TWI385874B - Cable connector assembly and method for making the same - Google Patents

Cable connector assembly and method for making the same Download PDF

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Publication number
TWI385874B
TWI385874B TW97147763A TW97147763A TWI385874B TW I385874 B TWI385874 B TW I385874B TW 97147763 A TW97147763 A TW 97147763A TW 97147763 A TW97147763 A TW 97147763A TW I385874 B TWI385874 B TW I385874B
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Taiwan
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single core
core wire
cable connector
connector assembly
capacitor
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TW97147763A
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Chinese (zh)
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TW201023452A (en
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zi-fei Liu
zhong-lan Liao
hua-ying Liu
Chung Yen Yang
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Hon Hai Prec Ind Co Ltd
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線纜連接器組合及其加工方法 Cable connector combination and processing method thereof

本發明是有關一種線纜連接器組合及其加工方法,尤指一種具有電容的線纜連接器組合及其加工方法。 The invention relates to a cable connector combination and a processing method thereof, in particular to a cable connector combination with a capacitor and a processing method thereof.

2005年3月30日公告的中國大陸專利公告第CN2689526Y號揭示了一種電源連接器,其包括絕緣本體、收容於絕緣本體內的複數導電端子與導電端子電性連接的導線,絕緣本體定義有前表面、與前表面相對的後表面、兩相對側面及自前表面凸伸至自由端所形成的桿,絕緣本體設有一對於樞軸點與兩相對側面連接的扣持臂,當電源連接器與對接連接器配合時,扣持臂與對接連接器側面上的楔形塊可靠扣持以避免連接器間的松脫,從而適用於頂面空間受限制的場合。在某些情況下,需要在這種電源連接器的兩個導電端子間連接一電容以在該連接器與對接連接器配合時起到濾波的作用。通常採用將電容的兩個針腳分別與兩個對應的導電端子鉚接即可,然而這種連接器往往應用於較小的空間中,其尾部的複數導線需要進行整平以安裝於上述較小的空間中,這樣便帶來了一個新的問題,鉚接後的電容必須距離整平區一定的間距,也就是說該電連接器組裝後,電容離絕緣本體的距離越小越好,有時甚至要求電容離絕緣本體的距離不能大於5毫米,然由於鉚接端子的端子機的限制,操作者根本沒有辦法在這麼小的間距要求下作業,如果直接將電容的針腳焊接於端子上又無法將端子裝配於絕緣本體中。 The Chinese Patent Publication No. CN2689526Y, issued on March 30, 2005, discloses a power connector including an insulative housing, a plurality of conductive terminals received in the insulating body and a conductively electrically connected terminal. a surface, a rear surface opposite to the front surface, two opposite sides, and a rod formed from the front surface protruding to the free end, the insulating body is provided with a latching arm for connecting the pivot point and the opposite sides, when the power connector is docked When the connector is mated, the buckle arm and the wedge block on the side of the mating connector are reliably held to avoid looseness between the connectors, so that the ceiling space is limited. In some cases, a capacitor needs to be connected between the two conductive terminals of the power connector to provide filtering when the connector mates with the mating connector. Usually, the two pins of the capacitor are respectively riveted to two corresponding conductive terminals. However, the connector is often applied to a small space, and the plurality of wires at the tail need to be leveled to be mounted on the smaller one. In space, this brings a new problem. The riveted capacitor must be at a certain distance from the leveling area. That is to say, after the electrical connector is assembled, the distance of the capacitor from the insulating body is as small as possible, sometimes even It is required that the distance of the capacitor from the insulating body cannot be greater than 5 mm. However, due to the limitation of the terminal machine of the riveted terminal, the operator has no way to operate under such a small spacing requirement. If the pin of the capacitor is directly soldered to the terminal, the terminal cannot be used. Assembled in the insulative body.

因此,有必要設計一種線纜連接器組合及其加工方法來克服上述技術上的缺點。 Therefore, it is necessary to design a cable connector combination and a processing method thereof to overcome the above technical disadvantages.

本發明的目的在於提供一種線纜連接器組合及其加工方法,其有效的改良了端子與電容的連接。 It is an object of the present invention to provide a cable connector assembly and a method of processing the same that effectively improves the connection of a terminal to a capacitor.

