TWI364361B - Manufacturing method of 3d film structure - Google Patents

Manufacturing method of 3d film structure Download PDF

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Publication number
TWI364361B
TWI364361B TW98141582A TW98141582A TWI364361B TW I364361 B TWI364361 B TW I364361B TW 98141582 A TW98141582 A TW 98141582A TW 98141582 A TW98141582 A TW 98141582A TW I364361 B TWI364361 B TW I364361B
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Taiwan
Prior art keywords
gas permeable
dimensional film
permeable substrate
thermoplastic material
film layer
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TW98141582A
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Chinese (zh)
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TW201119838A (en
Inventor
Pi Chen Tsai
Yu Tong Lin
Chin Lin Hu
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Taiwan Textile Res Inst
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Priority to TW98141582A priority Critical patent/TWI364361B/en
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Publication of TWI364361B publication Critical patent/TWI364361B/en

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1364361 098Q024 32860twf.doc/n 六、發明說明: 【發明所屬之技術領域】 本發明是有關於-種立體膜層結構的製作方法,且特 =有關於-種可提高產品貼合強度(adhesicm st⑽删以 及生產效率的立體膜層結構的製作方法。 【先前技術】 隨著紡織及其相關產業的日益進步,各 品及紡織相關產品不斷地開發 ,’、、織 曰常生活中。 研闹\出工並逐漸應用在我們的 過上ίίΞ言’在纺織品的生產過程中,紡織品通常會經 ^驟以使紡織品的表面具有特定的功能 呪,可將具有防水、防滑 牛J木 二==rr然而,由於膠膜與紡 達到預朗效ί。< 11 Ί易與紡織。°°獅而無法 對^ ’中國專利第⑽顺3γ號提出一種轨轉印 膠膜盘待^^膜轉印至作料臺上的待加工物,以增加 經裁切=:須先對待加工物進行裁切,然後再將 換言之,置於載具上以貼合膠膜與待加工物。 為批次生產's國專利第⑶則職外號所使用的方式 生產,因此生產效率仍有許多改進空間。 【發明内容】 1364361 098Q024 32860twf.doc/n 可提jfj產 本發明提供一種立體膜層結構的製作 品的貼合強度以及生產效率。 本發明提出-種立體膜層結構的製作方法, :步驟。首先’提供具有立體紋路的透氣基材, 基材之-側已塗佈有熱可塑性材料。接著,純 材料。紐,錢氣基材沿著行進方向通郝^空 其中抽真空單元由透氣基材未塗佈有熱可塑性材料之 對透氣基材提供貞[使得熱可雜 體紋路變形且延伸。 也&者立 在本發明之-實施例中,上述透氣基材包括織物。 在本發明之-實施例中’上述熱可塑 纖維㈣)、聚氨醋(TPU)、聚乙烯㈣、聚丙稀= 虱乙烯(PVC)、乙烯-紐乙_|(eva;^_(nyl〇n)。 、在本發明之一實施例中,i述加熱熱可塑性材料的方 法,包括使用紅外線加熱器加熱熱可塑性材料。 在本發明之一實施例中,上述立體膜層結構的製作方 法,其中在加熱熱可塑性材料的步驟中,更包括將熱可塑 性材料的溫度加熱至熱可塑性材料的熔點(T m)盥玻璃 換溫度(Tg)之間。 在本發明之一實施例中,上述抽真空單元包括至少一 真空官,各真空管具有承載端,且承載端由透氣基材未塗 佈有熱可塑性材料之一側支撐透氣基材。 在本發明之一實施例中,上述承載端具有多個孔洞, 並且,通過抽真空單元的透氣基材的任何部分至少通過所 述孔洞的其中之一。 098Q024 32860twf.doc/n 在本發明之一實施例中,上述多個孔洞為規則性排 列。 在本發明之一實施例中,上述多個孔洞的形狀包括圓 形、擴圓形或矩形。 在本發明之一實施例中,上述多個孔洞的面積總和約 為承载端面積的3%〜14%。 在本發明之一實施例中,上述多個孔洞為平行重疊排 列或斜角重疊排列。 在本發明之一實施例中,上述各孔洞的長度約為 25〜l〇〇mm,且各孔洞的寬度約為^8^^。 在本發明之-實施财,上述減线元包括多個真 之—實關+,上述承載端魏氣基材接觸 的表面為平滑面。 =發日狀—實關巾,上述立體朗結構的製作方 法更包括控制負壓介於_(U〜、〇 6大氣壓。 rVS ^m例巾,上述使透氣基材沿著行進方 向通過抽真空單元的方法,包 万 材沿著行進方向移動。I括使賴動早_動透氣基 可塑ίίίΐ著體膜層結構的製作方法可使熱 塑【材科化者基材的表面紋路變形且延伸, ^材料與基材的接觸面積,因此可提 盘:口塑 ^料之間的貼合強度。此外,本發明之立體獏層 ,作方法可連續地製作出立體膜層結構,因此可^高生產 1364361 098Q024 32860twf.doc/n 為讓本發明之上述特徵和優點能更明顯易懂,下文特 舉實施例,並配合所附圖式作詳細說明如下。 【實施方式】 一圖1為本發明一實施例之一種立體膜層結構的製作方 法示意圖。圖2為圖1中區域A的放大示意圖。圖3為圖 1中區域B的放大示意圖。 首先,請同時參照圖1與圖2,提供具有立體紋路s 的透氣基材212,其中透氣基材212之一側已塗佈有熱可 塑|±材料214。在本實施例中,例如是由起始布捲21〇提 供上^已塗佈有熱可塑性材料214的透氣基材212。更詳 細而言,本實施例的透氣基材212例如為織物,而透氣基 ^ 212的立體紋路s例如為織物中的多個孔隙。此外,本 例的熱可塑性材料214例如為聚酯纖維(pET)、聚氨 醋(tpu)、聚乙烯(PE)、聚丙烯(pp)、聚氯乙稀(pvc)、乙 烯—酷酸乙烯酯(EVA)或耐隆(NYLON)。 接著 加熱熱可塑性材料214。在本實施例中,加熱 塑丨生材料214的方法例如是使用紅外線加熱器220加 …、:可塑性材料214。此處要說明的是,在加熱熱可塑性 ^料=14的步驟中’例如是將熱可·材料214的溫度加 門至 '可塑性材料214的熔點(Tm)與玻璃轉換溫度(Tg)之 舉例來說,當熱可塑性材料214為聚酯時,例如可 2M可料2M加熱至140〜16〇ΐ,以使熱可塑性材料 一有熱形變和熱延伸的效果。然而,此處僅為舉例說 1364361 098Q024 32860twf.doc/n 可提高產品的貼合強度、柔軟性以及質感。此外本發明 之立體膜層結構的製作方法可連續製作立體膜層結構,因 此可提高生產效率。 雖然本發明已以實施方式揭露如上,然其並非用以限 定本發明,任何所屬技術領域中具有通常知識者,在不^ 離本發明之猜神和範圍内,當可作些許之更動與潤飾,故 本發明之保護範圍當視後附之申請專利範圍所界定者為 準。 