TWI354601B - Lens and its processing method - Google Patents

Lens and its processing method Download PDF

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Publication number
TWI354601B
TWI354601B TW95115269A TW95115269A TWI354601B TW I354601 B TWI354601 B TW I354601B TW 95115269 A TW95115269 A TW 95115269A TW 95115269 A TW95115269 A TW 95115269A TW I354601 B TWI354601 B TW I354601B
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Taiwan
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lens
clamp
processing
clamping
grinding wheel
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TW95115269A
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Chinese (zh)
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TW200740554A (en
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Shih Chieh Yen
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Hon Hai Prec Ind Co Ltd
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Description

100年09月27日核正替換頁 1354601 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明涉及一種透鏡及其加工方法。 【先前技術】 [0002] 透鏡被廣泛用於各種光學儀器中,例如投影儀、照相機 、顯微鏡以及望遠鏡等。這些光學儀器大多將多個透鏡 組合起來組裝在光學鏡筒中。因此,這些光學儀器的精 確度係與透鏡的加工精度和組裝技術息息相關的。其中 ,又以透鏡的定心加工最為重要。 [0003] 圖1為透鏡10在定心加工夾具12中的示意圖。請參照圖1 ,在透鏡10的定心加工過程中,通常係先利用夾具12夾 持透鏡10,再由夾具12帶動透鏡10旋轉,由砂輪14對透 鏡外徑進行研磨,其中,砂輪14的旋轉軸與夾具12的旋 轉軸平行。當夾具12及透鏡10以夾具12之中心軸C為軸心 做穩定旋轉時,透鏡10之透鏡中心位於夾具12的中心軸 上。此時,即可進行透鏡10的加工,而加工後的透鏡10 之幾何中心將位於透鏡10之曲面100與曲面102之軸心的 連接線上。此定心機構又可稱為外徑磨床,其被廣泛使 用於一般形狀之磨圓或滾圓。 [0004] 然而此傳統之加工方法所加工的透鏡的同心度會有些許 差別,使得大部分透鏡廠組裝之良率無法有效提升。 【發明内容】 [0005] 有鑒於此,提供一種能夠提高組裝良率的透鏡及其加工 方法實為必要。 095115269 表單編號A0101 第3頁/共16頁 1003354408-0 1354601 [0006] [0007] [0008] [0009] [0010] [0011] 100年09月27日修正替換頁 -種透鏡的加工方法,包括以下步驟:用一夾具夾持一 透鏡並進行旋轉作動;使—砂輪板沿夹具_線方向往 復運動’將錢外徑磨成規格要求的尺寸;使夾具保持 不動,砂輪板向透鏡移動並沿夹持組件_線方向往復 運動,將透鏡的邊緣磨出一凹角。 本發明還提出-種透鏡’該透鏡的邊緣具有至少一凹角 相對於先前技術’使用該加卫方法加卫之透鏡經組裝後 發現效能不佳時’可以使叫子或其他裝置插入凹角撥 動該透鏡使其旋轉-定角度,通㈣動肖㈣不同更容 易找到能祕得最佳效能之位置,使得㈣良率能夠得 到提高’節省成本。 【實施方式】 以下將結合附圖對本發明作進一步之詳細說明。 本實施例提供一種透鏡的加工古 加工方法,請參照圖2至圖5, 提供-夾獅,-待加工之透㈣,謂具有一第 一夾持組件22及—第二夾持組件24,該透鏡28具有一第 -表面280及-與之相對之第二表面挪。 將第一夾持组件22之第—夹持部m靠接於透鏡28之第一 表面280上,且透鏡28之第一矣品00ft 乐表面280的軸心與第一夾持 組件22之旋轉軸C’重合。篦一 + 第夾持部220之夾持面222 通常緊貼於透鏡28的第一矣而90〇 表面28〇 ’避免透鏡在加工過程 中發生傾斜》 [0012] 095115269 將第一夾持組件24之第二夹持部24〇靠接透鏡28之第二表 表單編號A0101 第4頁/共丨6頁 1003354408-0 13.54601 [0013] [0014] [0015] [0016] [0017] 095115269 100年09月27日修正替換頁 面282,與第一夹持組件22共同夹持透鏡28。 使第一夹持組件22與第二夾持組件24共同帶動透鏡28以 第一夾持組件22之旋轉轴C,作轉動。 使砂輪板26沿夾持組件22,24的轴線方向作往復運動, 將透鏡28外徑磨成規格要求的尺寸。該砂輪板26包括一 尖端262 ’該尖端262與透鏡28相對,該尖端262之端線 264(圖未示)與夹具22,24之轴線平行,並在加工過程 中正對透鏡28。 失持組件22,24保持不動,砂輪板26向透鏡28移動並沿 夹持組件22,24的轴線方向往復運動,將透鏡28邊緣磨 出第一凹角284。 在本發明之一較佳實施例中,還可以在將第一夾持組件 22的第一夾持部220靠接於透鏡28的第一表面280之後, 於第一夾持組件22與透鏡28之間形成負壓空間,以使透 鏡28吸附於第一夾持組件22上例如利用第一夾持組件 22的抽氣孔224來抽出第一夹持組件22與透鏡28之間的 空氣’進而形成負壓空間。 本發明還可以在將第H组件22的夾持面222靠接於透 鏡28的第-表面280之前’先將潤滑劑塗佈在透鏡28上, 以避免第-夾持組件22在加工工藝中對透鏡28造成到傷 。而後’在後續形成負壓空間的過程中,透鏡28上的潤 滑劑有助於減少殘留在第—夾持組件22與透鏡28之間的 氣體量’以提②負壓效果,進而增加透鏡28與第-夾持 組件22之間的吸附力。 表單編號A0101 1003354408-0 1354601 100年09月27日核正替换頁 [0018] 其中,第二夾持組件24最好為軟質夾持組件。第二夾持 組件24之第二夾持部240的外形可依據其所接觸之曲面而 有所變化,以避免在靠接透鏡28之第二表面282的過程中 因施力不均而造成透鏡28的偏移或傾斜,進而影響透鏡 28之加工的精確度。 [0019] 本實施例所述之透鏡加工方法還可以進一步包括以下步 驟: [0020] 將砂輪板26遠離透鏡28,並保持砂輪板26不動。 [0021] 使第一夾持組件22與第二夾持組件24共同帶動透鏡28以 第一夹持組件22之旋轉軸C’轉動一定角度,使第一凹角 284的位置不與其自身原來的位置重合。 [0022] 使夾持組件22,24保持不動,砂輪板26向透鏡28移動並 沿夾持組件22,24的軸線方向往復運動,將透鏡28邊緣 磨出第二凹角286。 [0023] 雖然在本實施例中透鏡只被磨出兩個凹角,但本領域之 技術人員可以輕易的運用該方法磨出多個凹角,以利於 各種用途。而且所加工之組件也不僅限於透鏡,本發明 適用於各種薄板之滾圓及光學組件加工。 [0024] 請參照圖6,本發明還提出一種由上述方法加工的特殊形 狀透鏡30,該透鏡30邊緣具有至少一凹角32。 [0025] 相對於先前技術,使用該加工方法加工的透鏡30,經組 裝後發現效能不佳時,可以使用鑷子或其他裝置插入凹 角32撥動該透鏡30使其旋轉一定角度,通過撥動角度的 095115269 表單編號A0101 第6頁/共16頁 1003354408-0 1354601 100年09月27日梭正替换頁 [0026] [0027] [0028] [0029] [0030] [0031] [0032] [0033] [0034] [0035] [0036] [0037] 不同更容易找到能夠獲得最佳效能的位置,使得組裝良 率能夠得到提高,節省成本。 綜上所.述,本發明確已符合發明專利之要件,遂依法提 出專利申請。惟’以上所述者僅為本發明之較佳實施例 ,自不能以此限制本案之申請專利範圍。舉凡熟悉本案 技藝之人士援依本發明之精神所作之等效修飾或變化, 皆應涵蓋於以下申請專利範圍内。 【圖式簡單說明】 圖1係一種先前技術之定心加工裝置之示意圖。 圖2係本發明實施例提供之透鏡加工方法所使用之夾具之 示意圖。 圖3至圖5係本發明實施例提供之透鏡加工方法之示意圖 〇 圖6係本發明實施例提供之透鏡之示意圖。 【主要元件符號說明】 失具:20 第—夹持組件:22 第一夾持部:220 爽持面:222 柚氣孔:224 第二夾持組件:24 第二夹持部:240 095115269 表單編號A0101 第7頁/共16頁 1003354408-0 1354601 100年09月27日修正替換頁 [0038] 砂輪板:26 [0039] 尖端:262 [0040] 尖端之端線:264 [0041] 透鏡之第一表面:280 [0042] 透鏡之第二表面:282 [0043] 第一凹角:284 [0044] 第二凹角:286 [0045] 透鏡:30 [0046] 凹角:32 095115269 表單編號A0101 第8頁/共16頁 1003354408-0September 27, 100, nuclear replacement page 1354601 VI. Description of the Invention: [Technical Field of the Invention] [0001] The present invention relates to a lens and a method of processing the same. [Prior Art] [0002] Lenses are widely used in various optical instruments such as projectors, cameras, microscopes, and telescopes. Most of these optical instruments combine a plurality of lenses and assemble them in an optical lens barrel. Therefore, the accuracy of these optical instruments is closely related to the processing precision and assembly technology of the lens. Among them, the centering of the lens is the most important. 1 is a schematic view of a lens 10 in a centering work fixture 12. Referring to FIG. 1 , during the centering process of the lens 10 , the lens 10 is usually clamped by the clamp 12 , and then the lens 10 is rotated by the clamp 12 , and the outer diameter of the lens is ground by the grinding wheel 14 , wherein the grinding wheel 14 is The rotating shaft is parallel to the rotating shaft of the jig 12. When the jig 12 and the lens 10 are stably rotated with the central axis C of the jig 12 as an axis, the lens center of the lens 10 is located on the central axis of the jig 12. At this time, the processing of the lens 10 can be performed, and the geometric center of the processed lens 10 will be located on the connecting line between the curved surface 100 of the lens 10 and the axis of the curved surface 102. This centering mechanism, which may also be referred to as an outer diameter grinding machine, is widely used for rounding or rounding of a general shape. [0004] However, the concentricity of lenses processed by this conventional processing method is somewhat different, so that the yield of most lens factory assembly cannot be effectively improved. SUMMARY OF THE INVENTION [0005] In view of the above, it is necessary to provide a lens capable of improving assembly yield and a processing method thereof. 095115269 Form No. A0101 Page 3 / Total 16 Page 1003354408-0 1354601 [0006] [0009] [0011] [0011] Correction of the replacement page - the processing method of the lens, including The following steps: holding a lens with a clamp and rotating it; making the grinding wheel reciprocate along the direction of the clamp _ line to grind the outer diameter of the money to the size required by the specification; keeping the clamp stationary, the grinding wheel moving toward the lens and along The clamping assembly _ reciprocates in the line direction to grind the edge of the lens to a concave corner. The present invention also proposes a lens having an edge having at least one concave angle relative to the prior art 'the lens that is reinforced by the method of assembly is found to be inferior when assembled. 