TWI357290B - Structure with embedded circuit and process thereo - Google Patents
Structure with embedded circuit and process thereo Download PDFInfo
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- TWI357290B TWI357290B TW97113043A TW97113043A TWI357290B TW I357290 B TWI357290 B TW I357290B TW 97113043 A TW97113043 A TW 97113043A TW 97113043 A TW97113043 A TW 97113043A TW I357290 B TWI357290 B TW I357290B
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Description
1357290 0611012 27083twf.doc/p 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種線路板(Circuit Board)的製程, 且特別是有關於-種線路板之線路結構的製程。 【先前技術】 見:的線路板技術已發展出内埋式線路板(加以仙以 r 〇afd ,而故種線路板具有内埋式線路結構 的Γwithembeddedcircuit)。詳細而言,内埋式線 出於介電表面的走線是内埋於介電層中,而非突 程所圖1g疋根據習知一種内埋式線路結構的製 式结、!不的^程剖面示意圖。請先參閱圖1A,習知的内埋 ^包括結程包括以下步驟。首先,提供—基板110, 的二:屬層⑽及-承載板112,其中承載板m 一且=參關1Β ’接著,粗糙化銅金屬層u4,,以形成 粗輪表面S1的銅金屬層i 14。之後, m上’其中光阻層116全面性地覆‘ 著在銅金屬層m上。 光阻層116㈣穩固地附 =參閱圖m與圖1C,接著,對光阻層116進行曝光 局部ϋ 光阻圖案層116, ’其中光阻圖案層116, 暴路粗糙表面S1,且光阻圖案116’具有一上表面 1357290 0611012 27083twf,doc/p ll6a以及一下表面ll6b’。上表面H6a’相對於下表面 116b’,且下表面116b’與銅金屬層114接觸。由於光阻圖 案層116’是經由曝光與顯影所形成,因此上表面U6a,的 面積會大於下表面116b,。 洧爹閲園興圖1E,接著,對銅金屬層114進行電 鍵’以形成-銅線路層12〇,其中銅線路層12()豆有多條1357290 0611012 27083twf.doc/p IX. Description of the Invention: [Technical Field] The present invention relates to a circuit board process, and in particular to a process for a circuit board structure. [Prior Art] See: The circuit board technology has developed a buried circuit board (there is a Γwithembedded circuit with a buried line structure). In detail, the trace of the buried line from the dielectric surface is buried in the dielectric layer, and the non-extension process is shown in FIG. 1g. According to a conventional embedded circuit structure, the system does not. ^ Schematic diagram of the section. Please refer to FIG. 1A first. The conventional embedding includes the following steps. First, a substrate layer 110 is provided, and a carrier layer m and a carrier plate 112 are provided, wherein the carrier plate m is replaced by a barrier layer 1 and then the copper metal layer u4 is roughened to form a copper metal layer of the rough wheel surface S1. i 14. Thereafter, m is in which the photoresist layer 116 is entirely overlaid on the copper metal layer m. The photoresist layer 116 (four) is firmly attached = see FIG. 1 and FIG. 1C. Next, the photoresist layer 116 is exposed to a partial photoresist pattern layer 116, 'the photoresist pattern layer 116, the rough surface R1, and the photoresist pattern. 116' has an upper surface 1357290 0611012 27083twf, doc/p ll6a and a lower surface ll6b'. The upper surface H6a' is opposed to the lower surface 116b', and the lower surface 116b' is in contact with the copper metal layer 114. Since the photoresist pattern layer 116' is formed by exposure and development, the area of the upper surface U6a will be larger than that of the lower surface 116b. Referring to Figure 1E, the copper metal layer 114 is electrically keyed to form a copper circuit layer 12, wherein the copper circuit layer 12 has a plurality of beans.
