TWI360594B - - Google Patents

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TWI360594B
TWI360594B TW98129218A TW98129218A TWI360594B TW I360594 B TWI360594 B TW I360594B TW 98129218 A TW98129218 A TW 98129218A TW 98129218 A TW98129218 A TW 98129218A TW I360594 B TWI360594 B TW I360594B
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layer
woven mesh
manufacturing
warp
folding
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TW98129218A
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TW201107549A (en
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六、發明說明: 【發明所屬之技術領域】 核明係_-種安全防護網之製造杨尤指一種提供 建築工地用具高抗張力之編織網的製造方法。 【先前技術】 按以與本⑽構_之先前公㈣,如本國專繼號: M339526「具高抗張力之網布構造」,其獨立項揭示「一具高 抗張力之網布構造’該網布係由數經線束與緯線束互相交錯編 織形成’主要特徵在於:至少一找束,係至少構成於每一經 線束或每-緯線束其十之-,具有一包覆層,該包覆層係由具 可炫接之材貝製成’且該包覆層内具有數包覆絲,該等包覆絲 係由具抗拉力材質製成。 上揭公開結構’由於僅為單一網布構造,加上該網布結構 —(如該案公開圖式)之針織架構較為複雜,相對機具成本亦比 =般編織機為高。更錢實際運用該網布予轉縣掛使用, 尚有如下缺點: —1.該網杨任何可供勾掛連結之設計,倘若直接在網布預 疋處鉚接金屬扣孔,則會有破壞網布該處結合金屬扣孔之結構 強度’以及金屬扣孔與網布連結不確實,經強力拉扯易產生金 ’翻布自該處卿之現象。 2.網布經裁切成預定面積,且張掛後,有各邊緣結構強度 不足之虞。 * 3.網布若直接以鐵絲穿插滅於鷹架支桿,前述拥綁之鐵 絲拆除不易,即使可拆除亦會破壞網布纏繞處之結構,有不可 再重複使用之缺點。 有鏗於此’本案發明人乃經悉心地試驗與研究,特別針 對安全防翻之製财法純·,縣雜柯捨之創作 精神,在經多次之試作和該後,終於完成本紐術並提出 本案之發明專利申請。 【發明内容】 本發明之主要目的,储供於賴卫鱗為維護周 邊安全防預魏,以及具有高雜力之安全防翻製造方法。 本發明之另—目的,係提供—種於_增加其結構強度, 以及在周邊每隔適距便結合有金屬扣孔,可供快速掛扣張開之 安全防護網製造方法。 為達到上述目的,本發明提供—種安全防護網之製造方法 ,包括如下步驟: 1.作為經線和轉之線體,具有_之結構,Α包括:_ 心軸線束於外部包財—包覆層驗成,該心軸線束為-種高 強拉力特錄錢⑽材料或其鱗錄魏材料製成具高 強拉力纖維;_包㈣為—郷氯⑽或具等錄質之其他 材料所製成。 2.將夕數相互平狀轉和多數挺平行之緯線彼此交 錯編織成編織網布’將該編織網布展開呈拉緊狀態,使各經線 和緯線交垄處皆可呈接觸狀態,之後,將編織網布經熱處理使 各經、緯線交疊處之包覆層相互炫合成一體,以製成長條狀編 織網布,職絲編翻布之寬度,係可依建紅地所架設之 鷹架相鄰支翻距而定’將其寬度設域略大於前述之間距; 此外’為了增加編織網布之結構強度及控制其製造成本在市場 可接受的一定範圍内,特將編織網布每平方英吋之經、緯線數 設定在至少10條X10條至15條乂^條之範圍内。 3.呈長條狀之編織網布,將兩側沿長邊方向以一體連續彎 折方式設置對稱之第一摺層,並且在第一摺層與編織網布合併 後,採間隔適距以鉚扣方式結合多數金屬扣孔;之後,再自第 一摺層一端反摺形成一第二摺層,使編織網布和第一、二摺層 受合成-重疊補強區,該重疊補舰沿兩細邊以熱壓黏合方 式結合成-體,並且於第二卿自重疊補麵再—體向外延伸 遮蔽區;前述重疊補強區側邊於熱壓黏合過程中,特在第一摺 層設立金屬扣孔-側與第二摺層間預留出適當寬度之開口,如 此,可供勾具或其他連結元件自該開口處與金屬扣孔連結,前 述配合於本實施例使用之勾具,為一種吸震釋壓彈簧,該吸震 釋塵彈簧兩端分別延伸有一小彎勾和-大彎勾’該小弯勾之開 口^係位在吸震釋壓彈簧相對端之内孔外緣齊平,且該開口端 之寬度約為吸震釋壓彈簧内孔之半徑,進以使小彎勾扣於金屬 扣孔後’不容易再被拔出’以防止宵小在短時間内盜竊成功者 ;而該大彎勾係可供勾掛於鷹架之支桿,且大彎勾之開口寬度 約為其所欲勾掛支桿之三分之一外周長。再者,該連結元件; 為一種金屬線或彈性索具。 【實施方式】 餘下’兹再配合摘作各紐實施例之圖式進—步說明如 后’以期能使熟悉本發明相術之人士,得依本說明書之陳 述據以實施: 首先,敬晴配合參閱第一至六圖所示,為本發明一種安全 防護網結構單邊局部分解、組合圖及使用狀態示意目,其製造 方法,包括如下步驟: 1·作為經線10和緯線20之線體,具有相同之結構,其包 括·一心軸線束11、21於外部包覆有一包覆層12、22所組成 該〜轴線束1卜21為-種高強拉力特多龍或聚丙烯材料或 其他等效性功能材料製成具高強拉力纖維;而該包覆層12、 22為一種聚氣乙烯或具等效性質之其他材料所製成。 2.將多數相互平行之經線丨〇和多數相互平行之緯線2〇彼 此父錯成編織網布3〇,將該編織網布3〇展開呈拉緊狀態,使 各經線10和緯線2〇交疊處皆可呈接觸狀態,之後,將編織網 布30經熱處理使各經、緯線1〇、2〇交疊處之包覆層12、22 相互熔合成一體,以製成長條狀編織網布30,該長條狀編織 網布30之:|;度’係可依建築工地職設之鷹架(圖中未示) 相鄰支桿間距而定,將其寬度設定成略大於前述之間距;前述 熱處理於本施實财雜用高週賴處理機進行熱壓黏合作 業; 3.呈長條狀之編織網布3〇,將兩侧沿長邊方向以一體連 續彎折方式設置對稱之第—摺層31,並且在第一摺層31與編 織,騎30併合後,採間隔適距以鉚扣方式結合多數金屬扣孔 4〇 ;之後,再自第一摺層31 -端反摺形成-第二摺層32,使 扁織肩布30和第-、二摺層3卜32疊合成一重疊補強區綱 該重宜補強區3GG沿兩長侧邊以熱壓黏合方式結合成一體, 亚且於第二姆32自重疊補強區再—體向外延伸遮蔽區 34 ’則述重豎補強區3〇〇侧邊於熱壓黏合過程中特在第一擅 層31設立金屬扣孔4〇 一側與第二摺層%間預留出適當寬度 之開口 33,如此,可供勾具5〇或其他連結元件(圖中未示) 自該開口處與金屬扣孔4〇連结; 俾以藉由上述製造完成之長條狀安全防護網,沿兩相對長 側邊具有結構顧之重翻強區綱料,更且在第一摺層 31與編織網布30間結合之多數金屬扣孔4〇,具有可她合二 具50快速便捷的張掛於鷹架,具縮短安全防護網架設工時之 效皿以及在張掛或拆卸過程中,安全防翻可保持完整性, 不被破壞’獅轉重複制狀態之功能。 再者,說明本發明為了增加編織網布30之結構強度及控 制其製造成本在市場可接受的一定範圍内,特將編織網布邓 每平方射之經、緯線1()、20數設定在至少1〇條xlG條至15 1360594 條xl5條之範圍内。 而上述於該重疊補強區300沿兩長側邊以熱壓黏合成一 條狀結合區310,該熱壓黏合為一種高週波熱壓合處理,而該 條狀結合區310係呈連續不中斷壓合方式完成。 再者,該編織網布30與第一摺層31併合之重疊區域,尤 指結合金屬扣孔40之周邊的重疊區域係利用熱壓合處理,使 該重疊區域内之經、緯線10、2〇的包覆層12、22交融成片狀 區域320,具有提昇該區域結構強度之功能。 春 又,上述提及配合於本實施例使用之勾具5〇,為一種吸 震釋壓彈簧’該吸震釋壓彈簧兩端分別延伸有一小彎勾和一大 彎勾,該小彎勾之開口端係位在吸震釋壓彈簧相對端之内孔外 緣齊平’且該開口端之寬度約為吸震釋壓彈簧内孔之半徑,進 以使小f勾扣於金屬扣孔後,不容易再被拔出,以防止宵小在 短時間内盜竊成功者;而該大彎勾係可供勾掛於鷹架之支桿, 且大彎勾之開口寬度約為其所欲勾掛支桿之三分之一外周長 # 。