TWI356929B - Method for improving throughput of liquid crystal - Google Patents

Method for improving throughput of liquid crystal Download PDF

Info

Publication number
TWI356929B
TWI356929B TW95103683A TW95103683A TWI356929B TW I356929 B TWI356929 B TW I356929B TW 95103683 A TW95103683 A TW 95103683A TW 95103683 A TW95103683 A TW 95103683A TW I356929 B TWI356929 B TW I356929B
Authority
TW
Taiwan
Prior art keywords
liquid crystal
image
substrate
finished product
semi
Prior art date
Application number
TW95103683A
Other languages
Chinese (zh)
Other versions
TW200728828A (en
Inventor
Ming Hung Wu
Hao Yu Chang
Jen Lang Tung
Chia Hsuan Pai
Original Assignee
Au Optronics Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Au Optronics Corp filed Critical Au Optronics Corp
Priority to TW95103683A priority Critical patent/TWI356929B/en
Publication of TW200728828A publication Critical patent/TW200728828A/en
Application granted granted Critical
Publication of TWI356929B publication Critical patent/TWI356929B/en

Links

Landscapes

  • Liquid Crystal (AREA)

Description

九、發明說明: 【發明所屬之技術領域】 口本發種於液晶面板製造過程中篩除不良 影像娜檢測職來進行—影像榻取 序除不良品。其中,該液晶面板所含液晶層係 -i C或多種液晶化合物及分散於該化合物間之—或多種 成份之液晶材料聚合而成。此外,本發明另關於-種用來 執/ί亍上述方法之系統。 【先前技術】- 液晶顯示n因具餘、薄、及畫質優美等特點,現今已大 巾田取代傳統陰極射線管顯示器。目前使用較普遍的顯示器有扭 曲陣列液晶顯示器(twisted nematic liquid erystal display ; ™-LCD)、橫向電場效應液晶顯示器(in-plane-switching m〇de liquid oysW dispiay ; IPS_LCD)、以及廣視角液晶顯示器 (multi-domain vertical alignment mode liquid crystal display ; mva-lcd)等等。然’前述顯示器均各自具有其缺點。例如, 扭曲陣列液晶顯示器的視角較窄、橫向電場效應液晶顯示器的 開口率較小、以及廣視角液晶顯示器的光穿透率較低等。其 中,廣視角液晶顯示器是由一具有狹縫的下基板以及一具有凸 起結構的上基板’或是由一具有凸起結構的下基板以及一具有 凸起結構的上基板組合而成’前述特殊結構可以控制位在兩基 板間的液晶,使其具有期望中的液晶配向,並配合施加電壓於 該液晶面板後之液晶傾倒方向,以達成廣視角的目的。然而, 該凸起結構會造成暗態漏光、背光源利用率減低,影響面板發 光效率及顯示對比品質。 1356929 排 列異申而導致顯示畫面有不連續線的產生,此即所謂 品,不良品的產生會造成製造成本的增加。從而, 簡的製程或提昇良率的製程來製造該液晶顯示器,乃目前^ 亟需的。本發明即係針對此一需求所為之改良。' 針對上述廣視角液晶顯示器之問題 r665號揭露了-種改良方案,在其液 ,造過程中,糊光或熱將該單體聚合,#此在下基板表面形 成-種特殊_凸結構以取代上述凸起結構,如此—來可 ,控=液晶配向及增高背光源_率的目的,提高液晶顯示器 顯不晝面的對比。然而,於此製程中,會因製程偏移或液 【發明内容】 本發明之目的係提供一種提昇液晶面板製造良率之方 法,其中,該液晶面板之液晶層係由包含一或多種液晶化合 以及分散於該化合物間之-或多種單體成份之液晶材料聚合 而成’該方法特別是用於對液晶面板之半成品進行一 檢測程序以提前篩除不良品。 本發明之另一目的係提供一種液晶面板的製造方法其 中,該液晶面板之液晶層係由包含一或多種液晶化合物以及分 散於該化合物間之一或多種單體成份之液晶材料聚合而成。該 方法包含以下步驟:提供一第一基板與一第二基板;將一^ 材料封裝於該第-基板與第二基板間以形成—液晶面板半成 品’其中該液晶材料係包含一或多種液晶化合物及分散於該液 晶化合物間之一或多種單體成份;對該液晶面板半成品進行一 影像擷取檢測程序以篩檢出具所欲品質之液晶面板半成品;以 及聚合該含所篩檢出液晶面板半成品中之一或多種單體 份,以提供一液晶面板。 本發明液晶面板製造方法係於聚合該液晶材料前,對液晶 面板半成品進行一影像擷取檢測程序,以提前筛除不良品,使 其不進入後續製造卫站’降低不L該製造方法可在影像揭 取檢測程序就把液晶面板區分品質等級,增快生產速率, 總製造成本。 本,明之又一目的係提供一種用以製造液晶面板之系 統’該系統包含:-將-液晶材料雖於—第—基板與一第二 基板間以形成-液晶面板半成品之褒置,其巾該液晶材料係包 ^ -或多種液晶化合物及分散於該液晶化合制之一或多種 單體成份;-影像獅L檢峨置,崎嫌晶面板半成品進行 -影像巧取檢測程序’ f帛檢出具所欲品質之液晶面板半成品; 以及-單體聚合裝置’以聚合帛檢出之液晶面板半成品所含 之-或多種單體成份,以提供—液晶面板。 本發明系統可視需要地包含—裁诚置,以提供具預定尺 3二署2發明系統中’可將影像擷取檢測裝 置及早體U置文置於同—機台上,從而在同__機台 檢測程序以及單體聚合程序,節省時間及空間成本。 【實施方式】 本發明技術特徵及内容,將配合圖式進-步說明,其中, 系統本身之描述並不包括詳細的構 造組成=運作顧的㈣。料,本發贿關的現 藝’在此僅作重點式的㈣’⑽助本發明關述。另 内文中_之®示錢未依據實際_繪製,其個僅在表ί 出本發明之特徵。 你衣運 1356929 曰參考第1圖’其係描述本發明改良方法的流程圖’包括液 曰^面板半成品形成程序S1與影像擷取檢測程序S2 ◊首先,於 si中,將液晶材料封裝於二基板内以形成一液晶面板半 成品,該封裝程序可以,舉例而言,下述兩種方式實現。 第一種為滴下式液晶注入程序(One Drop Fill ; ODF),其 =包含:提供-第-基板及—第二基板,該第—基板可為主 P列基板且該第二基板可為彩色濾光片基板,或者相反;將 =材料平均地滴麟第一基板或該第二基板上之多處;視需 、該滴於基板上之液晶材料加熱、提供紫外光照射或加熱與 β供务外光照射,使其擾動以達成均勻化之目的;於該滴有液 曰曰材料之第一基板或第二基板之周邊施用一接合物,該接合物 2 ’例如’轉;加_合該第—基板以及該第二基板以形 ,一基板組合;以及,經由例如照射紫外線之方式而固化該基 板組合中之接合物以形成一液晶面板半成品。 第^種為液晶吸入程序,其步驟包含:提供一第一基板及 第Ί基板可為主動陣列基板且該第二基板可為 ^色獻片基板,或者相反;於該第—基板或—第二基板之周 仕並預留一開口’該接合物可為,例如,框膠; ΓΓ 土板以及該第二基板以形成—具預留開σ之基板 由該預留開口將適量液晶材料通入該基板組合内;封 i 由例如照射紫外線之方式而固化該接合 物,形成一液晶面板半成品。 於,成液晶面板半成品形成程序S1之後 檢測程序S2 ’ _斷液晶面板半成品 取檢測程序S2之詳_容如下敘述。巧^ Κ象擷 8 1356929 °月同%參考弟2圖及第3圖’於此一說明例中,係將影像 擷取檢測裝置及單體聚合裝置安置於同一機台上,則影像操取 檢測程序S2可包含以下步驟: 步驟S21為使液晶面板半成品3置於影像擷取襄置中(如 上述’此一說明例之影像擷取檢測裝置及單體聚合裝 於同—機台上可移動平台5使其上之液晶面板半^ 設置於一組合機台上,該機台包含由一光源4及一影像擷取裝 置41所組成之影像操取檢測裝置(未標示),以及單體聚合裝 置1,該光源4可為例如可見光,該單體聚合裝置丨可為:^ 如,一熱源、紫外光、或熱源加紫外光;之後,於步驟s22 ίί 了影像,其中’係以加壓元件2施加-賴於液晶面板半 ^口 3以導通液晶面板半成品3内之電極,進而使得液晶分子 f生^倒’關啟光源4以照射該液晶面板縣品3,從 念::,步驟S23為擷取步* S22所產生之影像,係以影像 成之取雜晶面板半成品3因光源4照射所對應形 成之衫像,該影像擷取裝置41可為,例如, CCD)或攝影機。其中,當所^ 未進是單一色系時’即表示光源4未開啟或電廢 S23H ^半成品3,則必須重新執行步驟S22及步驟 '、後’步驟S25為判斷該面板半成品3是否為良 =經由比較職取影細及—標準品之標準$ 斷,此一判斷可經由如肉眼判斷等方式進行。Nine, invention description: [Technical field to which the invention belongs] The mouth of the invention is screened in the manufacturing process of the liquid crystal panel to remove the bad image. The image is detected by the inspector - the image is taken in addition to the defective product. The liquid crystal layer of the liquid crystal panel is obtained by polymerizing a liquid crystal layer of -i C or a plurality of liquid crystal compounds and a liquid crystal material dispersed between the compounds or a plurality of components. Further, the present invention is also related to a system for carrying out the above method. [Prior Art] - The liquid crystal display n has the characteristics of being thin, thin, and beautiful in appearance. Nowadays, the large-scale towel field has replaced the conventional cathode ray tube display. Currently, the most commonly used displays are twisted nematic liquid erystal display (TM-LCD), in-plane-switching m〇de liquid oysW dispiay (IPS_LCD), and