TWI373733B - Image inspection and sorting machine - Google Patents

Image inspection and sorting machine Download PDF

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Publication number
TWI373733B
TWI373733B TW97126439A TW97126439A TWI373733B TW I373733 B TWI373733 B TW I373733B TW 97126439 A TW97126439 A TW 97126439A TW 97126439 A TW97126439 A TW 97126439A TW I373733 B TWI373733 B TW I373733B
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Taiwan
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slider
image
fixed
plate
machine
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TW97126439A
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Chinese (zh)
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TW201003538A (en
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Teng Tsung Huang
Guo-Jun Yu
Liang Zheng
Yu-Hua Xie
Yao Hu
yong-bing Hu
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Hon Hai Prec Ind Co Ltd
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1373733 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種檢測έ又備,尤指一種影像檢測篩選 機。 【先前技術】 影像檢測是現代測量技術之重要發展方向。利用光線 照射被測物,使被測物成像於攝像裝置之感光晶片(如 CCD,Charge Coupled Device,電荷耦合器)上,透過感 光晶片感光並由其將被測物之圖像數據轉換為數位訊號。 而後’攝像裝置將該數位訊號傳給電腦系統,經由電腦系 統之檢測程式對該數位訊號進行分析處理,得出被測物之 幾何參數並對其進行檢測判斷,最後將被測物之圖像及其 檢測結果直觀明瞭地顯示於顯示裝置之螢幕上。由於影像 檢測精度高、速度快,非常適合現代精密、高效、大批量 產品之檢測需求。 φ 【發明内容】 蓉於以上内容,有必要提供一種精密、高效 測篩選機。 时-種影像檢測筛選機’包括機臺及安裝於該機臺之分 割器組件、用於供料之螺旋振動盤及直線送料器、馬達、 支樓座E]疋於該支撐座之攝像裝置,該直線送料器上設 有送料槽’該送料槽之一端接合於該螺旋振動盤之送料 口,該分割器組件包括間歇分割器、固定 之固定盤、配合於該固宏般+八由抓 口j裔 、 疋凰之刀度盤、光源模組、氣紅及 8 / J / p 且件’該間歇分㈣包括由該馬達驅動之輸力轴及由 =力轴帶動做間歇式轉動之出力轴,該分度盤安裝於該 二分割器之出力軸並可相對該固定盤轉動,該固定盤於 *値:形成有環繞於該分度盤之圓週邊之環繞部,該固定盤 者:分度盤之轉動方向依次開設有入料口、光線入射 出料口及第二出料口’該分度盤開設有複數等分 出、絡口 ’該固定盤之入料口、光線入射孔、第一 第一出料口分別對應該分度盤之四個豁口,該送 =之另—端接合於該固錢之人料口,該攝像裝置、固 署播你^線入射孔及光源模組處於同一直線以使該攝像裝 ,麟之影像,該聯動組件包括滑動裝設於該固定 ^第-出料Π之滑板及安裝於該氣缸之活塞桿並可帶動 ^月板運動之撥片’ t該氣缸之活塞桿帶動該撥片運動 時’該滑板在該第一出艇 測物從該第-出料口排出。動以為待測物讓位’讓待 與習知技射目比較,#由該固定盤與分賴之配 可讓經該固定盤之入粗 進入之待測物嵌置於該分度盤之 私口内’該光源模組之光線耷 j之 行照射,該攝像裝置精ί 先線入射口對待測物進 經過檢測分類處理後,筛2速;广到待測物之影像, 第-、第二出料口:出=之分別經該固定盤之 行檢測。 「實現精狁、南效地對待測物進 【實施方式】 請參閱圖1及圖9, 士& η 本發明影像檢測篩選機之較佳實 9 1373733 施方式包括機臺10及安裝於該機臺10之分割器組件2〇、 馬達50、振動式自動送料器60、支撐座8〇、固定於該支 撐座80之攝像裝置90、監視器98。 * 該機臺10設置有控制箱12,該控制箱12内安裝有 PLC (Programmable Logic Controller ’ 可編程控制器)控 制器及電腦系統,以向該影像檢測篩選機發 控制其工作及對㈣錢進行處料控 •制面板Μ,其上設置複數按紐及指示儀錶(未標號),如 啟動按鈕、單動按鈕、停止按鈕、重定按鈕、電源開關、 急停旋鈕、氣壓調節旋鈕、電源指示燈及氣壓錶等,以便 操作人員可根據該影像檢測篩選機之工作狀態進行相關操 作。該機臺U)底部設置有複數升降腳座16及腳輪18。檢 測時,由該升降腳座16支撐該機臺1〇,該腳輪18旋於* 令;而需要搬移該影像檢測篩選機時,轉動該升降腳: 16,使該機臺10降下來,該腳輪18著地,即可推動該機 籲臺10到達需要進行檢測之地方。 〆 請參閱圖3至圖5,該分割器經件20包括由該馬達5〇 驅動之間歇分割器2 2、光源模組2 3、氣缸2 5、聯動 27、固定盤28及分度盤29。在本實祐古斗A 、 相丨 杜不貫施方式中,該光源模 組23為平行背光源。 該間歇分割器22包括座體222、固定於該座體222之 塔座226、轉動裝設於該座體222之輸力軸m及由 力軸224帶動做間歇式轉動之出力軸咖。該輸力轴: 之兩端部分別凸出該座體222。該出力軸228之— 1373733 出於該塔座226。 該聯動組件27包括可滑動地裝設於該固定盤28之滑 板271、用於將該滑板271固定於該固定盤28之固定片275 及可安裝於該氣缸25之活塞桿之撥片277。該滑板271包 括凸出部272及垂直突出於該凸出部272之聯動塊273 ; 該撥片277對應該聯動塊273形成插置槽279。 該固定盤28包括底盤289及環繞該底盤289之週緣而 設之環繞部283,同時於該底盤289之頂面形成容置空間 籲281。該底盤289之頂面於靠近該環繞部283之位置開設第 一出料口 282及光線入射孔286,該第一出料口 282及光 線入射孔286均連通至該底盤289之底面。該環繞部283 開設入料口 284及第二出料口 285 ;該第一出料口 282、光 線入射孔286、入料口 284及第二出料口 285依次分佈於 該底盤289上(如圖5所示)。該底盤289對應該間歇分割 器22之塔座226於中部開設嵌置口 287。該底盤289之底 _面於該第一出料口 282之兩侧凹陷形成用於安裝該固定片 275之固定部288。 該分度盤29對應該間歇分割器22之出力軸228於中 部開設中心孔292 ;該分度盤29之圓週邊上開設複數豁口 294,該豁口 294等分該分度盤29之圓週邊。該豁口 294 之數量係根據該間歇分割器22之相關參數來確定。 該振動式自動送料器60包括螺旋振動盤62、位於該 螺旋振動盤62與間歇分割器22之間之直線送料器64及架 設於該直線送料器64之送料槽66。該螺旋振動盤62於其 11 1373733 圓週壁上設有螺旋執道67 (如圖1所示),並於其頂緣開 設有送料口 68。該送料槽66之兩端分別與該螺旋振動盤 62之送料口 68及該間歇分割器22之入料口 284相接合。 請參閱圖6及圖7,該支撐座80包括支架84、可將該 支架84固定於該機臺10之安裝組件82及可裝設於該支架 82之調節組件86。該安裝組件82包括滑軌822、固定座 824及螺設於該固定座824之調節螺絲826。該支架84包 括基板842及豎直向上延伸形成之安裝板844。該調節組 件86包括固定於該支架84之安裝板844之第一滑座862、 滑動裝設於該第一滑座862之第一滑塊864、固定於該第 一滑塊864之第二滑座866及滑動裝設於該第二滑座866 之第二滑塊868。該第一滑座862與第一滑塊864、該第二 滑座866與第二滑塊868均係藉由燕尾槽結構滑動地組裝 在一起,且該第一滑塊864之滑動方向正交於該第二滑塊 868之滑動方向。該第一滑座862上螺設有用於調節該第 一滑塊864之第一調節螺桿870,該第二滑座866上螺設 有用於調節該第二滑塊868之第二調節螺桿872。該第一 滑塊864上螺設有第一緊固螺桿874,該第二滑塊868上 螺設有第二緊固螺桿876 ;當該第一滑塊864、第二滑塊 868滑動到合適位置時,分別螺鎖該第一、第二緊固螺桿 874、876,即可將該第一滑塊864、第二滑塊868鎖固到 確定之位置。 請一併參閱圖1至圖7,組裝時,將該分割器組件20 之間歇分割器22固定於該機臺10,該間歇分割器22之塔 12 1373733 座226配合於該固定盤28之嵌置口 287内而將該固定盤 28固定於該間歇分割器22 ;使該分度盤29容置於該固定 盤28之容置空間281内,該間歇分割器22之出力軸228 則固定於該分度盤29之中心孔292内,從而將該分度盤 29固定於該出力軸228並可隨其轉動。此時,該固定盤28 之入料口 284、第一出料口 282、第二出料口 285及光線入 射孔286正對該分度盤29之四個豁口 294。 使該聯動組件27之滑板271之凸出部272容納於該固 鲁定盤28之第一出料口 282内,該固定片275固定於該第一 出料口 282之固定部288,而將該滑板271滑動裝設於該 固定盤28之第一出料口 282。將該聯動組件27之撥片277 固定於該氣缸25之活塞桿;當該滑板271之聯動塊273 插置於該撥片277之插置槽279内時,將該氣缸25固定於 該固定盤28之底面。該氣缸25之通氣管連接於氣源口。 該光源模組23藉由角鐵232固定於該間歇分割器22之座 I體222上。 將該馬達50固定於該機臺10,並藉由皮帶實現該馬 達50之轉軸與該間歇分割器22之輸力軸224之聯動。將 該振動式自動送料器60之螺旋振動盤62及直線送料器64 固定於該機臺10,該送料槽66則架設於該直線送料器64 上,並使該送料槽66之兩端分別與該螺旋振動盤62之送 料口 68與該間歇分割器22之入料口 284相接合。 將該支撐座80之支架84放置於該機臺10上,使該支 撐座80之安裝組件82之滑軌822壓靠於該支架84之基板 13 1373733 842上,固定該滑軌822,即可將該支架84固定於該機臺 1〇外將該安装組件82之固定座824固定於該機臺10,該 ,硌螺4 826之末端螺設於該支架84之基板842。這樣, .旋轉該調節螺絲826即可驅使該支架84在該機臺10上滑 • 藉由固疋件(圖未示)將該調節組件80固定於該支架 之安裝板844 ;而該攝像裝置9〇則安裝於該調節組件 86之第二滑塊868上。旋轉該調節螺絲826及該第一、第 ·=調節螺桿870、872,即可驅使該支架84、該第一、第二 滑塊864、868滑動,從而得以調整該攝像裝置9〇之空間 位置,使該攝像裝置90之鏡頭對準該固定盤28之光線入 射孔286,並與該光源模組23處於同一直線。此時,即可 鎖定該第一、第二緊固螺桿874、876,使該第一、第二滑 鬼4 868疋位。