為實現上述目的,本發明線纜連接器組合採用如下技術方案:一種線纜連接器組合,其包括絕緣本體,其具有複數收容通道;複數導電端子,係收容於對應的絕緣本體的收容通道中;複數導線,其連接對應的導電端子;電容及單芯線,所述電容通過單芯線的轉接而與對應的導電端子電性連接。 In order to achieve the above object, the cable connector combination of the present invention adopts the following technical solutions: a cable connector assembly includes an insulative housing having a plurality of receiving passages; and a plurality of conductive terminals are received in the receiving passages of the corresponding insulative housings. a plurality of wires connected to the corresponding conductive terminals; a capacitor and a single core wire, the capacitors being electrically connected to the corresponding conductive terminals by the switching of the single core wires.

為實現上述目的,本發明線纜連接器組合之加工方法採用如下技術方案:a)依注塑成型的方法加工出絕緣本體;b)依衝壓的方法加工出導電端子;c)準備兩根單芯線;d)剝除導線的部分絕緣層以暴露出部分導體;e)將兩根導線暴露出的部分導體和兩根單芯線分別鉚接於兩個導電端子的尾部,使單芯線的一部分從對應的導電端子的尾部延伸出,將其他導線暴露出的部分導體和對應的導電端子的尾部相鉚接;f)修剪兩個單芯線於合適的長度,修剪電容的針腳於合適的長度,焊接電容的兩個針腳於對應的單芯線上; g)組裝導電端子於對應的絕緣本體的收容通道中。 In order to achieve the above object, the processing method of the cable connector assembly of the present invention adopts the following technical solutions: a) processing the insulating body by injection molding; b) processing the conductive terminals by stamping; c) preparing two single core wires ;d) stripping part of the insulating layer of the wire to expose part of the conductor; e) riveting part of the conductor exposed by the two wires and two single core wires to the tail portions of the two conductive terminals, respectively, so that a part of the single core wire is corresponding The tail end of the conductive terminal extends, and the part of the conductor exposed by the other wire and the tail end of the corresponding conductive terminal are riveted; f) trim the two single core wires at a suitable length, trim the pin of the capacitor to a suitable length, and the two soldering capacitors Pins on the corresponding single core wire; g) assembling the conductive terminals in the receiving passages of the corresponding insulative housings.

與先前技術相比,本發明線纜連接器組合及其加工方法具有如下有益效果:其通過應用單芯線以實現電容與端子間小間距的連接。 Compared with the prior art, the cable connector assembly of the present invention and the processing method thereof have the following advantageous effects: by applying a single core wire to achieve a small pitch connection between the capacitor and the terminal.

下面結合附圖及較佳實施例對本發明作進一步說明。 The invention will now be further described with reference to the drawings and preferred embodiments.

請參閱第一圖至第五圖所示,本發明線纜連接器組合100包括:絕緣本體1、複數導電端子2、複數導線3、單芯線4及電容5。 Referring to the first to fifth figures, the cable connector assembly 100 of the present invention comprises: an insulative housing 1, a plurality of conductive terminals 2, a plurality of wires 3, a single core wire 4, and a capacitor 5.

絕緣本體1包括有塊狀的主體部11及自主體部11的前表面12向前延伸的複數相互間隔的對接柱13。於本實施方式中,複數對接柱13是排成相互間隔的兩排。所述主體部11具有一與前表面12相對的接合面14,複數對接柱13則具有一共同的與前表面12相對的插接面15。絕緣本體1設有複數連通接合面14與插接面15的收容通道16。其中每一收容通道16是貫穿主體部11及對應的對接柱13。絕緣本體1的主體部11具有一頂面17,頂面17上設有一可與對接連接器的鎖扣部(未圖示)配合以將線纜連接器組合100與對接連接器保持在對接狀態的鎖扣臂170。 The insulative housing 1 includes a block-shaped main body portion 11 and a plurality of mutually spaced docking posts 13 extending forward from the front surface 12 of the main body portion 11. In the present embodiment, the plurality of docking posts 13 are arranged in two rows spaced apart from each other. The body portion 11 has an engagement surface 14 opposite the front surface 12, and the plurality of docking posts 13 have a common mating surface 15 opposite the front surface 12. The insulative housing 1 is provided with a receiving passage 16 for a plurality of communicating joint faces 14 and plug faces 15 . Each of the receiving passages 16 extends through the main body portion 11 and the corresponding docking post 13 . The main body portion 11 of the insulative housing 1 has a top surface 17. The top surface 17 is provided with a locking portion (not shown) for mating with the mating connector to maintain the cable connector assembly 100 and the mating connector in a docked state. Locking arm 170.

