TWI385066B - Kicker structure of high speed flying shear in wire rod mill - Google Patents

Kicker structure of high speed flying shear in wire rod mill Download PDF

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TWI385066B
TWI385066B TW99122621A TW99122621A TWI385066B TW I385066 B TWI385066 B TW I385066B TW 99122621 A TW99122621 A TW 99122621A TW 99122621 A TW99122621 A TW 99122621A TW I385066 B TWI385066 B TW I385066B
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Taiwan
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kick plate
steel
length
cutting machine
kick
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TW99122621A
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Chinese (zh)
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TW201201988A (en
Inventor
Chi Ming Huang
Ko Hao Li
Tien Chi Tsai
Kun No Li
Yin Jen Lu
Kuo Wen Sun
Chuan Li Chang
Chin Jen Su
Jong Hsun Hseih
Chu Hsiang Sung
Shu Ming Ong
Hsin Hua Hung
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China Steel Corp
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Description

高速條線端切機之踢板結構Kick plate structure of high speed wire end cutting machine

本發明是有關於一種高速端切機之踢板結構,特別是在於鋼鐵熱軋延製程所使用的高速端切機之踢板結構。The invention relates to a kick plate structure of a high-speed end-cutting machine, in particular to a kick plate structure of a high-speed end-cutting machine used in a hot rolling process of steel.

圖一所示為習知之鋼鐵熱軋延端切機(100),在鋼鐵的熱軋延製程中,是由鐵砂原料冶鍊而鑄造成的粗鋼胚,經加熱到再結晶溫度後送入軋機軋延。當熱軋鋼材從輸送道到端切機(100)時,藉由輸送道(1)的左右移動可控制端切尾端或頭端。端切頭端主要藉由端切機的切刀(4)將一定長度的熱軋鋼材頭端(5)切斷並落入廢料導槽(3),再藉由下踢板(8)將後續熱軋鋼材(7)踢至輸送導槽(2)到精軋機,而熱軋鋼材之尾段(9)則再藉由切刀(4)切斷並由上踢板(6)踢至廢料導槽(3)。由於經過粗軋機的鋼材頭尾兩端在行進中會與設備碰撞和摩擦,所以容易導致鋼材夾渣或變形,造成後續製程之精軋機夾渣軋壞或品質異常。另外,頭尾兩端也是整根鋼材相對低溫點,為確保生產品質,在進入精軋機前,需以端切機切除不良的頭尾兩端。且在高良率要求下,需盡可能減少頭尾兩端的切除量以減少廢料產生而提高效率。然而,如所切除的廢鋼材太短,則容易使廢鋼材經過踢板產生彈跳,影響後續鋼材的行進而造成塞料。因此,如何適當地減少頭尾兩端切除量,又可維持製程穩定性就是一個重要課題。Figure 1 shows a conventional steel hot-rolling end-cutting machine (100). In the hot rolling process of steel, the crude steel embryo is cast from the iron sand raw material and is sent to the rolling mill after heating to the recrystallization temperature. Rolling. When the hot rolled steel is transferred from the conveying path to the end cutting machine (100), the end cutting end or the leading end can be controlled by the left and right movement of the conveying path (1). The end-cutting end mainly cuts the length of the hot-rolled steel head end (5) by the cutter of the end-cutting machine (4) and falls into the waste guide groove (3), and then the lower kick plate (8) The subsequent hot rolled steel (7) is kicked to the conveying guide (2) to the finishing mill, and the tail section (9) of the hot rolled steel is cut by the cutter (4) and kicked by the upper kicking plate (6). Waste guide groove (3). Since the ends of the steel passing through the roughing mill collide and rub against the equipment during traveling, it is easy to cause slag or deformation of the steel, which causes the slag slag crushing or abnormal quality of the finishing mill of the subsequent process. In addition, the ends of the head and the tail are also relatively low temperature points of the whole steel. In order to ensure the production quality, before entering the finishing mill, the end of the head and tail should be cut by the end cutting machine. And at high yield requirements, it is necessary to reduce the amount of cuts at both ends of the head and tail as much as possible to reduce waste generation and improve efficiency. However, if the scrap steel to be cut is too short, it is easy for the scrap steel to bounce through the kick plate, which affects the progress of the subsequent steel and causes the plug. Therefore, how to properly reduce the amount of cuts at both ends of the head and tail, and maintain process stability is an important issue.