將該馬達5〇、振動式自動送料器、 攝像裝置90及監視器98藉由線繞電性連接於該控制箱 12 〇 • 檢測時,分別在該固定盤28之第一、第二出料口 282、 之下方放置一集料谷器(圖未示),將待測零件(如開 .a又有圓孔之零件)倒入該螺旋振動盤62内。給該 筛選機通電’啟動該控制箱12及監視器98,開啟:測應 用程式,並進行檢測前調試及相關檢測參數之設定。按壓 。控制面板14之啟動按鈕,使該影像檢測篩選機開始工 作:該馬達50開始驅動該間歇分割器22之輸力軸:^轉 動,該輸力軸224驅使該出力軸228做間歇式轉動,從而 使該分度盤29相對該固定盤28發生分度轉動。按壓該控 1373733 制面板14之氣源開關’使該氣缸25内充滿空氣;初始時, 从π板271之凸出部272堵住該固定盤28之第一出料口 =2。該振動式自動送料器60之螺旋振動盤62及直線送料 益64開始振動。待測零件即藉由該螺旋振動盤62之振動,1373733 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a detection and preparation device, and more particularly to an image detection and screening machine. [Prior Art] Image detection is an important development direction of modern measurement technology. The object to be measured is irradiated with light, and the object to be measured is imaged on a photosensitive wafer (such as a CCD, Charge Coupled Device, a charge coupler) of the image pickup device, and is image-sensitized by the photosensitive wafer and converted into image data by the image of the object to be tested. Signal. Then the 'camera device transmits the digital signal to the computer system, analyzes and processes the digital signal through the detection program of the computer system, and obtains the geometric parameters of the measured object and detects and judges the image, and finally the image of the measured object The detection results are visually and clearly displayed on the screen of the display device. Due to the high precision and speed of image detection, it is very suitable for the detection needs of modern precision, high efficiency and high volume products. φ [Invention] In the above content, it is necessary to provide a sophisticated and efficient screening machine. The time-type image detection screening machine includes a machine table and a splitter assembly mounted on the machine, a spiral vibrating plate for feeding, a linear feeder, a motor, a support base, and an image of the support base. The linear feeder is provided with a feeding trough, wherein one end of the feeding trough is engaged with a feeding port of the spiral vibrating plate, and the splitter assembly comprises an intermittent splitter, a fixed fixed disc, and is matched with the solid macro + eight Grab j, phoenix knife dial, light source module, gas red and 8 / J / p and the piece 'the intermittent part (4) includes the power shaft driven by the motor and the intermittent rotation caused by the = force shaft The output shaft is mounted on the output shaft of the two dividers and rotatable relative to the fixed disc. The fixing disc is formed on the circumference of the circumference of the indexing disc. The rotation direction of the indexing plate is sequentially provided with a feeding port, a light incident and a discharging port, and a second discharging port. The indexing plate is provided with a plurality of equal-divided, the opening port, the inlet port of the fixed disk, and the light. The entrance hole and the first first discharge port respectively correspond to the four of the indexing plates The gap, the other end of the send = joint is connected to the solid money mouth of the person, the camera device, the solid broadcaster, the line entrance hole and the light source module are in the same straight line to make the camera mount, the image of the forest, the linkage The assembly includes a sliding plate mounted on the fixed-first discharge shaft and a piston rod mounted on the cylinder and capable of driving the movement of the moon plate. The piston rod of the cylinder drives the paddle to move. The first boating object is discharged from the first discharge port. It is thought that the object to be tested gives way to let it be compared with the conventional technique. #The fixed disk and the matching device allow the object to be tested which is inserted into the fixed disk to be embedded in the indexing plate. In the private mouth, the light source of the light source module is illuminated by the light, and the camera device is finely illuminated. The first line of the entrance is subjected to the detection and classification process, and the screen is 2 speeds; the image of the object to be tested is widened, the first and the The second discharge port: the out = is detected by the fixed disk. "Implementing the fine and south-effects of the object to be measured" [Embodiment] Please refer to Figure 1 and Figure 9, the preferred embodiment of the image detection and screening machine of the present invention. 