wide viewing angle liquid crystal display ( Multi-domain vertical alignment mode liquid crystal display ; mva-lcd) and the like. However, the aforementioned displays each have their disadvantages. For example, the twisted array liquid crystal display has a narrow viewing angle, the lateral field effect liquid crystal display has a small aperture ratio, and the wide viewing angle liquid crystal display has a low light transmittance. Wherein, the wide viewing angle liquid crystal display is composed of a lower substrate having a slit and an upper substrate having a convex structure or a lower substrate having a convex structure and an upper substrate having a convex structure. The special structure can control the liquid crystal located between the two substrates to have a desired liquid crystal alignment, and cooperate with a liquid crystal tilting direction after applying a voltage to the liquid crystal panel to achieve a wide viewing angle. However, the raised structure causes dark state light leakage, reduced backlight utilization, and affects panel light-emitting efficiency and display contrast quality. 1356929 The arrangement of the different applications causes the display screen to have discontinuous lines. This is the so-called product. The generation of defective products will increase the manufacturing cost. Therefore, the simple process or the process of improving the yield to manufacture the liquid crystal display is currently urgently needed. The present invention is directed to an improvement over this need. The problem of the wide-angle liquid crystal display mentioned above is disclosed in an improved scheme in which the monomer is polymerized by paste or heat during the liquid-forming process, thereby forming a special _convex structure on the surface of the lower substrate to replace The above-mentioned convex structure, so as to control, control the liquid crystal alignment and increase the backlight _ rate, improve the contrast of the liquid crystal display. However, in this process, there is a process offset or a liquid. [Invention] The object of the present invention is to provide a method for improving the manufacturing yield of a liquid crystal panel, wherein the liquid crystal layer of the liquid crystal panel comprises one or more liquid crystal compounds. And the liquid crystal material dispersed in the monomer- or a plurality of monomer components is polymerized. The method is particularly used for performing a detection procedure on the semi-finished product of the liquid crystal panel to screen out the defective product in advance. Another object of the present invention is to provide a method for producing a liquid crystal panel in which a liquid crystal layer of the liquid crystal panel is polymerized from a liquid crystal material containing one or more liquid crystal compounds and one or more monomer components dispersed between the compounds. The method includes the steps of: providing a first substrate and a second substrate; and packaging a material between the first substrate and the second substrate to form a liquid crystal panel semi-finished product, wherein the liquid crystal material comprises one or more liquid crystal compounds And dispersing one or more monomer components between the liquid crystal compounds; performing an image capturing detection process on the liquid crystal panel semi-finished product to screen out a liquid crystal panel semi-finished product having a desired quality; and polymerizing the semi-finished liquid crystal panel One or more monomer parts to provide a liquid crystal panel. The method for manufacturing the liquid crystal panel of the present invention is to perform an image capturing detection procedure on the liquid crystal panel semi-finished product before the liquid crystal material is polymerized, so as to screen out the defective product in advance so as not to enter the subsequent manufacturing station, the manufacturing method can be reduced. The image removal detection program separates the LCD panel from the quality level, increasing the production rate and total manufacturing cost. Another object of the present invention is to provide a system for manufacturing a liquid crystal panel. The system comprises: - a liquid crystal material between the first substrate and a second substrate to form a liquid crystal panel semi-finished product, the towel The liquid crystal material is coated with - or a plurality of liquid crystal compounds and dispersed in the liquid crystal compounding one or more monomer components; - Image Lion L inspection device, Saki crystal panel semi-finished product - Image capture detection program 'f帛 inspection A liquid crystal panel semi-finished product of a desired quality; and a monomer polymerization device '- or a plurality of monomer components contained in the liquid crystal panel semi-finished product detected by the polymerization enthalpy to provide a liquid crystal panel. The system of the present invention can be optionally included in the system to provide a predetermined size 3 and 2 