再者,該連結元件可為一種金屬線或彈性索具。 繼續’補充說明的是’本案製造方法完成之安全防護網結 構’經「拉力試驗」結果如下: 1.拉力試驗 ⑴、將樣品裁切成長條形試片,試片長度為24英忖, 寬度為3英吋。 ⑵、固定試片的測試夾具上,施加向上拉力,直到試片 8 發生斷裂,記錄其最大破壞荷重。 ⑶、試驗機台:INSTRON 5581,移動速率1〇〇画/min 妆力試驗結果:VI. Description of the invention: [Technical field to which the invention pertains] Manufacture of a safety protection network YANG refers to a method of manufacturing a woven mesh that provides high tensile strength of construction site equipment. [Prior Art] According to the previous (4) of this (10), such as the national serial number: M339526 "mesh structure with high tensile strength", its independent item reveals "a high tensile mesh structure" It is formed by interlacing a plurality of warp beams and weft strands to form a main feature: at least one of the bundles is formed at least for each warp beam or each of the weft strands, and has a cladding layer. Made of a material that can be spliced and has a plurality of covered wires in the coating, the coated wires are made of a tensile material. The disclosed structure is only a single mesh structure. In addition, the knit structure of the mesh structure (such as the open drawing of the case) is more complicated, and the cost of the relative machine is higher than that of the general knitting machine. The actual use of the mesh cloth for the use of the county is still the following. Disadvantages: —1. The design of the net yang can be hooked up. If the metal buckle hole is riveted directly at the pre-twist of the mesh, there will be damage to the structural strength of the mesh joint with the metal buckle hole and the metal buckle hole. The connection with the mesh is not true, and it is easy to produce gold after strong pulling. 'The phenomenon of turning the cloth from the place. 2. The mesh is cut into the predetermined area, and after the hanging, there is insufficient strength of each edge structure. * 3. If the mesh is directly inserted with the wire, it is broken by the truss strut The above-mentioned bundled wire is not easy to dismantle. Even if it is detachable, it will damage the structure of the mesh wrap and it may not be reused. The inventor of this case has been carefully tested and researched, especially for security. Turning to the method of making money, the spirit of the creation of the county miscellaneous Keshe, after many trials and subsequent attempts, finally completed the invention and filed the invention patent application of the case. [Summary of the Invention] The main purpose of the present invention is to store The utility model is provided for the maintenance of the surrounding security and the anti-pre-wei, and the safety anti-rolling manufacturing method with high complexity. The other object of the present invention is to provide a kind of increase in structural strength and a suitable distance in the periphery. The invention relates to a method for manufacturing a safety net for quick opening and closing. In order to achieve the above object, the present invention provides a method for manufacturing a safety net, comprising the following steps: 1. As a warp and a turn The wire body has the structure of _, including: _ heart axis bundle is wrapped in the outer package - the cladding layer is formed, and the core axis bundle is made of high-strength tensile force (10) material or its scale is made of high-strength material. Tensile fiber; _ bag (four) is made of 郷 郷 (10) or other materials with equal recording quality. 