9 1373733 The method includes a machine 10 and is mounted thereon. The splitter assembly 2 of the machine 10, the motor 50, the vibrating automatic feeder 60, the support base 8, the imaging device 90 fixed to the support base 80, and the monitor 98. * The machine 10 is provided with a control box 12 A PLC (Programmable Logic Controller) controller and a computer system are installed in the control box 12 to control the operation of the image detection and screening machine and to control and control the (4) money. Set multiple buttons and indicator instruments (not labeled), such as start button, single button, stop button, reset button, power switch, emergency stop knob, air pressure adjustment knob, power indicator and barometer, etc., so that the operator can The operation is performed according to the working state of the image detecting and screening machine. The bottom of the machine U) is provided with a plurality of lifting feet 16 and casters 18. When detecting, the lifting table 16 supports the table 1 , the casters 18 When the image detecting and screening machine needs to be moved, the lifting foot is rotated: 16, the machine table 10 is lowered, and the caster 18 is grounded, and the machine can be pushed to reach the place where the inspection is needed. Referring to FIG. 3 to FIG. 5, the divider member 20 includes an intermittent divider 2 driven by the motor 5, a light source module 23, a cylinder 25, a linkage 27, a fixed disk 28, and an indexing disk. 29. In the embodiment of the present invention, the light source module 23 is a parallel backlight. The intermittent divider 22 includes a base 222, a tower 226 fixed to the base 222, The power transmission shaft m mounted on the base body 222 and the output shaft shaft driven by the force shaft 224 are intermittently rotated. The two ends of the power transmission shaft respectively protrude from the base body 222. The output shaft 228 is 1373733 is for the tower 226. The linkage assembly 27 includes a slide plate 271 slidably mounted to the fixed plate 28, a fixing piece 275 for fixing the slide plate 271 to the fixed plate 28, and a cylinder 275 mountable thereto a piston rod 277 of the piston rod 277. The sliding plate 271 includes a protruding portion 272 and a linkage block protruding perpendicularly from the protruding portion 272 The paddle 277 is formed in the insertion block 279 corresponding to the linkage block 273. The fixed disk 28 includes a chassis 289 and a surrounding portion 283 surrounding the periphery of the chassis 289, and a receiving space is formed on the top surface of the chassis 289. 281. The top surface of the chassis 289 is adjacent to the surrounding portion 283 to open a first discharge opening 282 and a light incident hole 286. The first discharge opening 282 and the light incident hole 286 are both connected to the bottom surface of the chassis 289. The surrounding portion 283 defines a feeding port 284 and a second discharging port 285; the first discharging port 282, the light incident hole 286, the inlet port 284 and the second discharging port 285 are sequentially distributed on the chassis 289 ( As shown in Figure 5). The chassis 289 is provided with an insertion opening 287 in the middle of the tower 226 corresponding to the intermittent divider 22. The bottom surface of the chassis 289 is recessed on both sides of the first discharge opening 282 to form a fixing portion 288 for mounting the fixing piece 275. The indexing plate 29 defines a center hole 292 in the middle of the output shaft 228 of the intermittent divider 22; a plurality of slits 294 are formed around the circumference of the indexing plate 29, and the gap 294 equally divides the circumference of the indexing disk 29. The number of the gaps 294 is determined based on the relevant parameters of the intermittent divider 22. The vibrating automatic feeder 60 includes a spiral vibrating plate 62, a linear feeder 64 between the spiral vibrating plate 62 and the intermittent divider 22, and a feed chute 66 mounted on the linear feeder 64. The spiral vibrating plate 62 is provided with a screw path 67 (shown in Fig. 1) on its circumferential wall of 11 1373733, and a feed port 68 is formed at the top edge thereof. Both ends of the feed chute 66 are engaged with the feed port 68 of the spiral vibration disk 62 and the feed port 284 of the intermittent divider 22. Referring to FIGS. 6 and 7, the support base 80 includes a bracket 84, a mounting assembly 82 for securing the bracket 84 to the machine base 10, and an adjustment assembly 86 mountable to the bracket 82. The mounting assembly 82 includes a slide rail 822, a fixing base 824, and an adjusting screw 826 screwed to the fixing base 824. The bracket 84 includes a base plate 842 and a mounting plate 844 that extends vertically upwardly. The adjusting member 86 includes a first sliding seat 862 fixed to the mounting plate 844 of the bracket 84, a first sliding block 864 slidably mounted on the first sliding seat 862, and a second sliding fixed to the first sliding block 864. The seat 866 and the second slider 868 are slidably mounted on the second sliding seat 866. The first slider 862 and the first slider 864, the second slider 866 and the second slider 868 are slidably assembled by the dovetail slot structure, and the sliding direction of the first slider 864 is orthogonal. In the sliding direction of the second slider 868. The first sliding seat 862 is provided with a first adjusting screw 870 for adjusting the first sliding block 864, and the second sliding seat 866 is provided with a second adjusting screw 872 for adjusting the second sliding block 868. The first slider 864 is screwed with a first fastening screw 874, and the second slider 868 is screwed with a second