invention systems in which the image capturing detection device and the early U text can be placed on the same machine, thereby being in the same __ Machine testing procedures and monomer aggregation procedures save time and space costs. [Embodiment] The technical features and contents of the present invention will be described in conjunction with the drawings, wherein the description of the system itself does not include the detailed construction composition = operation (4). It is expected that the present work of this bribe will only be used as a key point (4) to assist in the invention. In addition, the text in the text is not drawn according to the actual _, and only one of the features of the present invention is shown. You Yiyun 1356929 曰Refer to Figure 1 'The flow chart describing the improved method of the present invention' includes a liquid 曰 panel semi-finished product forming program S1 and an image capturing detection program S2 ◊ First, in Si, the liquid crystal material is packaged in two A liquid crystal panel semi-finished product is formed in the substrate, and the packaging process can be realized, for example, in the following two ways. The first type is a drop drop liquid crystal injection process (One Drop Fill; ODF), which includes: providing a -th substrate and a second substrate, the first substrate can be a main P column substrate and the second substrate can be colored The filter substrate, or vice versa; the material is evenly dropped on the first substrate or a plurality of places on the second substrate; if necessary, the liquid crystal material dropped on the substrate is heated, providing ultraviolet light irradiation or heating and β supply Irradiating the external light to disturb it for homogenization; applying a joint to the periphery of the first substrate or the second substrate having the liquid helium material, the joint 2' is for example rotated; The first substrate and the second substrate are combined in a shape, and a substrate is combined; and the bonding material in the substrate assembly is cured by, for example, ultraviolet irradiation to form a liquid crystal panel semi-finished product. The second method is a liquid crystal inhalation process, the method comprising: providing a first substrate and a second substrate can be an active array substrate and the second substrate can be a color substrate, or vice versa; in the first substrate or the first The second substrate is provided with an opening. The conjugate may be, for example, a sealant; the slab and the second substrate are formed to form a substrate with a predetermined σ to pass the appropriate amount of liquid crystal material through the reserved opening. Entering the substrate assembly; the seal i is cured by, for example, ultraviolet light to form a liquid crystal panel semi-finished product. After the liquid crystal panel semi-finished product is formed into the program S1, the detection program S2'__liquid crystal panel semi-finished product is taken as the detailed description of the detection program S2. Qiao ^ Κ象撷 8 1356929 ° month with % reference brother 2 and 3 'in this illustrative example, the image capture detection device and the monomer polymerization device are placed on the same machine, then the image manipulation The detecting program S2 may include the following steps: Step S21 is to place the liquid crystal panel semi-finished product 3 in the image capturing device (as described above), the image capturing detecting device and the monomer polymerization device are mounted on the same machine. The mobile platform 5 has a liquid crystal panel half disposed on a combination machine, and the machine includes an image operation detecting device (not labeled) composed of a light source 4 and an image capturing device 41, and a single unit. The polymerization device 1 , the light source 4 can be, for example, visible light, and the monomer polymerization device can be: for example, a heat source, an ultraviolet light, or a heat source plus ultraviolet light; after that, the image is extracted in step s22, where The pressing element 2 is applied to the liquid crystal panel half 3 to turn on the electrode in the liquid crystal panel semi-finished product 3, so that the liquid crystal molecules f are turned on and off the light source 4 to illuminate the liquid crystal panel county product 3, from the reading::, Step S23 is to capture the image generated by step S22. In the taken image into semi heteroaryl crystal panel 3 by the irradiation source 4 corresponding to the formed image of the shirt, the image capturing device 41 may be, for example, the CCD) or camera. Wherein, when the device is not in a single color system, that is, the light source 4 is not turned on or the electric waste S23H ^ semi-finished product 3, the step S22 and the step 'after' and the step S25 must be re-executed to determine whether the panel semi-finished product 3 is good. = By comparison, the standard and the standard of the standard are cut off. This judgment can be made by means such as visual judgment.

