置。前述成形同時加飾裝 模具内送入加飾板、對腦等控制裝置,就對 射出等-連串動作進行動作作:广開— 裝置所使用之 第9目⑽㈣職大圖。加飾 基體板201表面上設有包含圖案202之轉印層。圖宰 =1 與設於成形同時加飾裝置之模具训之模槽形成用Ξ 部内進行對位。因此,成形同時加料置及加飾板分別 具有前述對位作業所需之構造。 。加飾板200之對位作業係對第9圖所示之輸送方向及箭 號52所不之寬度方向進行者。加飾板細分別獨立設有輪 送方向151之對位所使用之輸送方向標記203(亦稱為眼 標)、寬度方向⑸之對位所使用之寬度方向標記綱(亦稱為 流線)。輸送方向標記2〇3距離圖案2〇2一定間隔而就各圖案 2〇2形成點狀。寬度方向標記2〇4則在加飾板觸之長度方向 上形成一疋寬度之連續帶狀之標纟己。 又,成形同時加飾裝置作為可分別檢測前述輸送方向 標記203、寬度方向標記綱之感測器,則如第⑽所示, 包含長度方向感測器205 '寬度方向感測器2〇6a、施匕。長 度方向感測器205、寬度方向感測器2_、2_係設於成形 同時加飾裝置之模具2H)之光學感測器,包含夾隔加飾板 200而對向設置之發光部錢光部(未圖旬。另,前述感測 窃205、206a、206b埋設於模具21〇之模槽形成用凹部近旁。 因此,將輸送方向標記203配置於圖案2〇2近旁,即可提昇 圖案202之對位精度。該等感測器205、206a、206b係因於 發光部與受光部之間存在各種標記203、204而遮蔽由發光 部射向受光部之光,而可檢測各種標記2〇3、204之存在。 長度方向感測器205可檢測設於朝輸送方向151輸送之 加飾板200上之輸送方向標記203。長度方向感測器205所檢 測輸送方向標記203之位置即成為圖案202在輸送方向151 上對位之目標位置。 寬度方向感測器206a、206b分設於模具210之上部與下 部,而可在各個位置上檢測寬度方向標記2〇4。藉此,即可 進行加飾板200在寬度方向152上之對位作業。寬度方向感 測器206a ' 206b所檢測之寬度方向標記204之位置即成為圖 案202在寬度方向152上對位之目標位置。又,寬度方向感 測器206a、206b設於模具210之上下2處,故可就箭號154(參 照第11圖)所示之加飾板200之偏位進行對位作業。 【發明内容】 發明概要 發明欲解決之課題 然而,習知之成形同時加飾裝置中,輸送方向標記203 與寬度方向標記2〇4夹隔圖案202而設於加飾板2〇2之兩端 近旁。因此’長度方向感測器205、寬度方向感測器2〇6a、 206b係依圖案202之大致寬度尺寸量相互分離配置者。因 此,用以埋設該等感測器205、206a、206b之模具210之多 餘空間,即模槽形成用凹部周圍部分之面積,必須增大。 因此,結果將使模具210大型化。又,輸送方向標記203與 置,可將寬度方向感測 之輪送方向而排列,故 依據本發明之成形同時加飾裝 器與長度方向感測器構成沿加飾板 可實現模具之小型化。 人,依媒本發明之成形同時 ^ 叶加飾裴置,.使用線型感測 益作為寬度方向感測ϋ與長度Set. In the above-mentioned forming and simultaneous decoration mold, a control device such as a decorative plate or a brain is fed, and the series of operations such as shooting and the like are performed: wide-opening - the 9th (10) (four) occupational map used by the device. The transfer substrate layer 201 is provided with a transfer layer containing a pattern 202 on its surface. The figure =1 is aligned with the cavity formed by the mold groove provided in the molding and molding apparatus. Therefore, the forming simultaneous feeding and the decorative sheets each have the configuration required for the above-described alignment operation. . The alignment operation of the decorative panel 200 is performed on the conveyance direction shown in Fig. 9 and the width direction of the arrow 52. The decorative plate is separately provided with a conveying direction mark 203 (also referred to as an eye mark) used for the alignment of the direction of rotation 151, and a width direction mark (also referred to as a streamline) used for the alignment of the width direction (5). . The conveyance direction marks 2〇3 are spaced apart from each other by the pattern 2〇2, and each pattern 2〇2 is formed in a dot shape. The width direction mark 2〇4 forms a continuous strip-shaped mark of the width in the longitudinal direction of the touch panel contact. Further, the simultaneous molding apparatus is a sensor that can detect the conveyance direction mark 203 and the width direction mark, respectively, and as shown in the (10), includes a longitudinal direction sensor 205' width direction sensor 2〇6a, Shi Wei. The longitudinal direction sensor 205 and the width direction sensor 2_, 2_ are optical sensors of the mold 2H) which are formed by the simultaneous decoration device, and include the light-emitting portion of the light-emitting portion which is disposed opposite to the decorative plate 200. In addition, the sensing thieves 205, 206a, and 206b are embedded in the vicinity of the cavity for forming the mold 21, so that the conveying direction mark 203 is disposed in the vicinity of the pattern 2〇2, and the pattern 202 can be lifted. In the sensor 205, 206a, and 206b, various marks 203 and 204 are present between the light-emitting portion and the light-receiving portion, and light emitted from the light-emitting portion to the light-receiving portion is shielded, and various marks can be detected. 3, 204. The length direction sensor 205 can detect the conveying direction mark 203 provided on the decorative sheet 200 conveyed in the conveying direction 151. The position of the conveying direction mark 203 detected by the length direction sensor 205 becomes a pattern. 202 is a target position aligned in the transport direction 151. The width direction sensors 206a, 206b are disposed at the upper and lower portions of the mold 210, and the width direction marks 2〇4 can be detected at the respective positions. The decorative panel 200 is in the width direction 152 In the alignment operation, the position of the width direction mark 204 detected by the width direction sensor 206a '206b becomes the target position of the pattern 202 aligned in the width direction 152. Further, the width direction sensors 206a, 206b are provided. Since the mold 210 is placed above and below, the alignment operation of the decorative sheet 200 shown by the arrow 154 (refer to FIG. 11) can be performed. [SUMMARY OF THE INVENTION] SUMMARY OF THE INVENTION Problems to be Solved by the Invention However, conventional molding In the simultaneous decoration device, the conveyance direction mark 203 and the width direction mark 2〇4 are disposed adjacent to each other