fastening screw 876; when the first slider 864 and the second slider 868 are slid to the appropriate In the position, the first and second fastening screws 874 and 876 are respectively screwed, and the first slider 864 and the second slider 868 can be locked to a certain position. Referring to FIG. 1 to FIG. 7 together, when assembled, the intermittent divider 22 of the splitter assembly 20 is fixed to the machine table 10. The tower 12 1373733 seat 226 of the intermittent splitter 22 is fitted to the fixed disk 28 The fixed disk 28 is fixed to the intermittent divider 22 in the mouth 287; the indexing disk 29 is received in the accommodating space 281 of the fixed disk 28, and the output shaft 228 of the intermittent divider 22 is fixed to The indexing disk 29 is centered within the central bore 292 to secure the indexing disk 29 to the output shaft 228 and to rotate therewith. At this time, the inlet port 284, the first discharge port 282, the second discharge port 285, and the light entrance hole 286 of the fixed disk 28 are opposite to the four gaps 294 of the index plate 29. The protrusion 272 of the slide plate 271 of the linkage assembly 27 is received in the first discharge opening 282 of the fixing plate 28, and the fixing piece 275 is fixed to the fixing portion 288 of the first discharge opening 282, and The slide plate 271 is slidably mounted on the first discharge opening 282 of the fixed plate 28. The paddle 277 of the linkage assembly 27 is fixed to the piston rod of the cylinder 25; when the linkage block 273 of the slider 271 is inserted into the insertion slot 279 of the paddle 277, the cylinder 25 is fixed to the fixed disk The bottom of 28. The vent pipe of the cylinder 25 is connected to the air supply port. The light source module 23 is fixed to the seat body 222 of the intermittent divider 22 by an angle iron 232. The motor 50 is fixed to the machine table 10, and the rotation of the motor 50 shaft and the power transmission shaft 224 of the intermittent divider 22 is realized by a belt. The spiral vibrating plate 62 and the linear feeder 64 of the vibrating automatic feeder 60 are fixed to the machine table 10. The feeding trough 66 is mounted on the linear feeder 64, and the two ends of the feeding trough 66 are respectively The feed port 68 of the spiral vibrating plate 62 is engaged with the feed port 284 of the intermittent divider 22. The bracket 84 of the support base 80 is placed on the base 10, and the slide rail 822 of the mounting assembly 82 of the support base 80 is pressed against the base plate 13 1373733 842 of the bracket 84, and the slide rail 822 is fixed. The bracket 84 is fixed to the machine base 1 and the fixing base 824 of the mounting assembly 82 is fixed to the machine base 10 . The end of the screw 4 826 is screwed to the base plate 842 of the bracket 84 . In this way, the adjusting screw 826 can be rotated to drive the bracket 84 to slide on the machine table 10. The adjusting assembly 80 is fixed to the mounting plate 844 of the bracket by a fixing member (not shown); 9〇 is mounted on the second slider 868 of the adjustment assembly 86. Rotating the adjusting screw 826 and the first and the second adjusting screws 870 and 872 can drive the bracket 84 and the first and second sliders 864 and 868 to slide, thereby adjusting the spatial position of the camera 9 The lens of the camera device 90 is aligned with the light incident hole 286 of the fixed disk 28, and is in line with the light source module 23. At this time, the first and second fastening screws 874, 876 can be locked to clamp the first and second sliding ghosts 4 868. The motor 5〇, the vibrating automatic feeder, the imaging device 90, and the monitor 98 are electrically connected to the control box 12 by wire winding. 检测• When detecting, respectively, the first and second discharges of the fixed disk 28 A sump (not shown) is placed under the mouth 282, and the part to be tested (such as a part with a round hole and a round hole) is poured into the spiral vibration disk 62. Powering the screening machine 'starts the control box 12 and monitor 98, turns on: the test program, and performs pre-test debugging and setting of relevant detection parameters. Press . The start button of the control panel 14 causes the image detecting and screening machine to start working: the motor 50 starts to drive the power transmission shaft of the intermittent splitter 22: the rotating shaft 224 drives the output shaft 228 to intermittently rotate, thereby The indexing disk 29 is indexed relative to the fixed disk 28. Pressing the air source switch ' of the control panel 1373733 causes the cylinder 25 to be filled with air; initially, the first discharge port of the fixed disk 28 is blocked from the projection 272 of the π plate 271. The spiral vibrating plate 62 of the vibrating automatic feeder 60 and the linear feed 64 start to vibrate. The part to be tested is vibrated by the spiral vibration disk 62,

