1362348 六、發明說明： 【發明所屬之技術領域】 本發明係與包裝材料技術領域有關，更詳而士之 是指一種利用回收廢棄物為材料之包裝材製法者。 【先前技術】 為節約地球之天然資源，目前世界上先進國家多 已建立資源回收制度，本國亦不例外，諸如—般家庭、 學校與公家機關等各類機構場所，均設置有垃圾分類 之回收設備，俾有效利用回收之廢棄物再製成日常用 品，例如再生紙、燃料等。 一般而言，單一材料用品之廢棄物較易回收、處 理再利用，如寶特瓶、玻璃器皿、塑膠、金屬製品及 紙類荨，而複合材料用品之廢棄物回收再利用則需透 過各種處理方式，始可將構成材料分離，以獲致可再 利用之材料，如中華民國第8911〇489號「軋碎裝置、 軋碎方法、分解方法以及貴重品回收方法」、第 861 0501 9號「垃圾分類焚化回收能源方法與設備」、 第831 0 7501號「處理固體廢料，回收用以循環及再使 用之組成物料及由其製備有用產物之方法」及第 82104320號「由印刷電路板分離回收有價物質之方法」 等專利案所示。 由於複合材料用品之回收處理過程中常需使用各 種添加劑或溶劑以分離構成材料（尤其是回收高價材 1362348 質之情形），反而又產生更多有害環保之廢棄物，且， 金屬與非金屬之混合材質尚可利用磁性或比重之差異 將材質區分，但’比重相差較少之材質就僅能以人工 刀離，不僅耗時更頗為浪費人力，完全不符合經濟效 益0 其-人，習知鞋具等物品之包裝盒係以紙板摺合組 成，而紙板係以紙漿為主要原料純化、乾燥後所製成， Ίκ之材料係自然界之植物’因& ’製作紙板需消耗 自然界之植物’進而會影響自㈣之生態，不甚環保。 此卜、氏板之1作過程亦會造成或水之污染、同樣會 造成環保問題。 【發明内容】 本發明之主要目的即在提供—種可解決前 田 W/r 由古 ▲丨，〇 . 丨王Μ肝执刖殉缺矢 =廢棄物為材料之包裝材製法，其回收處理 不需完全分離為單一材質，即可作為 ^裝材之料，料完线將廢棄細 ^垃圾量與有效降低回收處理成本U可減+ 自:、、'界之植物被砍閥，甚具環保效果者。… 緣是，為達成前述之目的，本發明係提供 用回收廢棄物為材料之包裳材製法至二 ::回收：將包含橡谬、塑勝及纖維等二： 離：使不同成分之廢畢物…钎成〜屬，分層分 發棄物碎屑依比重之差異自動分層 丄 3623 48 分離；選取原料並混合：選取適量比重最輕之廢棄物 碎肩並予以充分混合’該比重最輕之廢棄物碎屬其組 成中包含大量之纖維及少量之橡膠、塑膠；熱壓融合： 以高溫高壓方式將混合後之原料加熱、擠壓成紙片 之包裝材。 理 進一步地，選取原料並混合與熱壓融合之步驟間 更包含有-殺菌之步驟’係將廢棄物碎屑予以殺菌： 用高溫將廢棄物 用殺菌劑將廢棄 進一步地，殺菌之步驟中，係利 碎屑予以殺菌處理。 進一步地’殺菌之步驟中，係利 物碎屑予以殺菌處理。1362348 VI. Description of the invention: [Technical field to which the invention pertains] The present invention relates to the technical field of packaging materials, and more particularly to a method of making packaging materials using recycled waste as a material. [Prior Art] In order to save the natural resources of the earth, many advanced countries in the world have established resource recycling systems, and the country is no exception. For example, households, schools, and public institutions have set up recycling of garbage sorting. Equipment, 俾 effectively use recycled waste to make daily necessities, such as recycled paper, fuel, etc. In general, the waste of a single material is easier to recycle, process and reuse, such as PET bottles, glassware, plastics, metal products and paper, while the recycling of composite materials requires various treatments. In a way, the constituent materials can be separated to obtain recyclable materials, such as the Republic of China No. 8911〇489 “Crushing device, crushing method, decomposition method and valuable product recovery method”, No. 861 0501 9 “Garbage "Classification and Recycling Energy Recovery Methods and Equipment", No. 831 0501 "Processing Solid Wastes, Recycling of Materials Used for Recycling and Reuse and Methods for Producing Useful Products Therefor" and No. 82104320 "Separating and Recycling from Printed Circuit Boards The method of substance is shown in the patent case. Since various additives or solvents are often used in the recycling process of composite materials to separate the constituent materials (especially in the case of recycling high-priced materials 1362348), more harmful environmentally-friendly wastes are produced, and a mixture of metal and non-metal is used. The material can be distinguished by the difference of magnetism or specific gravity, but the material with less difference in specific gravity can only be separated by manual knife, which is not only time-consuming but also