圖二所示為一習知端切機踢板結構之前視圖。習知端切機的上下踢板為對稱型之踢板(10),此種設計的問題會在需要將熱軋鋼材的尾端(9)欲切除之部分縮短至一定長度時發生。因為上踢板的長度設計是為了將一定長度的尾端廢料踢至廢料導槽(3),當被切刀切斷的熱軋鋼材之尾端(9)太短時,較長的上踢板長度設計會使此太短的熱軋鋼材之尾端(9)受到一向下不平衡之推力,此作用力作用在鋼材重心的後端以至使鋼材前端彈跳起,鋼材彈起後並無法完全預測可能行進之方向,可能被踢入輸送導槽(2),以至影響後續精軋製程的作業,易使精軋機夾渣軋壞;也可能此熱軋鋼材之尾端(9)沒有被踢至廢料導槽(3),留滯在本製程站內造成本端切機站點塞料,需要整條產線停機維修,耗費時間與人力成本。因此,如何改良踢板之結構,而可適當地減少頭尾兩端切除量,又可以維持製程穩定性,實為鋼鐵的熱軋延製程中一個重要課題。Figure 2 shows a front view of a conventional end-cutting machine kick plate structure. The upper and lower kick plates of the conventional end-cutting machine are symmetrical kick plates (10), and the problem of this design occurs when the portion to be cut of the tail end (9) of the hot-rolled steel material needs to be shortened to a certain length. Because the length of the upper kick plate is designed to kick a certain length of the tail end waste to the waste guide groove (3), when the tail end (9) of the hot rolled steel cut by the cutter is too short, the upper kick is long. The length of the plate will cause the tail end (9) of the too short hot-rolled steel to be subjected to a downward unbalanced thrust. This force acts on the rear end of the center of gravity of the steel so that the front end of the steel bounces. Predicting the direction in which it may travel, may be kicked into the conveying guide groove (2), so as to affect the subsequent finishing rolling operation, and it is easy to crush the slag of the finishing mill; it is also possible that the end of the hot rolled steel (9) is not kicked. To the waste guide trough (3), leaving the station at the end of the process station to cause the end of the cutting machine to stop the material, the entire production line needs to be shut down for maintenance, which takes time and labor costs. Therefore, how to improve the structure of the kick plate can appropriately reduce the amount of cuts at both ends of the head and tail, and maintain the stability of the process, which is an important issue in the hot rolling process of steel.

本發明之目的在於提供一種高速端切機之踢板結構,以達到減少切斷之廢鋼材與穩定此端切機製程。The object of the present invention is to provide a kick plate structure of a high-speed end-cutting machine to reduce the cut scrap steel and stabilize the end cutting mechanism.