視需要地,可於影像擷取步驟S23後 ί ί步驟似,以產生該影像之至少-影像參ίV 不連續線龍、滅絲f素輪廟、面板亮度、 貝Tt W立差值、或刚述之組合。影像參數產生步驟 軟體會將步驟提供—錄觸倾,該影像辨識 (未緣利。於早==亮度於-第二記憶裂置 由比較itiir子該資料庫令。其後,進行步職5,^ 板半標準影像之對應參數,叫定該液晶面 -標il進S1與S2之前,先對 應參數’但將該對應參數儲存於-第-記情妒置 存液;面:= ί半ί巧:,i ίσ3是否為良品。因此’每-液晶面 口口之子早70私不數目亦可做為產品等級之分類參考。 述影,取檢測程序S2,可提前篩檢出液晶面板 二h之不/品提升製造良率。此外,亦可使用雷射和 來進行液晶相位差㈣的量測,若液晶 1 4測結果不是落在—預定標準相位 差,靶圍之内,則不進行後續製程。確定液晶排列正確後, 進行下述之單體聚合程序。 ,於完成,像擷取檢測程序S2之後,將判定為不良品之面 板半成αο自糸統中移除’並以單體聚合裝置1對判定為良品之 液晶面板半成品進行聚合程序,以聚合液晶材料中之成 伤,並進而提供具所欲品質之液晶面板。其中,可經由一單體 ^ ii置能,給液晶面板半成品,以進行該單體聚 ιΐ序二,可為熱源(如··紅外線、加熱器、..·等)、紫 卜光、或是熱源以及料光,視單财合所魏#而定。’ 邊早體聚合程序於本發明之實施例之能量源組合方 5 j例而言可為:施加—賴於液晶面板半成品3,以使液 曰=子排列’其後施加一熱源於該液晶面板半成品3,以增加 ^曰面板半成品3中之液晶分子擾動而幫助排列,之後,再以 ^卜光照·晶面板半成品3,崎合液晶面板半成品3中之 早體’並使液晶面板半成品3中之液晶分子產生傾斜。或者, 於施加於液晶祕半成品3以舰晶分子制之後,直 ,以,外光照射液晶面板半成品3,以聚合液晶面板半成品3 之皁體’並使液晶面板半成品3中之液晶分子產生傾斜。又 it可於施加電壓於液晶面板半成品3後,同時施加熱源或 紫外光於液晶面板半成品3。更甚者,可用不同能量階段之熱 源、紫外光或同時提供熱源及紫外光於液晶面板半成 以使單體之聚合更為完全且均勻。此外,為減低因紫外光於液 晶面板半成品3上之照度不均勻而影響液晶面板品質,可於進 行紫外光肺時,_搖紐晶面板半成品3,贿液晶面板 半成品3中之單體能均勻地進行聚合反應。 於本發明中,液晶面板半成品3所含之液晶材料係包含一 或多種液晶化合物及分散於該化合物間之一或多種單體成 ,。舉例言之,該液晶化合物可為,但不限於,聚合物穩定液 晶(polymer stabilized liquid crystal; PSLC)或高分子分散液晶 (polymer dispersed liquid crystal ; PDLC)。例如:If necessary, the image capture step S23 may be followed by steps to generate at least the image of the image, the discontinuous line dragon, the wire, the brightness of the panel, the brightness of the panel, or the Tt W difference, or Just mentioned the combination. The image parameter generation step software will provide the step-recording tilt, the image recognition (not fate. Early == brightness in - the second memory is split by comparing the itiir sub-database order. Thereafter, step 5 , ^ plate half-standard image corresponding parameters, called the liquid crystal surface - standard il before S1 and S2, first corresponding to the parameter 'but the corresponding parameters are stored in the - - - - - - - -巧巧:, i ίσ3 is a good product. Therefore, the number of private screens for each of the LCD screens can be used as a reference for the classification of the product grades. The filming process, S2, can be screened out in advance. h does not improve the manufacturing yield. In addition, laser and phase difference (4) can also be used for laser measurement. If the liquid crystal measurement result does not fall within the predetermined standard phase difference, within the target range, then After the liquid crystal is correctly arranged, the following monomer polymerization process is performed. After completion, after the capture detection process S2, the panel determined to be defective is removed from the system. The monomer polymerization device 1 is a liquid crystal panel semi-finished product determined to be a good product. Carrying out a polymerization process to polymerize the damage in the liquid crystal material, and further provide a liquid crystal panel of a desired quality, wherein the liquid crystal panel semi-finished product can be supplied via a single cell to perform the monomer polyg order It can be a heat source (such as · infrared, heater, .., etc.), purple light, or heat source and material light, depending on the single finance company Wei #. In the case of the energy source combination of the embodiment, the application may be: applying - depending on the liquid crystal panel semi-finished product 3, so that the liquid helium = sub-arrangement is followed by applying a heat source to the liquid crystal panel semi-finished product 3 to increase the semi-finished product of the panel The liquid crystal molecules in 3 are disturbed to help the arrangement, and then, the liquid crystal molecules in the liquid crystal panel semi-finished product 3 are tilted by the liquid crystal molecules in the liquid crystal panel semi-finished product 3, and then the liquid crystal molecules in the liquid crystal panel semi-finished product 3 are tilted. After being applied to the liquid crystal secret semi-finished product 3, the liquid crystal panel semi-finished product 3 is irradiated by the external light, so that the liquid crystal molecules in the liquid crystal panel semi-finished product 3 are tilted. After applying a voltage to the liquid crystal panel semi-finished product 3, a heat source or ultraviolet light may be simultaneously applied to the liquid crystal panel semi-finished product 3. Further, a heat source of different energy stages, ultraviolet light or a heat source and ultraviolet light may be simultaneously provided on the liquid crystal panel to make the liquid crystal panel semi-finished. The polymerization of the monomer is more complete and uniform. In addition, in order to reduce the illuminance unevenness caused by ultraviolet light on the liquid crystal panel semi-finished product 3, the quality of the liquid crystal panel is affected, and when the ultraviolet light lung is performed, the semi-finished product of the luminescent crystal panel is 3 The monomer in the liquid crystal panel semi-finished product 3 can be uniformly polymerized. In the present invention, the liquid crystal material contained in the liquid crystal panel semi-finished product 3 contains one or more liquid crystal compounds and one or more monomers dispersed between the compounds. For example, the liquid crystal compound may be, but not limited to, a polymer stabilized liquid crystal (PSLC) or a polymer dispersed liquid crystal (PDLC). E.g:

