關於一種電連接器及其組裝方法,特別是指一種可供多種插頭交替插接的複合式電連接器及其組裝方法。The present invention relates to an electrical connector and an assembly method thereof, and more particularly to a composite electrical connector that can be alternately inserted into a plurality of plugs and an assembly method thereof.

習知的電連接器,如台灣專利申請號97219170(中國大陸對應案專利申請號200810173163.4;美國對應案專利公開號US2009/0111330A1),其揭露一種可分別插接標準USB 2.0、USB 3.0及ESATA連接器的插座電連接器,包括一絕緣本體、包覆該絕緣本體的金屬殼體及一與絕緣本體分開形成的端子模組。該端子模組具有一組裝於絕緣本體的絕緣體,該絕緣體的前端延伸入對接空間以形成對接舌板。其中對接舌板的上表面形成第一對接面,下表面形成第二對接面。複數第一類型端子(ESATA連接器端子)設置於第一對接面,複數第二類型端子(標準USB 2.0連接器端子)設置於第一對接面,複數第三類型端子(與第二類型端子配合,共同形成USB 3.0連接器端子)埋設於絕緣體內。第三類型端子最好採用與端子模組一體成型的方法形成,並大致位於絕緣體的中間位置,如此,第三類型端子位於第一、第二類型端子之間,且第三類型端子的前端延伸至第二對接面並暴露於第二對接空間內。A conventional electrical connector, such as Taiwan Patent Application No. 97219170 (China Mainland Patent Application No. 200810173163.4; US Patent Publication No. US2009/0111330A1), which discloses a standard USB 2.0, USB 3.0 and ESATA connection. The socket electrical connector includes an insulative housing, a metal housing covering the insulative housing, and a terminal module formed separately from the insulative housing. The terminal module has an insulator assembled to the insulative housing, and a front end of the insulator extends into the docking space to form a mating tongue. Wherein the upper surface of the butt tongue forms a first abutting surface, and the lower surface forms a second abutting surface. A plurality of first type terminals (ESATA connector terminals) are disposed on the first mating face, and a plurality of second type terminals (standard USB 2.0 connector terminals) are disposed on the first mating face, and the plurality of third type terminals (cooperating with the second type terminal) , together form a USB 3.0 connector terminal) buried in the insulator. The third type of terminal is preferably formed by a method integrally formed with the terminal module, and is located substantially at an intermediate position of the insulator, such that the third type of terminal is located between the first and second types of terminals, and the front end of the third type of terminal extends To the second docking surface and exposed to the second docking space.

上述習知專利揭露了USB 2.0、USB 3.0及ESATA複合式的插座連接器,且第三類型端子(與第二類型端子配合,共同形成USB 3.0連接器端子)埋設於絕緣體內與端子模組一體成型。但是這種電連接器因為必需要在薄的端子模組(舌板)上排列三種端子,其空間非常有限,而且在舌板的厚度方向上必須錯開三種端子,如上所述的第三類型端子(USB 3.0端子)需要位於第一類型端子(ESATA連接器端子)與第二類型端子(USB 2.0端子)之間,這種排列方式會使舌板的強度大幅減弱,而且USB 2.0端子的彈性變形的空間受限制而不能超過第三類型端子(USB 3.0端子)的位置(會產生干涉),故又影響了端子的彈性變形能力。而且分開的端子模組(舌板)與絕緣本體之間的固定構造,存在結合強度的問題。而且上述專利並沒有討論及揭露這種連接器的可製造性及可組裝性的構造及問題。The above-mentioned conventional patent discloses a USB 2.0, USB 3.0 and ESATA composite socket connector, and the third type terminal (cooperating with the second type terminal to form a USB 3.0 connector terminal) is embedded in the insulator and integrated with the terminal module. forming. However, since such an electrical connector has to arrange three kinds of terminals on a thin terminal module (tongue), the space is very limited, and three terminals must be staggered in the thickness direction of the tongue, the third type terminal as described above. (USB 3.0 terminal) needs to be located between the first type terminal (ESATA connector terminal) and the second type terminal (USB 2.0 terminal). This arrangement will greatly reduce the strength of the tongue and the elastic deformation of the USB 2.0 terminal. The space is limited and cannot exceed the position of the third type terminal (USB 3.0 terminal) (interference will occur), thus affecting the elastic deformation capability of the terminal. Moreover, the fixed structure between the separate terminal module (tongue) and the insulative housing has a problem of bonding strength. Moreover, the above patent does not discuss and disclose the construction and problems of the manufacturability and assemblability of such a connector.

緣是,本發明人有感上述問題之可改善,乃潛心研究並配合學理之運用,而提出一種設計合理且有效改善上述問題之本發明。The reason is that the present inventors have felt that the above problems can be improved, and that the present invention has been deliberately studied and used in conjunction with the theory, and a present invention which is reasonable in design and effective in improving the above problems has been proposed.

本發明之主要目的,在於提供一種電連接器及其組裝方法,其可使端子在空間中部分重疊且不會產生干涉,及增加彈性端子的彈性變形位移空間,同時增加不同種類的端子於舌板模塊的厚度方向上的間距,以加強該舌板模塊的強度。The main object of the present invention is to provide an electrical connector and an assembly method thereof, which can partially overlap the terminals in space without interference, and increase the elastic deformation displacement space of the elastic terminals, and increase different kinds of terminals in the tongue. The spacing of the panel modules in the thickness direction to enhance the strength of the tongue module.

為達上述之目的,本發明係提供一種電連接器,包括:一絕緣本體;一舌板模組,其包含一舌板模塊及多個一體嵌埋成型於該舌板模塊的第一端子,該每一第一端子具有一埋設於該舌板模塊內部的第一延伸部、一自該第一延伸部一端延伸且露出於該舌板模塊下表面前端處的第一接觸部及一自該第一延伸部另一端延伸且伸出該舌板模塊外的第一焊接部;多個第二端子,該每一第二端子具有一第二接觸部及一第二焊接部,該絕緣本體在對應該些第二端子的位置形成多個第二端子通道;多個第三端子,該每一第三端子具有一第三接觸部及一第三焊接部,該絕緣本體在對應該些第三端子的位置形成多個第三端子通道;以及一金屬殼體,其組裝於該絕緣本體,且該絕緣本體與該金屬殼體的組合在前端形成有一插口及一自該插口朝內延伸的插置空間;其中該舌板模塊的下表面於該些第一端子之間設有多個第二端子容置槽,該相鄰兩第一端子的第一延伸部之間的間距大於該第二端子容置槽的寬度;該舌板模塊係組裝固定於該絕緣本體且位於該插置空間內,該些第一端子的第一焊接部伸出該絕緣本體外;該些第二端子係對應安裝於該絕緣本體的第二端子通道且延伸於該舌板模塊的第二端子容置槽,該些第二端子的第二接觸部露出於該舌板模塊的下表面,該些第二焊接部伸出該絕緣本體外;該舌板模塊的上表面設有多個第三端子容置槽,該些第三端子係對應安裝於該絕緣本體的第三端子通道且延伸於該舌板模塊的第三端子容置槽,該些第三端子的第三接觸部露出於該舌板模塊的上表面,該些第三焊接部伸出該絕緣本體外。In order to achieve the above, the present invention provides an electrical connector, comprising: an insulative housing; a tongue module comprising a tongue module and a plurality of first terminals integrally embedded in the tongue module. Each of the first terminals has a first extension portion embedded in the interior of the tongue plate module, a first contact portion extending from one end of the first extension portion and exposed at a front end of the lower surface of the tongue plate module, and a first contact portion a first soldering portion extending from the other end of the first extending portion and extending outside the tongue module; a plurality of second terminals, each of the second terminals having a second contact portion and a second soldering portion, the insulating body being Forming a plurality of second terminal channels corresponding to positions of the second terminals; a plurality of third terminals, each of the third terminals having a third contact portion and a third soldering portion, the insulating body corresponding to the third portion a position of the terminal forming a plurality of third terminal passages; and a metal housing assembled to the insulative housing, and the combination of the insulative housing and the metal housing is formed at the front end with a socket and an insertion extending inward from the socket Space; where the tongue a plurality of second terminal receiving slots are disposed between the first terminals of the module, and a spacing between the first extending portions of the adjacent first terminals is greater than a width of the second terminal receiving slots; The tongue plate module is assembled and fixed to the insulative housing and is located in the insertion space. The first soldering portion of the first terminals protrudes out of the insulating body; and the second terminals are correspondingly mounted on the insulative housing. a second terminal receiving channel extending from the second terminal receiving groove of the tongue plate module, wherein the second contact portion of the second terminal is exposed on a lower surface of the tongue plate module, and the second soldering portions protrude from the insulating body The third surface of the tongue module is provided with a plurality of third terminal receiving slots, and the third terminals are corresponding to the third terminal passages of the insulating body and extend through the third terminal receiving slots of the tongue module The third contact portions of the third terminals are exposed on the upper surface of the tongue module, and the third solder portions protrude out of the insulating body.