wasteful of manpower. It is completely inconsistent with economic benefits. The packaging box for shoes and other items is made up of cardboard, and the paperboard is made by purifying and drying the pulp as the main raw material. The material of Ίκ is the natural plant 'Because & 'making cardboard needs to consume the plants of nature' Will affect the ecology of (4), not environmentally friendly. This process of Bu and Zhan's board will also cause pollution or water pollution, which will also cause environmental problems. SUMMARY OF THE INVENTION The main object of the present invention is to provide a method for preparing a packaging material which can solve the problem of Maeda W/r from the ancient ▲ 丨, 〇. 丨 Wang Μ liver 刖殉 = = = waste as a material, the recycling process is not It needs to be completely separated into a single material, which can be used as a material for the material. When the material is finished, the amount of waste will be discarded and the cost of recycling can be effectively reduced. U can be reduced: Since, the plant of the boundary has been cut, it is very environmentally friendly. Effect. The reason is that, in order to achieve the above-mentioned purposes, the present invention provides a method for preparing a package material using recycled waste materials as follows:: Recycling: It will contain rubber, plastic and fiber, etc. The material is brazed into ~ genus, layered and distributed waste debris is automatically layered according to the difference of specific gravity 丄3623 48 separation; raw materials are selected and mixed: select the appropriate amount of the lightest waste shoulders and mix well' Light waste is composed of a large amount of fiber and a small amount of rubber and plastic; hot pressing fusion: heating and extruding the mixed raw materials into paper packaging materials by high temperature and high pressure. Further, the step of selecting the raw material and mixing and the step of mixing with the hot press includes the step of sterilizing to sterilize the waste debris: the waste is sterilized by the sterilizing agent at a high temperature, and the sterilizing step is further The scum is sterilized. Further, in the step of sterilization, the fungus crumb is sterilized.
進-步地，粉碎之步驟中，係利用一切碎機將廢 棄物予以粉碎。 X 進一步地，分層分離之步驟中，係利用震動之方 式使不同成分之廢棄物碎屑依比重之差異自動分芦八 離。 曰刀 進-步地，係將廢棄物碎屑置於一容器内，該六 器並置於-輸送設備之輸送帯上，用以利用該輸送= 輪送容器之過程所產生之雷杂姑丁门二、、 ' 座玍之震動使不同成分之廢棄物碎 屬依比重之差異自動分層分離。 進一步地，選取原料並混合之步驟中，該 碎屬中纖維、橡膠、塑朦之重量百分比係8g:i〇⑴。 5 丄允2348 該廢棄物 進一步地’選取原料並混合之步驟中 碎屑中更添加有適量之發泡劑。 進一步地，選取原料並混合之步驟中，係利用 吸塵設備吸取比重最輕之廢棄物碎屑。 一熱壓設 狀之包裝 進一步地，熱壓融合之步驟中，係利用 備將混合後之原料加熱、擠壓而融合成紙 材。 【實施方式】In the step of pulverizing, the waste is pulverized by using all the crushers. X Further, in the step of stratification separation, the vibration debris is used to automatically separate the waste debris of different components according to the difference in specific gravity. In the step-by-step manner, the waste debris is placed in a container, and the six pieces are placed on the conveying raft of the conveying device for utilizing the delivery = the process of the container Door 2, 'The vibration of the seat 使 makes the waste of different components automatically separated according to the difference of specific gravity. Further, in the step of selecting the raw materials and mixing, the weight percentage of the fibers, rubber, and plastic in the genus is 8 g: i 〇 (1). 