為達成上述目的,本發明將上踢板與下踢板之形狀設計為不對稱,其中該上踢板長度小於下踢板長度,但該上踢板與下踢板弧形相同,如圖三及四之端切機踢板結構所示。於習知技術之上踢板長度設計下,可穩定端切之鋼材尾端長度約為90cm,但本發明在將上踢板之長度縮短約二分之一後,可以將此鋼材尾端端切長度縮減為約60cm,如此可以減少約30%之廢鋼料,以達節能環保之結果。需注意,本發明之上踢板(15)乃需可踢到縮短後鋼材尾部(24)重心之前,亦即該上踢板(15)長度需小於縮短後鋼材尾部(24)長度之二分之一,俾以確保使鋼材尾部(24)不發生彈起的現象,達到減少切斷之廢鋼材與穩定此端切機製程。In order to achieve the above object, the present invention designs the shape of the upper kick plate and the lower kick plate to be asymmetrical, wherein the length of the upper kick plate is smaller than the length of the lower kick plate, but the upper kick plate and the lower kick plate have the same arc shape, as shown in FIG. And the four end cutting machine kick board structure is shown. Under the prior art kick plate length design, the end length of the steel end which can stabilize the end cut is about 90 cm, but the invention can shorten the length of the upper kick plate by about one-half. The cut length is reduced to about 60 cm, which can reduce about 30% of the scrap material to achieve energy saving and environmental protection. It should be noted that the kicking plate (15) of the present invention needs to be able to be kicked before the shortened center of the steel tail (24), that is, the length of the upper kick plate (15) is less than the length of the shortened steel tail (24). One of them is to ensure that the steel tail (24) does not bounce, thereby reducing the cut scrap steel and stabilizing the end cutting mechanism.

參考圖三所示為本發明之鋼鐵熱軋延端切機(300),及其製程示意圖。本發明端切機包含一上旋轉軸(11)、一下旋轉軸(12)、一與上旋轉軸連接之上旋臂(13)、一與下旋轉軸連接之下旋臂(14)、一在上旋臂前端之上踢板(15)、一在下懸臂前端之下踢板(16)及一在上下旋臂間之切刀(17),另外在此端切機(300)後端設有一用來接收端切完之熱軋鋼條之後方導槽(18)與一用來接收廢鋼條之廢料導槽(19),此端切機(300)之前方設有一輸送道(20),經過粗軋機之鋼材(21)藉由此輸送道(20)送至端切機前方,此輸送道(20)可以控制鋼材(21)之前進方向為靠左側或靠右側,以決定鋼材要端切尾端或頭端。當欲切斷之熱軋鋼材頭端(22)通過切刀(17)時會被切斷並掉入廢料導槽(19),熱軋鋼材中段(23)再被下踢板(16)踢至後方導槽(18),當欲切斷之熱軋鋼材尾部(24)通過切刀(17)時會被切斷並掉入廢料導槽(19)。Referring to Figure 3, there is shown a steel hot-rolling end-cutting machine (300) of the present invention, and a process schematic thereof. The end cutting machine of the present invention comprises an upper rotating shaft (11), a lower rotating shaft (12), a rotating arm (13) connected to the upper rotating shaft, and a rotating arm (14) connected to the lower rotating shaft. a kicking plate (15) above the front end of the upper arm, a kicking plate (16) below the front end of the lower cantilever, and a cutter (17) between the upper and lower arms, and a rear end of the end cutting machine (300) There is a guide channel (18) for receiving the end-cut hot-rolled steel strip and a waste guide groove (19) for receiving the scrap steel strip, and a conveyor lane (20) is arranged in front of the end-cutting machine (300). The steel (21) passing through the roughing mill is sent to the front of the end cutting machine by the conveying path (20), and the conveying path (20) can control the forward direction of the steel material (21) to the left side or the right side to determine the steel end. Cut the end or the end. When the hot-rolled steel tip end (22) to be cut passes through the cutter (17), it is cut off and dropped into the waste guide groove (19), and the hot-rolled steel middle section (23) is kicked by the lower kick plate (16). To the rear guide groove (18), when the hot rolled steel tail (24) to be cut passes through the cutter (17), it is cut and dropped into the waste guide groove (19).