本發明另提供一種電連接器的組裝方法,包括以下步驟:提供一絕緣本體,該絕緣本體形成多個第二端子通道及多個第三端子通道;提供一舌板模組,該舌板模組係具有一舌板模塊,該舌板模塊一體嵌埋成型有多個第一端子,該些第一端子的第一焊接部水平延伸出該舌板模塊外,該舌板模塊的下表面設有多個第二端子容置槽,而該舌板模塊的上表面設有多個第三端子容置槽;將該舌板模塊組裝固定至該絕緣本體;安裝多個第二端子於該絕緣本體的第二端子通道,並使其延伸於該舌板模塊下表面的第二端子容置槽,且該些第二端子的第二接觸部露出於該舌板模塊的下表面,該些第二焊接部伸出該絕緣本體外;再折彎該些第一端子的第一焊接部;再安裝多個第三端子於該絕緣本體的第三端子通道,並使其延伸於該舌板模塊上表面的第三端子容置槽,且該些第三端子的第三接觸部露出於該舌板模塊的上表面,該些第三端子的第三焊接部伸出該絕緣本體外;以及組裝一金屬殼體至該絕緣本體外。The invention further provides a method for assembling an electrical connector, comprising the steps of: providing an insulative housing, the insulative housing forming a plurality of second terminal channels and a plurality of third terminal channels; providing a tongue plate module, the tongue plate module The tongue and groove module has a tongue plate module integrally embedded with a plurality of first terminals, and the first welding portion of the first terminals extends horizontally outside the tongue plate module, and the lower surface of the tongue plate module is provided a plurality of second terminal receiving slots, wherein the upper surface of the tongue module is provided with a plurality of third terminal receiving slots; the tongue module is assembled and fixed to the insulating body; and a plurality of second terminals are mounted on the insulating The second terminal passage of the body extends from the second terminal receiving groove of the lower surface of the tongue module, and the second contact portion of the second terminals is exposed on the lower surface of the tongue module. The second soldering portion protrudes from the outside of the insulating body; and then bends the first soldering portions of the first terminals; and then installs a plurality of third terminals in the third terminal passage of the insulating body, and extends the tongue plate module The third terminal of the upper surface accommodates the groove, and Some portion of the third third contact terminals are exposed on the surface of the tongue plate of the module, the plurality of third weld portion of the insulating third terminal extending outside the main body; and a metal shell is assembled to the insulative body.

本發明具有以下有益效果:本發明電連接器係將多個第一端子一體嵌埋成型於舌板模塊上,相鄰兩第一端子的第一延伸部之間的間距大於第二端子容置槽的寬度,使該些第一端子與該些第二端子在舌板模塊的厚度方向上的位置能夠拉近並具有部分空間位置的重疊,且在舌板模塊的表面寬度方向上得以錯開,使該些第二端子能夠有足夠的空間變形及位移,因此在組裝第二、第三端子時,可避免產生干涉,同時增加第一端子與第三端子於舌板模塊的厚度方向上的間距,藉此增加其間的肉厚,以加強該舌板模塊的強度;此外,本發明提供一種電連接器的組裝方法,使該種複合式電連接器能夠容易的製造及組裝。The present invention has the following beneficial effects: the electrical connector of the present invention integrally embeds a plurality of first terminals into the tongue module, and the spacing between the first extensions of the adjacent first terminals is greater than the second terminal. The width of the slot is such that the positions of the first terminal and the second terminals in the thickness direction of the tongue module can be approximated and overlapped in a partial spatial position, and are staggered in the surface width direction of the tongue module. The second terminals can be sufficiently deformed and displaced by the space, so that interference can be avoided when assembling the second and third terminals, and the distance between the first terminal and the third terminal in the thickness direction of the tongue module can be increased. Thereby, the meat thickness therebetween is increased to strengthen the strength of the tongue plate module; in addition, the present invention provides a method of assembling the electrical connector, which enables the composite electrical connector to be easily manufactured and assembled.

為了能更進一步瞭解本發明為達成既定目的所採取之技術、方法及功效,請參閱以下有關本發明之詳細說明、圖式,相信本發明之目的、特徵與特點,當可由此得一深入且具體之瞭解,然而所附圖式與附件僅提供參考與說明用,並非用來對本發明加以限制者。In order to further understand the technology, method and effect of the present invention in order to achieve the intended purpose, reference should be made to the detailed description and drawings of the present invention. The detailed description is to be understood as illustrative and not restrictive.

請參閱第一圖及第二圖所示,本發明係提供一種ESATA/USB 3.0複合式電連接器,其前端具有一共用的插口501,用以至少提供ESATA插頭、USB 2.0插頭、USB 3.0插頭或是ESATA/USB複合式插頭的插入連接。前述所稱之ESATA是外部序列先進附加技術(External Serial Advanced Technology Attachment)的簡稱,USB是通用序列匯流排(Universal Serial Bus)的簡稱,相關的連接器規範及標準可參考相對應的協會所發佈的規範,在此不加贅述。Referring to the first and second figures, the present invention provides an ESATA/USB 3.0 composite electrical connector having a common socket 501 at the front end for providing at least an ESATA plug, a USB 2.0 plug, and a USB 3.0 plug. Or the plug-in connection of the ESATA/USB composite plug. The aforementioned ESATA is the abbreviation of External Serial Advanced Technology Attachment. USB is the abbreviation of Universal Serial Bus. The related connector specifications and standards can be referred to the corresponding associations. The specifications are not mentioned here.

請參閱第一至三圖所示,為本發明電連接器的第一實施例,該電連接器包括:一絕緣本體1、一舌板模組2、多個第一端子22、多個第二端子3、多個第三端子4及一金屬殼體5。Referring to the first to third embodiments, the first embodiment of the electrical connector of the present invention includes: an insulative housing 1, a tongue module 2, a plurality of first terminals 22, and a plurality of Two terminals 3, a plurality of third terminals 4 and a metal casing 5.