2. The imaginary number is flat and the most parallel latitudes are interlaced into each other to form a woven mesh. The cloth is unfolded in a tensioned state, so that the warp and weft threads can be in contact with each other. After that, the woven mesh cloth is heat-treated, so that the coating layers at the intersections of the warp and weft lines are slid together to form a long length. The width of the strip-like woven mesh cloth, the width of the cloth-wound cloth, can be determined according to the adjacent branch distance of the eagle frame set up by the red land. The width of the strip is set to be slightly larger than the aforementioned distance; The structural strength of the cloth and the control of its manufacturing cost are within a certain range acceptable to the market. The number of warp and weft of each square inch of the woven mesh is set within a range of at least 10 X10 to 15 strips. 3. A woven mesh cloth with a long strip shape, and a symmetrical first fold layer is arranged in a continuous bending manner on both sides in the longitudinal direction, and after the first fold layer is combined with the woven mesh cloth, the spacing is appropriate The rivet fastening method is combined with a plurality of metal buckle holes; then, a second folding layer is formed by reversing from one end of the first folding layer, so that the woven mesh cloth and the first and second folding layers are subjected to a composite-overlapping reinforcing region, and the overlapping reinforcing ship edge The two fine sides are combined into a body by thermocompression bonding, and the shielding area is extended outward from the overlapping surface of the second layer; the side of the overlapping reinforcing area is in the first pressure layer during the thermocompression bonding process. Establishing a metal buckle hole-opening between the side and the second folding layer, the opening of the appropriate width is provided, so that the hook or other connecting element can be connected to the metal buckle hole from the opening, and the hook used in the embodiment is used. The utility model relates to a shock absorbing spring, which has a small curved hook and a large curved hook respectively on both ends of the shock absorbing spring. The opening of the small curved hook is flush with the outer edge of the inner hole at the opposite end of the shock absorbing spring. And the width of the open end is about half of the inner hole of the shock absorbing spring The diameter is adjusted so that the small bend is buckled on the metal buckle hole and 'it is not easy to be pulled out again' to prevent the small one from being stolen in a short time; and the large curved hook can be hooked on the pole of the scaffold. And the width of the opening of the large hook is about one third of the outer circumference of the strut to be hooked. Furthermore, the connecting element; is a metal wire or an elastic rigging. [Embodiment] The following is a description of the following examples of the various examples. The following is a description of the person who is familiar with the invention, and can be implemented according to the statement of this specification: First, Jingqing cooperates Referring to the first to sixth figures, a unilateral partial decomposition, a combination diagram and a state of use of the safety protection net structure of the present invention are provided, and the manufacturing