at both ends of the decorative panel 2〇2. Therefore, the 'longitudinal direction sensor 205 and the width direction sensor 2 are provided. The crucibles 6a and 206b are disposed apart from each other by the approximate width dimension of the pattern 202. Therefore, the excess space of the mold 210 for embedding the sensors 205, 206a, and 206b, that is, the area around the recess for forming the cavity is Therefore, the result is that the mold 210 is enlarged. Further, the conveying direction marks 203 and the positioning direction can be arranged in the direction in which the width direction is sensed, so that the molding and the length are combined according to the present invention. Downsized decorative sheet along the mold may be implemented to the sensor. Al., In accordance with the present invention while forming medium ^ leaves home decorating PEI, using a linear sensing gain for the width and length direction sensing ϋ
Ay > Ε — 乃问感測器,故可同時進行 加飾板之長度方向及寬度方向 板之對位時^ 之對位«,而可縮短加飾 Ζ圖式簡單說明 青2發Γ前述及其它目的與特徵可由附圖之相關較佳 實:目關之以下記述而清楚明瞭。該等附圖說明如下。 使用L圖係顯示本發明第1實施例之成形同時加飾系統所 使用之成形同時加職置之構造者。 係由/α订第i圖之η線之平面觀察㈣之平 ®圖。 第Α圖係顯不第J圖所示之成形同時加飾裝置所使用 檢查前狀態之加飾板之—實施例之平面圖。 第3B圖係第3A圖之B-B線所示之截面圖。 下第4圖係顯示輸送方向及寬度方向之對位結束後狀態 之加飾板與模具之位置關係者。 第5Αϋ係顯示加飾板之寬度尺寸較大時之幅寬之加飾 板之分割狀態者。 第5Β圖係顯示加飾板之寬度尺寸較小時之幅寬之加飾 板之分割狀態者。 第6圖係顯示本發明第2實施例之加飾板上所設之對位 輸送方向之對位作業。又,上游側機架60a及下游側機架 6%朝水平方向移動,即可進行加飾板1G之寬度方向之對位 ”。P ’上游側機架6〇a與下游側機架60b係作為加飾板 10之供給部使用。 上游側機架6Qa與下游側機架嶋構成可藉分別對應設 置之未圖7F之寬度方向移動裝置,分別獨立朝水平方向移 動。各寬度方向移動裝置則構成可藉諸如馬達、帶輪、傳 動▼等使滚珠螺桿按預定之旋轉速度進行旋轉。各寬度方 向移動裝置之>袞珠螺桿則與分別對應之上游側機架60a或 下游側機架6Gb上安裝之螺帽咬合。因此,使馬達旋轉,滚 珠螺桿即旋轉,安裝有對應前述滾珠螺桿之螺帽之上游側 機架6如或下游側機架_即朝水平方向移動。 上游側機架60a之板供給滾輪69構成可 藉上游側馬達 76&之驅動而旋轉捲出加飾板10。又,上游側機架60a上安 裝有可旋轉之上游側導板滾輪72、Μ。上游側導板滾輪72、 73可進行導引而使板供給滾輪69所捲出之加飾板1〇供入可 動模40與固疋模36之間。另,設於上游側機架6〇a之上游側 導板滚輪72、73並不限於2個,可設置任意數量。為使所供 入之加飾板10具備適當之張力,亦可於用以捲取加飾板1〇 之捲筒之軸上設置磁粉式離合器(未圖示)。 下游侧機架60b之板捲取滾輪7〇構成可捲取業經供入 於可動模4G與較模36之間之加飾板1()。為使已供入之加 飾板10具備適當之張力,板捲取滾輪7〇設有1)(:伺服馬達等 所構成之馬達76b以驅動捲筒。又,下游側機架6〇b設有任 11 1373407 思數里之下游側導板滚輪77、78、75 ’以朝板捲取滾輪7〇 導引已通過可動模40與固定模36之間之加飾板1〇。 另,設於上游側機架60a之上游側馬達76a宜使用伺服 馬達以使旋轉速度穩定,並藉利用測速發電機或編碼器之 回饋控制進行旋轉速度之控制。 可動模40之上下分別朝加飾板1〇之輪送方向並列設有 寬度方向感測器82a、82b。又,模具(可動模4〇、固定模36) 内埋設有長度方向感測器83。寬度方向感測器82a、8汕及 長度方向感測⑽分別係包含纽著加料咖配置之發 米部與受光部之光學感測器,並構成可檢剛光之穿透狀 態、非穿透狀態。 本第1實施例中,長度方向感啦83配置於自寬度方向 感測器82a與寬度方向感測n82b之”位置對加飾板狀 輸送方向略偏内側之位置上。 .寬度方向感測器82a、82b及長度方向感測器83為進行 加飾板1G之寬度方向及輸送方向讀位作業,而如第則 所示,可檢測設於加飾板1G之帶狀之對位標記13,以及按 預定間隔間歇設置於對位標記13上之複數之開口部(間隙 部)Η。寬度方向感測器82a、奶及長度方向感測器们沿加 飾板ίο之輸送方向大致成-列械置於可動模4g之可動模 40之-方側。寬度方向感測器82a、咖及長度方向感測琴 83並埋設配置於模具(可動模40、固定模36)内,即可使圖案 12與各種Μ桃a、82b、83之位置μ,而提昇對位精 度。 12 1373407 第3A圖係顯示加飾板10之構造者。加飾板1〇包含沿加 飾板10之長度方向而設於基材板11表面上之圖案12與設於 加飾板10之側蠕部近旁之對位標記13。對位標記13係延伸 於長度方向上之帶狀標記。對位標記13上按預定間隔間歇 地形成有複數之開口部14 °開口部14則對應圖案丨2而設 置。在此,開口部14設置成位於各圖案12之側方部分。成 形同時加飾裝置1中’對模具内供入加飾板1〇時,由寬度方 向感測器82a、82b及長度方向感測器83讀取加飾板1〇之對 位標記13及開口部14,即可進行加飾板丨〇對模具之對位作 業。 第3B圖係第3A圖之B-B線所示之戴面圖。如第3B圖所 示,加飾板10構成於透明之基材板u表面上設有包含剝離 層16、圖案12、對位標記13、黏著層17等之轉印層18。圖 案12及對位標s己13係作為圖案層而形成於加飾板⑺上。 另,為改善轉印層18對基材板η之剝離性,於基材板“上 設置轉印層18之前,亦可全面形成脫模層(未圖示)。 圖案12及對位標記13設於剝離層16之表面上。圖案q 及對位標記13係由藉使用墨料之印㈣喷料而附著於制 離層16上之金屬薄膜層等所形成。另,設置金屬薄膜層時, 為提昇他隸金屬薄膜叙緊脉,亦可設㈣定層(未圖 .不)。黏著層17係用以對樹脂成形品表面黏著各層之層。 加飾板10由板供給滾輪69供出,而為上游側導板滾輪 72、73所導引,在通過可動模4〇與固定模36之間後,再為 下游側導板滾輪77、78、75所導引,而為板捲取滾輪7〇所 13 加鋅板10之供給可驅動控制成在對位作業時停止,以 使形成於加飾板10上之圖幻2可相對可動模40之模槽形成 用凹糊a而配置於預定位置上。加飾板⑺之供給及對位作 .業’即板供給滾輪69、板捲取滾輪7〇、上游側機架_之寬 度方向移動裝置、下游側機架之寬度方向移動裝置之驅動 控制’均由控制部(未圖示)掌管。 加飾板10之對位作業結束後,加飾板10之圖案12已呈 配置於對應固定模36、可動模做模槽之位置上之狀態。 該狀態下,可純瑪朝固定盤32移動而進行模具之合模 動作。然後,經喷嘴39而朝模具内射出熔融樹脂,在成形 炫融樹脂之同時,亦將進行加飾板1〇所包含之轉印層18之 ,印。成形品冷卻後,打開模具’取出成形品。藉此,即 完成成形同時加飾之1週期之動作。 其次,使用第1圖所示之成形同時加飾裝置i,就第3A 圖所示之加飾板1G之對位動作加以說明。3,在此,除非 另行言明,㈣在㈣部(未_)之㈣下,將進行加飾板 之對位動作。 •Τ先’-旦對成形同時加飾裝置丨輸人代表成形同時加 飾之週_始之訊號,則上游側機架咖及下_機架_ 將復位至後述之機械原點。然後,驅動馬達I、鳩而使 板供給滾輪69與板捲取讀7_動,並自板供給滚輪娜 出加飾板ίο。另’。此時,馬達76a、76b將高速旋轉。因此, 加錦板1〇之輸送速度亦為高速。馬達他、鳩之高速旋轉. 1373407 一如後述’將保持至長度方向感測器83不再檢測加飾板l〇 之對位標記13(即,開口部14移至對應長度方向感測器83之 位置)為止。 送出預定長度程度之加飾板10,長度方向感測器83即 可檢測加飾板10之開口部14,即,—旦對位標記13之上端 部13a(參照第4圖)通過長度方向感測器幻上方,馬達76a、 76b之旋轉速度即切換成低速。藉此,加飾板忉之輸送速度 將亦轉為低速。低速時之加飾板1〇之輸送速度可為諸如高 速時之加飾板10之輸送速度之20分之1程度。 另’將加飾板1〇之輸送速度由高速切換成低速之控 制,亦可非如上述般藉長度方向感測器83檢測開口部14而 進行,而改為依據加飾板1〇之輸送量而進行。此時,舉例 5之,相鄰之開口部14之間隔若完全固定,則前述控制將 較容易。 第4圖係顯示輸送方向及寬度方向之對位結束後狀態 下之加飾板10與模具(可動模4〇)之位置關係者。加飾板1〇 之輸送速度為低速時,若長度方向感測器83已檢測對位標 „己13馬達76a、76b之驅動將停止,而停止加飾板1〇之長 度方向之輸送動作◊即,開口部14通過長度方向感測器83 上方,而叉長度方向感測器83檢測對位標記丨3之下端部 13b,長度方向感測器83之輸出訊號由代表非穿透狀態之訊 號切換成代表穿透狀態之訊號後,加飾板1〇之長度方向之 輸送動作即停止。 如上所述,進行加飾板1〇之長度方向之對位後則如 15 下所示,進行加飾板10之寬度方向之對位作業。 首先,分別使上游側機架60a及下游側機架60b朝第2圖 之右側移動,而使加飾板1〇移至第4圖之右側,而返回原點 位置。在此,原點位置係指寬度方向感測器82a、82b位於 較對位標記13之内側端部13c更偏内側之位置。上游側機架 60a及下游側機架6〇b是否已返回原點位置,可藉對位標記 13通過寬度方向感測器82a、82b上方而使寬度方向感測器 82a、82b之輸出訊號由代表非穿透狀態之訊號切換成代表 穿透狀態之訊號而加以判定。 其次,分別使上游側機架60a及下游侧機架6〇b朝左側 移動,而使加飾板10移至左側。此時之上游側機架6〇a及下 游側機架60b之移動速度在寬度方向感測器82a、82b檢測對 位標記13之内側端部13c之前均為高速,在前述檢測後則切 換成低速。 接著’對位標記13之外側端部13d通過寬度方向感測器 82a、82b而使寬度方向感測器82a、82b之輸出訊號由代表 非穿透狀態之訊號切換成代表穿透狀態之訊號時,即停止 上游側機架60a及下游側機架60b之移動^或者,亦可使加 飾板10之輸送速度轉為低速,再使左側之加飾板1〇移動預 定長度程度,然後停止上游側機架60a及下游側機架6%之 移動。 另,加飾板10之寬度方向之對位作業時,使用寬度方 向感測器82a、82b之2個感測器,即可調整(對位)對加飾板 10之鉛直方向之偏位。