=阻賴層116,,以暴露出部分粗 請參閱目1F,接著,將承載板112壓合於一膠片 (prepreg) 130上。請參閱圖1F與圖1G,之 =刻來移除銅金屬層m以及承載板ιΐ2 ^ 的内埋式線路結構100已製作完成。 主此^知 不過,當對光阻層A β 圖ic),雖然粗糖表面8=影,(請參閱圖1Β與 鋼金屬層114上,但這檨^吏光阻層116穩固地附著在The barrier layer 116 is exposed to expose a portion of the thickness. Referring to item 1F, the carrier plate 112 is then pressed onto a prepreg 130. Referring to FIG. 1F and FIG. 1G, the embedded wiring structure 100 in which the copper metal layer m and the carrier board ιΐ2 ^ are removed is completed. However, when the photoresist layer A β is ic), although the surface of the rough sugar is 8 = shadow (see Figure 1 and the metal layer 114, the photoresist layer 116 is firmly attached to the layer).
易控制,㈣造成級^^^述顯影的製程參數不 不潔淨,進而降低内埋式績、以/月除而使粗糙表面S1 飞線路結構100的良率。 【發明内容】 本發明提供一種内埋4 式線路結構的良率。工、、’路結構的製程,以提高内埋 本發明提供一種内埋式 式線路結構的良率。 、、路結構,其製程能提高内埋-- 本發明提出一種内埋十 工、’’路結構的製程,包括以下步 1357290 0611012 27083twf.doc/p 驟。首先,提供一承載基板。接著,形成一覆蓋承載基板 之膜層。之後,利用一雷射光束來圖案化膜層,以形成一 局部暴露承載基板之遮罩層。接著,形成一線路層於遮罩 層所暴露的表面上。在形成線路層之後,移除遮罩層。接 著,形成一絕緣層於承載基板上,其中線路層内埋於絕緣 層中。接著,移除承載基板,以裸露出線路層的一第一表It is easy to control, and (4) the process parameters that cause the development of the stage are not unclean, thereby reducing the embedded performance and reducing the yield of the rough surface S1 flying circuit structure 100 by / month. SUMMARY OF THE INVENTION The present invention provides a yield of a buried 4-type line structure. The process of the work, the 'road structure, to improve the buriedness. The present invention provides a yield of a buried line structure. , and the structure of the road, the process of which can improve the internal burial - the present invention proposes a process for embedding the ten-machine, '' road structure, including the following steps 1357290 0611012 27083 twf.doc/p. First, a carrier substrate is provided. Next, a film layer covering the carrier substrate is formed. Thereafter, a laser beam is used to pattern the film layer to form a mask layer that partially exposes the carrier substrate. Next, a wiring layer is formed on the surface exposed by the mask layer. After the circuit layer is formed, the mask layer is removed. Next, an insulating layer is formed on the carrier substrate, wherein the wiring layer is buried in the insulating layer. Next, the carrier substrate is removed to expose a first table of the circuit layer
面,其中線路層的一第二表面相對於第一表面,且第一表 面的面積小於第二表面的面積。 在本5明之一實施例中,上述線路層具有-連接於第 -表面與第二表面之間的側表面,而絕緣層覆蓋第二表面 與側表面。a face, wherein a second surface of the circuit layer is opposite the first surface, and an area of the first surface is smaller than an area of the second surface. In an embodiment of the present invention, the wiring layer has a side surface connected between the first surface and the second surface, and the insulating layer covers the second surface and the side surface.