(II) 或(II) or

O RO R

R Ο 1至(IIT=inR可為氫(戦曱基(methyl);n可為 乙王数,且爪可為o至12之整數。 切萝影像擷取檢測程序S2之前或之後,利用-裁 ίΪΪΪ 秘核。$,提供錢定尺寸之 ’在液晶面板形成程序中,接合物之固化程序可 t广板組合中之彩色濾光片基板至主動陣列基板之方 ϋ主動陣列基板至彩色遽光片基板之方向施加一紫外光 )而達成。於此,只要能達到固化接合物之目的,UV 光之施予方向並無限制。 以紫外光由主動陣列基板至彩色濾光片基板(未標示)之 方=照射以固化接合物的例子而言,在進行紫外光電場下曝光 之前,必須將該基板組合做翻轉的動作,使該主動陣列基板朝 上’面對紫外光光源(未繪示),之後,提供紫外光於該液晶面 板半成品3以固化該接合物。此外,提供紫外光於該基板組合 也可同時聚合該一或多種單體成分,如此一來,可省略上述在 判定該液晶面板半成品3為良品後之單體聚合程序。 第4Α圖以及第4Β圖係為液晶面板半成品良品以及不良 品示意圖,如第4Α圖所示,顯示晝面並無線缺陷,而第4Β 圖中’顯示畫面具有不連續線100產生,其係為液晶顯示器在R Ο 1 to (IIT=inR may be hydrogen (methyl); n may be the number of kings, and the claws may be an integer from 0 to 12. The image is taken before or after the detection of the S2 image. ΪΪΪ ΪΪΪ 秘 秘 $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在The ultraviolet light is applied in the direction of the light-substrate substrate. Therefore, the direction of application of the UV light is not limited as long as the purpose of curing the bonding material is achieved. The ultraviolet light is applied from the active array substrate to the color filter substrate (not The side of the mark = the example of the irradiation to cure the joint, before the exposure under the ultraviolet light electric field, the substrate must be combined to do the flipping action, so that the active array substrate faces the ultraviolet light source (not drawn) Thereafter, ultraviolet light is supplied to the liquid crystal panel semi-finished product 3 to cure the bonding material. Further, ultraviolet light may be simultaneously applied to the substrate combination to simultaneously polymerize the one or more monomer components, and thus the above-mentioned determination may be omitted. The liquid crystal The panel semi-finished product 3 is a good monomer polymerization process. The fourth and fourth figures are schematic diagrams of the liquid crystal panel semi-finished products and defective products, as shown in Figure 4, showing the defects and wireless defects, and in Figure 4 The display screen has a discontinuous line 100, which is a liquid crystal display

S 12 1356929. j過程中’因為製程偏移或是液晶排列異常而形成;利用本 發明之影像擷取檢測程序S2’可儘早檢測出液晶面板半成品3 為第4A圖所示之良品或是第犯圖所示之不良品,以降低製 造液晶顯示器之製造時間、製程使用空間、及製程成本。 [圖式簡單說明】 第1圖係依據本發明之方法的流程圖; 第2圖係影像擷取檢測程序的流程圖; 之相關S 12 1356929. j process is formed because of process offset or abnormal liquid crystal alignment; using the image capture detection program S2' of the present invention, the liquid crystal panel semi-finished product 3 can be detected as early as the good or the first shown in FIG. Defective products shown in the figure are used to reduce the manufacturing time, process space, and process cost of manufacturing liquid crystal displays. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a flow chart of a method according to the present invention; Fig. 2 is a flow chart of an image capturing detection program;