請配合參閱第四圖所示,絕緣本體1包含一基部11及由該基部11兩側朝前延伸形成的兩臂部12,基部11形成多個第二端子通道13、一組裝槽15及多個第三端子通道14。其中該些第二端子通道13、該組裝槽15及該些第三端子通道14係延伸至該基部11的前、後端面,且該些第三端子通道14與該些第二端子通道13分別位在該組裝槽15的上、下側。As shown in the fourth figure, the insulative housing 1 includes a base portion 11 and two arm portions 12 extending forwardly from opposite sides of the base portion 11. The base portion 11 defines a plurality of second terminal passages 13, an assembly slot 15, and more. A third terminal channel 14. The second terminal channel 13 , the assembly slot 15 , and the third terminal channels 14 extend to the front and rear end faces of the base 11 , and the third terminal channels 14 and the second terminal channels 13 respectively Located on the upper and lower sides of the assembly tank 15.

請配合參閱第五圖至第七圖所示,舌板模組2包含一以絕緣材料製成的舌板模塊21及多個一體嵌埋成型(insert molding)於該舌板模塊21的第一端子22,該舌板模塊21具有相對的上表面211及下表面212。Referring to FIGS. 5 to 7 , the tongue module 2 includes a tongue module 21 made of an insulating material and a plurality of first insert moldings on the tongue module 21 . The terminal 22 has the opposite upper surface 211 and lower surface 212.

請配合參閱第八至十圖所示,每一第一端子22具有一埋設於舌板模塊21內部的第一延伸部221、一自第一延伸部221一端延伸且露出於舌板模塊21的下表面212前端處的第一接觸部222及一自第一延伸部221另一端延伸且伸出舌板模塊21外的第一焊接部223。該些第一端子22的第一延伸部221及第一接觸部222是位在同一平面上。As shown in the eighth to tenth drawings, each of the first terminals 22 has a first extending portion 221 embedded in the interior of the tongue module 21 , and an end extending from the first extending portion 221 and exposed to the tongue module 21 . The first contact portion 222 at the front end of the lower surface 212 and a first solder portion 223 extending from the other end of the first extension portion 221 and extending outside the tongue plate module 21. The first extension portion 221 and the first contact portion 222 of the first terminals 22 are located on the same plane.

請再參閱第五圖、第七圖及第九圖所示,該舌板模塊21的下表面212於該些第一端子22之間設有多個第二端子容置槽23,該相鄰兩第一端子22的第一延伸部221之間的間距大於該第二端子容置槽23的寬度。舌板模塊21的上表面211另設有多個第三端子容置槽24。絕緣本體1的第二端子通道13與第二端子容置槽23對應連通且對應組裝該些第二端子3,第三端子通道14與第三端子容置槽24對應連通且對應組裝該些第三端子4(請配合參閱第四圖所示)。Referring to the fifth, seventh, and ninth views, the lower surface 212 of the tongue module 21 is provided with a plurality of second terminal receiving slots 23 between the first terminals 22, the adjacent The spacing between the first extensions 221 of the two first terminals 22 is greater than the width of the second terminal receiving slots 23. The upper surface 211 of the tongue plate module 21 is further provided with a plurality of third terminal receiving grooves 24 . The second terminal channel 13 of the insulative housing 1 is correspondingly connected to the second terminal receiving slot 23 and correspondingly assembled with the second terminals 3. The third terminal channel 14 is correspondingly connected to the third terminal receiving slot 24 and correspondingly assembled. Three terminals 4 (please refer to the fourth figure).

此外,請參閱第六圖所示,該舌板模塊21的上表面211在每一第三端子容置槽24至少一側旁設置有延伸至第三端子容置槽24上方且用於壓制第三端子4的壓塊26。該舌板模塊21的上表面211在該些第三端子容置槽24旁設有多個凸起的肋條27,該壓塊26形成在該肋條27上。In addition, as shown in the sixth figure, the upper surface 211 of the tongue plate module 21 is disposed at least one side of each of the third terminal receiving slots 24 to extend over the third terminal receiving groove 24 and is used for pressing The clamp 26 of the three terminals 4. The upper surface 211 of the tongue plate module 21 is provided with a plurality of raised ribs 27 adjacent to the third terminal receiving grooves 24, and the pressing block 26 is formed on the ribs 27.

請配合參閱第三圖所示,每一第二端子3具有一第二固定部31、一自該第二固定部31一端延伸的第二接觸部32及一自該第二固定部31另一端延伸的第二焊接部33。每一第三端子4具有一第三固定部41、一自該第三固定部41一端延伸的第三接觸部42及一自該第三固定部41另一端延伸的第三焊接部43。As shown in the third figure, each of the second terminals 3 has a second fixing portion 31, a second contact portion 32 extending from one end of the second fixing portion 31, and a second end from the second fixing portion 31. An extended second welded portion 33. Each of the third terminals 4 has a third fixing portion 41, a third contact portion 42 extending from one end of the third fixing portion 41, and a third welding portion 43 extending from the other end of the third fixing portion 41.

在本實施例中,該些第一端子22的數量為五根,該些第二端子3的數量為四根,該些第三端子4的數量為七根,其中該些第一端子22與該些第二端子3配合為用以傳輸USB 3.0訊號的端子,該些第二端子3可獨立為用以傳輸USB 2.0訊號的端子,該些第三端子4為用以傳輸ESATA訊號的端子。In this embodiment, the number of the first terminals 22 is five, the number of the second terminals 3 is four, and the number of the third terminals 4 is seven, wherein the first terminals 22 are The second terminals 3 are respectively configured as terminals for transmitting USB 3.0 signals, and the second terminals 3 are independently terminals for transmitting USB 2.0 signals, and the third terminals 4 are terminals for transmitting ESATA signals.

金屬殼體5組裝於絕緣本體1,且絕緣本體1與金屬殼體5的組合在前端形成有該插口501及一自該插口501朝內延伸的插置空間502(請配合參閱第一及十七圖所示)。The metal housing 5 is assembled to the insulative housing 1 , and the combination of the insulative housing 1 and the metal housing 5 is formed at the front end with the socket 501 and an insertion space 502 extending inwardly from the socket 501 (please refer to the first and the tenth Figure 7).

請參閱第十四圖至第十八圖,舌板模塊21係組裝固定於該絕緣本體1且位於該插置空間502內,該些第一端子22的第一焊接部223伸出該絕緣本體1外。請配合參閱第四圖、第五圖及第七圖,舌板模塊21在本實施例中的實際構造係具有一組裝部213及一自該組裝部213朝該插口501的方向延伸的舌板部214,該組裝部213係組裝固定於該絕緣本體1的組裝槽15,且該舌板部214伸入該插置空間502內,該些第三端子容置槽24係位在該舌板部214。Referring to FIG. 14 to FIG. 18 , the tongue module 21 is assembled and fixed to the insulative housing 1 and located in the insertion space 502 . The first soldering portion 223 of the first terminals 22 extends out of the insulative housing. 1 outside. Referring to the fourth, fifth, and seventh figures, the actual structure of the tongue module 21 in this embodiment has an assembly portion 213 and a tongue extending from the assembly portion 213 toward the socket 501. The assembly portion 213 is assembled and fixed to the assembly slot 15 of the insulative housing 1 , and the tongue portion 214 extends into the insertion space 502 , and the third terminal receiving slots 24 are fastened to the tongue plate Part 214.

該些第二端子3係對應安裝於該絕緣本體1的第二端子通道13且延伸於該舌板模塊21的第二端子容置槽23,該些第二端子3的第二固定部31干涉固定於絕緣本體1的第二端子通道13,該些第二接觸部32露出於該舌板模塊21的下表面212,該些第二焊接部33伸出絕緣本體1外且位於該些第一焊接部223的前方。The second terminals 3 are corresponding to the second terminal passages 13 of the insulative housing 1 and extend through the second terminal receiving slots 23 of the tongue module 21, and the second fixing portions 31 of the second terminals 3 interfere with each other. The second terminal portion 13 is fixed to the second terminal channel 13 of the insulative housing 1 . The second contact portion 32 is exposed on the lower surface 212 of the tongue module 21 . The second soldering portion 33 extends out of the insulative housing 1 and is located at the first portion. The front side of the welded portion 223.