經該螺旋振動盤62之螺旋-........ 待測零件進入該送料槽66 移振動被送至該固定盤28 分度盤29之絲口 0Q4 r3n . 籲刀又 之豁口 294内,如此,待測零件便可源源不斷地 被嵌置於該分度盤29上。 當有待測零件到達該固定盤28之光線入射孔286之上 方時,該光源模組23之光線穿過該光線入射孔286照射到 待測零件上,該攝像裝置9〇即可攝取到待測零件之影像 (該圓孔之圓度等幾何特徵),經類比數位轉換後傳回該押 制箱12。由該控制箱12之電腦系統進行圖像分析處=了 並將待測零件之影像顯示於該監視器98之螢幕上;同時, #檢測應用程式會根據預先設定之參數做出待測零件合格與 不合格之判斷(即該圓孔之圓度是否合格),由電腦系統^ •儲該檢測結果’並將該檢測結果顯示於該監視器98之螢幕 ^上。若待測零件不合格’則當該不合格之待測零件隨該分 度盤29之轉動到達該固定盤28之第一出料口 之上^ 過氣厘控制該氣缸25之活塞桿運動,名 27之滑衩271相對該固定盤28滑動, 1,該控制箱12之電腦线將該不合格之待測零件之 =傳給PLC控制器,自PLC控制器發出控制指令,透 從而帶動該聯動組件 ’該滑板271之凸出 15 1373733 β 272即在該固^盤28之第—出料口如内滑移以為該不 合格之待測零件讓位,從而,該不合格之待測零件從該第 时出料口 282落入其下方之集料容器内。之後,控制 斋再-人透過氣壓控制該氣缸25之活塞桿向相反之方向運 .動’使該滑板271之凸出部272復位,堵住 282。 右待測零件合格,則該合格之待測零件會隨該分度 丨29繼續轉動,直至到達該固定盤28之第二出料口 2M, 該第二出料σ 285自動掉落於放置在其下方之集料容 内。 其實,可根據實際需要,藉由設置該控制箱12之有 參數,讓合格之待測零件從該固定盤28之第一出料口 2丨 排出,而不合格之待測零件從該固定盤28之 285排出。 一出科 該馬達5G可為步進馬達,或者是馬達與電磁離合器 組合’以便更好地驅動該間歇分割器22。 可在該機臺10上固定用於感測該送料槽66内有無Β 料之感測ϋ。當該感㈣―旦感關該送料槽%内發^ 料時,給該控制箱12傳送一訊號,由該控制箱12控⑽ 螺旋振動盤62加速振動,以為該送料槽⑼提供充足料源 或者提醒操作人員向該螺旋振動盤62内加料。 /、 綜上所述,本發明確已符合發明專利之要件, 提出專利ΐ請。惟,以上所述者僅為本發明之較佳實施^ 式’本發明之範圍並不以上述實施方式為限,舉凡熟^ 16 丄川/幻 案技藝之人士’在爰依本發明之精神所作之等效修飾或變 化,皆應涵蓋於以下之申請專利範圍内。 【圖式簡單說明】 圖1係本發明影像檢測筛選機之較佳實施方式 之立體 圖。 圖2係圖1之另一方向之部分放大圖。 圖3係圖1之分割器組件之立體圖。Through the spiral of the spiral vibrating plate 62 -........ The part to be tested enters the feeding trough 66 and the vibration is sent to the wire opening 0Q4 r3n of the fixing plate 28 of the fixed plate 28. The knives and the gap 294 Therefore, the part to be tested can be continuously embedded on the indexing plate 29. When the component to be tested reaches above the light incident hole 286 of the fixed disk 28, the light of the light source module 23 is irradiated onto the component to be tested through the light incident hole 286, and the camera device 9 can be ingested. The image of the part (the geometrical features such as the roundness of the hole) is converted back to the mortise box 12 after analogical digit conversion. The image analysis office of the control box 12 performs image analysis on the screen of the monitor 98; at the same time, the #detect application will make the parts to be tested qualified according to the preset parameters. And the judgment of the failure (that is, whether the roundness of the round hole is qualified) is stored by the computer system and the detection result is displayed on the screen of the monitor 98. If the part to be tested fails, then the unqualified part to be tested reaches the first discharge port of the fixed disk 28 with the rotation of the indexing plate 29, and the piston rod movement of the cylinder 25 is controlled by the gas. The slider 27 of the name 27 slides relative to the fixed disk 28. The computer line of the control box 12 transmits the unqualified part to be tested to the PLC controller, and sends a control command from the PLC controller to drive the The linkage assembly 'the protrusion 15 1373733 β 272 of the slide plate 271 is slipped inside the first discharge port of the fixing plate 28 to give way to the unqualified part to be tested, and thus the unqualified part to be tested From the first discharge port 282, it falls into the aggregate container below it. Thereafter, the controller is controlled to control the piston rod of the cylinder 25 to move in the opposite direction by the air pressure to reset the projection 272 of the slider 271 to block 282. If the right part to be tested is qualified, the qualified part to be tested will continue to rotate with the indexing 丨 29 until reaching the second discharging port 2M of the fixed disk 28, and the second discharging σ 285 is automatically dropped on the placing The collection below it is contained. In fact, according to actual needs, by setting the parameters of the control box 12, the qualified parts to be tested are discharged from the first discharge port 2 of the fixed plate 28, and the unqualified parts to be tested are removed from the fixed plate. 28 of 285 is discharged. The motor 5G can be a stepper motor or a combination of a motor and an electromagnetic clutch to better drive the intermittent splitter 22. A sensing flaw for sensing the presence or absence of contamination in the feed chute 66 can be fixed to the machine table 10. When the feeling (4) senses that the material is sent in the feed trough, the control box 12 transmits a signal, and the control box 12 controls (10) the spiral vibrating plate 62 to accelerate the vibration to provide sufficient feed for the feeding trough (9). Or the operator is reminded to feed the spiral vibrating plate 62. In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent request. However, the above description is only a preferred embodiment of the present invention. The scope of the present invention is not limited to the above-described embodiments, and the person skilled in the art is skilled in the spirit of the present invention. Equivalent modifications or variations are intended to be included within the scope of the following claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a preferred embodiment of the image detecting and screening machine of the present invention. Figure 2 is a partial enlarged view of the other direction of Figure 1. 3 is a perspective view of the splitter assembly of FIG. 1.