【圖式簡單說明】 圖1為本發明一實施例之一種立體膜層結構的製作方 法示意圖。 圖2為圖1中區域a的放大示意圖。 圖3為圖1中區域b的放大示意圖。 圖4為圖3之抽真空單元的上視示意圖。 圖5為本發明另一實施例之抽真空單元的上視示意 圖。 【主要元件符號說明】 210 :起始布捲 212 .透氣基材 214 :熱可塑性材料 220 :紅外線加熱器 230 :抽真空單元 232 :真空管 1364361 09SQ024 32S60twf.doc/n 234 :承載端 240 :傳動單元 250 :冷卻單元 D : 行進方向 E : 真空管的延伸方向 Η : 孔洞 L : 長度 Ρ : 負壓 S : 立體紋路 t卜 t2 :厚度 W :寬度1364361 098Q024 32860twf.doc/n VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method for fabricating a three-dimensional film layer structure, and particularly relates to a kind of product which can improve product bonding strength (adhesicm st(10) Production method of three-dimensional film structure with deletion and production efficiency [Prior Art] With the advancement of textiles and related industries, various products and textile-related products are continuously developed, and ', weaving is often in life. Worked out and gradually applied to our ίίΞ言'In the production process of textiles, textiles usually pass through the process to make the surface of the textile have a specific function, which can be waterproof and non-slip cow J ==== Rr, however, because the film and the spinning reach the pre-language effect. < 11 Ί 与 纺织 纺织 ° ° ° ° ° ° ° Chinese Patent No. (10) Shun 3 γ proposed a rail transfer film tray to ^ ^ film turn The object to be processed printed on the material table is increased to be cut =: the workpiece must be cut first, and then placed on the carrier to fit the film and the workpiece to be processed. 's country patent (3) The production method is used in the manner of the job number, so there is still much room for improvement in production efficiency. [Summary of the Invention] 1364361 098Q024 32860twf.doc/n The jfj can be produced. The present invention provides a bonding strength and production of a three-dimensional film structure. The present invention proposes a method for fabricating a three-dimensional film layer structure: a step. First, a gas permeable substrate having a three-dimensional texture is provided, and the side of the substrate has been coated with a thermoplastic material. Next, a pure material. The gas substrate is circulated along the direction of travel, wherein the vacuum unit is provided with a permeable substrate from the gas permeable substrate that is not coated with the thermoplastic material [so that the heat-intermediate pattern is deformed and extended. Also & In an embodiment of the invention, the gas permeable substrate comprises a fabric. In the embodiment of the invention, the above-mentioned thermoplastic fiber (4), polyurethane (TPU), polyethylene (tetra), polypropylene = ethylene (PVC) , Ethylene-New Zealand_|(eva; ^_(nyl〇n). In one embodiment of the invention, a method of heating a thermoplastic material includes heating an thermoplastic material using an infrared heater. one In the embodiment, the method for fabricating the above-mentioned three-dimensional film layer structure, in the step of heating the thermoplastic material, further comprises heating the temperature of the thermoplastic material to a melting point (T m) of the thermoplastic material and a temperature (Tg) of the thermoplastic material. In an embodiment of the invention, the vacuuming unit comprises at least one vacuum officer, each vacuum tube has a bearing end, and the bearing end supports the gas permeable substrate by one side of the gas permeable substrate not coated with the thermoplastic material. In one embodiment of the invention, the load bearing end has a plurality of holes, and any portion of the gas permeable substrate passing through the vacuuming unit passes at least one of the holes. 