5 丄 2 2348 This waste is further selected by adding the appropriate amount of foaming agent to the chips in the step of mixing and mixing. Further, in the step of selecting and mixing the raw materials, the dust collecting device is used to absorb the waste debris having the lightest specific gravity. A hot-pressed package Further, in the step of hot-pressing, the mixed raw materials are heated and extruded to be fused into a paper. [Embodiment]
-步m舉本發明—較佳實施例，並配合圖式做: 步之細説明如後： 請參閱第-圖及第二圖所示，本發 之利用回收廢棄物盔uL 平乂住貫 係回收U0:俜:塑:：之包裝材製法’其第， 係將轉袋、廢輪胎、鞋類、油封、塑 Η旁布或皮革、家具及燃 膠及纖維之建築/工業廢棄物予以回收有橡膠、驾- Step m to the present invention - the preferred embodiment, and with the drawings: Step details are as follows: Please refer to the first and second figures, the use of recycling waste helmet uL Recycling U0:俜:Plastic::The method of packaging materials' is the first, the transfer of bags, waste tires, footwear, oil seals, plastic side cloth or leather, furniture and burning of rubber and fiber construction / industrial waste Recycling rubber, driving
本發明之第二步驟係粉2 機10將廢棄物s知切碎 棄物切碎成碎屑後，雖，細小之碎屬。回收之肩 不同成分構成之碎届a乃m有雜質無法完整分離，但 橡膠材料為主之廢棄：供再製為不同材料’例如’以 塑朦材料為主 ^彳屬可作為彈性調整材料，以 而以纖維材料為主碎相可作為硬度調整材料， 劑’以金屬材料為廢棄物碎屑可作為架橋劑或補強 ’’、、之廢棄物碎屑可作為耐磨耗及重 6 收材料中有油酷 以清洗或分離。 成分也可以當作軟 量調整材料，如回 化劑使用而不用加 本發明之第三步驟係分層分離130 :係利用擺置 :一輸送設備之輪送带12上之一容器14承接 '容納 :::機私碎之廢棄物碎屑’俾可利用該輸送带12輸 ^ 4之過轾所產生之震動，使不同成分之廢棄物 :屑依比重之差異自動於容器12形成分層分離之狀 悲’當，然，亦可利用磁力吸附、磁場及過筛等方式使 不同成分之廢棄物碎屬依比重之差異自動分層分離。 經分層分離後，該容器14内容納之廢棄物碎屑内 容如下： 頂層之廢棄物碎屑大體上包含8〇%纖維、1〇%塑 膠及10%橡膠，中層之廢棄物碎屑大體上包含60%橡 膠、30%塑膠及1〇%纖維，而該容器14内底層之廢 棄物碎屑大體上包含60%塑膠、30%橡膠及丨0%纖 維。換言之，由於纖維之比重較塑膠、橡膠輕，故， 多數積聚於該容器14内頂層。 本發明之第四步驟係選取原料並混合1 4(^選取 適量比重最輕之廢棄物碎屑並予以充分混合，係利用 一習知吸塵設備（圖中未示）吸取容器14内上部比重 最輕之廢棄物碎屑，該比重最輕之廢棄物碎屑其組成 中包含大量之纖維及少量之橡膠、塑膠，各成份材質 之最佳重量百分比約為80%纖維：10%橡膠：塑 膠，該廢棄物碎屑中各成份之重量比例調整、控制方 式，係利用該吸塵設備與容器14距離之遠近調整之， 亦即，當該吸塵設備距離容器14較遠時，其吸力僅可 $起較輕之廢棄物碎屬，故纖維之比例較高而當吸塵 備距離合器14較近時’其吸力可吸起較重之廢棄物 碎屬，故纖維比例漸低。藉由調整該吸塵設備與容器 4之距離’即可取得各成份最佳重量百分比之廢棄物 ，屑。此外，該廢棄物碎屬中更添加有適量之發泡劑， :為有機發泡劑。x ’未使用之其餘廢棄物碎屑可供 再製為彈性墊等物品。 本發明之第五步驟係熱壓融合150 :利用-習知 =設備（圖中未示）以高溫高壓之方式將混合後之 而擠壓’使廢棄物碎屬中之橡膠、塑膠融化 礼I纖f結合錢片狀之包裝材。該包裝材可再施予 =裝Γ、點合成型等習知紙盒之加工程序而製作 材使=之=棄:碎屑内 融…步驟原::並混合140與熱$ 高溫將置於-㈣器二有之:：驟160’係利用 理（戰，㈣50分鐘）碎屑予以殺菌處 將廢棄物碎屑予以殺菌處1。或於原料中添加殺菌劑 藉此，本發明利用回收廢棄物為材料之包裝材製 1362348 法丄其利用廢棄物碎屬之各成份比例中大量之纖維及 里之橡膠、塑膠叉熱文壓而融合成紙片狀之包裝 材，不僅係完全使用廢棄物製成、甚為環保，且，回 收處理後之廢棄物碎屑不需分離為單一材質即可作為 原料，俾可完全地將廢棄物回收再利用，以減少垃圾 置與有效降低回收處理成本。其次，由於習知包裝材 -般係以紙製作而成，本發明更可減少自然界之植物 被砍閥及製紙過程中所產生之相關污染問題。 此外，-般包含橡膠、塑膠、纖維及金屬等材料 =棄物（以運動鞋為例），因其材質結合嚴密，不 易拆離’若以機器拆分，則因運動鞋種 :易自動化處理，人工處理則須耗費相當人力:時 因此，即使運動鞋原料為可回收之材質，以往均 甚少回收’殊為可惜，而本發明可將其粉碎、分層分 離，俾可完全回收使用、以製 _ 佳。 朴匕忒材，貫用價值甚 綜上所述，本發明所提供之利 料之包裝材製法，其回收處理播夕广主尾棄物為材 处里後之廢棄物碎屑不需穿 王为離為單一材質，即可作為勹 全地將麻鲞& 為l裝材之原料，俾可完 :廢棄物回收再利用，以減少垃圾量與有效降低 回收處理成本，且，1可解氺… >、有效降低 ,,,,,/、了解决I知紙材製作過程所產 效果·续θ 士 &植物被石人閥之問題，甚具環保 果，表疋，本發明確實符合發明專利之要件，羞依 9 1362348 法提出申請。 【圖式簡單說明】 第一圖係本發明一較佳實施例之流程圖。 