method thereof comprises the following steps: 1. As a line body of the warp 10 and the weft 20 , having the same structure, comprising: a center axis bundle 11, 21 is externally coated with a cladding layer 12, 22 composed of the ~ axis bundle 1 b 21 - a kind of high-strength tension Tedron or polypropylene material or the like The functional functional material is made of high-strength tensile fibers; and the coating layers 12, 22 are made of a gas-gathered ethylene or other material having equivalent properties. 2. The majority of the parallel warp threads and the plurality of mutually parallel weft threads 2〇 are sewed into each other into a woven mesh cloth 3, and the woven mesh cloth 3 is unfolded in a tensioned state, so that each warp thread 10 and weft thread 2 The overlapping portions of the crucibles may be in a contact state. Thereafter, the woven mesh cloth 30 is heat-treated to fuse the coating layers 12 and 22 at the overlap of the warp and weft threads 1〇 and 2〇 to each other to form a long strip weave. The mesh cloth 30, the length of the long-length woven mesh cloth 30:|; degree can be determined according to the spacing of adjacent poles according to the position of the eagle frame (not shown) of the construction site, and the width is set to be slightly larger than the foregoing The above-mentioned heat treatment is carried out in the hot-pressing and cohesive industry of the high-performance processing machine of the present application; 3. The woven mesh cloth of the long strip shape is 3 〇, and the two sides are symmetrically arranged in a continuous bending manner along the longitudinal direction. The first-folding layer 31, and after the first folding layer 31 is combined with the knitting and the riding 30, the plurality of metal fastening holes are combined in a riveting manner at a suitable interval; after that, the first folding layer 31-end is folded back. Forming a second folding layer 32, so that the flat woven shoulder cloth 30 and the first and second folding layers 3 are combined into an overlapping reinforcing region. The 3GG of the heavy-reinforcing area is combined with the two long sides by thermocompression bonding, and the second part 32 is overlapped with the reinforcing area and then the body is extended to the shielding area 34'. During the hot press bonding process, an opening 33 of a proper width is reserved between the side of the first metal layer 31 and the second layer of the first layer 31, so that the hook 5 or other connecting elements can be provided. (not shown in the figure) is connected to the metal buckle hole 4 from the opening; 俾 has a long-shaped safety net made by the above-mentioned manufacturing, and has a structure along the two opposite long sides. Moreover, a plurality of metal buckle holes 4 结合 which are combined between the first folding layer 31 and the woven mesh cloth 30 have the quick and convenient hanging on the eagle frame, and the utility model has the function of shortening the safety protection net erection working hours. And during the hanging or dismounting process, the safety anti-rollover can maintain the integrity and not be destroyed by the function of the lion to re-copy state. Furthermore, the present invention is described in order to increase the structural strength of the woven mesh fabric 30 and control the manufacturing cost thereof within a certain range acceptable to the market, and set the woven mesh cloth Deng per square shot, the