098Q024 32860twf.doc/n In one embodiment of the invention, the plurality of holes are of a regular arrangement. In an embodiment of the invention, the plurality of holes have a shape including a circle, an enlarged circle or a rectangle. In an embodiment of the invention, the total area of the plurality of holes is about 3% to 14% of the area of the bearing end. In an embodiment of the invention, the plurality of holes are arranged in parallel overlapping or obliquely overlapping. In an embodiment of the invention, the length of each of the holes is about 25 to 1 mm, and the width of each hole is about ^8^^. In the implementation of the present invention, the above-mentioned minus-line element includes a plurality of true-real-closed+, and the surface of the above-mentioned bearing end Wei gas substrate contacts is a smooth surface. = hair-shaped, real-cut towel, the above-mentioned three-dimensional structure of the method further includes controlling the negative pressure between _ (U ~, 〇 6 atmospheres. rVS ^ m case, the above-mentioned breathable substrate through the direction of travel through vacuum The method of the unit, the bag is moved along the direction of travel. I include the aging, the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ^ The contact area between the material and the substrate, so that the plate can be used to: the bonding strength between the mouth and the plastic material. In addition, the three-dimensional layer of the present invention can continuously produce a three-dimensional film layer structure, so The present invention is described in detail below with reference to the accompanying drawings. FIG. 2 is an enlarged schematic view of a region A in FIG. 1. FIG. 3 is an enlarged schematic view of a region B in FIG. 1. First, please refer to FIG. 1 and FIG. 2 at the same time. Provides a three-dimensional texture The gas permeable substrate 212, wherein one side of the gas permeable substrate 212 has been coated with a thermoplastic |± material 214. In this embodiment, for example, the starting cloth roll 21 is provided with a thermoplastic material. The gas permeable substrate 212 of 214. In more detail, the gas permeable substrate 212 of the present embodiment is, for example, a fabric, and the three-dimensional texture s of the gas permeable base 212 is, for example, a plurality of pores in the fabric. Further, the thermoplastic material of the present example 214 is, for example, polyester fiber (pET), polyurethane (tpu), polyethylene (PE), polypropylene (pp), polyvinyl chloride (PVC), ethylene-vinyl acetate (EVA) or diarrhea ( NYLON) Next, the thermoplastic material 214 is heated. In the present embodiment, the method of heating the plastic material 214 is, for example, using an infrared heater 220, a plastic material 214. Here, the heating thermoplasticity is described. In the step of the material = 14 'for example, the temperature of the thermal material 214 is added to the 'melting point (Tm) of the plastic material 214 and the glass transition temperature (Tg), for example, when the thermoplastic material 214 is polyester For example, 2M can be 2M heated to 140~16〇ΐ, so that the thermoplastic material has The effect of deformation and heat extension. However, the example here only 1364361 098Q024 32860twf.doc/n can improve the bonding strength, softness and texture of the product. Moreover, the method for manufacturing the three-dimensional film structure of the present invention can continuously produce three-dimensional The film structure, and thus the production efficiency, can be improved. Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any one of ordinary skill in the art may not deviate from the guess and scope of the present invention. In the meantime, the scope of protection of the present invention is subject to the definition of the scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing a method of fabricating a three-dimensional film layer structure according to an embodiment of the present invention. Figure 2 is an enlarged schematic view of a region a in Figure 1. Figure 3 is an enlarged schematic view of a region b of Figure 1. 4 is a top plan view of the vacuuming unit of FIG. 3. Figure 5 is a top plan view of a vacuuming unit in accordance with another embodiment of the present invention. [Main component symbol description] 210: Starting fabric roll 212. Breathable substrate 214: Thermoplastic material 220: Infrared heater 230: Vacuuming unit 232: Vacuum tube 1364361 09SQ024 32S60twf.doc/n 234: Carrying end 240: Transmission unit 250 : Cooling unit D : Direction of travel E : Extension direction of vacuum tube Η : Hole L : Length Ρ : Negative pressure S : Three-dimensional texture t b t2 : Thickness W : Width

Claims (1)

1364361 098Q024 32860twf.doc/n 七、申請專利範圍: L —種立體膜層結構的製作方法,包括: 提供具有一立體紋路的一透氣基材,其中該透氣基材 之一側已塗佈有一熱可塑性材料; 加熱該熱可塑性材料;以及 使該透氣基材沿著一行進方向通過一抽真空單元,其 中抽真空單元由該透氣基材未塗佈有該熱可塑性材料之 側對該透氣基材提供一負壓,使得該敎可塑性材料連續 攀性地沿著該立體紋路變形且延伸。 2. 如申請專利範圍第1項所述之立體膜層結構的製 作方法,其令該透氣基材包括一織物。 3. 如申請專利範圍第1項所述之立體膜層結構的製 =方法,其中該熱可塑性材料包括聚酯纖維(PET)、聚氨 酯(tpu)、聚乙烯(PE)、聚丙烯(pp)、聚氯乙稀、乙 稀-醋酸乙烯酯(EVA)或耐隆(NYLON)。 4. 如申請專利範圍第1項所述之立體膜層結構的製 # 作方法,其中加熱該熱可塑性材料的方法,包括: 使用一紅外線加熱器加熱該熱可塑性材料。 5. 如申請專利範圍第1項所述之立體膜層結構的製 作方法,其中在加熱該熱可塑性材料的步驟中,更包括: 將該熱可塑性材料的溫度加熱至該熱可塑性材料的 熔點(Tm)與玻璃轉換溫度(Tg)之間。 6. 如申請專利範圍第!項所述之立體膜層結構的製 作方法,其中該抽真空單元包括至少一真空管,該真空管 具有一承載端,且該承载端由該透氣基材未塗佈有該熱可 13 1 〇· 098Q024 32860twf.doc/n 塑性材料之一側支撐該透氣基材。 7·如中m專利|&g第6項所述之立體膜層結構的製 =法,其中該承載端具有多個孔洞,並且,通過該抽真 二單元的職氣基材的任何部分至少通職些孔洞的其中 - 〇 8.如fsf專利範圍第7項所述之域膜層結構的製 作方法,其中該些孔洞為規則性排列。 9·如申請專利範圍第7項所述之立體膜層結構的製 作方法’其中該些孔洞的形狀包括圓形、橢圓形或矩形。 、10如申請專利範圍第7項所述之立體膜層結構的製作 方法,其中該些孔洞的面積總和約為該承載端面積的 3%〜14%。 11. 如申請專利範圍第7項所述之立體膜層結構的製 作方去,其中該些孔洞為一平行重疊排列或一斜角重疊排 列。 12. 如申請專利範圍第7項所述之立體膜層結構的製 作方法,其中各該孔洞的長度約為25〜1〇〇mm,且 洞的寬度約為1〜8mm。 ’人 13. 如申請專利範圍第6項所述之立體膜層結構的製 作方法’其中該抽真空單元包括多個真空管。 14. 如申請專利範圍第6項所述之立體膜層結構的製 作方法,其中該承載端與該透氣基材接觸的表面為平滑面。 15. 如申請專利範圍第1項所述之立體膜層結構 作方法,更包括: 控制該負壓介於-0.1〜_〇.6大氣壓。 1364361 098Q024 32860twf.doc/n 參 16.如申請專利範圍第1項所述之立體膜層結構的製 作方法,其中使該透氣基材沿著該行進方向通過該抽真空 單元的方法,包括: 使用一傳動單元帶動該透氣基材沿著該行進方向移 動0 151364361 098Q024 32860twf.doc/n VII. Patent application scope: L. A method for manufacturing a three-dimensional film layer structure, comprising: providing a gas permeable substrate having a three-dimensional texture, wherein one side of the gas permeable substrate has been coated with a heat a plastic material; heating the thermoplastic material; and passing the gas permeable substrate through a vacuuming unit along a direction of travel, wherein the vacuuming unit is from the side of the gas permeable substrate not coated with the thermoplastic material to the gas permeable substrate A negative pressure is provided such that the crucible plastic material continuously deforms and extends along the three-dimensional texture. 