第二圖係本發明一較佳實施例之立體製作流程 【主要元件符號說明】 回收11 0 粉碎120 分層分離130 選取原料並混合140 熱壓融合15 0 殺菌步驟1 6 0 切碎機10 輸送带12 容器14 攪拌器16In the second step of the present invention, the powder 2 machine 10 shreds the waste s chopped material into pieces, although finely divided. The recycled shoulders are composed of different components. The impurities are not completely separated, but the rubber materials are mainly discarded: for remanufacturing into different materials. For example, plastics are the main materials. The fiber material is mainly used as the hardness adjusting material, and the agent 'uses the metal material as the waste crumb can be used as a bridging agent or reinforcing '', and the waste debris can be used as the wear-resistant and heavy material. There is oil to clean or separate. The composition may also be used as a softening material, such as a reductant, without the addition of the third step of the present invention, layered separation 130: by means of a placement: a container 14 on a conveyor belt 12 of a conveyor apparatus to undertake ' Accommodate::: The waste debris of the machine is broken. '俾 The vibration generated by the conveyor belt 12 can be used to make the waste of different components: the chips are automatically layered according to the difference in specific gravity. Separation of the sorrow 'When, of course, magnetic adsorption, magnetic field and sieving can also be used to separate the different components of the waste according to the difference in specific gravity. After stratified separation, the contents of the waste debris contained in the container 14 are as follows: The waste debris of the top layer generally comprises 8% fiber, 1% plastic and 10% rubber, and the waste debris of the middle layer is substantially Containing 60% rubber, 30% plastic and 1% fiber, the waste debris of the bottom layer of the container 14 generally comprises 60% plastic, 30% rubber and 丨0% fiber. In other words, since the specific gravity of the fibers is lighter than that of plastics and rubber, most of them accumulate in the top layer of the container 14. In the fourth step of the present invention, the raw materials are selected and mixed with 1 4 (the appropriate amount of the lightest waste debris is selected and thoroughly mixed, and the weight of the upper part of the container 14 is taken up by a conventional vacuuming device (not shown). Light waste debris, the lightest waste debris contains a large amount of fiber and a small amount of rubber and plastic. The optimum weight percentage of each component is about 80% fiber: 10% rubber: plastic, The weight ratio adjustment and control mode of each component in the waste debris are adjusted by using the distance between the dust suction device and the container 14, that is, when the dust suction device is far from the container 14, the suction force can only be increased. The lighter waste is broken, so the proportion of the fiber is higher, and when the dust is close to the clutch 14, the suction can absorb the heavier waste, so the fiber ratio is gradually lower. By adjusting the vacuum The distance between the equipment and the container 4 can obtain the best weight percentage of waste and scrap of each component. In addition, the waste is added with an appropriate amount of foaming agent: an organic foaming agent. x 'not used The rest of the waste The crumb