參考圖一及圖二,習知端切機踢板之上踢板(6)及下踢板(8)之結構係為對稱型之踢板(10),其長度設計皆約為43cm。當將欲切斷鋼材尾部(9)長度縮短到約90cm時,因為上踢板(6)可以踢到鋼材尾部(9)重心之前,所以可以將鋼材尾部(9)往下踢到廢料導槽(3);但是當將欲切斷鋼材尾部(9)長度縮短到約90cm以下時,譬如60cm,就會發生上踢板(6)踢到鋼材尾部(9)重心之後,會使鋼材尾部(9)之前端發生彈起的現象。鋼材彈起後並無法完全預測可能行進之方向,可能被踢入輸送導槽,以至影響後續精軋製程的作業,易使精軋機夾渣軋壞;也可能此熱軋鋼材之尾端無被踢至廢料導槽,留滯在本製程站內則會使本端切機站點塞料,需要整條產線停機維修,耗費時間與人力成本。Referring to Figures 1 and 2, the structure of the kicking plate (6) and the lower kicking plate (8) above the kicker of the end-cutting machine is a symmetrical kick plate (10), and the length design is about 43 cm. When the length of the steel tail (9) to be cut is shortened to about 90 cm, since the upper kick plate (6) can be kicked before the center of gravity of the steel tail (9), the steel tail (9) can be kicked down to the waste guide. (3); However, when the length of the steel tail (9) to be cut is shortened to about 90 cm or less, for example, 60 cm, the upper kick plate (6) will be kicked to the center of the steel tail (9), which will cause the steel tail ( 9) The phenomenon of bouncing at the front end. After the steel bounces, it is impossible to fully predict the direction in which it may travel. It may be kicked into the conveying guide groove, which may affect the subsequent finishing rolling operation, and the crushing of the finishing mill may be easily broken. It may also be that the end of the hot rolled steel is not Kicking into the waste guide slot and staying in the process station will cause the local cutting machine station to be stuffed, and the entire production line needs to be shut down for maintenance, which takes time and labor costs.

請再參考圖三及圖四,本發明之上踢板(15)與本發明之下踢板(16)之形狀設計為不對稱型之踢板(25),上踢板(15)長度小於下踢板(16)長度,但上踢板(15)與下踢板(16)弧形相同,藉以維持踢板與鋼材接觸之弧面。於習知技術之上踢板長度設計下,且製程穩定之鋼材尾端可端切長度約為90cm。本發明將上踢板之長度縮短後,可以將鋼材尾端可端切長度縮減,俾以節省廢料。需注意,本發明之上踢板(15)仍需可踢到縮短後鋼材尾部(24)重心之前,亦即該上踢板(15)長度需小於縮短後鋼材尾部(24)長度之二分之一,俾以確保使鋼材尾部(24)不發生彈起的現象。Referring to FIG. 3 and FIG. 4 again, the kick plate (15) of the present invention and the kick plate (16) of the present invention are designed as an asymmetrical kick plate (25), and the upper kick plate (15) is less than the length. The length of the lower kick plate (16), but the upper kick plate (15) is the same as the lower kick plate (16), thereby maintaining the arc surface of the kick plate in contact with the steel. Under the design of the kick plate length of the prior art, the end of the steel with stable process can be end cut to a length of about 90 cm. The invention shortens the length of the upper kick plate, and can reduce the end cut length of the steel end to save waste. It should be noted that the kick plate (15) of the present invention still needs to be able to be kicked before the shortened steel tail (24) center of gravity, that is, the length of the upper kick plate (15) needs to be less than the length of the shortened steel tail (24). One of them is to ensure that the steel tail (24) does not bounce.

根據本發明之實施列,上踢板(15)長度設計約為23cm時,可將欲切斷之鋼材尾部(24)長度縮短到約60cm,本發明之上踢板(15)仍踢到鋼材尾部(24)重心之前,而仍不使鋼材尾部(24)發生彈起的現象,如此可節省廢料30%。當考慮到需要適用於不同管徑之熱軋鋼材(ψ=19.5mm~ψ=22.5mm)時,太短之踢板長度會使較小管徑之熱軋鋼材彈起效果過大,因此同樣也會使製程穩定度會降低,所以再更短之上踢板(15)長度設計並無法得到穩定製程之目的。According to the embodiment of the present invention, when the length of the upper kick plate (15) is about 23 cm, the length of the steel tail portion (24) to be cut can be shortened to about 60 cm, and the kick plate (15) of the present invention still kicks the steel. Before the center of gravity of the tail (24), the steel tail (24) does not bounce, thus saving 30% of the waste. When considering the need for hot-rolled steel (不同=19.5mm~ψ=22.5mm) suitable for different pipe diameters, too short kick length will make the hot-rolled steel of smaller pipe diameter too large, so it is also This will reduce the stability of the process, so the shorter the design of the kick plate (15) length can not achieve the purpose of stable process.