該些第三端子4係對應安裝於絕緣本體1的第三端子通道14且延伸於舌板模塊21的第三端子容置槽24,該些第三端子4的第三固定部41干涉固定於絕緣本體1的基部11內的第三端子通道14,該些第三接觸部42露出於舌板模塊21的上表面211,該些第三焊接部43伸出絕緣本體1外且位於該些第一焊接部223的後方。由於各第三端子容置槽24旁設有壓塊26壓制住第三端子4的第三接觸部42,故可穩固地定位住第三端子4,且防止第三端子4產生翹曲與歪斜的情形;藉由上述之組成以形成本發明之電連接器。The third terminals 4 are corresponding to the third terminal passages 14 of the insulative housing 1 and extend to the third terminal receiving slots 24 of the tongue module 21, and the third fixing portions 41 of the third terminals 4 are interference-fixed to The third terminal passages 14 in the base portion 11 of the insulative housing 1 are exposed on the upper surface 211 of the tongue module 21, and the third soldering portions 43 extend out of the insulative housing 1 and are located at the first portion The rear of a welded portion 223. Since the third terminal accommodating groove 24 is provided with the pressing block 26 to press the third contact portion 42 of the third terminal 4, the third terminal 4 can be stably positioned, and the third terminal 4 is prevented from being warped and skewed. The case of the above described composition to form the electrical connector of the present invention.

請參閱第九、十一圖至第十三圖所示,由於相鄰兩第一端子22的第一延伸部221之間的間距大於第二端子容置槽23的寬度,使該些第一端子22與該些第二端子3在舌板模塊21的厚度方向上的位置能夠拉近並具有部分空間位置的重疊,且在舌板模塊21的表面寬度方向上得以錯開,因此在組裝第二、第三端子3、4時,可避免產生干涉,且使該些第二端子3能夠有足夠的空間變形及位移。Referring to the ninth, eleventh, and thirteenth drawings, since the spacing between the first extending portions 221 of the adjacent first terminals 22 is greater than the width of the second terminal receiving slots 23, the first The position of the terminal 22 and the second terminals 3 in the thickness direction of the tongue plate module 21 can be brought close and have a partial spatial position overlap, and can be staggered in the surface width direction of the tongue plate module 21, thus assembling the second When the third terminals 3 and 4 are used, interference can be avoided, and the second terminals 3 can be sufficiently deformed and displaced.

另外,請再參閱第四圖、第七圖及第十八圖所示,舌板模塊21的組裝部213設有多個第一固定件215,絕緣本體1在該組裝槽15內設有多個第二固定件151,該些第二固定件151與該些第一固定件215相互配合固定。在本實施例中,第一固定件215為自舌板模塊21的下表面212內凹形成的卡孔,第二固定件151為凸出於組裝槽15內底面的卡塊,該卡塊卡扣配合於該卡孔,藉此將舌板模塊21的組裝部213組裝固定於絕緣本體1的組裝槽15。In addition, referring to the fourth, seventh, and eighteenth drawings, the assembly portion 213 of the tongue module 21 is provided with a plurality of first fixing members 215, and the insulating body 1 is disposed in the assembly groove 15. The second fixing members 151 are fixed to the first fixing members 215. In this embodiment, the first fixing member 215 is a card hole formed concavely from the lower surface 212 of the tongue module 21, and the second fixing member 151 is a card protruding from the bottom surface of the assembly slot 15, the card card The assembly portion 213 of the tongue module 21 is assembled and fixed to the assembly groove 15 of the insulative housing 1 by being fastened to the card hole.

此外,請再參閱第四圖、第七圖及第十八圖所示,該舌板模塊21另朝下延伸多個定位支撐塊25,該絕緣本體1設有多個定位容置槽16,該些定位支撐塊25對應容置於該些定位容置槽16,藉此提供該舌板模塊21一穩定的支撐力量,而可承受較大的力矩作用。In addition, as shown in the fourth, seventh, and eighteenth embodiments, the tongue module 21 further extends a plurality of positioning support blocks 25, and the insulating body 1 is provided with a plurality of positioning receiving slots 16 . The positioning support blocks 25 are correspondingly received in the positioning receiving slots 16 , thereby providing the tongue module 21 with a stable supporting force and being able to withstand a large torque.

值得一提的是,請再參閱第八圖所示,上述五根第一端子22除了位在中央的第一端子22之外,其餘第一端子22兩兩成對地分別並列於該位在中央的第一端子22的相對兩側,且其形狀相對於該位在中央的第一端子22呈鏡射關係,成對的第一端子22的第一延伸部221係相對於其第一接觸部222的中心及朝相對的外側偏置,該些成對的第一端子22用以傳輸成對的訊號。在本實施例中,成對的兩第一端子22的第一接觸部222至第一焊接部223的長度相同,使得訊號的傳遞路徑為等長,藉此防止訊號偏斜失真。It should be noted that, as shown in the eighth figure, the five first terminals 22 are located in the center of the first terminal 22, and the other first terminals 22 are respectively paired in pairs. The opposite sides of the central first terminal 22 are shaped in a mirror relationship with respect to the central first terminal 22, and the first extension 221 of the pair of first terminals 22 is in contact with the first contact The center of the portion 222 is offset toward the opposite outer side, and the pair of first terminals 22 are used to transmit a pair of signals. In this embodiment, the lengths of the first contact portions 222 to the first soldering portions 223 of the pair of first terminals 22 are the same, so that the transmission paths of the signals are equal in length, thereby preventing signal skew distortion.

請再參閱第三圖所示,該電連接器更包括一以絕緣材料製成的定位件6,定位件6由前至後地形成多個貫穿其上表面與下表面的定位孔62、61、63,該定位件60係自下而上地組裝於絕緣本體1後端,且該些第一端子22的第一焊接部223、第二端子3的第二焊接部33及第三端子4的第三焊接部43係對應插置於定位孔61、62、63中,以達成定位及防止它們相互碰觸的功效。Referring to the third figure, the electrical connector further includes a positioning member 6 made of an insulating material. The positioning member 6 defines a plurality of positioning holes 62, 61 extending through the upper surface and the lower surface from front to back. 63, the positioning member 60 is assembled from the bottom to the rear end of the insulative housing 1, and the first soldering portion 223 of the first terminal 22, the second soldering portion 33 of the second terminal 3, and the third terminal 4 The third soldering portions 43 are correspondingly inserted into the positioning holes 61, 62, 63 to achieve positioning and prevent them from colliding with each other.

請參閱第十九圖至第二十四圖並配合第十七圖及第十八圖所示,本發明係提供一種電連接器的組裝方法,包括以下步驟:Referring to Figures 19 to 24, and in conjunction with Figures 17 and 18, the present invention provides a method of assembling an electrical connector, comprising the steps of:

(一)提供一絕緣本體1,該絕緣本體1形成多個第二端子通道13及多個第三端子通道14(請配合參閱第四圖所示)。(1) An insulative housing 1 is provided. The insulative housing 1 defines a plurality of second terminal passages 13 and a plurality of third terminal passages 14 (please refer to the fourth figure).