圖4係圖3之立體分解圖。 圖5係圖4之固定盤之另一侧視圖。 圖ό係圖1之支撐座之立體分解圖。 圖7係圖6之調節組件之另一方向視圖。 【主要組件符號說明】 機臺 10 控制面板 14 腳輪 18 間歇分割器 22 輸力轴 224 出力轴 228 氣紅 25 滑板 271 聯動塊 273 撥片 277 固定盤 28 控制箱 12 腳座 16 分割器組件 20 座體 222 塔座 226 光源模組 23 聯動組件 27 凸出部 272 固定片 275 插置槽 279 容置空間 281Figure 4 is an exploded perspective view of Figure 3. Figure 5 is another side view of the fixed disk of Figure 4. Figure ό is a perspective exploded view of the support of Figure 1. Figure 7 is another perspective view of the adjustment assembly of Figure 6. [Main component symbol description] Machine 10 Control panel 14 Caster 18 Intermittent splitter 22 Power transmission shaft 224 Output shaft 228 Air red 25 Slide plate 271 Link block 273 Picker 277 Fixed plate 28 Control box 12 Foot block 16 Splitter assembly 20 Block Body 222 tower 226 light source module 23 linkage assembly 27 projection 272 fixing piece 275 insertion groove 279 accommodation space 281

17 137373317 1373733

第一出料口 282 環繞部 283 入料口 284 第二出料口 285 光線入射孔 286 嵌置口 287 固定部 288 底盤 289 分度盤 29 中心孔 292 豁口 294 振動式自動送料器 60 螺旋振動盤 62 直線送料器 64 送料槽 66 螺旋轨道 67 送料口 68 支撐座 80 安裝組件 82 滑轨 822 固定座 824 調節螺絲 826 支架 84 基板 842 安裝板 844 調節組件 86 第一滑座 862 第一滑塊 864 第二滑座 866 第二滑塊 868 第一調節螺桿 870 第二調節螺桿 872 第一緊固螺桿 874 第二緊固螺桿 876 攝像裝置 90 監視器 98 18First discharge port 282 Surrounding portion 283 Inlet port 284 Second discharge port 285 Light incident hole 286 Embedding port 287 Fixing portion 288 Chassis 289 Indexing plate 29 Center hole 292 Opening 294 Vibrating automatic feeder 60 Spiral vibrating plate 62 Straight feeder 64 Feed chute 66 Spiral track 67 Feed port 68 Support base 80 Mounting assembly 82 Slide rail 822 Mounting bracket 824 Adjusting screw 826 Bracket 84 Base plate 842 Mounting plate 844 Adjustment assembly 86 First slide 862 First slide 864 Second slider 866 second slider 868 first adjustment screw 870 second adjustment screw 872 first fastening screw 874 second fastening screw 876 camera device 90 monitor 98 18

Claims (1)

1373733 •、申請專利範圍 1·-種影像檢測篩選機,其改良在於:包括機臺及安裝 於該機臺之分割器組件、用於供料之螺旋振動盤及直 線送料器、馬達、支擇座、固定於該支樓座之攝像裝 置,該直線送料器上設有送料槽,該送料槽之一端接 。於,螺旋振動盤之送料σ,該分割器組件包括間歇 ^割器、SI定於該間歇分割器之固定盤、配合於該固 定盤之分度盤、光源模組、氣紅及聯動組件,該間歇 分割器包括由該馬達驅動之輸力轴及由該輸力軸帶動 做間歇式轉動之出力轴,該分度盤安裝於該間歇分割 器之出力轴並可相對該固定盤轉動,該固定盤於週緣 1有裒繞於該分度盤之圓週邊之環繞部,該固定盤 项著該刀度盤之轉動方向依次開設有人料口、光線入 ML ’該分度盤開設有複 ^圓週邊之心,該W盤之人料口、光線入 出料口及第二出料口分別對應該分度盤之 口’該送料槽之另一端接合於該固定盤之入料 二同裝置、固定盤之光線入射孔及光源模組處 動以使該攝像裝置攝取待測物之影像,該聯 及安=㈣裝設於該固定盤之第-出料口之滑板 片,ΐ:氣缸之活塞桿並可帶動該滑板運動之撥 :第之活塞桿帶動該撥片運動時,該滑板在 =二:滑動以為待測物讓位,讓待測物從該 1373733 2.如申請專利範圍第1項所述之影像檢測篩選機,其中 該滑板包括容納於該固定盤之第一出料口之凸出部及 突出於該凸出部之聯動塊,該撥月形成有容置該聯動 塊之插置槽。 3. 如申4專利範圍第1項所述之影像檢測篩選機,其中 該支撐座用於調節該攝像裝置之空間位置,包括支 架、用於將該支架固定於該冑臺之安裝組件及安裝於 該支架之調節組件。 4. 如申明專利|&圍第3項所述之景彡像檢測篩選機,其中 該支架包括基板及向上延伸形成之安裝板,該安裝組 件包括將該支架之基板固定於該機臺之滑執、固定於 該機室之固疋座及螺設於該固定座並驅使該 之調節螺絲。 别 5.如申#專利㈣帛4項所述之影像檢 Γ節組件包括固定於該支架之安裝板之第—滑座 =動裝5又於該第一滑座之第一滑塊、固定於 二!Γ座及滑動褒設於第二滑座之第二滑塊/ • ^=_第5項所述之影像檢測篩選機 :第::?之滑動方向正交於該第二滑塊之滑動: =第二滑塊之滑動方向所形成之平面。動方向 7·如申請專利範圍第 該第-滑座與第—^所述之影像檢測筛選機,其中 燕尾槽結構滑動心在_^第二滑座與第二滑塊藉由 20 1373733 =請專利範圍第7項所述之影像檢測筛選機,i中 f第一滑座上螺設用於調節該第-滑塊之第一調節螺 節螺桿。用於調節該第二滑塊之第二調 9.^請專利範圍第8項所述之影像檢測篩選機,其中 桿H M 第一滑塊之第一緊固螺 :該第i塊上螺設鎖定該第二滑塊之第二緊固螺 才干01373733 •, the scope of application for patents 1 - an image detection screening machine, the improvement is: including the machine and the splitter assembly installed on the machine, the spiral vibrating plate for feeding and the linear feeder, the motor, the choice And a camera device fixed to the branch, the linear feeder is provided with a feeding trough, and one of the feeding troughs is terminated. The feeding device σ of the spiral vibrating plate comprises a batch cutter, a fixed disc set by the SI to the intermittent splitter, an indexing plate fitted to the fixed disc, a light source module, a gas red and a linkage component, The intermittent splitter includes a power transmission shaft driven by the motor and a power output shaft driven by the power transmission shaft for intermittent rotation. The indexing plate is mounted on the output shaft of the intermittent splitter and rotatable relative to the fixed disk. The fixing plate has a surrounding portion around the circumference of the indexing plate at the peripheral edge 1. The fixed disk has a material opening in the direction of rotation of the cutting plate, and the light enters the ML'. The indexing plate is opened and provided with a ^ Around the center of the circle, the human mouth of the W disk, the light inlet and outlet port and the second discharge port respectively correspond to the mouth of the indexing plate, and the other end of the feeding groove is joined to the feeding device of the fixed disk, The light incident hole of the fixed disk and the light source module are moved to enable the image capturing device to capture an image of the object to be tested, and the joint and the (4) are mounted on the slide plate of the first discharge port of the fixed disk, ΐ: cylinder The piston rod can drive the dialing movement: the first piston rod When the paddle is moved, the skateboard is slid in the =2: to give way to the object to be tested, and the object to be tested is taken from the 1373733. 