導電端子2包括對接部21、尾部23及連接對接部21和尾部23的中間部22,所述中間部22上設有兩個向後延伸出的懸臂式鎖臂220。導電端子2收容於絕緣本體1的對應的收容通道16中,其懸臂式鎖臂220與對應的收容通道16的內壁干涉配合以將導電端子2固定於收容通道16中,導電端 子2的對接部21暴露於收容通道16中鄰近插接面15一側。 The conductive terminal 2 includes an abutting portion 21, a tail portion 23, and an intermediate portion 22 connecting the abutting portion 21 and the tail portion 23. The intermediate portion 22 is provided with two cantilevered locking arms 220 extending rearward. The conductive terminal 2 is received in the corresponding receiving passage 16 of the insulative housing 1 , and the cantilevered locking arm 220 is interference-fitted with the inner wall of the corresponding receiving passage 16 to fix the conductive terminal 2 in the receiving passage 16 , and the conductive end The abutting portion 21 of the child 2 is exposed to the side of the receiving passage 16 adjacent to the mating face 15.

導線3包括導體31及包覆導體31的絕緣層32。 The wire 3 includes a conductor 31 and an insulating layer 32 covering the conductor 31.

單芯線4為單根導體,其直徑與電容5的針腳51的直徑相當,該單芯線4中部經過折彎,使前部41和尾部42基本平行。 The single core wire 4 is a single conductor having a diameter corresponding to the diameter of the stitch 51 of the capacitor 5, and the middle portion of the single core wire 4 is bent so that the front portion 41 and the tail portion 42 are substantially parallel.

本發明線纜連接器組合100的加工方法包括以下步驟:a)依注塑成型的方法加工出絕緣本體1;b)依衝壓的方法加工出導電端子2;c)準備兩根單芯線4;d)剝除導線3一端的部分絕緣層32以暴露出部分導體31;e)將兩根導線3暴露出的部分導體31和兩根單芯線4的前部41分別鉚接於兩個導電端子2的尾部23,使單芯線41的尾部42沿導電端子2的尾部23延伸出,將其他導線3的暴露出的部分導體31和對應的導電端子2的尾部23相鉚接;f)修剪兩個單芯線4的後部42於合適的長度,修剪電容5的針腳51於合適的長度,焊接電容5的兩個針腳51於對應的單芯線4上;g)組裝導電端子2於對應的絕緣本體1的收容通道16中。 The processing method of the cable connector assembly 100 of the present invention comprises the steps of: a) processing the insulating body 1 by injection molding; b) processing the conductive terminal 2 by stamping; c) preparing two single core wires 4; Stripping a portion of the insulating layer 32 at one end of the wire 3 to expose a portion of the conductor 31; e) riveting the portion of the conductor 31 exposed by the two wires 3 and the front portion 41 of the two single wires 4 to the two conductive terminals 2, respectively The tail portion 23 extends the tail portion 42 of the single core wire 41 along the tail portion 23 of the conductive terminal 2, and rives the exposed portion conductor 31 of the other wire 3 and the tail portion 23 of the corresponding conductive terminal 2; f) trims two single core wires The rear portion 42 of the 4 is at a suitable length, the pin 51 of the capacitor 5 is trimmed to a suitable length, and the two pins 51 of the soldering capacitor 5 are on the corresponding single core wire 4; g) the conductive terminal 2 is assembled in the corresponding insulating body 1 In channel 16.

本發明線纜連接器組合100,引進兩個單芯線4,先將兩個單芯線4的前部41與對應的導電端子2和導線3鉚接,由於選取的單芯線4的長度較長可以方便操作者可以很容易 即可完成鉚接動作,然後修剪單芯線4和電容5的兩個針腳51的長度,再將電容5的兩個針腳51焊接於對應的單芯線4的尾部42上,這樣便可實現電容5在超小間距內電性連接於導電端子2後端,從而達到組裝後電容5距離絕緣本體1的結合面14超小間距的要求,而不會影響後端導線3的整平。 The cable connector assembly 100 of the present invention introduces two single core wires 4, and first rives the front portion 41 of the two single core wires 4 with the corresponding conductive terminals 2 and the wires 3, which is convenient because the length of the selected single core wire 4 is long. Operator can be easy The riveting action can be completed, and then the lengths of the two pins 51 of the single core wire 4 and the capacitor 5 are trimmed, and then the two pins 51 of the capacitor 5 are soldered to the tail portion 42 of the corresponding single core wire 4, so that the capacitor 5 can be realized. The ultra-small pitch is electrically connected to the rear end of the conductive terminal 2, so as to achieve the requirement of the ultra-small distance of the capacitor 5 from the bonding surface 14 of the insulating body 1 without affecting the leveling of the rear end wire 3.