(二)提供一舌板模組2,舌板模組2具有一舌板模塊21,舌板模塊21一體嵌埋成型有多個第一端子22,該些第一端子22的第一焊接部223水平延伸出該舌板模塊21外。該舌板模塊21的下表面212設有多個第二端子容置槽23,而該舌板模塊21的上表面211設有多個第三端子容置槽24。其中,該些第二端子容置槽23係位於該些第一端子22之間,且該相鄰兩第一端子22的第一延伸部221之間的間距大於該第二端子容置槽23的寬度。(2) Providing a tongue and groove module 2, the tongue plate module 2 has a tongue plate module 21, and the tongue plate module 21 is integrally embedded with a plurality of first terminals 22, and the first welding portions of the first terminals 22 The 223 extends horizontally out of the tongue module 21. The lower surface 212 of the tongue plate module 21 is provided with a plurality of second terminal receiving grooves 23, and the upper surface 211 of the tongue plate module 21 is provided with a plurality of third terminal receiving grooves 24. The second terminal accommodating slots 23 are located between the first terminals 22, and the spacing between the first extending portions 221 of the adjacent first terminals 22 is greater than the second terminal accommodating slots 23 The width.

(三)將舌板模塊21組裝固定至該絕緣本體1。(3) The tongue module 21 is assembled and fixed to the insulating body 1.

(四)安裝多個第二端子3於該絕緣本體1的第二端子通道13,並使其延伸於該舌板模塊21下表面212的第二端子容置槽23,且該些第二端子3的第二接觸部32露出於該舌板模塊21的下表面212,該些第二端子3的第二焊接部33伸出該絕緣本體1外。(4) mounting a plurality of second terminals 3 to the second terminal passage 13 of the insulative housing 1 and extending the second terminal receiving slots 23 of the lower surface 212 of the tongue module 21, and the second terminals The second contact portion 32 of the third terminal portion 3 is exposed to the lower surface 212 of the tongue plate module 21, and the second solder portion 33 of the second terminals 3 protrudes outside the insulating body 1.

(五)再折彎該些第一端子22的第一焊接部223,使該些第一端子22的第一焊接部223伸出該絕緣本體1外並且位於該些第二焊接部33的後方。(5) bending the first soldering portions 223 of the first terminals 22 so that the first soldering portions 223 of the first terminals 22 protrude outside the insulating body 1 and are located behind the second soldering portions 33. .

(六)再安裝多個第三端子4於該絕緣本體1的第三端子通道14,並使其延伸於該舌板模塊21上表面211的第三端子容置槽24,且該些第三端子4的第三接觸部42露出於該舌板模塊21的上表面211,該些第三端子4的第三焊接部43伸出該絕緣本體1外且位於該些第一焊接部223的後方。(6) further mounting a plurality of third terminals 4 to the third terminal passage 14 of the insulative housing 1 and extending the third terminal receiving slots 24 of the upper surface 211 of the tongue module 21, and the third The third contact portion 42 of the terminal 4 is exposed on the upper surface 211 of the tongue plate module 21, and the third soldering portion 43 of the third terminal 4 extends outside the insulating body 1 and is located behind the first soldering portions 223. .

(七)提供一定位件6,定位件6設有多個定位孔61、62、63,該定位件6自下而上地組裝於該絕緣本體1後端,且該些第一端子22的第一焊接部223、該些第二端子3的第二焊接部33及該些第三端子4的第三焊接部43係對應插置於該些定位孔61、62、63中。(7) providing a positioning member 6, the positioning member 6 is provided with a plurality of positioning holes 61, 62, 63, the positioning member 6 is assembled from the bottom to the rear end of the insulative housing 1, and the first terminals 22 The first soldering portion 223, the second soldering portion 33 of the second terminals 3, and the third soldering portion 43 of the third terminals 4 are correspondingly inserted into the positioning holes 61, 62, and 63.

(八)組裝一金屬殼體5至該絕緣本體1外。(8) Assembling a metal casing 5 to the outside of the insulating body 1.

請參閱第二十五圖至第二十八圖所示,為本發明電連接器的第二實施例,與第一實施例之差異處在於:每一第三端子4更包括一設置於第三固定部41與第三接觸部42之間且朝下彎折延伸的彎折部44,使得該第三接觸部42的位置較低於第三固定部41的位置。Referring to the twenty-fifth to twenty-eighthth drawings, the second embodiment of the electrical connector of the present invention is different from the first embodiment in that each third terminal 4 further includes a first The bent portion 44 that is bent between the third fixing portion 41 and the third contact portion 42 and bent downward is such that the position of the third contact portion 42 is lower than the position of the third fixing portion 41.

請參閱第二十九、三十、三十二及第三十四圖所示,為本發明電連接器的第三實施例,與第一實施例之差異處在於:舌板模塊21更包括一自絕緣本體1的基部11朝該插口501方向凸伸形成的半延伸板17,舌板模塊21的上表面211在對應該半延伸板17的位置內凹形成一凹陷區216。半延伸板17前端朝該插口501的方向延伸多個楔形塊18(請配合參閱第三十一圖),且舌板模塊21在對應該些楔形塊18的位置形成多個楔形孔217(請配合參閱第三十三圖)。第三端子容置槽24在本實施例中係由第一部分241與第二部分242共同構成,其中第一部分241係位在該半延伸板17上且連通於該些第三端子通道14,而第二部分242係位在該舌板模塊21的上表面211。Referring to the twenty-ninth, thirty-th, thirty-second, and thirty-fourth drawings, the third embodiment of the electrical connector of the present invention is different from the first embodiment in that the tongue module 21 further includes A semi-extension plate 17 projecting from the base portion 11 of the insulative housing 1 in the direction of the socket 501, the upper surface 211 of the tongue plate module 21 is recessed into a recessed portion 216 at a position corresponding to the semi-extension plate 17. The front end of the semi-extension plate 17 extends a plurality of wedge blocks 18 in the direction of the socket 501 (please refer to the thirty-first figure), and the tongue module 21 forms a plurality of wedge holes 217 at positions corresponding to the wedge blocks 18 (please See Figure 33 for cooperation. The third terminal receiving groove 24 is formed by the first portion 241 and the second portion 242 in the embodiment, wherein the first portion 241 is fastened on the half-length plate 17 and communicates with the third terminal channels 14 . The second portion 242 is fastened to the upper surface 211 of the tongue module 21.

組裝時,絕緣本體1的半延伸板17收容於舌板模塊21的凹陷區216,該些楔形塊18配合插置於該些楔形孔217中(請配合參閱第三十五圖),藉此對該舌板模組2提供一支撐作用。第三端子4的第三固定部41干涉固定在第三端子容置槽24的第一部分241。When assembled, the semi-extension plate 17 of the insulative housing 1 is received in the recessed area 216 of the tongue plate module 21, and the wedge-shaped blocks 18 are inserted into the wedge-shaped holes 217 (please refer to the thirty-fifth figure). The tongue module 2 is provided with a supporting function. The third fixing portion 41 of the third terminal 4 is interference-fixed to the first portion 241 of the third terminal accommodating groove 24.

此外,該舌板模塊21的上表面211在每一第三端子容置槽24旁設置有延伸至第三端子容置槽24的第一部分241上方且用於壓制第三端子4的壓塊28(請配合參閱第三十一圖),可同樣達成使第三端子4定位及防止其變形或翹曲的功效。In addition, the upper surface 211 of the tongue plate module 21 is disposed beside each third terminal receiving groove 24 with a pressing block 28 extending above the first portion 241 of the third terminal receiving groove 24 and for pressing the third terminal 4. (Please refer to the 31st figure), the effect of positioning the third terminal 4 and preventing it from being deformed or warped can be achieved.