另,無須調整上述偏位時,寬度方 16 第2實施例之加飾板上所設之對位標記之構造者。本第2實 關與上述第1實施例相較’主要在設於加飾板上之對位標 記之構造上有所不同。具體而言,本第2實施例之加飾板之 射1標記之寬度尺寸G較大,而已提昇寬度方向之對位之安 疋性,故與上述第丨實施例之加飾板不同。 如第6圖所不,本第2實施例之加飾板之對位標記19具 有連續之帶狀構造。又’呈帶狀而連續之對位標記D於對 應圖案12之位置上設有透明領域2卜前述透明領域以係作 為進仃加飾板之輸送方向之對位所需之開口部使用。 、另’本第2實施例中,透明領域21須構成大於長度方向 感測器83之檢測領$。因此,對位標記19之寬度尺寸G將增 大。對位標記19之寬度尺寸〇增大’即可於加飾板之寬度方 向之對位時,延長寬度方向感測器82a、82b為對位標記19 所遮蔽之時間1此’將上游側機架咖及下游側機架_ 朝,度方向移動時之高速移動切換成低速移動後,在速度 穩定之前,可獅上關齡6Qa及下游峨⑽b移動超 出,疋之移動量。因此’對位標記19無須通過寬度方向感 測器82a、咖上,即可嫁實檢測來自寬度方向感測器B、 8 2 b之輪出訊號由代表穿透狀態之訊號切換成代表非穿透 狀態之訊號之時刻。藉此,即可提昇加倚板之寬度方向之 對位精度。 (第3實施例) ^以下,說明本發明之第3實施例。第7圖係顯示本發明, 第3貫施例之加柳板上所設之對位標記及各種感測器之構 18 1373407 造者。另,第7圖顯示了加飾板之長度方向及寬度方向之對 位結束後狀態。本第3實施例與上述第1實施例相較,主要 在設於加飾板之對位標記之構造’以及設於成形同時加飾 裝置之長度方向感測器及上下2個之寬度方向感測器之構 造上,有所不同。 本第3實施例之加飾板上所設之對位標記2〇具有連續 之帶狀構造。又,呈帶狀而連續之對位標記2〇於對應圖案 12之位置上設有缺口部22。前述缺口部22係作為進行加飾 板之輸送方向之對位動作時所需之開口部使用。 本第3霄施例中,就寬度方向感測器(第7圖中僅圖示上 側之寬度方向感測器182a,下側之寬度方向感測器則予省 略)及長度方向感測器183使用了線型感測器之一例之雷射 線型感測器。寬度方向感測器膨沿行加飾板之寬度方向 而配置’長度方向感測器183則沿行加飾板之長度方向而配 置。又’長度方向感測器183所使用之雷射線型感測器之受 光寬Μ構成大於缺口部22之長度方向尺+N。〜 雷射線型感測器包含發光部與受光部,其等則爽隔著 加娜板而對向埋設於模具内。就寬度方向感測器隐及長 度方向感測器183使用雷射線型感測器,即可獲致對位標記 =遮蔽前述雷射線型感測器之遮蔽率作為輸出訊號。採用 前述遮蔽率,則-如後述,將可㈣進行加飾板之寬度方 向及長度方向之對位作業,並迅速且正確地進行加飾板之 對位。 其次,就本第3實施例之成形同時加都裝置之對位動作 19 1373407 時,僅有位於缺口 22·2之長度方向尺寸N之領域之長度方向 呈穿透狀態,長度方向感測器183之_率則為 其次’加祕之輸送量在t4時可使長度方向感測器183 之下端部與缺口 22_2之下端部一致。加飾板之輪送量在t3 至Η之間’可使長度方向感測器183之遮蔽率維持為預定值 〇加饰板之輸送量在辦,可使加触之長度方向之對位 2業結束。另,在前述„下㈣輸送㈣板,則為對位 =_覆盍之長度方向感測器183之面積將増大,而提高 長度方向感測器183之遮蔽率。 以下,就加飾板之寬度方向之對位作業加以說明。第 Γ係顯示寬度方向感測器之遮蔽率對加飾板之輸送量之 =之圖表。本第3實施例中,加飾板之寬度方向之對位結 束後之下端物a之賴率為預定值⑼…因此,朝輸送 方向移動加飾板時,可回饋控制來自下端部咖之輸出訊 :) 號,並進行上游側機架咖與下游側機架祕之位置㈣, 以使其常保為預定值(寫)。舉射之詞板位練第7 錢偏右側時,寬度方向_咖之遮蔽率將大 值(叫㈣’可進行位卿而使上_機架60a 及Γ轉側機架_朝左方移動。另,本第3實施例中,上側 之見度方向感測器182a使用於上游側機架咖之移動控 制’下側之寬度方向感測器(未圖示)則使用於下游側機架 60b之移動控制。 另如第犯圖所示’加傅板之輸送量之於tl至t;2之區間 21 内’即相當於缺σ部22通過寬度方向感測器1823上方之期 間。因此,寬度方向感測器182a之遮蔽率較低。 如上所述,就寬度方向感測器182a及長度方向感測器 183使用雷射線型感測器,則在執行加飾板之長度方向之輸 运動作之期間内’可進行加御板之寬度方向之對位作業。 即,加飾板之長度方向之對位作業與寬度方向之對位作業 可同%進行。藉此,即可迅速進行加飾板之對位作業。 又,改變長度方向感測器183之隱蔽率之預定值,則可 進行加飾板之對位之微調。舉例言之,使上述遮蔽率之預 定值大於5 0 %,則可朝第7圖之右方移動寬度方向之對位之 目標位置。因此,無須調整長度方向感測器183之安裝位 置,,僅調整長度方向感測器183之隱蔽率之預定值,即可提 昇對位精度。即,非藉硬性之調整,而藉柔性之調整,即 可提昇對位精度。 如以上之說明,依據本第3實施例之成形同時加飾裝置 及加飾板,可藉形成單一帶狀之對位標記2〇,同時進行加 飾板之寬·度方向之對位與輸送方向之對位。因此,可縮小 加飾板之寬度方向之尺寸。又,對應前述加飾板之對位標 記20而對模具安裝寬度方向感測器182a及長度方向感測器 183,則模具亦可小型化。又,圖案12若有瑕疵,則預先填 補(使對位標記20連續)對應前述圖案丨2之缺口部22,即不致 將該圖案12使用於成形同時加飾,而可予以略過。 另,本發明並不受.限於上述之實施例,而可以其它各 種態様進行實施。 22 1373407 舉例言之’上述第3實施例中使用之雷射線型感測器亦 可與具備上述第1實施例及上述第2實施例之構造之加飾板 組合使用。 本發明雖已參照附圖而就較佳之實施例加以充分說 明,但热習本技術領域之業者得以實施各種變形及修正則 不待§。上述之變形及修正若未逸脫後附之申請專利範圍 所界疋之本發明之範圍,則應理解為包含於本發明範圍内。 2008年8月27日已申請之日本專利申請N〇 2008-217799號之說明書 '附圖及申料利_之揭露内容 已整體參照而納入本說明書中。 【圖式簡翠> 明】 第1圖係顯示本發明第1實施例之成形同時加飾系統所, 使用之成形同時加飾裝置之構造者。 第2圖係由沿行第i圖之η 線之平面觀察所得之平Ay > Ε — It is the sensor, so the alignment of the length direction and the width direction of the decorative plate can be performed at the same time, and the decoration can be shortened. The other objects and features will be apparent from the following description of the drawings. The drawings are described below. The L-picture system is used to display the structure used for the simultaneous molding of the forming simultaneous decoration system of the first embodiment of the present invention. The plane is observed by /α to the plane of the η line of the i-th diagram (4). The figure is a plan view showing an embodiment of the decorative sheet in the pre-inspection state of the forming and decorating apparatus shown in Fig. J. Fig. 3B is a cross-sectional view taken along line B-B of Fig. 3A. Fig. 4 is a view showing the positional relationship between the decorative sheet and the mold in the state after the end of the alignment in the conveying direction and the width direction. The fifth line shows the division state of the width of the decorative plate when the width of the decorative plate is large. The fifth drawing shows the division state of the width of the decorative panel when the width of the decorative panel is small. Fig. 6 is a view showing the alignment operation of the alignment conveyance direction provided on the decorative sheet of the second embodiment of the present invention. Further, the upstream side frame 60a and the downstream side frame 6% are moved in the horizontal direction, so that the width direction of the decorative panel 1G can be aligned. P'upstream side frame 6〇a and downstream side frame 60b are The upstream side frame 6Qa and the downstream side frame frame are configured to be movable in the width direction independently of the width direction of the device shown in Fig. 7F, and are respectively moved in the horizontal direction independently. The ball screw can be rotated at a predetermined rotational speed by means of, for example, a motor, a pulley, a drive ▼, etc. The bead screw of each width direction moving device is respectively associated with the upstream side frame 60a or the downstream side frame 6Gb. The upper mounted nut is engaged. Therefore, the motor is rotated, the ball screw is rotated, and the