100‧‧‧線纜連接器組合 100‧‧‧ cable connector combination

1‧‧‧絕緣本體 1‧‧‧Insulating body

11‧‧‧主體部 11‧‧‧ Main body

12‧‧‧前表面 12‧‧‧ front surface

13‧‧‧對接柱 13‧‧‧ docking post

14‧‧‧接合面 14‧‧‧ joint surface

15‧‧‧插接面 15‧‧‧Interface

16‧‧‧收容通道 16‧‧‧ Containment passage

17‧‧‧頂面 17‧‧‧ top surface

170‧‧‧鎖扣臂 170‧‧‧Lock arm

2‧‧‧導電端子 2‧‧‧Electrical terminals

21‧‧‧對接部 21‧‧‧Docking Department

22‧‧‧中間部 22‧‧‧Intermediate

220‧‧‧鎖臂 220‧‧‧Lock arm

23‧‧‧尾部 23‧‧‧ tail

3‧‧‧導線 3‧‧‧Wire

31‧‧‧導體 31‧‧‧Conductors

32‧‧‧絕緣層 32‧‧‧Insulation

4‧‧‧單芯線 4‧‧‧Single core wire

41‧‧‧前部 41‧‧‧ front

42‧‧‧尾部 42‧‧‧ tail

5‧‧‧電容 5‧‧‧ Capacitance

51‧‧‧針腳 51‧‧‧ stitches

第一圖係本發明線纜連接器組合之立體圖。 The first figure is a perspective view of the cable connector assembly of the present invention.

第二圖係第一圖所示線纜連接器組合之另一視角之視圖。 The second figure is a view of another perspective of the cable connector assembly shown in the first figure.

第三圖係本發明線纜連接器組合之立體分解圖。 The third figure is an exploded perspective view of the cable connector assembly of the present invention.

第四圖係本發明線纜連接器組合的兩個導電端子、兩個單芯線、兩個導線及電容的組裝圖。 The fourth figure is an assembled view of two conductive terminals, two single core wires, two wires and a capacitor of the cable connector combination of the present invention.

第五圖係本發明線纜連接器組合的部分組裝圖,其中絕緣本體未組裝。 Figure 5 is a partial assembled view of the cable connector assembly of the present invention with the insulative body unassembled.

100‧‧‧線纜連接器組合 100‧‧‧ cable connector combination

1‧‧‧絕緣本體 1‧‧‧Insulating body

14‧‧‧接合面 14‧‧‧ joint surface

17‧‧‧頂面 17‧‧‧ top surface

170‧‧‧鎖扣臂 170‧‧‧Lock arm

3‧‧‧導線 3‧‧‧Wire

4‧‧‧單芯線 4‧‧‧Single core wire

5‧‧‧電容 5‧‧‧ Capacitance

Claims (9)