在本發明之一實施例中 向第一表面漸縮。 在本發明之一實施例中 壓合承載基板於絕緣層上。 在本發明之一實施例中 層。. 在本發明之一實施例中 佈一光阻層於承载基板上。 在本發明之一實施例中 對膜層進行曝光。 上述線路層是從第二表面朝 上述形成絕緣層的方法包括 上述絕緣層為一膠片或樹脂 上述形成犋層的方法包括塗 在圖案化膜層以前,更包括 一,ί本發明之—實施例中,-上述承載基板包括-載板斑 一配置於載板上之導電層,而膜層覆蓋 每 膜層時,遮罩層局部暴露導電層 a田· 7 1357290 0611012 27083twf.d〇c/p 對導…上述形成線路層的方法包括 ㈣mm增除承㈣的方法包 以及本提出—_埋式線路結構,其包括一絕緣居 線?層内埋於絕緣層中,且線路層具:二 ^ 相對第一表面之第二表面以及一連接於笛— 表::與S表ΓΓ側表面。絕緣層覆蓋第二表面與: 於第二表==未被絕緣層所覆蓋。第一表面的面積小 層的實施射,上述第—表面實f上與絕緣 朵吾2月可以在未粗縫化承载基板的條件下,利用雷射 t所,的遮罩層來製作内埋式線路結構。相較於習知 ^而吕’本發明可以不需要進行顯影,且本發明可使承 板的表面較為乾淨,進而提高内埋式線路結構的良率。 為讓本發明之上述特徵和優點能更明顯易懂,下文特 +較佳實施例’並配合所關式,作詳細說明如下。 【實施方式】 ^圖2A至圖2G是根據本發明一實施例之内埋式線路 二構的製程所繪示的流程剖面示意圖。請參閱圖2a,本實一 磓例之内埋式線路結構的製程包括以下步驟。首先,提供 —承載基板210。在本實施例中,承載基板21〇可以包括 !35729〇 0611012 27083twf.doc/p —載板212與一導電層214,其中導電層214配置於載板 212上。承載基板210與導電層214的材質可以是金屬, 例如導電層214可以是由銅金屬所製成,而承載基板21〇 可以是紹板。 必須說明的是,本發明的承載基板21〇包括多種實施 例,而圖2A所示的承载基板21〇僅為多種實施例的其中 之一。因此,在此強調,圖2A至圖2G所揭露的承載基板 及其載板212與導電層214僅供舉例說明,而非限定 本發明。 請參閱圖2B,接著,形成一膜層22〇,其覆蓋承載基 板210,其中膜層220覆蓋於導電層214。膜層22〇可以呈 有感光性,舉例而言,膜層22G可以是光阻層,而形成膜 層的方法可以是塗佈光阻層於承载基板⑽上。 在形成膜層220之後,可以對膜層22()進行曝光,以In one embodiment of the invention, the first surface is tapered. In one embodiment of the invention, the carrier substrate is laminated to an insulating layer. In a layer of an embodiment of the invention. In one embodiment of the invention, a photoresist layer is disposed on the carrier substrate. The film layer is exposed in an embodiment of the invention. The method for forming the insulating layer from the second surface toward the above-mentioned circuit layer comprises the method that the insulating layer is a film or a resin. The method for forming the germanium layer comprises coating the patterned film layer, and further comprising: The carrier substrate includes a carrier layer and a conductive layer disposed on the carrier layer, and when the film layer covers each film layer, the mask layer is partially exposed to the conductive layer a field. 7 1357290 0611012 27083twf.d〇c/p The method for forming the circuit layer includes the method package of (4) mm addition and removal (4) and the present invention - the buried circuit structure, which comprises an insulation line, which is buried in the insulation layer, and the circuit layer has: The second surface opposite to the first surface and one connected to the flute-:: and S-side surface. The insulating layer covers the second surface and: the second table == is not covered by the insulating layer. The area of the first surface is irradiated by a small layer, and the first surface of the first surface and the insulating layer of the insulating layer can be buried in the mask layer of the laser t under the condition that the carrier substrate is not roughened. Line structure. Compared with the prior art, the present invention can eliminate the need for development, and the invention can make the surface of the board relatively clean, thereby improving the yield of the buried circuit structure. In order to make the above features and advantages of the present invention more comprehensible, the following description of the preferred embodiment and the accompanying drawings will be described in detail below. [Embodiment] FIG. 2A to FIG. 2G are schematic cross-sectional views showing a process of a buried circuit structure according to an embodiment of the present invention. Referring to Figure 2a, the process of the buried circuit structure of the present embodiment includes the following steps. First, a carrier substrate 210 is provided. In this embodiment, the carrier