2. The image detecting and screening machine according to the first aspect of the patent application, wherein the skateboard includes The protruding portion of the first discharge opening of the fixed disk and the linkage block protruding from the protruding portion form an insertion groove for receiving the linkage block. 3. The image detection screening machine of claim 1, wherein the support base is used for adjusting a spatial position of the camera device, including a bracket, a mounting assembly for mounting the bracket to the platform, and mounting The adjustment component of the bracket. 4. The image detection and screening machine of claim 3, wherein the bracket comprises a substrate and a mounting plate extending upwardly, the mounting assembly comprising the substrate of the bracket being fixed to the machine The sliding seat, the fixing seat fixed to the machine room and the screw are disposed on the fixing seat and drive the adjusting screw. 5. The image inspection knuckle assembly according to claim 4 of the patent (4) 包括 4 includes a first sliding block of the mounting plate fixed to the bracket, and the first slider of the first sliding seat and the fixed Yu Er! The second slider of the sill and the sliding cymbal on the second sliding seat / • ^=_The image detection screening machine described in item 5:第::? The sliding direction is orthogonal to the sliding of the second slider: = the plane formed by the sliding direction of the second slider. The direction of movement 7 · as claimed in the patent scope of the first - slide and the first -> image detection screening machine, wherein the dovetail structure slides the heart in the _^ second slide and the second slider by 20 1373733 = In the image detecting and screening machine of the seventh aspect of the patent, the first adjusting screw of the first slider is screwed on the first sliding seat of the f. The second detection screw of the first slider of the invention, wherein the first fastening screw of the first slider of the rod HM is screwed on the i-th block Locking the second fastening screw of the second slider 10. 如申請專利範圍第1項所述之影像檢測篩選機,盆中 =機臺設置有控制箱,以控制該影像檢測篩選機之工 2及,數據進行處理,待測物之影像及檢測結果 顯不在固定於該機臺之監視器上。 11. 如申請專利範圍第i項所述之影像檢 該馬達係步進馬達。 12. 如申請專利範圍第1項所述之影像檢m㈣機,宜中 該馬達與該間歇分割器之間安裝有電磁離合器。 13. 如申請專㈣㈣i項所述之影像檢㈣選機,其中 該機臺上固疋有用於感測該送料槽内有無斷料之感測 14.種衫像檢測篩選機,其改良在於:包括機臺及安裝 於"亥機$之分割器組件、用於供料之螺旋振動盤、馬 達、支撐座、固定於該支撐座之攝像裝置,該分割器 組件與該螺旋振動盤之間架設有送料槽,該分割器組 件包括間歇分割器、固定於該間歇分割器之固定盤、 21 1373733 八;該固定盤之分度盤、光源模組及氣缸,該間歇 =⑽㈣馬達驅動之輪力轴及由該輸力轴帶動 式轉動之出力輪,該分度盤安裝於該間歇分割 二士 並可相對該固定盤轉自’該固定盤於週緣 :有衣、’堯於該分度盤之圓週邊之環繞部’該固定盤 者該二度盤之轉動方向依次開設有人料口、光線入 叙=帛出料口及第二出料口’該分度盤開設有複 数等分其圓週邊之趑σ,+ 瓊之豁口該固定盤之入料口、光線入 ,孔、第-出料口及第二出料σ分別對應該分度盤之 絡該攝像裝置、固定盤之光線入射孔及光源 、組可處於同—直線以使該攝像裝置攝取待測物之影 ^ ’該固定盤之第-出料σ滑動地裝設有滑板,該氣 之活塞#上安裝有連接於該滑板之撥片,當該氣缸 之活塞桿運動時,該撥片帶動該滑板在該第一出料口 内’月動,讓待測物從該第一出料口排出。 Κ如申請專利範圍帛14項所述之影像檢測篩選機,盆中 該支撐座用於調節該攝像裝置之空間位置,包括支 架、用於將該支架固定於該機臺之安裝組件及安裝於 該支架之調節組件。 16.如申請專利範圍第15項所述之影像檢測筛選機,其中 該支架包括基板及向上延伸形成之安裝板,該安裝組 件包括將該支架之基板固定於該機臺之滑軌、固定於 該機臺之固定座及螺設於該固定座並驅使該支架滑動 之調節螺絲。 22 丄: 17.如申,專利範圍? 16項所述之影像檢測篩選機, 該調節組件包括固定於該支架之安裝板之第―滑^、 f動裝設於該第-滑座之第—滑塊、时於該第 塊之第二滑座及滑動裝設於第二滑座之 / -如申請專利範圍第17項所述之影像檢測筛一選機塊复 該第一滑塊之滑動方向正交於該第二滑塊之滑動 =’該支架之滑動方向垂直於該第一滑塊之滑動方 ,、該第二滑塊之滑動方向所形成之平面。 ° 19·如申吻專利範圍第17項所述之影像檢測篩選機, :尸第:滑座與第-滑塊、該第二滑座與第二滑塊藉由 热尾槽結構滑動組裝在一起。 由 肌如申請專利範圍第19項所述之影像檢測筛選機, ^第-滑座上螺設用於調節該第一滑塊之第一調節 桿,該第二滑座上螺設用於調節該第二滑塊之切 節螺桿。 〜碉 儿如申請專利範圍第20項所述之影像檢測筛選機, 該第-滑塊上螺設用於鎖定該第一滑塊之第一緊 :::該第二滑塊上螺設鎖定該第二滑塊之第二緊固螺 22.如申請專利範圍第14項所述之影像檢測筛選機, 該機臺設置有控制箱,以控制該影像檢測筛選機之工 作及對檢測數據進行處理,待測物之影像及檢測結果 顯示在固定於該機臺之監視器上。 2310. If the image detection screening machine mentioned in the first paragraph of the patent application is applied, the control box is installed in the basin = machine to control the work of the image detection and screening machine 2, the data is processed, and the image and detection of the object to be tested are detected. The result is not fixed on the monitor of the machine. 11. Image inspection as described in the scope of patent application i. The motor is a stepper motor. 12. In the image inspection m (4) machine according to claim 1, the electromagnetic clutch is installed between the motor and the intermittent divider. 