一種線纜連接器組合,包括:絕緣本體,其具有複數收容通道;複數導電端子,係收容於對應的絕緣本體的收容通道中;複數導線,其連接對應的導電端子;電容及單芯線,所述電容通過單芯線的轉接而與對應的導電端子電性連接;其中所述單芯線包括前部和尾部,所述電容的針腳焊接於對應的單芯線的尾部。 A cable connector assembly includes: an insulating body having a plurality of receiving passages; a plurality of conductive terminals received in a receiving passage of the corresponding insulating body; a plurality of wires connecting the corresponding conductive terminals; a capacitor and a single core wire The capacitor is electrically connected to the corresponding conductive terminal by the switching of the single core wire; wherein the single core wire includes a front portion and a tail portion, and the pins of the capacitor are soldered to the tail portion of the corresponding single core wire. 如申請專利範圍第1項所述之線纜連接器組合,其中所述絕緣本體包括有塊狀的主體部及自主體部的前表面向前延伸的複數相互間隔的對接柱,所述收容通道貫穿對應的對接柱與主體部。 The cable connector assembly of claim 1, wherein the insulative housing comprises a block-shaped main body portion and a plurality of mutually spaced docking posts extending forward from a front surface of the main body portion, the receiving passage Through the corresponding docking pole and the main body. 如申請專利範圍第1項所述之線纜連接器組合,其中所述單芯線為單根導體。 The cable connector assembly of claim 1, wherein the single core wire is a single conductor. 如申請專利範圍第3項所述之線纜連接器組合,其中所述單芯線的前部鉚接於對應的導電端子的尾部。 The cable connector assembly of claim 3, wherein the front portion of the single core wire is riveted to a tail portion of the corresponding conductive terminal. 如申請專利範圍第4項所述之線纜連接器組合,其中所述單芯線的直徑與電容的針腳的直徑相當。 The cable connector assembly of claim 4, wherein the diameter of the single core wire is comparable to the diameter of the pins of the capacitor. 一種線纜連接器組合之加工方法,其包括以下步驟:a)依注塑成型的方法加工出絕緣本體;b)依衝壓的方法加工出導電端子;c)準備兩根單芯線;d)剝除導線的部分絕緣層以暴露出部分導體;e)將兩根導線暴露出的部分導體和兩根單芯線分別鉚接 於兩個導電端子的尾部,使單芯線的一部分從對應的導電端子的尾部延伸出,將其他導線暴露出的部分導體和對應的導電端子的尾部相鉚接;f)修剪兩個單芯線於合適的長度,修剪電容的針腳於合適的長度,焊接電容的兩個針腳於對應的單芯線上;g)組裝導電端子於對應的絕緣本體的收容通道中。 A method for processing a cable connector assembly, comprising the steps of: a) processing an insulating body by injection molding; b) processing a conductive terminal by stamping; c) preparing two single core wires; d) stripping Part of the wire is insulated to expose a portion of the conductor; e) a portion of the conductor exposed by the two wires and two single wires are riveted separately At the tail of the two conductive terminals, a part of the single core wire is extended from the tail of the corresponding conductive terminal, and a part of the conductor exposed by the other wires is riveted to the tail of the corresponding conductive terminal; f) trimming the two single core wires at appropriate The length of the trimming capacitor is at a suitable length, and the two pins of the soldering capacitor are on the corresponding single core wire; g) assembling the conductive terminal in the receiving passage of the corresponding insulating body. 如申請專利範圍第6項所述之線纜連接器組合之加工方法,其中所述單芯線為單根導體。 The method of processing a cable connector assembly according to claim 6, wherein the single core wire is a single conductor. 如申請專利範圍第7項所述之線纜連接器組合之加工方法,其中所述單芯線包括前部和尾部,所述單芯線的前部鉚接於對應的導電端子的尾部,所述電容的針腳焊接於對應單芯線的尾部。 The method of processing a cable connector assembly according to claim 7, wherein the single core wire comprises a front portion and a tail portion, and a front portion of the single core wire is riveted to a tail portion of a corresponding conductive terminal, the capacitor The pins are soldered to the tail of the corresponding single core wire. 如申請專利範圍第8項所述之線纜連接器組合之加工方法,其中所述芯線的直徑與電容的針腳的直徑相當。 The method of processing a cable connector assembly according to claim 8, wherein the diameter of the core wire is equivalent to the diameter of the pin of the capacitor.
TW97147763A 2008-12-09 2008-12-09 Cable connector assembly and method for making the same TWI385874B (en)

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TWI385874B true TWI385874B (en) 2013-02-11

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TW97147763A TWI385874B (en) 2008-12-09 2008-12-09 Cable connector assembly and method for making the same

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2562389Y (en) * 2002-05-24 2003-07-23 富士康(昆山)电脑接插件有限公司 Cable connector assembly
JP2007287644A (en) * 2006-03-23 2007-11-01 Auto Network Gijutsu Kenkyusho:Kk Joint connector with built-in capacitor and its manufacturing method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2562389Y (en) * 2002-05-24 2003-07-23 富士康(昆山)电脑接插件有限公司 Cable connector assembly
JP2007287644A (en) * 2006-03-23 2007-11-01 Auto Network Gijutsu Kenkyusho:Kk Joint connector with built-in capacitor and its manufacturing method

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