由上述可知,本發明電連接器係將多個第一端子一體嵌埋成型於舌板模塊上,相鄰兩第一端子的第一延伸部之間的間距大於第二端子容置槽的寬度,使該些第一端子與該些第二端子在舌板模塊的厚度方向上的位置能夠拉近並具有部分空間位置的重疊,且在舌板模塊的表面寬度方向上得以錯開,使該些第二端子能夠有足夠的空間變形及位移,因此在組裝第二、第三端子時,可避免產生干涉,同時增加第一端子與第三端子於舌板模塊的厚度方向上的間距,藉此增加其間的肉厚,以加強該舌板模塊的強度;此外,本發明提供一種電連接器的組裝方法,使該種複合式電連接器能夠容易的製造及組裝。As can be seen from the above, the electrical connector of the present invention integrally embeds the plurality of first terminals into the tongue module, and the spacing between the first extensions of the adjacent first terminals is greater than the width of the second terminal receiving slots. Positioning the first terminals and the second terminals in the thickness direction of the tongue module can be approximated and overlapped in a partial spatial position, and can be staggered in the surface width direction of the tongue module, so that The second terminal can have sufficient space deformation and displacement, so that when the second and third terminals are assembled, interference can be avoided, and the distance between the first terminal and the third terminal in the thickness direction of the tongue module can be increased, thereby The meat thickness is increased to strengthen the strength of the tongue module; in addition, the present invention provides a method of assembling the electrical connector, which enables the composite electrical connector to be easily manufactured and assembled.

惟以上所述僅為本發明之較佳可行實施例,非因此即侷限本發明之專利範圍,故舉凡運用本發明說明書及圖式內容所為之等效技術變化,均同理皆包含於本發明之範圍內,合予陳明。However, the above description is only a preferred embodiment of the present invention, and thus the scope of the present invention is not limited thereto, and the equivalent technical changes of the present specification and the contents of the drawings are all included in the present invention. Within the scope of the agreement, Chen Ming.

1...絕緣本體1. . . Insulating body

11...基部11. . . Base

12...臂部12. . . Arm

13...第二端子通道13. . . Second terminal channel

14...第三端子通道14. . . Third terminal channel

15...組裝槽15. . . Assembly slot

151...第二固定件151. . . Second fixture

16...定位容置槽16. . . Positioning slot

17...半延伸板17. . . Semi-extending plate

18...楔形塊18. . . Wedge block

2...舌板模組2. . . Tongue module

21...舌板模塊twenty one. . . Tongue module

211...上表面211. . . Upper surface

212...下表面212. . . lower surface

213...組裝部213. . . Assembly department

214...舌板部214. . . Tongue part

215...第一固定件215. . . First fixture

216...凹陷區216. . . Sag area

217...楔形孔217. . . Wedge hole

22...第一端子twenty two. . . First terminal

221...第一延伸部221. . . First extension

222...第一接觸部222. . . First contact

223...第一焊接部223. . . First weld

23...第二端子容置槽twenty three. . . Second terminal receiving slot

24...第三端子容置槽twenty four. . . Third terminal receiving slot

241...第一部分241. . . first part

242...第二部分242. . . the second part

25...定位支撐塊25. . . Positioning support block

26...壓塊26. . . Briquetting block

27...肋條27. . . rib

28...壓塊28. . . Briquetting block

3...第二端子3. . . Second terminal

31...第二固定部31. . . Second fixed part

32...第二接觸部32. . . Second contact

33...第二焊接部33. . . Second weld

4...第三端子4. . . Third terminal

41...第三固定部41. . . Third fixed part

42...第三接觸部42. . . Third contact

43...第三焊接部43. . . Third weld

44...彎折部44. . . Bending section

5...金屬殼體5. . . Metal housing

501...插口501. . . socket

502...插置空間502. . . Interposed space

6...定位件6. . . Positioning member

61...定位孔61. . . Positioning hole

62...定位孔62. . . Positioning hole

63...定位孔63. . . Positioning hole

第一圖是本發明第一實施例的立體組合示意圖。The first figure is a schematic view of a three-dimensional combination of the first embodiment of the present invention.

第二圖是本發明第一實施例的另一角度立體組合示意圖。The second figure is another perspective three-dimensional combination diagram of the first embodiment of the present invention.

第三圖是本發明第一實施例的立體分解示意圖。The third figure is a perspective exploded view of the first embodiment of the present invention.

第四圖是本發明第一實施例的絕緣本體的立體剖面示意圖The fourth figure is a schematic cross-sectional view of the insulative housing of the first embodiment of the present invention.

第五圖是本發明第一實施例的舌板模組的立體示意圖。Fig. 5 is a perspective view showing the tongue module of the first embodiment of the present invention.

第六圖是第五圖的A部分放大圖。The sixth figure is an enlarged view of part A of the fifth figure.

第七圖是本發明第一實施例的舌板模組的另一角度立體示意圖。Fig. 7 is a perspective view showing another angle of the tongue module of the first embodiment of the present invention.

第八圖是本發明第一實施例的第一端子的平面示意圖。Figure 8 is a plan view showing the first terminal of the first embodiment of the present invention.

第九圖是本發明第一實施例的舌板模塊一體嵌埋成型有多個第一端子的平面示意圖。The ninth drawing is a plan view schematically showing the tongue module of the first embodiment of the present invention integrally embedding a plurality of first terminals.

第十圖是本發明第一實施例僅顯示出第一端子及第二端子時的立體示意圖。Figure 11 is a perspective view showing only the first terminal and the second terminal in the first embodiment of the present invention.

第十一圖是本發明第一實施例僅顯示出第一端子及第二端子時的俯視示意圖。The eleventh drawing is a schematic plan view showing only the first terminal and the second terminal in the first embodiment of the present invention.

第十二圖是本發明第一實施例僅顯示出第一端子、第二端子及第三端子時的立體示意圖。Fig. 12 is a perspective view showing the first terminal, the second terminal, and the third terminal in the first embodiment of the present invention.

第十三圖是本發明第一實施例僅顯示出第一端子、第二端子及第三端子時的側視示意圖。Figure 13 is a side elevational view showing the first terminal, the second terminal, and the third terminal in the first embodiment of the present invention.

第十四圖是本發明第一實施例未顯示出金屬殼體及定位件的俯視示意圖。Figure 14 is a top plan view showing the metal casing and the positioning member not shown in the first embodiment of the present invention.

第十五圖是第十四圖的15-15剖視示意圖。The fifteenth diagram is a schematic cross-sectional view of 15-14 of Fig. 14.

第十六圖是本發明第一實施例未顯示出金屬殼體及定位件的前視示意圖。Figure 16 is a front elevational view showing the metal casing and the positioning member not shown in the first embodiment of the present invention.

第十七圖是第十六圖的17-17剖視示意圖。Figure 17 is a cross-sectional view taken at 17-17 of Fig. 16.

第十八圖是第十六圖的18-18剖視示意圖。Figure 18 is a schematic cross-sectional view of Fig. 18-18.

第十九圖是本發明第一實施例的組裝方法示意圖(一)。Fig. 19 is a schematic view (1) of the assembling method of the first embodiment of the present invention.

第二十圖是本發明第一實施例的組裝方法示意圖(二)。Figure 20 is a schematic view (2) of the assembly method of the first embodiment of the present invention.

第二十一圖是本發明第一實施例的組裝方法示意圖(三)。The twenty-first figure is a schematic view (3) of the assembling method of the first embodiment of the present invention.

第二十二圖是本發明第一實施例的組裝方法示意圖(四)。The twenty-second figure is a schematic view (4) of the assembling method of the first embodiment of the present invention.

第二十三圖是本發明第一實施例的組裝方法示意圖(五)。Figure 23 is a schematic view (5) of the assembly method of the first embodiment of the present invention.

第二十四圖是本發明第一實施例的組裝方法示意圖(六)。The twenty-fourth embodiment is a schematic view (6) of the assembling method of the first embodiment of the present invention.