weft 1 (), 20 number in the At least 1 strip xlG strip to 15 1360594 strip xl5. The above-mentioned overlapping reinforcing region 300 is thermally bonded to form a strip-shaped bonding region 310 along the two long sides, and the thermocompression bonding is a high-frequency thermocompression bonding process, and the strip-shaped bonding region 310 is continuously uninterrupted. The method is completed. Furthermore, the overlapping area of the woven mesh 30 and the first folding layer 31, in particular, the overlapping area of the periphery of the metal fastening hole 40 is subjected to thermal compression processing to make the warp and weft lines 10 and 2 in the overlapping area. The cladding layers 12, 22 of the crucible are blended into a sheet-like region 320, which has the function of enhancing the structural strength of the region. In spring, the above mentioned hook 5 配合 used in the present embodiment is a shock absorbing spring. The two ends of the shock absorbing spring respectively have a small curved hook and a large curved hook, and the opening of the small curved hook The outer end of the inner hole of the opposite end of the shock absorbing spring is flushed and the width of the open end is about the radius of the inner hole of the shock absorbing spring, so that it is not easy to hook the small f to the metal buckle hole. It is pulled out again to prevent the small one from stealing the successful one in a short time; and the large curved hook can be hooked on the struts of the eagle frame, and the opening width of the large curved hook is about the hook of the desired struts. One third of the perimeter #. Furthermore, the connecting element can be a metal wire or an elastic rigging. Continued 'Additional explanation is 'The safety protection net structure completed in the manufacturing method of this case' The results of the "tension test" are as follows: 1. Tensile test (1), the sample is cut into a strip test piece, the test piece length is 24 inches, width It is 3 miles. (2) On the test fixture of the fixed test piece, apply an upward pulling force until the test piece 8 breaks and record its maximum breaking load. (3), testing machine: INSTRON 5581, moving rate 1 〇〇 painting / min makeup test results:

綜合上述試驗結果可知,本技術製成之安全防護網具有 可承受2GGkgf之拉力尚不會破狀高錄力功能。 綜上所陳,僅為本發明之較佳實施例而已,並非用來〒 定本發明倾之_,即凡依本剌申料纖_做切 等變化與修飾1為本發财種騎涵蓋。 【圖式簡單說明】 第圖·本創作結構較佳實施例之局部分解圖。 第二圖:為第一圖之組合圖。 第一圖.本創作結構較佳實施例之局部組合示意圖。 第四圖.摘作結構触實酬之編織晴局部示音 tnr結構較佳實施例之經、緯線局部示 Θ 1作結構較佳實施例之使用狀態局部參考圖。 1360594 【主要元件符號說明】 經線------ —10 心轴線束一 —11 包覆層 _ -12 緯線 - —20 心轴線束一 —21 包覆層 _ —22 編織網布一 —30 第一摺層一 —31 第二摺層一 —32 開口------ —33 遮敝£ --34 重疊補強區-300 條狀結合區-310 片狀區域—320 金屬扣孔一 —40 勾具 - —50Based on the above test results, it can be seen that the safety net made by the technology has the function of withstanding the pulling force of 2GGkgf and still does not break the high-capacity function. In summary, it is only a preferred embodiment of the present invention, and is not intended to determine the present invention, that is, the change of the fiber according to the application of the present invention and the modification 1 are the cover of the current type of riding. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a partially exploded view of a preferred embodiment of the present authoring structure. The second picture is a combination picture of the first picture. The first figure is a partial combination diagram of a preferred embodiment of the authoring structure. Fig. 4 is a partial view of the state of use of the preferred embodiment of the preferred embodiment of the tnr structure. 1360594 [Description of main component symbols] Warp ------ 10 core axis bundle 1 - 11 cladding _ -12 weft - 20 core axis bundle - 21 cladding _ - 22 woven mesh one - 30 First Folding One - 31 Second Folding One - 32 Opening ------ -33 Concealing £ -34 Overlap Reinforcement Zone - 300 Strip Bonding Zone - 310 Sheet Zone - 320 Metal Buckle Hole —40 hooks — —50