can be remanufactured into an elastic pad or the like. The fifth step of the present invention is a hot press fusion 150: using a conventional device (not shown) to squeeze the mixture in a high temperature and high pressure manner. The rubber and plastic melting ritual in the waste genus is combined with the packaging material of the money sheet. The packaging material can be re-applied to the processing procedure of the conventional cartons such as Γ 点, 点 型, etc. = Abandon: Debris infusion... Step original:: and mix 140 with heat $ high temperature will be placed - (four) device two:: step 160' is used to rationalize (war, (four) 50 minutes) debris to sterilize waste The crumb is sterilized. 1. The sterilizing agent is added to the raw material. The present invention utilizes the recycled waste as a material packaging material 1362348 method, which utilizes a large amount of fiber and rubber in the proportion of each component of the waste genus. The plastic fork is combined with the paper-like packaging material, which is not only completely made of waste, but also environmentally friendly. Moreover, the waste debris after recycling can be used as a raw material without being separated into a single material.俾 can completely recycle waste to reduce waste The invention effectively reduces the cost of recycling treatment. Secondly, since the conventional packaging material is generally made of paper, the invention can reduce the related pollution problems caused by the natural plant being cut and the paper making process. Including rubber, plastic, fiber and metal materials = discarded (for sports shoes as an example), because of its tight combination of materials, it is not easy to detach" If the machine is split, because of the sports shoes: easy to automate, manual processing It takes a lot of manpower: Therefore, even if the raw material of the sports shoe is a recyclable material, it is a pity that it has been rarely recycled in the past. However, the present invention can pulverize and separate the layer, and can be completely recycled and used. According to the simple value of the use of the material, the packaging material manufacturing method provided by the invention has the advantages that the waste debris of the material after the disposal of the main tail material is not required to be worn. Wang Wei is a single material, which can be used as a raw material for the whole world. It can be recycled: waste recycling and recycling, to reduce the amount of waste and effectively reduce the cost of recycling, and Interpretation... ≫, effectively reduce,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, The patent requirements, shame according to the law of 1 1362348. BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a flow chart of a preferred embodiment of the present invention. The second drawing is a three-dimensional production process of a preferred embodiment of the present invention. [Main component symbol description] Recycling 11 0 pulverization 120 stratification separation 130 selecting raw materials and mixing 140 hot pressing fusion 15 0 sterilization step 1 6 0 shredder 10 conveying With 12 containers 14 stirrer 16