substrate 21A may include a !35729〇 0611012 27083 twf.doc/p-carrier 212 and a conductive layer 214, wherein the conductive layer 214 is disposed on the carrier 212. The material of the carrier substrate 210 and the conductive layer 214 may be metal. For example, the conductive layer 214 may be made of copper metal, and the carrier substrate 21 may be a plate. It must be noted that the carrier substrate 21A of the present invention includes various embodiments, and the carrier substrate 21A shown in Fig. 2A is only one of many embodiments. Therefore, it is emphasized herein that the carrier substrate and its carrier 212 and conductive layer 214 disclosed in Figures 2A-2G are for illustrative purposes only and are not limiting of the invention. Referring to FIG. 2B, a film layer 22 is formed which covers the carrier substrate 210, wherein the film layer 220 covers the conductive layer 214. The film layer 22 can be photosensitive. For example, the film layer 22G can be a photoresist layer, and the film layer can be formed by coating a photoresist layer on the carrier substrate (10). After the film layer 220 is formed, the film layer 22 () may be exposed to
層220的物理性質與化學性f,進而增加膜層22q 附者在承载基板210上的力量Q 利用請Ϊ閱圖2B與圖2C,在對膜層现進行曝光之後, 2 0 L ”來圖案化臈層220,以形成-遮罩層 〇,局部暴露承载基板210的表面 進行择勒貝施例中’上述雷射光束可以直接對膜層220 220 220^ 遮罩層220,具有一上表面 222a’以及一相對上表面 1357290 0611012 27083twf.doc/p 230可以是從第二表面23〇b 圖2D所示。 朝向第一表面230a漸縮,如 請參閱圖2D與圖況,在形成線路層no之後,移除 遮罩層220,。由於遮罩層22〇’可以是 因 ,遮罩層22°,的方法可以是利用剝離液;全面Ϊ地; :遮罩層220。在移除遮罩層22〇,之後,線路層謂的側 ,面230c以及承載基板21〇的部分表面驗得以裸露出The physical properties and chemical properties of the layer 220, thereby increasing the strength of the film layer 22q attached to the carrier substrate 210. Please refer to FIG. 2B and FIG. 2C, after the film is exposed, 20 L ” The ruthenium layer 220 is formed to form a mask layer 〇, partially exposing the surface of the carrier substrate 210 to perform a Lebes application. The above-mentioned laser beam may directly face the film layer 220 220 220 ^ the mask layer 220, having an upper surface 222a' and an opposite upper surface 1357290 0611012 27083twf.doc/p 230 may be from the second surface 23〇b as shown in Fig. 2D. The shape is tapered toward the first surface 230a, as shown in Fig. 2D and the figure, in forming the circuit layer After no, the mask layer 220 is removed. Since the mask layer 22' can be caused by the mask layer 22°, the method can be to use a stripping liquid; the entire layer is: the mask layer 220. The cover layer 22 is, and then the side of the circuit layer, the surface 230c and the surface of the carrier substrate 21 are exposed.
來0 請參閱圖2F ’接著’形成—絕緣層於承載基板 210上,其中線路層230内埋於絕緣層24〇中。在本實施 例中,絕緣層240可以是膠片或樹脂層,而形成絕緣層24〇 的方法可以是壓合承載基板21〇於絕緣層24〇上。由於膠 片與樹脂層具有流動性,因此在壓合承載基板21〇於絕緣 層240上之後,線路層230之間所存有的多個間隙G可以 被絕緣層240所填滿,即絕緣層240覆蓋線路層23〇的第 —表面230b與側表面2.30c。Referring to FIG. 2F' to subsequently form an insulating layer on the carrier substrate 210, wherein the wiring layer 230 is buried in the insulating layer 24A. In the present embodiment, the insulating layer 240 may be a film or a resin layer, and the insulating layer 24 may be formed by laminating the carrier substrate 21 to the insulating layer 24A. Since the film and the resin layer have fluidity, after the press-bonding substrate 21 is placed on the insulating layer 240, a plurality of gaps G existing between the wiring layers 230 may be filled by the insulating layer 240, that is, the insulating layer 240 is covered. The first surface 230b of the wiring layer 23〇 and the side surface 2.30c.