雖然本發明以前述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與修改。因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。While the present invention has been described in its preferred embodiments, it is not intended to limit the scope of the invention, and various modifications and changes can be made without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

100...習知之端切機100. . . Conventional end cutting machine

1...輸送道1. . . Conveyor

2...輸送導槽2. . . Conveyor guide

3...廢料導槽3. . . Waste guide

4...端切機的切刀4. . . End cutting machine cutter

5...熱軋鋼材之頭端5. . . Head of hot rolled steel

6...上踢板6. . . Kick board

7...熱軋鋼材7. . . Hot rolled steel

8...下踢板8. . . Lower kick board

9...熱軋鋼材之尾段9. . . Tail section of hot rolled steel

10...對稱型之踢板10. . . Symmetrical kick board

300...改良後之端切機300. . . Improved end cutting machine

11...上旋轉軸11. . . Upper rotation axis

12...下旋轉軸12. . . Lower rotary axis

13...上旋臂13. . . Upper arm

14...下旋臂14. . . Lower arm

15...本發明之上踢板15. . . Kick board on the invention

16...本發明之下踢板16. . . Kick board under the invention

17...切刀17. . . Cutter

18...後方導槽18. . . Rear guide

19...廢料導槽19. . . Waste guide

20...輸送道20. . . Conveyor

21...鋼材twenty one. . . Steel

22...熱軋鋼材頭端twenty two. . . Hot rolled steel tip

23...熱軋鋼材中段twenty three. . . Hot rolled steel middle section

24...鋼材尾部twenty four. . . Steel tail

25...不對稱型之踢板25. . . Asymmetrical kick board

圖一為一習知鋼鐵熱軋延端切機之製程示意圖。Figure 1 is a schematic view of the process of a conventional steel hot rolling end cutting machine.

圖二為一習知端切機踢板結構之前視圖。Figure 2 is a front view of a conventional end-cutting machine kick plate structure.

圖三為本發明之鋼鐵熱軋延端切機之製程示意圖。Figure 3 is a schematic view showing the process of the steel hot rolling end cutting machine of the present invention.

圖四為本發明之端切機踢板結構之前視圖。Figure 4 is a front elevational view of the end-cutting machine kick plate structure of the present invention.

300‧‧‧改良後之端切機300‧‧‧modified end cutting machine

11‧‧‧上旋轉軸11‧‧‧Upper rotary axis

12‧‧‧下旋轉軸12‧‧‧lower axis of rotation

13‧‧‧上旋臂13‧‧‧Upper arm

14‧‧‧下旋臂14‧‧‧lower arm

15‧‧‧本發明之上踢板15‧‧‧The kick board on the invention

16‧‧‧本發明之下踢板16‧‧‧ Under the invention

17‧‧‧切刀17‧‧‧Cutter

18‧‧‧後方導槽18‧‧‧ rear guide

19‧‧‧廢料導槽19‧‧‧ scrap guide

20‧‧‧輸送道20‧‧‧Conveyor

21‧‧‧鋼材21‧‧‧Steel

22‧‧‧熱軋鋼材頭端22‧‧‧ Hot rolled steel head end

23‧‧‧熱軋鋼材中段23‧‧‧ Middle section of hot rolled steel

24‧‧‧鋼材尾部24‧‧‧Steel tail

Claims (4)