第二十五圖是本發明第二實施例的立體分解示意圖。Figure 25 is a perspective exploded view of a second embodiment of the present invention.

第二十六圖是本發明第二實施例在欲組裝第三端子時的立體分解示意圖。The twenty-sixth drawing is a perspective exploded view of the second embodiment of the present invention when the third terminal is to be assembled.

第二十七圖是本發明第二實施例未顯示出金屬殼體及定位件的前視示意圖。Figure 27 is a front elevational view showing the metal casing and the positioning member not shown in the second embodiment of the present invention.

第二十八圖是第二十七圖的28-28剖視示意圖。The twenty-eighth figure is a schematic cross-sectional view of 28-28 of the twenty-seventh figure.

第二十九圖是本發明第三實施例的立體分解示意圖。A twenty-ninth drawing is a perspective exploded view of a third embodiment of the present invention.

第三十圖是本發明第三實施例的絕緣本體的立體剖視示意圖。Figure 30 is a perspective cross-sectional view showing an insulative housing according to a third embodiment of the present invention.

第三十一圖是第三十圖的A部分放大圖。The thirty-first figure is an enlarged view of part A of the thirtieth figure.

第三十二圖是本發明第三實施例的舌板模組的立體示意圖。Figure 32 is a perspective view showing a tongue module of a third embodiment of the present invention.

第三十三圖是第三十二圖的A部分放大圖。The thirty-third figure is an enlarged view of part A of the thirty-second figure.

第三十四圖是本發明第三實施例未顯示出金屬殼體及定位件的前視示意圖。The thirty-fourth embodiment is a front view showing a metal casing and a positioning member which are not shown in the third embodiment of the present invention.

第三十五圖是第三十四圖的35-35剖視示意圖。The thirty-fifth figure is a schematic cross-sectional view of 35-35 of the thirty-fourth figure.

2...舌板模組2. . . Tongue module

21...舌板模塊twenty one. . . Tongue module

212...下表面212. . . lower surface

213...組裝部213. . . Assembly department

214...舌板部214. . . Tongue part

215...第一固定件215. . . First fixture

22...第一端子twenty two. . . First terminal

222...第一接觸部222. . . First contact

223...第一焊接部223. . . First weld

23...第二端子容置槽twenty three. . . Second terminal receiving slot

25...定位支撐塊25. . . Positioning support block

Claims (14)