請參閱圖2F與圖2G,接著,移除承載基板21〇,以 裸露出線路層230的第一表面230a以及絕緣層240的表面 240a。由於承載基板210的導電層214以及载板212二者 的材質皆可以是金屬,因此移除承載基板210的方法可以 是對載板212與導電層214進行蝕刻,其中此蝕刻可以是 溼式蝕刻—。 ........ -. 在移除承載基板210之後’一種包括線路層230以及 絕緣層240的内埋式線路結構200基本上已製作完成。在 1357290 0611012 27083twf.doc/p 内埋式線路結構200中,絕緣層24〇覆蓋線路層230的第 二表面230b與侧表面230c,而線路層230的第一表面230a 未被絕緣層240所覆蓋。 承上述,由於線路層230的第一表面23〇a的面積小 於第二表面230b的面積,因此,與習知技術相比,線路層 230的這些走線232彼此之間存有較大的間距p,而這樣 可以提高内埋式線路結構2〇〇的電性品質。另外,在本實 施例中,線路層230可以是從第二表面230b朝向第一表面 230a漸縮,如圖2G所示,而線路層230的第一表面230a 可以實質上與絕緣層240的表面240a切齊。 值得說明的是’圖2G所示的内埋式線路結構200可 以疋一種單層線路板(single side circuit board),或者, 内埋式線路結構200可以是雙面線路板(double side circuit b〇ard )或多層線路板(multi-layer circuit board )中的其中 一層線路結構,其例如是表面線路結構或是内層線路結 構。因此,本發明之内埋式線路結構的製程可以應用在單 層線路板、雙面線路板或多層線路板的製程中。 综上所述,本發明的内埋式線路結構所包括的線路 層,其具有未被絕緣層所覆蓋的第一表面以及相對此第一 表面的第二表面。由於第一表面的面積小於第二表面的面 積,因此,相較於習知技術而言,本發明的内埋式線路結 構’其線路層的多條走線之間存有較大的間距。如此,…本 發明能提高内埋式線路結構的電性品質。 其次’本發明可以在未粗链化承載基板的情形下,利 12 1357290 06H012 27083twf.doc/p 用田射光束細彡麵H料載h_l , 來製作内埋式線路έ士禮。如+ 士 = l且透過遮罩層 #進彳f㈣發明可以不需要對上述 較於f知技術而言,本發明可以使承 土 較為乾淨,進而提高内埋式線路結構的良率。 已以較佳實施例揭露如上,其並非用以 限疋本發明,任何所屬技術領域中具有通常知識者,在不 脫離本發明之精神和範_,當可作些許之更動與潤飾, 因此本發明之倾範H當視後附之ΐ料職圍所界定者 為準。 【圖式簡單說明】 圖1Α至圖1G是根據習知一種内埋式線路結構的製 程所繪示的流程剖面示意圖。 、 圖2Α至圖2G是根據本發明一實施例之内埋式線路 結構的製程所繪示的流程剖面示意圖。 【主要元件符號說明】 100、200 :内埋式線路結構 110 .基板 112 :承載板 114、114’ :鋼金屬層 116 :光阻層^ . 116’ :光阻圖案層 116a’、222a’ :上表面 13 1357290 0611012 27083twf.doc/p 116b,、222b’ :下表面 120 :銅線路層 122、232 :走線 130 :膠片 S1 :粗糖表面 210 :承載基板 210a、240a :表面 212 :載板 ® 214 :導電層 220 :膜層 220’ :遮罩層 230 :線路層 230a :第一表面 230b :第二表面 230c :側表面 240 :絕緣層 φ G 間隙 P :間距Referring to FIG. 2F and FIG. 2G, the carrier substrate 21A is removed to expose the first surface 230a of the wiring layer 230 and the surface 240a of the insulating layer 240. Since the material of the conductive layer 214 and the carrier 212 of the carrier substrate 210 can be metal, the method of removing the carrier substrate 210 may be to etch the carrier 212 and the conductive layer 214, wherein the etching may be wet etching. —. . . . -. After removing the carrier substrate 210, a buried wiring structure 200 including the wiring layer 230 and the insulating layer 240 has been substantially completed. In the 1357290 0611012 27083 twf.doc/p buried wiring structure 200, the insulating layer 24 covers the second surface 230b and the side surface 230c of the wiring layer 230, and the first surface 230a of the wiring layer 230 is not covered by the insulating layer 240. . In view of the above, since the area of the first surface 23〇a of the circuit layer 230 is smaller than the area of the second surface 230b, the traces 232 of the circuit layer 230 have a larger spacing from each other than in the prior art. p, and this can improve the electrical quality of the buried circuit structure. In addition, in the present embodiment, the wiring layer 230 may be tapered from the second surface 230b toward the first surface 230a, as shown in FIG. 2G, and the first surface 230a of the wiring layer 230 may substantially face the surface of the insulating layer 240. 