upstream side frame 6 corresponding to the nut of the aforementioned ball screw is mounted, for example, or the downstream side frame, that is, moved horizontally. The plate supply roller 69 of 60a is configured to be rotatable by the driving of the upstream side motor 76& and the upstream side frame 60a is attached with a rotatable upstream side guide roller 72, Μ. board The wheels 72, 73 are guided so that the decorative sheet 1 which is unwound from the sheet supply roller 69 is supplied between the movable mold 40 and the fixed mold 36. Further, it is provided on the upstream side of the upstream side frame 6A. The guide roller rollers 72, 73 are not limited to two, and may be provided in any number. In order to provide the supplied decorative panel 10 with an appropriate tension, it may also be used on the shaft of the reel for winding up the decorative panel 1 A magnetic powder clutch (not shown) is provided. The plate winding roller 7 of the downstream side frame 60b constitutes a decorative plate 1 () which can be taken up between the movable die 4G and the relatively die 36. The supplied decorative sheet 10 is provided with an appropriate tension, and the sheet winding roller 7 is provided with 1) (: a motor 76b composed of a servo motor or the like to drive the spool. Further, the downstream side frame 6〇b is provided with any 11 1373407 The downstream side guide rollers 77, 78, 75' in the number of strokes guide the decorative plate 1 that has passed between the movable die 40 and the fixed die 36 toward the plate take-up roller 7〇. The upstream side motor 76a of the frame 60a should use a servo motor to stabilize the rotation speed, and control the rotation speed by using the feedback control of the tachogenerator or the encoder. The movable mold 40 is provided with the width direction sensors 82a and 82b in the direction of the feeding direction of the decorative plate 1 respectively. Further, the mold (movable mold 4, fixed mold 36) is embedded with the length direction sensor. 83. The width direction sensors 82a, 8汕 and the length direction sensing (10) respectively comprise an optical sensor of the hair-incident portion and the light-receiving portion of the contact coffee coffee, and constitute a punctable light-transmitting state, In the first embodiment, the longitudinal direction sensor 83 is disposed at a position slightly from the position of the width direction sensor 82a and the width direction sensing n82b to the inside of the decorative plate-shaped conveying direction. The direction sensors 82a and 82b and the length direction sensor 83 perform the reading operation in the width direction and the transport direction of the decorative panel 1G, and as shown in the first, the strip-shaped pair provided on the decorative panel 1G can be detected. The bit mark 13 and a plurality of openings (gap portions) 间歇 which are intermittently arranged on the alignment mark 13 at predetermined intervals. The width direction sensor 82a, the milk and the length direction sensor are arranged substantially in the direction of the conveyance of the decorative plate ίο on the side of the movable mold 40 of the movable mold 4g. The width direction sensor 82a, the coffee and the length direction sensing piano 83 are embedded in the mold (the movable mold 40, the fixed mold 36), so that the position of the pattern 12 and the various peaches a, 82b, 83 can be made. Improve alignment accuracy. 12 1373407 Fig. 3A shows the constructor of the decorative panel 10. The decorative panel 1A includes a pattern 12 provided on the surface of the substrate sheet 11 along the longitudinal direction of the decorative sheet 10 and an alignment mark 13 provided in the vicinity of the side creep portion of the decorative sheet 10. The alignment mark 13 is a strip-shaped mark extending in the longitudinal direction. A plurality of openings 14 are intermittently formed at predetermined intervals on the alignment mark 13, and the opening portion 14 is provided corresponding to the pattern 丨2. Here, the opening portion 14 is provided to be located at a side portion of each of the patterns 12. In the simultaneous molding apparatus 1 when the decorative sheet 1 is supplied into the mold, the alignment marks 13 and openings of the decorative sheet 1 are read by the width direction sensors 82a and 82b and the length direction sensor 83. In the part 14, the aligning operation of the decorative plate and the mold can be performed. Fig. 3B is a front view of the line B-B of Fig. 3A. As shown in Fig. 3B, the decorative sheet 10 is formed on the surface of the transparent substrate sheet u to be provided with a transfer layer 18 including a release layer 16, a pattern 12, a registration mark 13, an adhesive layer 17, and the like. The pattern 12 and the alignment mark 13 are formed as a pattern layer on the decorative sheet (7). Further, in order to improve the releasability of the transfer layer 18 to the substrate sheet η, a