第3圖係進行景彡像擷取檢測裎序及單體聚合程序 裝置示意圖; 係良品液晶面_示晝面示意圖;以及 係不良品液晶面板顯示晝面示意圖。 第4A圖 第4B圖 1356929 【主要元件符號說明】 1 單體聚合裝置 2 電壓源 3 液晶面板半成品 4 光源 5 可移動平台 41 影像擷取裝置 100 不連續線 521 使液晶面板半成品置於影像擷取裝置之步驟 522 影像產生步驟 523 影像擷取步驟 524 影像參數產生步驟 525 液晶面板半成品是否為良品之判斷步驟The third figure is a schematic diagram of the device for capturing and detecting the sequence of the image and the monomer polymerization program; the schematic diagram of the liquid crystal surface of the good product; and the schematic diagram of the liquid crystal panel of the defective product. 4AFig. 4BFig. 1356929 [Description of main component symbols] 1 Monomer polymerization device 2 Voltage source 3 Liquid crystal panel semi-finished product 4 Light source 5 Movable platform 41 Image capture device 100 Discontinuous line 521 The liquid crystal panel semi-finished product is placed in the image capture Step 522 of the device Image generation step 523 Image capture step 524 Image parameter generation step 525 The determination step of whether the liquid crystal panel semi-finished product is a good product

Claims (1)