240a is cut. It should be noted that the buried circuit structure 200 shown in FIG. 2G may be a single side circuit board, or the buried circuit structure 200 may be a double side circuit board. Or one of the circuit structures of the multi-layer circuit board, which is, for example, a surface line structure or an inner layer line structure. Therefore, the process of the buried wiring structure of the present invention can be applied to the process of a single layer circuit board, a double layer circuit board or a multilayer wiring board. In summary, the buried wiring structure of the present invention includes a wiring layer having a first surface not covered by the insulating layer and a second surface opposite to the first surface. Since the area of the first surface is smaller than the area of the second surface, the buried wiring structure of the present invention has a large spacing between the plurality of traces of the wiring layer as compared with the prior art. Thus, the present invention can improve the electrical quality of the buried wiring structure. Secondly, the present invention can be used to make a buried line gentleman's gift in the case where the carrier substrate is not thickly chained, and the field beam is used to carry the h_l. For example, + 士 = l and through the mask layer #进彳f (4) invention may not need to be above the above-mentioned technology, the invention can make the soil relatively clean, thereby improving the yield of the buried line structure. The present invention has been disclosed in the above preferred embodiments, and is not intended to limit the invention, and the present invention may be modified and modified without departing from the spirit and scope of the invention. The scope of the application is determined by the definition of the attached occupation. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1A to FIG. 1G are schematic cross-sectional views showing a process of a buried circuit structure according to a conventional process. 2A to 2G are schematic cross-sectional views showing the process of the buried circuit structure according to an embodiment of the invention. [Description of main component symbols] 100, 200: buried wiring structure 110. Substrate 112: carrier plates 114, 114': steel metal layer 116: photoresist layer ^ 116': photoresist pattern layers 116a', 222a': Upper surface 13 1357290 0611012 27083twf.doc/p 116b, 222b': lower surface 120: copper wiring layer 122, 232: trace 130: film S1: raw sugar surface 210: carrier substrate 210a, 240a: surface 212: carrier plate® 214: conductive layer 220: film layer 220': mask layer 230: wiring layer 230a: first surface 230b: second surface 230c: side surface 240: insulating layer φ G gap P: pitch
Claims (1)
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TW97113043A TWI357290B (en) | 2008-04-10 | 2008-04-10 | Structure with embedded circuit and process thereo |
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TW97113043A TWI357290B (en) | 2008-04-10 | 2008-04-10 | Structure with embedded circuit and process thereo |
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TW200944086A TW200944086A (en) | 2009-10-16 |
TWI357290B true TWI357290B (en) | 2012-01-21 |
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TW97113043A TWI357290B (en) | 2008-04-10 | 2008-04-10 | Structure with embedded circuit and process thereo |
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TWI502733B (en) | 2012-11-02 | 2015-10-01 | 環旭電子股份有限公司 | Electronic package module and method of manufacturing the same |
TWI499364B (en) * | 2014-01-03 | 2015-09-01 | Subtron Technology Co Ltd | Core substrate and method for fabricating circuit board |
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