release layer (not shown) may be formed entirely before the transfer layer 18 is placed on the substrate sheet. Pattern 12 and alignment mark 13 It is provided on the surface of the peeling layer 16. The pattern q and the alignment mark 13 are formed by a metal thin film layer or the like which is attached to the separation layer 16 by using the ink (4) spray, and when the metal thin film layer is provided. In order to enhance the tightness of the metal film, it is also possible to set (4) a layer (not shown. No). The adhesive layer 17 is used to adhere the layers of the layers to the surface of the resin molded article. The decorative plate 10 is supplied by the plate supply roller 69. And guided by the upstream side guide rollers 72, 73, after passing between the movable mold 4 and the fixed mold 36, and then guided by the downstream side guide rollers 77, 78, 75, and coiled for the board The supply of the roller 7 and the zinc plate 10 can be driven and controlled to be stopped during the alignment operation, so that the pattern formed on the decorative panel 10 can be configured with respect to the cavity forming recess a of the movable mold 40. At the predetermined position, the supply and alignment of the decorative panel (7) is made. The 'plate supply roller 69, the plate winding roller 7 〇, the upstream side machine The drive control of the width direction moving device and the downstream side frame width direction moving device are all controlled by a control unit (not shown). After the alignment operation of the decorative panel 10 is completed, the pattern 12 of the decorative panel 10 has been In the state in which the fixed mold 36 and the movable mold are formed as the mold grooves, the mold can be moved toward the fixed mold 32 to perform the mold clamping operation. Then, the nozzle 39 is melted toward the mold. The resin is formed into a transfer layer 18 which is included in the decorative sheet, and is printed. After the molded article is cooled, the mold is opened to take out the molded article. The operation of one cycle is as follows. Next, the alignment operation of the decorative panel 1G shown in Fig. 3A will be described using the molding simultaneous decoration device i shown in Fig. 3. Here, unless otherwise stated, (4) Under (4) (not _) (4), the alignment movement of the decorative panel will be carried out. • Τ ' - - - - - - - - - - - - - - - 成形 成形 成形 成形 成形 成形 成形 成形 成形 成形 成形 上游 上游 上游 上游 上游 上游 上游 上游 上游 上游 上游Side rack coffee and lower_rack_ will be reset to the following Then, the motor I and 鸠 are driven to make the plate supply roller 69 and the coil take-up and read from the plate, and the roller is supplied from the plate to the garnish plate ίο. Another '. At this time, the motors 76a, 76b will be high speed. Therefore, the conveying speed of the slab is also high speed. The motor and the cymbal rotate at a high speed. 1373407 As will be described later, the sensor will be held until the length direction sensor 83 no longer detects the alignment mark of the decorative plate. 13 (that is, the opening portion 14 is moved to the position corresponding to the longitudinal direction sensor 83). The decorative plate 10 of a predetermined length is sent out, and the longitudinal direction sensor 83 can detect the opening portion 14 of the decorative panel 10, that is, Then, the upper end portion 13a of the alignment mark 13 (see FIG. 4) passes through the longitudinal direction of the sensor, and the rotational speeds of the motors 76a and 76b are switched to a low speed. As a result, the conveying speed of the decorative panel will also change to a low speed. The conveying speed of the decorative panel at a low speed may be such as to be about one-twentieth of the conveying speed of the decorative panel 10 at a high speed. In addition, the conveying speed of the decorative panel 1 is controlled from high speed to low speed, and the opening portion 14 may be detected by the length direction sensor 83 as described above, instead of being conveyed according to the decorative panel 1 The amount is carried out. At this time, in the case of Example 5, if the interval between the adjacent opening portions 14 is completely fixed, the aforementioned control will be easier. Fig. 4 is a view showing the positional relationship between the decorative sheet 10 and the mold (movable mold 4) in the state after the alignment in the conveyance direction and the width direction. When the conveyance speed of the decorative panel 1 is low, if the longitudinal direction sensor 83 has detected that the driving of the alignment mark 13 motors 76a, 76b is stopped, the conveyance operation of the lengthwise direction of the decorative panel 1 is stopped. That is, the opening portion 14 passes over the length direction sensor 83, and the fork length direction sensor 83 detects the lower end portion 13b of the alignment mark 丨3, and the output signal of the length direction sensor 83 is represented by the