13569291356929 申請專利範 ^ 方法’其中,該面板所含液晶層 種單體成份之^=1合=及=於該化合_之一或多 具所ιΐ質I液晶面==丁影像操取檢測程序,以筛檢出 其中該影細取檢触序係包釘列步驟· 該影像之至少-影像參數;=操取錄像、及視需要產生 -押ΐίΐ影像以及至少—標準影像或比較該影像參數以及 2準衫像之對應參數而f帛檢出具所欲品狀液晶面板半成 2. ^申請專利襲第丨項所述之方法,其中係於進行該影像 才双測程序過程中,對該液晶面板半成品施加一電壓。° 3.,申請專利範圍第1項所述之方法,其中係以—電荷輕人器 ‘Oiarge-C—ed Device; CCD )或一攝影機進行_^^ 4·專利細第丨項所述之方法,其中該影像參數為 面板半成品之液晶排列、畫素輪廓、面板亮度、連 相位差值、或前述之組合。 心綠貝枓、 5 如申請專利範圍第1項所述之方法,其中該標準影像 數係儲存於-記憶裝置中。 6·如申請專利細第1項所述之方法,其中該液晶面板半成品所 15 1356929 中之或多種單體成份係可經由曝光或加熱之方 之方法,其中該液晶面板半成品所 或夕種單體成份係可經由照射紫外光、力σ 熱、或此二者之組合而進行聚合者。 $卜九加 8. —種液晶面板之製造方法,其係包含: 提供一第一基板與—第二基板; 液曰Ξ板於該第—基板與第二基板間以形成一 f 板+成°〇 ’其中該液晶材料係包含-或多種液晶化合物 晶化合物間之—或多種單體成份; 且所分^ί半成品進行—影像娜檢測程序以筛檢出 板半成品’其巾該檢酿序係包含下列步 液日日面板半成品置於—影像擷取裝置中,以照射該面 之至,卜擷取該影像、以及視需要產生該影像 準影像之對應參數,而筛檢*具所欲品質之 液晶面板半成品;以及 、 聚s j 3於所f帛檢綠晶面板半成品巾之— 成份,以提供一液晶面板。 4少裡平瓶 9. t申請專利範圍第8項所述之方法,其中係於進行該影像娜 檢測程序過財’對驗晶面㈣成品施加一電壓。 請專利範圍第8項所述之方法,其中係以—電荷輕合器 驟 Cehai*ge_a)Upled Deviee; eeD)或一攝影機進行該 影像擷取步 16 相位差值、或前述之組合。 己述之方法’其中該標準影像之對應參 利第8項所述之方法’其中係以曝光或加熱之方 式永5該一或多種單體成份。 14·=Γ=„第13項所述之方法,其中係以照射紫外光、 …或上边如之方式聚合該—或多種單體成份。 15 it、it利ί圍第8項所述之方法,其中該液晶材料係以如下 裝於該第-基板與第二基板間以形成該液晶面板半成 πσ · 對該基板或該第二基板執行一液晶滴入程序; 於該第一基板或該第二基板之周邊施用一接合物; 結合該第一基板以及該第二基板以形成一基板組合;以及 固化該接合物。 16·如申請專利細第8項所述之方法,其中該液晶材料係以如下 =式封裝於該第一基板與第二基板間以形成該液晶面板半成 οσ · 於該第一基板或該第二基板之周邊施用一接合物並預留 一開口; 結合該第一基板以及該第二基板以形成一具有一預留開 口之基板組合; 經由該預留開口將該液晶材料通入於該基板組合内; 封合該開口;以及 固化該接合物。 17·如申請專利範圍第15或16項所述之方法,其中該接合物係為 17 1356929 一框膠。 19.如申請專利範圍第8項所述之 取檢測程序前,翻轉鎌晶面板半成品更w於進仃該影像擷 2°.ϊ=2:第8項所述之方法,㈣產生至少-影像參 提供一影像辨識軟體及一記憶裝置; 板半成品之影像區分為複數個子單元;以及 合,並“ ^形狀、亮度或上述组 21. —種供製造液晶面板之系統,其依序包含: 一將一液晶材料封裝於一第一基板與一第二基板間以形 成一液晶面板半成品之裝置,其中該液晶材料係包含一或多種 液晶化合物及分散於該液晶化合物間之一或多種單體成份; 一影像擷取檢測裝置,以對該液晶面板半成品進行一影像 擷取檢測程序以篩檢出具所欲品質之液晶面板半成品,其中該 景f像擷取檢測裝置係包含:一影像產生元件,以自該液^面板 半成品產生一對應影像;一影像擷取裝置,以擷取該對應影 像;以及一視需要之影像檢測元件,以根據所擷取影像產生至 少一種影像參數,以經由比較該影像參數以及一標準影像之對 應參數而篩選出具所欲品質之液晶面板半成品;以及 一單體聚合裝置,以聚合該篩檢出之液晶面板半成品所含 之一或多種單體成份,提供一液晶面板。 22.如申請專利範圍第21項所述之系統,其中該影像擷取裝置係 £ 18 135:6929 一電荷耦合器(Charge-Coupled Device; cCD)。 23. 如:請專利細第21項所述之系統,其中該影像產生元件 一光源。 24. 如申=專利範圍第21項所述之系統,更包含一加壓元件,以 該影像娜檢測程序過程中,對雜晶面板半成品施加 25. tt請專利範圍第21項所述之系統,其中該至少一種影像袁 晶面板半成品之液晶排列、晝素輪廓、面板亮度、’不 連續線資料、相位差值或前述之組合。 傲儿度不 26. 專利範圍第21項所述之系統,更包含—記憶裝置 儲存該標準影像之對應參數。 心 27. =請專利範圍第21項所述之系統,其中該單體聚合 一曝光裝置、加絲置、或此二者之組合。 、置係 IS:1項所述之系統,其中該單體聚嫩係 孜如申請專利範圍第21項所述之系統,更包含—裁切装置。 申請專利範圍第29項所述之系統,其中 該影像娜檢測裝置之揭,以_馳⑽糸位於 31.=請專利範圍第29項所述之系統,其中該 該早體聚合裝置之下游,以裁切該液晶面板。碰置係位於Patent application method ^, wherein the panel contains a liquid crystal layer of monomer composition ^ = 1 = and = in the compound _ one or more of the ι I I liquid crystal surface == Ding image manipulation detection program, </ br> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> <RTIgt; 2 corresponding to the corresponding parameters of the shirt and f 帛 帛 帛 帛 液晶 液晶 液晶 液晶 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ A voltage is applied to the panel semi-finished product. ° 3. The method described in the first paragraph of the patent application, which is described in the patent _^^ 4· patent 丨 丨 — — 电荷 电荷 电荷 电荷 电荷 电荷 电荷 电荷 电荷 电荷 电荷 电荷 电荷 电荷 电荷The method, wherein the image parameter is a liquid crystal arrangement of a panel semi-finished product, a pixel outline, a panel brightness, a phase difference value, or a combination thereof. The method of claim 1, wherein the standard image number is stored in a memory device. 6. The method of claim 1, wherein the liquid crystal panel semi-finished product 15 1356929 or a plurality of monomer components are exposed or heated, wherein the liquid crystal panel semi-finished product or the evening seed The body composition can be polymerized by irradiation of ultraviolet light, force σ heat, or a combination of the two. The invention relates to a method for manufacturing a liquid crystal panel, comprising: providing a first substrate and a second substrate; and a liquid helium plate between the first substrate and the second substrate to form an f plate + °〇' wherein the liquid crystal material contains - or a plurality of liquid crystal compound crystal compounds - or a plurality of monomer components; and the semi-finished products are processed - the image detection process to screen out the semi-finished products of the board The system includes the following step liquid solar panel semi-finished product placed in the image capturing device to illuminate the surface, the image is taken, and the corresponding parameters of the image quasi image are generated as needed, and the screening is desired The quality of the liquid crystal panel semi-finished product; and, the polysj 3 in the green crystal panel semi-finished towel - the composition to provide a liquid crystal panel. 4 少里平瓶 9. The method described in claim 8 of the patent application, in which the image is subjected to a test procedure, and a voltage is applied to the finished product of the crystal face (4). The method of claim 8 is characterized in that the image capturing step 16 phase difference value, or a combination thereof, is performed by a camera coupled with a light-emitting device (Caihai*ge_a) Upled Deviee; eeD) or a camera. The method of the present invention, wherein the standard image corresponds to the method described in item 8, wherein the one or more monomer components are permanently exposed or heated. 14. The method of claim 13, wherein the method or the plurality of monomer components are polymerized by irradiating ultraviolet light, ... or the above. 15 it, it 利ί The liquid crystal material is mounted between the first substrate and the second substrate to form the liquid crystal panel half πσ · performing a liquid crystal dropping process on the substrate or the second substrate; on the first substrate or the Applying a bonding material to the periphery of the second substrate; bonding the first substrate and the second substrate to form a substrate combination; and curing the bonding material. The method of claim 8, wherein the liquid crystal material Is encapsulated between the first substrate and the second substrate to form a half of the liquid crystal panel, and an etch is applied to the periphery of the first substrate or the second substrate; and an opening is reserved; a substrate and the second substrate to form a substrate combination having a reserved opening; the liquid crystal material is introduced into the substrate assembly via the reserved opening; sealing the opening; and curing the bonding object. Application The method of claim 15 or 16, wherein the conjugate is a 17 1356929 frame seal. 19. Before the test procedure described in claim 8 of the patent application, flipping the semi-finished product of the twinned panel is more advanced. The image is °2°.ϊ=2: the method described in item 8, (4) generating at least the image reference to provide an image recognition software and a memory device; the image of the semi-finished product of the board is divided into a plurality of sub-units; Shape, brightness or the above-mentioned group 21. A system for manufacturing a liquid crystal panel, comprising: a device for packaging a liquid crystal material between a first substrate and a second substrate to form a liquid crystal panel semi-finished product, wherein The liquid crystal material comprises one or more liquid crystal compounds and one or more monomer components dispersed between the liquid crystal compounds; an image capturing detecting device for performing an image capturing detection program on the liquid crystal panel semi-finished product to screen out the desired a quality liquid crystal panel semi-finished product, wherein the image capture device comprises: an image generating component for generating a corresponding image from the liquid panel semi-finished product; Taking a device to capture the corresponding image; and an image sensing component as needed to generate at least one image parameter according to the captured image to select a desired quality by comparing the image parameter with a corresponding parameter of a standard image The liquid crystal panel semi-finished product; and a monomer polymerization device for polymerizing one or more monomer components contained in the liquid crystal panel semi-finished product of the sieve to provide a liquid crystal panel. 22. The system of claim 21, wherein the image capture device is a 18-135:6929 Charge-Coupled Device (cCD). 23. The system of claim 21, wherein the image generating component is a light source. 24. The system of claim 21, further comprising a pressurizing element for applying the semi-finished product to the semi-finished product during the image detection process. tt. And a liquid crystal arrangement, a halogen outline, a panel brightness, a 'discontinuous line data, a phase difference value or a combination thereof, of the semi-finished product of the at least one image.傲儿度不 26. The system described in item 21 of the patent scope further includes a memory device for storing corresponding parameters of the standard image. The system of claim 21, wherein the monomer is polymerized by an exposure device, a wire, or a combination of the two. The system of claim 1, wherein the monomer is a system as described in claim 21, and further comprises a cutting device. The system of claim 29, wherein the image detecting device is disclosed in the system of claim 31, wherein the early polymerization device is downstream of the device. To cut the liquid crystal panel. Touching system
TW95103683A 2006-01-27 2006-01-27 Method for improving throughput of liquid crystal TWI356929B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW95103683A TWI356929B (en) 2006-01-27 2006-01-27 Method for improving throughput of liquid crystal