一種高速端切機之踢板結構,其包含:一上旋轉軸、一下旋轉軸、一上旋臂、一下旋臂、一上踢板、一下踢板及一切刀,該上旋臂旋轉軸控制連接其上之該上旋臂與該上踢板,該下旋臂旋轉軸控制連接其上之該下旋臂與該下踢板,該上踢板往下移動時可將由該切刀切斷之廢料踢至一廢料導槽,該下踢板往上移動時可將欲收集之鋼材踢至後方輸送導槽,其特徵在於:該上踢板與下踢板之形狀設計為不對稱,其中該上踢板長度小於下踢板長度,但該上踢板與下踢板弧形相同。A kick plate structure of a high-speed end-cutting machine, comprising: an upper rotating shaft, a lower rotating shaft, an upper spiral arm, a lower spiral arm, an upper kick plate, a lower kick plate and all the blades, and the upper arm rotation axis control Connecting the upper arm and the upper kick plate, the lower arm rotating shaft controls the lower arm and the lower kick plate connected thereto, and the upper kick plate can be cut by the cutter when moving downward The scrap is kicked to a waste guide groove, and the lower kick plate can be used to kick the steel to be collected to the rear transport guide groove, wherein the shape of the upper kick plate and the lower kick plate are asymmetric. The upper kick plate length is less than the lower kick plate length, but the upper kick plate is the same as the lower kick plate. 如申請專利範圍第1項之高速端切機之踢板結構,其中該上踢板長度需小於縮短後鋼材尾部長度之二分之一,使該上踢板仍需可踢到縮短後鋼材尾部重心之前。For example, in the kick plate structure of the high-speed end-cutting machine of claim 1, wherein the length of the upper kick plate is less than one-half of the length of the shortened steel tail, so that the upper kick plate still needs to be kicked to shorten the steel tail portion. Before the center of gravity. 如申請專利範圍第1項之高速端切機之踢板結構,其中該上踢板長度約為23cm,該下踢板之長度約為43cm。The kick plate structure of the high-speed end-cutting machine of claim 1, wherein the upper kick plate has a length of about 23 cm, and the lower kick plate has a length of about 43 cm. 如申請專利範圍第2項之高速端切機之踢板結構,其中該欲切斷之鋼材尾部長度縮短到約60cm。For example, in the kick plate structure of the high-speed end-cutting machine of claim 2, the length of the steel tail to be cut is shortened to about 60 cm.
TW99122621A 2010-07-09 2010-07-09 Kicker structure of high speed flying shear in wire rod mill TWI385066B (en)

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CN103978262B (en) * 2014-05-23 2016-05-04 南京金鑫传动设备有限公司 Flying shearing machine
CN105522215B (en) * 2016-02-02 2018-04-10 江苏沙钢集团有限公司 A kind of small rod finished product sectional flying shear with shearing point both ends Anti-bending device
CN112355056A (en) * 2020-11-16 2021-02-12 唐山市玉田金州实业有限公司 Wire flying shear supporting plate and machining method

Citations (4)

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JPH05104322A (en) * 1991-10-11 1993-04-27 Kobe Steel Ltd Device for cropping with flying shear
JPH069816U (en) * 1992-07-10 1994-02-08 株式会社神戸製鋼所 Split shear for multi-roll rolling
TW449511B (en) * 1999-04-08 2001-08-11 Morgan Construction Co High speed flying shear
JP2006110684A (en) * 2004-10-15 2006-04-27 Kobe Steel Ltd Flying shear

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05104322A (en) * 1991-10-11 1993-04-27 Kobe Steel Ltd Device for cropping with flying shear
JPH069816U (en) * 1992-07-10 1994-02-08 株式会社神戸製鋼所 Split shear for multi-roll rolling
TW449511B (en) * 1999-04-08 2001-08-11 Morgan Construction Co High speed flying shear
JP2006110684A (en) * 2004-10-15 2006-04-27 Kobe Steel Ltd Flying shear

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