signal representing the non-penetrating state. After switching to the signal representing the penetration state, the conveying operation of the lengthwise direction of the decorative panel 1 is stopped. As described above, after the alignment of the length direction of the decorative panel 1 is performed, as shown in FIG. The alignment operation of the fascia 10 in the width direction. First, the upstream side frame 60a and the downstream side frame 60b are respectively moved to the right side of the second figure, and the decorative plate 1 is moved to the right side of the fourth figure. Returning to the origin position, the origin position means that the width direction sensors 82a, 82b are located further inward of the inner end portion 13c of the alignment mark 13. The upstream side frame 60a and the downstream side frame 6〇 b has returned to the origin position, can be borrowed by the mark 13 through the width Above the direction sensors 82a, 82b, the output signals of the width direction sensors 82a, 82b are determined by switching the signal representing the non-penetrating state to a signal representing the penetration state. Secondly, the upstream side frame is respectively made. 60a and the downstream side frame 6〇b move to the left side, and the decorative panel 10 is moved to the left side. At this time, the moving speed of the upstream side frame 6〇a and the downstream side frame 60b is in the width direction sensor 82a, 82b detects the high speed of the inner end portion 13c of the registration mark 13, and switches to a low speed after the detection. Then, the outer end portion 13d of the alignment mark 13 passes through the width direction sensors 82a and 82b to make the width direction sense. When the output signals of the detectors 82a, 82b are switched from the signal representing the non-penetrating state to the signal representing the penetrating state, the movement of the upstream side frame 60a and the downstream side frame 60b is stopped, or the decorative plate can be made. The conveying speed of 10 is changed to a low speed, and the decorative sheet on the left side is moved by a predetermined length, and then the movement of the upstream side frame 60a and the downstream side frame is stopped. Further, the width direction of the decorative sheet 10 is reversed. When working, use the width direction The two sensors of the sensors 82a, 82b can adjust (align) the deviation of the vertical direction of the decorative panel 10. In addition, when the above-mentioned offset is not required, the width 16 is added to the second embodiment. The constructor of the alignment mark provided on the fascia. The second actual seal differs from the first embodiment described above mainly in the structure of the alignment mark provided on the decorative sheet. Specifically, The mark 1 of the decorative sheet of the second embodiment has a larger width dimension G and has improved the alignment of the width direction, and is therefore different from the decorative panel of the above-described third embodiment. No, the alignment mark 19 of the decorative panel of the second embodiment has a continuous strip-like structure. Further, the strip-shaped continuous mark B has a transparent field at the position of the corresponding pattern 12. The field is used as an opening required for the alignment of the conveying direction of the slab and the slab. Further, in the second embodiment, the transparent field 21 is required to constitute a detection collar larger than the length direction sensor 83. Therefore, the width dimension G of the alignment mark 19 will increase. When the width dimension 对 of the alignment mark 19 is increased, that is, when the width direction of the decorative sheet is aligned, the extended width direction sensors 82a and 82b are shielded by the alignment mark 19. Racks and downstream side racks _ When the high-speed movement when moving in the direction of the direction is switched to low-speed movement, before the speed is stabilized, the lion's 6Qa and the downstream 峨(10)b may move beyond the 移动 movement amount. Therefore, the 'alignment mark 19 does not need to pass through the width direction sensor 82a, and the coffee can be used to detect the round-out signal from the width direction sensor B, 8 2 b, and the signal representing the penetration state is switched to represent the non-wearing. The moment of the signal through the state. Thereby, the alignment accuracy of the width direction of the pad can be improved. (Third embodiment) ^ Hereinafter, a third embodiment of the present invention will be described. Fig. 7 is a view showing the construction of the present invention, the alignment mark provided on the willow plate of the third embodiment, and the structure of various sensors 18 1373407. In addition, Fig. 7 shows the state after the alignment of the length direction and the width direction of the decorative sheet. Compared with the above-described first