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW95103683A TWI356929B (en) 2006-01-27 2006-01-27 Method for improving throughput of liquid crystal

Publications (2)

Publication Number Publication Date
TW200728828A TW200728828A (en) 2007-08-01
TWI356929B true TWI356929B (en) 2012-01-21

Family

ID=46728128

Family Applications (1)

Application Number Title Priority Date Filing Date
TW95103683A TWI356929B (en) 2006-01-27 2006-01-27 Method for improving throughput of liquid crystal

Country Status (1)

Country Link
TW (1) TWI356929B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9274381B2 (en) 2011-12-23 2016-03-01 Au Optronics Corporation Fabrication method of a liquid crystal panel

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI459072B (en) * 2011-01-25 2014-11-01 Chimei Innolux Corp Manufacturing apparatus for liquid crystal panel
TW201317667A (en) * 2011-10-21 2013-05-01 Leadwell Optical Co Ltd Cutting processing method of liquid crystal panel module

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9274381B2 (en) 2011-12-23 2016-03-01 Au Optronics Corporation Fabrication method of a liquid crystal panel

Also Published As

Publication number Publication date
TW200728828A (en) 2007-08-01

Similar Documents

Publication Publication Date Title
CN101206365B (en) Liquid crystal display element and method of manufacturing same
TWI425281B (en) Method for fabricating polymer stabilized alignment liquid crystal display panel
JP2001222017A (en) Liquid crystal display device and its manufacturing method
TW200919043A (en) Method for manufacturing liquid crystal display
CN105974675A (en) Flexible display panel and manufacturing method thereof
US20110139335A1 (en) Method of Fabricating LCD Panel
WO2015024340A1 (en) Detection apparatus, one drop filling system, and one drop filling control method
CN102854667A (en) Liquid crystal device and manufacture method thereof
US6774958B2 (en) Liquid crystal panel, apparatus for inspecting the same, and method of fabricating liquid crystal display thereof
TWI356929B (en) Method for improving throughput of liquid crystal
TW201508399A (en) Display panel and display device
WO2013170494A1 (en) Liquid crystal panel manufacturing method and liquid crystal glass
CN106773364B (en) The glue sealing method of display screen frame
CN109856848A (en) Liquid crystal display panel and pre-tilt angle forming method
WO2013131371A1 (en) Bright spot maintenance method for liquid crystal display
CN109917591A (en) The production method of liquid crystal display panel
CN109143688A (en) The production method of alignment film material and liquid crystal display panel
CN100520515C (en) Method for raising production good rate of liquid crystal panel, manufacturing method and used system
JP2011064866A (en) Method for manufacturing liquid crystal display element and image display apparatus using the element produced thereby
TWI286231B (en) Method of fabricating liquid crystal on silicon display panel
US6859251B2 (en) Liquid crystal display having a concave substrate and manufacturing method thereof
TWI556043B (en) Display panel and manufacturing method therof
WO2020062465A1 (en) Display panel and manufacturing method thereof
CN109507834A (en) The production method of liquid crystal display panel
US20060146273A1 (en) Method for measuring a cell gap in a liquid crystal display