1010

Claims (1)

1360594 七、申請專利範圍: 1. 一種安全防護網之製造方法,包括步驟: (a)·結構相同之經、緯線,由一心軸線束於外部包覆一包覆 層組成; ⑹.將錄相互平行之經、雜彼此交錯編織成編織網布, 該編織網布展開呈拉緊狀態,經熱處理使各經、緯線交聶 處之包覆層相魏合成-體,以製成長條狀編織網布; 〇 (c)·該編織網布兩側沿長邊方向以一體連續彎折方式設置對 稱之第-摺層,於合併之第一摺層和編織網布間隔適距以 鉚設多敫金屬扣孔;自第一摺層一端反摺形成—第二摺 層,使編織網布和第一、二摺層疊合成一重疊補強區,該 '重疊補強區沿兩長側邊以熱壓黏合方式結合成一體,再於 第二摺層自重疊補強區向外延伸一遮蔽區。 2·如申凊專利範圍第1項所述安全防護網之製造方法,其中, ) 豸心軸線㈣—種高触力特錢或聚丙烯材料或其他等效 性功能材料製成具高強拉力纖維。 3. 如申请專利範圍第1項所述安全防護網之製造方法,其中, ”亥包覆層為—種聚氯乙烯或具等效性質之其他材料所製成。 4. 如申清專利範圍第1項所述安全防護網之製造方法,其中, 該重疊補強區侧邊於熱壓黏合過程中,在第一摺層設立金屬 扣孔-側與第二摺層間預留有適當寬度之開口。 5. 如申睛專利範圍第丨項所述安全防護網之製造方法,其中, 11 1360594 該編織網布每平方英吋之經、緯線數設定在至少10條xlO條 至15條xl5條之範圍内。 13605941360594 VII. Patent application scope: 1. A method for manufacturing a safety protection net, comprising the steps of: (a) a warp and weft thread having the same structure, which is composed of a core axis bundle coated with a cladding layer; (6). Parallel warp and weaving are interwoven into a woven mesh fabric, and the woven mesh fabric is unfolded in a tension state, and the coating layer of each warp and weft thread is subjected to heat treatment to form a long braided mesh. Cloth; 〇 (c) · The woven mesh is provided with a symmetrical first-fold layer in a continuous continuous bending manner along both sides of the woven mesh, and the first folded layer and the woven mesh are spaced apart at appropriate intervals to be riveted. a metal buckle hole; reversing from one end of the first folding layer to form a second folding layer, so that the woven mesh cloth and the first and second folding layers are laminated to form an overlapping reinforcing region, and the 'overlap reinforcing region is bonded by heat pressing along the two long sides The method is integrated into one body, and then a shielding area extends outward from the overlapping reinforcing area in the second folding layer. 2. The manufacturing method of the safety net according to item 1 of the patent scope of the application, wherein: the core axis (four) - high-touch special money or polypropylene material or other equivalent functional materials are made of high-strength tensile fiber . 3. The method for manufacturing a safety net according to item 1 of the patent application, wherein the “covering layer is made of polyvinyl chloride or other materials having equivalent properties. The manufacturing method of the safety net according to the first aspect, wherein the side of the overlapping reinforcing zone is provided with an opening of a suitable width between the metal buckle hole side and the second folding layer in the first folding layer during the thermocompression bonding process. 5. The manufacturing method of the safety net according to the scope of the patent application scope, wherein: 11 1360594 the number of warp and weft of the woven mesh per square inch is set at at least 10 x l0 to 15 x l5 Within the scope. 1360594
TW98129218A 2009-08-31 2009-08-31 Manufacturing method of security net TW201107549A (en)

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