一種電連接器,包括:一絕緣本體;一舌板模組,其包含一舌板模塊及多個一體嵌埋成型於該舌板模塊的第一端子,該每一第一端子具有一埋設於該舌板模塊內部的第一延伸部、一自該第一延伸部一端延伸且露出於該舌板模塊下表面前端處的第一接觸部及一自該第一延伸部另一端延伸且伸出該舌板模塊外的第一焊接部;多個第二端子,該每一第二端子具有一第二接觸部及一第二焊接部,該絕緣本體在對應該些第二端子的位置形成多個第二端子通道;多個第三端子,該每一第三端子具有一第三接觸部及一第三焊接部,該絕緣本體在對應該些第三端子的位置形成多個第三端子通道;以及一金屬殼體,其組裝於該絕緣本體,且該絕緣本體與該金屬殼體的組合在前端形成有一插口及一自該插口朝內延伸的插置空間;其中該舌板模塊的下表面於該些第一端子之間設有多個第二端子容置槽,該相鄰兩第一端子的第一延伸部之間的間距大於該第二端子容置槽的寬度;該舌板模塊係組裝固定於該絕緣本體且位於該插置空間內,該些第一端子的第一焊接部伸出該絕緣本體外;該些第二端子係對應安裝於該絕緣本體的第二端子通道且延伸於該舌板模塊的第二端子容置槽,該些第二端子的第二接觸部露出於該舌板模塊的下表面,該些第二焊接部伸出該絕緣本體外;該舌板模塊的上表面設有多個第三端子容置槽,該些第三端子係對應安裝於該絕緣本體的第三端子通道且延伸於該舌板模塊的第三端子容置槽,該些第三端子的第三接觸部露出於該舌板模塊的上表面,該些第三焊接部伸出該絕緣本體外。An electrical connector includes: an insulative housing; a tongue module comprising a tongue module and a plurality of first terminals integrally embedded in the tongue module, each of the first terminals having an embedded a first extending portion inside the tongue plate module, a first contact portion extending from one end of the first extending portion and exposed at a front end of the lower surface of the tongue plate module, and extending from the other end of the first extending portion and extending a first soldering portion outside the tongue plate module; a plurality of second terminals, each of the second terminals having a second contact portion and a second soldering portion, the insulating body forming a plurality of positions corresponding to the second terminals a second terminal channel; a plurality of third terminals, each of the third terminals having a third contact portion and a third soldering portion, the insulating body forming a plurality of third terminal channels at positions corresponding to the third terminals And a metal housing assembled to the insulative housing, and the combination of the insulative housing and the metal housing is formed at the front end with a socket and an insertion space extending inwardly from the socket; wherein the tongue module is lowered Surface on the first terminals a plurality of second terminal receiving slots are disposed, and a spacing between the first extending portions of the adjacent first terminals is greater than a width of the second terminal receiving slots; the tongue module is assembled and fixed to the insulating body And the first soldering portion of the first terminals protrudes from the insulating body; the second terminals are corresponding to the second terminal channel of the insulating body and extend to the tongue module a second terminal accommodating groove, a second contact portion of the second terminals is exposed on a lower surface of the tongue plate module, and the second soldering portions protrude outside the insulating body; the upper surface of the tongue plate module is provided And a third terminal receiving groove corresponding to the third terminal passage of the insulating body and extending through the third terminal receiving groove of the tongue module, the third contact portion of the third terminals Exposed on the upper surface of the tongue module, the third soldering portions protrude outside the insulating body. 如申請專利範圍第1項所述之電連接器,其中該些第一端子的第一延伸部及第一接觸部是位在同一平面上。The electrical connector of claim 1, wherein the first extension and the first contact of the first terminals are on the same plane. 如申請專利範圍第1項所述之電連接器,其中該舌板模塊更包括一自該絕緣本體的基部朝該插口凸伸形成的半延伸板,該舌板模塊的上表面在對應該半延伸板的位置內凹形成一凹陷區,該半延伸板係收容於該凹陷區,該每一第三端子容置槽的一部分係位在該半延伸板上且連通於該些第三端子通道,而該每一第三端子容置槽的另一部分係位在該舌板模塊的上表面。The electrical connector of claim 1, wherein the tongue module further comprises a semi-extending plate projecting from the base of the insulating body toward the socket, the upper surface of the tongue module being corresponding to the half a recessed portion is formed in the recessed portion, and the semi-extending plate is received in the recessed portion, and a portion of each of the third terminal receiving slots is fastened to the semi-extending plate and communicates with the third terminal passages And another portion of each of the third terminal receiving slots is fastened to the upper surface of the tongue module. 如申請專利範圍第1至3項中任一項所述之電連接器,其中該絕緣本體具有一基部,該基部設有一延伸至其前、後端面的組裝槽,該些第三端子通道與該些第二端子通道設置於該基部且分別位在該組裝槽的上、下側,該舌板模塊係具有一組裝部及一自該組裝部朝該插口方向延伸的舌板部,該組裝部係組裝固定於該絕緣本體的組裝槽,且該舌板部伸入該插置空間內。The electrical connector of any one of claims 1 to 3, wherein the insulative housing has a base portion, the base portion is provided with an assembly slot extending to the front and rear end faces thereof, and the third terminal passages are The second terminal passages are disposed on the base portion and are respectively located on the upper and lower sides of the assembly slot. The tongue module has an assembly portion and a tongue portion extending from the assembly portion toward the socket. The assembly The assembly is fixed to the assembly groove of the insulative housing, and the tongue portion extends into the insertion space. 如申請專利範圍第4項所述之電連接器,其中該舌板模塊的組裝部設有多個第一固定件,該絕緣本體在該組裝槽內設有多個第二固定件,該些第二固定件與該些第一固定件相互配合固定。The electrical connector of claim 4, wherein the assembly portion of the tongue module is provided with a plurality of first fixing members, and the insulating body is provided with a plurality of second fixing members in the assembly groove. The second fixing member and the first fixing members are fixed to each other. 如申請專利範圍第5項所述之電連接器,其中該第一固定件為自該舌板模塊表面內凹形成的卡孔,該第二固定件為凸出於該組裝槽內的卡塊,該卡塊卡扣配合於該卡孔。The electrical connector of claim 5, wherein the first fixing member is a hole formed concavely from a surface of the tongue plate module, and the second fixing member is a block protruding from the assembly groove. The block is snap-fitted to the card hole. 如申請專利範圍第5項所述之電連接器,其中該舌板模塊上延伸有多個定位支撐塊,該絕緣本體設有供該些定位支撐塊對應容置的多個定位容置槽。The electrical connector of claim 5, wherein the tongue plate module has a plurality of positioning support blocks extending therefrom, and the insulating body is provided with a plurality of positioning receiving grooves for receiving the positioning support blocks. 如申請專利範圍第3項所述之電連接器,其中該半延伸板朝該插口方向延伸多個楔形塊,該舌板模塊在對應該些楔形塊的位置形成多個楔形孔,該些楔形塊插置於該些楔形孔中。The electrical connector of claim 3, wherein the semi-extending plate extends a plurality of wedge-shaped blocks toward the socket, and the tongue-and-loop module forms a plurality of wedge-shaped holes at positions corresponding to the wedge-shaped blocks, the wedge-shaped Blocks are inserted into the wedge holes. 如申請專利範圍第1至3項中任一項所述之電連接器,其中該些第一端子的數量為五根,且除了位在中央的第一端子之外,其餘第一端子兩兩成對地分別並列於該位在中央的第一端子相對兩側,並且其形狀相對於該位在中央的第一端子呈鏡射關係,該成對的第一端子的第一延伸部係相對於其第一接觸部的中心及朝相對的外側偏置。The electrical connector of any one of claims 1 to 3, wherein the number of the first terminals is five, and the first terminals are two or two except the first terminal located at the center. Paired in pairs on opposite sides of the first terminal of the center, and having a shape in a mirror relationship with respect to the first terminal in the center, the first extension of the pair of first terminals is opposite It is offset at the center of its first contact portion and toward the opposite outer side. 如申請專利範圍第1項所述之電連接器,其中該些第一端子與該些第二端子配合為用以傳輸USB 3.0訊號的端子,該些第二端子為用以傳輸USB 2.0訊號的端子,該些第三端子為用以傳輸ESATA訊號的端子。The electrical connector of claim 1, wherein the first terminals and the second terminals are combined to transmit USB 3.0 signals, and the second terminals are used to transmit USB 2.0 signals. Terminals, the third terminals are terminals for transmitting ESATA signals. 一種電連接器的組裝方法,包括以下步驟:提供一絕緣本體,該絕緣本體形成多個第二端子通道及多個第三端子通道;提供一舌板模組,該舌板模組係具有一舌板模塊,該舌板模塊一體嵌埋成型有多個第一端子,該些第一端子的第一焊接部水平延伸出該舌板模塊外,該舌板模塊的下表面設有多個第二端子容置槽,而該舌板模塊的上表面設有多個第三端子容置槽;將該舌板模塊組裝固定至該絕緣本體;安裝多個第二端子於該絕緣本體的第二端子通道,並使其延伸於該舌板模塊下表面的第二端子容置槽,且該些第二端子的第二接觸部露出於該舌板模塊的下表面,該些第二焊接部伸出該絕緣本體外;再折彎該些第一端子的第一焊接部;再安裝多個第三端子於該絕緣本體的第三端子通道,並使其延伸於該舌板模塊上表面的第三端子容置槽,且該些第三端子的第三接觸部露出於該舌板模塊的上表面,該些第三端子的第三焊接部伸出該絕緣本體外;以及組裝一金屬殼體至該絕緣本體外。A method for assembling an electrical connector, comprising the steps of: providing an insulative housing, the insulative housing forming a plurality of second terminal channels and a plurality of third terminal channels; providing a tongue module having a tongue module a tongue module, the tongue module is integrally embedded with a plurality of first terminals, and the first soldering portion of the first terminals extends horizontally out of the tongue module, and the lower surface of the tongue module is provided with a plurality of a second terminal receiving groove, wherein the upper surface of the tongue plate module is provided with a plurality of third terminal receiving grooves; the tongue plate module is assembled and fixed to the insulating body; and a plurality of second terminals are mounted on the second insulating body a second terminal receiving groove extending from the second channel of the tongue plate module, wherein the second contact portion of the second terminal is exposed on a lower surface of the tongue plate module, and the second soldering portion extends Out of the insulating body; bending the first soldering portions of the first terminals; mounting a plurality of third terminals on the third terminal passage of the insulating body and extending the upper surface of the tongue plate module Three-terminal receiving groove, and the third terminals The third contact portion is exposed to the upper surface of the tongue plate module, the plurality of third weld portion of the insulating third terminal extending outside the main body; and a metal shell is assembled to the insulative body. 如申請專利範圍第11項所述之電連接器的組裝方法,其中該些第二端子容置槽係位於該些第一端子之間,且該相鄰兩第一端子的第一延伸部之間的間距大於該第二端子容置槽的寬度。The method of assembling the electrical connector of claim 11, wherein the second terminal receiving slots are located between the first terminals, and the first extensions of the adjacent two first terminals are The spacing between the two is greater than the width of the second terminal receiving groove. 如申請專利範圍第12項所述之電連接器的組裝方法,其中該些第一端子的第一焊接部位於該些第二焊接部的後方;該些第三端子的第三焊接部位於該些第一焊接部的後方。The method of assembling the electrical connector of claim 12, wherein the first soldering portions of the first terminals are located behind the second soldering portions; the third soldering portions of the third terminals are located The rear of some first welded parts. 如申請專利範圍第11項所述之電連接器的組裝方法,其中在安裝該些第三端子的步驟後,更包括一提供一定位件的步驟,該定位件設有多個定位孔,該定位件自下而上地組裝於該絕緣本體後端,且該些第一端子的第一焊接部、該些第二端子的第二焊接部及該些第三端子的第三焊接部係對應插置於該些定位孔中。The method of assembling the electrical connector of claim 11, wherein after the step of installing the third terminals, the method further includes a step of providing a positioning member, wherein the positioning member is provided with a plurality of positioning holes, The positioning member is assembled from the bottom to the rear end of the insulating body, and the first soldering portion of the first terminals, the second soldering portion of the second terminals, and the third soldering portion of the third terminals are corresponding to each other. Inserted into the positioning holes.
TW99118343A 2010-06-07 2010-06-07 Connector and assembling method thereof TWI388092B (en)

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TW99118343A TWI388092B (en) 2010-06-07 2010-06-07 Connector and assembling method thereof
PCT/US2011/039478 WO2011156399A2 (en) 2010-06-07 2011-06-07 Multiple-use electrical connector
US13/702,475 US8936492B2 (en) 2010-06-07 2011-06-07 Multiple-use electrical connector
JP2013514311A JP5723980B2 (en) 2010-06-07 2011-06-07 Multi-use electrical connector

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