'The caller or other device can be inserted into the concave corner. The lens makes it rotate - the angle is fixed, and the difference between the four (four) and the fourth (four) is easier to find the position that can best understand the best performance, so that (4) the yield can be improved 'cost saving. [Embodiment] Hereinafter, the present invention will be further described in detail with reference to the accompanying drawings. The present embodiment provides a processing method for processing a lens. Referring to FIG. 2 to FIG. 5, a lion is provided, and a through hole (four) to be processed, that is, a first clamping component 22 and a second clamping component 24 are provided. The lens 28 has a first surface 280 and a second surface opposite thereto. The first clamping portion m of the first clamping component 22 abuts on the first surface 280 of the lens 28, and the axis of the first defective 00ft surface 280 of the lens 28 rotates with the first clamping component 22 The axis C' coincides. The clamping surface 222 of the first clamping portion 220 is generally in close contact with the first side of the lens 28 and the surface of the second surface 28〇' to prevent the lens from tilting during processing. [0012] 095115269 The first clamping assembly 24 The second clamping portion 24 abuts the second table form number of the lens 28 A0101 page 4 / a total of 6 pages 1003354408-0 13.54601 [0013] [0015] [0016] [0017] 095115269 100 years 09 The replacement page 282 is modified on the 27th of the month to hold the lens 28 together with the first clamping assembly 22. The first clamping assembly 22 and the second clamping assembly 24 are caused to rotate the lens 28 with the rotation axis C of the first clamping assembly 22. The wheel plate 26 is reciprocated in the axial direction of the clamp assemblies 22, 24, and the outer diameter of the lens 28 is ground to the required size. The wheel plate 26 includes a tip 262' which is opposite the lens 28, the end line 264 (not shown) of the tip 262 being parallel to the axes of the clamps 22, 24 and facing the lens 28 during processing. The lost holding assemblies 22, 24 remain stationary and the grinding wheel plate 26 moves toward the lens 28 and reciprocates in the axial direction of the clamping assemblies 22, 24, grinding the edges of the lens 28 out of the first concave corner 284. In a preferred embodiment of the present invention, after the first clamping portion 220 of the first clamping assembly 22 is abutted against the first surface 280 of the lens 28, the first clamping assembly 22 and the lens 28 are A negative pressure space is formed between the lens 28 to be attracted to the first clamping assembly 22, for example, by using the air vent 224 of the first clamping assembly 22 to extract air between the first clamping assembly 22 and the lens 28. Negative pressure space. The present invention can also apply a lubricant to the lens 28 prior to abutting the clamping surface 222 of the H-th component 22 against the first surface 280 of the lens 28 to avoid the first clamping assembly 22 from being processed. The lens 28 is injured. Then, in the subsequent process of forming the negative pressure space, the lubricant on the lens 28 helps to reduce the amount of gas remaining between the first clamping unit 22 and the lens 28 to increase the negative pressure effect, thereby increasing the lens 28. The adsorption force with the first clamping member 22. Form No. A0101 1003354408-0 1354601 September 27, 2007 Nuclear Replacement Page [0018] wherein the second clamping assembly 24 is preferably a soft clamping assembly. The outer shape of the second clamping portion 240 of the second clamping assembly 24 may vary depending on the curved surface it contacts to avoid lensing due to uneven application during the abutment of the second surface 282 of the lens 28. The offset or tilt of 28, which in turn affects the accuracy of the processing of lens 28. [0019] The lens processing method of this embodiment may further include the following steps: [0020] The grinding wheel plate 26 is moved away from the lens 28, and the grinding wheel plate 26 is kept stationary. [0021] The first clamping component 22 and the second clamping component 24 are jointly driven to rotate the lens 28 by a certain angle with the rotation axis C′ of the first clamping component 22 such that the position of the first concave corner 284 is not in its original position. coincide. [0022] With the clamping assemblies 22, 24 held stationary, the grinding wheel plate 26 moves toward the lens 28 and reciprocates in the axial direction of the clamping assemblies 22, 24, grinding the edges of the lens 28 out of the second concave corner 286. [0023] Although the lens is only ground to two concave corners in this embodiment, those skilled in the art can easily use the method to grind a plurality of concave corners to facilitate various uses. Moreover, the processed components are not limited to lenses, and the present invention is applicable to the spheronization and optical component processing of various thin plates. Referring to FIG. 6, the present invention also provides a special shaped lens 30 processed by the above method, the edge of the lens 30 having at least one concave corner 32. [0025] Compared to the prior art, the lens 30 processed by the processing method can be used to insert the concave corner 32 to rotate the lens 30 to rotate a certain angle by using a tweezers or other device after the assembly is found to be inferior in performance. 095115269 Form No. A0101 Page 6 / Total 16 Page 1003354408-0 1354601 September 27th, 100th Shuttle Order [0026] [0028] [0030] [0033] [0033] [0037] [0037] It is easier to find a location where the best performance can be obtained, so that the assembly yield can be improved and the cost can be saved. In summary, the present invention has indeed met the requirements of the invention patent, and the patent application is filed according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by those skilled in the art to the spirit of the invention are intended to be included within the scope of the following claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view of a prior art centering processing apparatus. Fig. 2 is a schematic view showing a jig used in the lens processing method according to the embodiment of the present invention. 3 to FIG. 5 are schematic diagrams of a lens processing method according to an embodiment of the present invention. FIG. 6 is a schematic diagram of a lens provided by an embodiment of the present invention. [Main component symbol description] Loss: 20 No. - Clamping component: 22 First clamping part: 220 Cooling surface: 222 Pomelo vent: 224 Second clamping component: 24 Second clamping part: 240 095115269 Form number A0101 Page 7 of 16 1003354408-0 1354601 Correction replacement page for September 27, 100 [0038] Grinding wheel plate: 26 [0039] Tip: 262 [0040] Tip end line: 264 [0041] Lens first Surface: 280 [0042] Second surface of the lens: 282 [0043] First concave angle: 284 [0044] Second concave angle: 286 [0045] Lens: 30 [0046] Recessed angle: 32 095115269 Form No. A0101 Page 8 / Total 16 pages 1003354408-0