embodiment, the third embodiment mainly has a structure in which the alignment mark is provided on the decorative sheet, and a sensor for the length direction of the decorative device and the width direction of the upper and lower sides. The construction of the detector is different. The alignment mark 2〇 provided on the decorative board of the third embodiment has a continuous strip structure. Further, a strip-shaped continuous mark 2 is provided with a notch portion 22 at a position corresponding to the corresponding pattern 12. The notch portion 22 is used as an opening portion required for performing a aligning operation in the conveying direction of the decorative sheet. In the third embodiment, the width direction sensor (only the upper width direction sensor 182a is shown in the seventh drawing, the lower width direction sensor is omitted) and the length direction sensor 183. A lightning ray type sensor which is an example of a line type sensor is used. The width direction sensor is expanded along the width direction of the row of decorative plates, and the arrangement 'longitudinal direction sensor 183' is arranged along the length direction of the row of decorative plates. Further, the light-receiving type of the lightning-ray type sensor used in the longitudinal direction sensor 183 is larger than the length direction of the notch portion 22 + N. ~ The ray-ray type sensor includes a light-emitting portion and a light-receiving portion, and the light-emitting portion and the light-receiving portion are embedded in the mold. By using the lightning-ray type sensor for the width direction sensor hidden length direction sensor 183, the alignment mark can be obtained as the output signal of the lightning-ray type sensor. According to the above-described shielding rate, as will be described later, it is possible to carry out the alignment operation in the width direction and the longitudinal direction of the decorative sheet, and to quickly and accurately perform the alignment of the decorative sheet. Next, in the case of the alignment operation 19 1373407 of the simultaneous molding apparatus of the third embodiment, only the longitudinal direction of the field of the length N of the notch 22·2 is penetrated, and the longitudinal direction sensor 183 The rate is the same as that of the lower end of the notch 22_2 at the time t4. The amount of rotation of the decorative plate between t3 and ' can maintain the shielding rate of the length direction sensor 183 to a predetermined value, and the conveying amount of the garnish plate can be used to make the alignment of the length direction of the touch contact 2 The industry is over. In addition, in the above (four) conveying (four) plate, the area of the length direction sensor 183 which is the alignment = _ 盍 will be enlarged, and the shielding rate of the length direction sensor 183 is increased. The alignment operation in the width direction will be described. The third system shows a graph of the shielding rate of the width direction sensor versus the amount of conveyance of the decorative panel. In the third embodiment, the alignment of the width direction of the decorative panel ends. The ratio of the rear end object a is a predetermined value (9). Therefore, when the decorative sheet is moved in the conveying direction, the output signal from the lower end portion can be fed back: and the upstream side rack coffee and the downstream side rack are performed. The location of the secret (4), so that its regular protection is the predetermined value (write). When the word of the pilling is the 7th money to the right side, the width direction _ the shade ratio of the coffee will be large (called (four)' can be made The upper-frame 60a and the twist-side frame _ move to the left. In addition, in the third embodiment, the upper-side visibility direction sensor 182a is used for the width of the lower side of the movement control of the rack-side coffee. A direction sensor (not shown) is used for the movement control of the downstream side frame 60b. As shown in the figure, the "delivery amount of the plate is in the range of t1 to t; 2" corresponds to the period in which the missing portion 22 passes over the width direction sensor 1823. Therefore, the shielding of the width direction sensor 182a The rate is low. As described above, the thunder-ray type sensor is used for the width direction sensor 182a and the length direction sensor 183, and can be added during the execution of the lengthwise movement of the decorative sheet. In the width direction of the board, the alignment operation in the longitudinal direction of the decorative panel can be performed in the same manner as the width direction. Thereby, the alignment of the decorative panel can be quickly performed. If the predetermined value of the concealment rate of the length direction sensor 183 is changed, the alignment of the trimming plate can be finely adjusted. For example, if the predetermined