2. The method of producing a three-dimensional film layer structure according to claim 1, wherein the gas permeable substrate comprises a fabric. 3. The method of manufacturing a three-dimensional film structure according to claim 1, wherein the thermoplastic material comprises polyester fiber (PET), polyurethane (tpu), polyethylene (PE), polypropylene (pp). , polyvinyl chloride, ethylene vinyl acetate (EVA) or nylon (NYLON). 4. The method of manufacturing a three-dimensional film structure according to claim 1, wherein the method of heating the thermoplastic material comprises: heating the thermoplastic material using an infrared heater. 5. The method of fabricating a three-dimensional film layer structure according to claim 1, wherein in the step of heating the thermoplastic material, the method further comprises: heating the temperature of the thermoplastic material to a melting point of the thermoplastic material ( Tm) is between the glass transition temperature (Tg). 6. If you apply for a patent scope! The method for manufacturing a three-dimensional film layer structure, wherein the vacuuming unit comprises at least one vacuum tube, the vacuum tube has a bearing end, and the bearing end is not coated with the heat by the gas permeable substrate 13 1 〇· 098Q024 32860twf.doc/n One of the plastic materials supports the gas permeable substrate sideways. 7. The method of manufacturing a three-dimensional film layer structure according to the above-mentioned item, wherein the carrier end has a plurality of holes, and any part of the substrate of the gas passing through the pumping unit A method of fabricating a domain film structure as described in claim 7 of the fsf patent scope, wherein the holes are regularly arranged. 9. The method of producing a three-dimensional film structure as described in claim 7, wherein the shapes of the holes include a circle, an ellipse or a rectangle. 10. The method of fabricating a three-dimensional film layer structure according to claim 7, wherein the total area of the holes is about 3% to 14% of the area of the bearing end. 11. The method of fabricating a three-dimensional film structure as described in claim 7, wherein the holes are arranged in a parallel overlapping manner or in an obliquely overlapping arrangement. 12. The method of fabricating a three-dimensional film layer structure according to claim 7, wherein each of the holes has a length of about 25 to 1 mm and a width of the hole of about 1 to 8 mm. The method of producing a three-dimensional film structure as described in claim 6, wherein the vacuuming unit comprises a plurality of vacuum tubes. 14. The method of producing a three-dimensional film layer structure according to claim 6, wherein the surface of the bearing end in contact with the gas permeable substrate is a smooth surface. 15. The method as claimed in claim 1, wherein the method further comprises: controlling the negative pressure to be between -0.1 and _.6 atmospheres. The method for fabricating a three-dimensional film layer structure according to claim 1, wherein the method of passing the gas permeable substrate through the vacuuming unit along the traveling direction comprises: using a transmission unit drives the gas permeable substrate to move along the direction of travel 0 15
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