Claims (1)

1354601 100年09月27日梭正替换頁 七、申請專利範圍: 1 . 一種透鏡的加工方法,包括以下步驟: 用一夾昊夾持一透鏡並進行旋轉作動; 提供一砂輪板,該砂輪板包括一尖端,該尖端與該透鏡相 對,該尖端的端線與該夾具的軸線平行,使一砂輪板沿夾 具的軸線方向往復運動,將透鏡外徑磨成規格要求的尺寸 t 使夾具保持不動,砂輪板向透鏡移動並沿夾具的軸線方向 往復運動,將透鏡的邊緣磨出第一凹角。 2 .如申請專利範圍第1項所述之透鏡的加工方法,其中,所 述夾具包括一第一夹持元件及一第二夾持元件,所述第一 夾持元件與所述第二夾持元件同軸。 3 .如申請專利範圍第2項所述之透鏡的加工方法,其中,在 用所述夾具夾持所述透鏡之後,且在使所述透鏡轉動之前 ,進一步包括一步驟,即在所述透鏡與所述第一夾持元件 之間形成一負壓空間。 4 .如申請專利範圍第3項所述之透鏡的加工方法,其中,所 述第一失持元件設有一抽氣孔,且形成所述負壓空間的方 法是經由所述抽氣孔將所述透鏡與所述第一夾持元件之間 的氣體抽出。 5 .如申請專利範圍第2項所述之透鏡的加工方法,其中,在 將所述第一夾持元件夾持所述透鏡之前,進一步包括一步 驟,即在所述透鏡與所述第一夾持元件之間提供潤滑材料 〇 6 .如申請專利範圍第2項所述之透鏡的加工方法,其中,所 095115269 表單編號A0101 第9頁/共16頁 1003354408-0 1354601 100年09月27日核正替换頁 述第二夾持元件為軟質夾持元件。 7.如申請專利範圍第1項所述之透鏡的加工方法,其中,進 一步包括以下步驟: 將砂輪板遠離透鏡; 將夾具旋轉一定角度,使第一凹角的位置不與其自身原來 的位置重合; 使夾具保持不動,砂輪板向透鏡移動並沿夾具的軸線方向 往復運動,將透鏡的邊緣磨出第二凹角。 095115269 表單編號A0101 第10頁/共16頁 1003354408-01354601 September 27, 100, the shuttle is replacing page VII. Patent application scope: 1. A method for processing a lens, comprising the steps of: holding a lens with a clamp and rotating it; providing a grinding wheel plate, the grinding wheel plate The utility model comprises a tip end opposite to the lens, the end line of the tip is parallel to the axis of the clamp, so that a grinding wheel plate reciprocates along the axial direction of the clamp, and the outer diameter of the lens is ground to a size required by the specification to keep the clamp stationary. The grinding wheel plate moves toward the lens and reciprocates in the axial direction of the clamp to grind the edge of the lens out of the first concave corner. The method of processing a lens according to claim 1, wherein the jig includes a first clamping member and a second clamping member, the first clamping member and the second clamping member Hold the component coaxial. 3. The method of processing a lens according to claim 2, wherein after the lens is clamped by the jig, and before the lens is rotated, further comprising a step of A negative pressure space is formed between the first clamping element. 4. The method of processing a lens according to claim 3, wherein the first missing element is provided with a bleed hole, and the method of forming the negative pressure space is to pass the lens through the vent hole Gas is withdrawn from the first clamping element. 5. The method of processing a lens according to claim 2, wherein before the first clamping member clamps the lens, further comprising a step of, in the lens and the first Lubricating material 〇6 is provided between the clamping members. The processing method of the lens according to claim 2, wherein, 095115269 Form No. A0101 Page 9/16 pages 1003354408-0 1354601 100 September 27 The replacement of the second clamping element is a soft clamping element. 7. The method of processing a lens according to claim 1, further comprising the steps of: moving the grinding wheel plate away from the lens; rotating the clamp by a certain angle so that the position of the first concave corner does not coincide with its original position; The clamp is held stationary, the grinding wheel plate moves toward the lens and reciprocates in the axial direction of the clamp, and the edge of the lens is ground to a second concave angle. 095115269 Form No. A0101 Page 10 of 16 1003354408-0
TW95115269A 2006-04-28 2006-04-28 Lens and its processing method TWI354601B (en)

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