value of the shielding rate is greater than 50%, the image can be turned to FIG. The right side moves the target position of the alignment in the width direction. Therefore, it is not necessary to adjust the mounting position of the length direction sensor 183, and only the predetermined value of the concealment rate of the length direction sensor 183 is adjusted, thereby improving the alignment accuracy. , not by hard adjustment, but by flexibility The adjustment can improve the alignment accuracy. As described above, the simultaneous molding device and the decorative plate according to the third embodiment can form a single strip-shaped alignment mark 2 〇 while performing the decorative plate. The alignment of the width and the direction of the direction is aligned with the conveying direction. Therefore, the dimension of the width direction of the decorative panel can be reduced. Further, the width direction sensor 182a is attached to the mold corresponding to the alignment mark 20 of the decorative panel. And the length direction sensor 183, the mold can also be miniaturized. Further, if the pattern 12 has flaws, the pattern 12 is pre-filled (the alignment mark 20 is continuous) corresponding to the notch portion 22 of the pattern 丨2, that is, the pattern 12 is not caused. The invention is not limited to the above embodiments, but can be implemented in other various states. 22 1373407 For example, the thunder used in the third embodiment described above The radiation type sensor can also be used in combination with a decorative panel having the structures of the first embodiment and the second embodiment described above. The present invention has been fully described in detail with reference to the accompanying drawings. It is to be understood that the scope of the present invention as defined by the appended claims is intended to be included within the scope of the invention. The specification of the Japanese Patent Application No. 2008-217799, filed on Aug. 27, 2008, the disclosure of which is hereby incorporated by reference. [Fig. Jade Cui] Fig. 1 is a view showing a structure of a simultaneous molding device for use in a molding simultaneous decoration system according to a first embodiment of the present invention. Figure 2 is a view taken from the plane along the η line of the i-th row of the row.
第3 A圖係顯不第!圖所示之成形同時加飾裝置所使用 呈檢查别狀態之加飾板之一實施例之平面圖。 第3B圖係第3A圖之β·β線所示之截面圖。 第4圖係顯示輸送方向及寬度方向之對位結束後狀態 都板與模具之位置關係者。 板之分 Η狀態者 苐从圖係顯示加倚板之寬度尺寸較大時之幅寬之加飾 板之分 第5Β圖係顯示加飾板之寬度尺寸較小時之幅 β狀態者 寬之加飾 23 1373407 第6圖係顯示本發明第2實施例之加飾板上所設之對位 標記之構造者。 第7圖係顯示本發明第3實施例之加飾板上所設之對位 標記及各種感測器之構造者。 第8A圖係顯示長度方向感測器之遮蔽率對加飾板之輸 送量之變化之圖表,並顯示了長度方向感測器與缺口部之 位置關係。 第8B圖係顯示寬度方向感測器之遮蔽率對加飾板之輸 送量之變化之圖表。 第9圖係顯示習知之成形同時加飾裝置所使用之加飾 板之構造者。 第10圖係第9圖之加飾板之局部放大圖。 第11圖係顯示第9圖之加飾板與各種感測器之位置關 係者。 【主要元件符號說明】 1...成形同時加飾裝置 14...開口部 10...加飾板 16...剝離層 11...基材板 17...黏著層 12...圖案 18...轉印層 13...對位標記 19...對位標記 13a...上端部 20…對位標記 13b…下端部 21...透明領域 13c...内側端部 22...缺口部 13d...外側端部 22a...下端部 24The 3A picture is not the first! A plan view of an embodiment of a decorative panel in the form of inspection is used for the simultaneous molding apparatus shown in the drawing. Fig. 3B is a cross-sectional view taken along the line β·β of Fig. 3A. Fig. 4 shows the relationship between the state of the plate and the mold after the alignment of the conveying direction and the width direction. The state of the board is shown in the figure. The width of the panel is larger than the width of the panel. The fifth panel shows that the width of the panel is small. Ornamenting 23 1373407 Fig. 6 is a view showing the constructor of the alignment mark provided on the decorative board of the second embodiment of the present invention. Fig. 7 is a view showing the construction of the alignment mark and the various sensors provided on the decorative board of the third embodiment of the present invention. Fig. 8A is a graph showing the change in the shielding rate of the length direction sensor to the conveyance amount of the decorative sheet, and shows the positional relationship between the length direction sensor and the notch portion. Fig. 8B is a graph showing the change in the shielding rate of the width direction sensor to the conveyance amount of the decorative sheet. Fig. 9 is a view showing a constructor of a decorative plate used in a conventional simultaneous molding apparatus. Figure 10 is a partial enlarged view of the decorative panel of Figure 9. Figure 11 shows the positional relationship between the decorative panel of Figure 9 and various sensors. [Description of main component symbols] 1: Forming simultaneous decoration device 14... Opening portion 10... Decorative plate 16... Release layer 11... Substrate plate 17... Adhesive layer 12.. Pattern 18...transfer layer 13...alignment mark 19...alignment mark 13a...upper end portion 20...alignment mark 13b...lower end portion 21...transparent field 13c...inner end Portion 22...notch portion 13d...outer end portion 22a...lower end portion 24