13. If you apply for the image inspection (4) machine specified in item (4) (iv) i, the machine is equipped with a sensor for sensing the presence or absence of breakage in the feed tank. 14. The improvement is as follows: The machine includes a splitter assembly mounted on the "Haiji$, a spiral vibrating plate for feeding, a motor, a support base, an image pickup device fixed to the support base, and the splitter assembly and the spiral vibration plate The rack is provided with a feeding trough, the splitter assembly comprises an intermittent splitter, a fixed disc fixed to the intermittent splitter, 21 1373733 八; an indexing disc of the fixed disc, a light source module and a cylinder, the intermittent = (10) (four) motor driven wheel a force shaft and a power output wheel that is driven to rotate by the power transmission shaft, the indexing plate is mounted on the intermittent splitter and can be transferred from the fixed disk to the fixed disk at the periphery: there is a garment, and the index plate is attached to the index plate. The surrounding part of the circle around the circle of the fixed disk, the direction of rotation of the second disk is opened in turn, the mouth of the person is opened, the light is introduced into the mouth, the outlet is opened, and the second outlet is opened. Surrounding 趑σ, + Joan’s gap The inlet port, the light inlet, the hole, the first discharge port and the second discharge σ of the fixed disk respectively correspond to the light distribution hole and the light source and the group of the camera device and the fixed disk, which may be in the same line In order to cause the camera to take the image of the object to be tested, the first-discharge σ of the fixed disk is slidably mounted with a sliding plate, and the piston of the gas is mounted with a paddle connected to the sliding plate, and the piston of the cylinder When the rod is in motion, the paddle drives the skateboard to 'move' in the first discharge port, and the object to be tested is discharged from the first discharge port. For example, the image detecting and screening machine described in claim 14 is for adjusting the spatial position of the camera device, including a bracket, a mounting assembly for fixing the bracket to the machine, and mounting on the mounting device. The adjustment assembly of the bracket. The image detecting and screening machine of claim 15, wherein the bracket comprises a substrate and a mounting plate extending upwardly, the mounting assembly comprising a substrate for fixing the substrate of the bracket to the slide rail of the machine, and fixing The fixing base of the machine and the adjusting screw provided on the fixing seat and driving the bracket to slide. 22 丄: 17. If Shen, the scope of patents? In the image detecting and screening machine of the item 16, the adjusting component comprises a first sliding member fixed to the mounting plate of the bracket, and a first sliding block disposed on the first sliding seat, and the first block The second sliding seat and the sliding device are disposed on the second sliding seat. The image detecting screen is selected as described in claim 17 of the patent application. The sliding direction of the first sliding block is orthogonal to the second sliding block. Sliding = 'the sliding direction of the bracket is perpendicular to the sliding direction of the first slider, and the plane formed by the sliding direction of the second slider. ° 19· The image detection screening machine described in claim 17 of the patent application scope: the corpse: the slider and the first slider, the second slider and the second slider are slidably assembled by the hot tail slot structure together. The image detecting and screening machine according to the invention of claim 19, wherein the first slide lever is provided on the first slide, and the second slide is screwed on the second slide. Adjusting the cutting screw of the second slider. ~ 碉儿, as claimed in claim 20 of the image detection screening machine, the first slider is screwed to lock the first slider first::: the second slider is screwed The second fastening screw 22 of the second slider is locked. The image detecting and screening machine according to claim 14 is provided with a control box for controlling the operation and the pair of the image detecting and screening machine. The detection data is processed, and the image of the object to be tested and the detection result are displayed on a monitor fixed to the machine. twenty three
TW97126439A 2008-07-11 2008-07-11 Image inspection and sorting machine TWI373733B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI755935B (en) * 2020-11-18 2022-02-21 台達電子工業股份有限公司 Discharge control system and discharge control method thereof
CN114518727A (en) * 2020-11-18 2022-05-20 台达电子工业股份有限公司 Discharging control system and discharging control method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI755935B (en) * 2020-11-18 2022-02-21 台達電子工業股份有限公司 Discharge control system and discharge control method thereof
CN114518727A (en) * 2020-11-18 2022-05-20 台达电子工业股份有限公司 Discharging control system and discharging control method thereof
CN114518727B (en) * 2020-11-18 2023-09-12 台达电子工业股份有限公司 Discharging control system and discharging control method thereof

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