TWI352068B - Ni-based lithium transition metal oxide - Google Patents

Ni-based lithium transition metal oxide Download PDF

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TWI352068B
TWI352068B TW095116589A TW95116589A TWI352068B TW I352068 B TWI352068 B TW I352068B TW 095116589 A TW095116589 A TW 095116589A TW 95116589 A TW95116589 A TW 95116589A TW I352068 B TWI352068 B TW I352068B
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transition metal
air
metal oxide
lithium transition
lithium
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TW095116589A
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TW200742733A (en
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Jens-M Paulsen
Hong-Kyu Park
Yong Hoon Kwon
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Lg Chemical Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

1352068 九、發明說明: [發明所屬之技術領域】 本發明關於一種粉末狀以鎳為基礎之鋰過渡金屬氧化 物,實質上不3可/谷性驗,以低成本製程大量製造。再者, 使用不貴的前趨物’特別是LbCO3做為鋰源,在空氣下反 應製造以鎳為基礎之鋰過渡金屬氧化物。此以鎳為基礎之 鋰過渡金屬氧化物,不含LiWO3雜質,並具有低含=的可1352068 IX. Description of the Invention: [Technical Field of the Invention] The present invention relates to a powdery nickel-based lithium transition metal oxide which is substantially not manufactured in a low cost process. Further, a nickel-based lithium transition metal oxide is produced by reacting with an inexpensive precursor, particularly LbCO3, as a lithium source. This nickel-based lithium transition metal oxide does not contain LiWO3 impurities and has a low content of =

溶性驗’並增進在空氣中的穩定度。此以鎳為基礎之鐘過 渡金屬氧化物粉末可適用作為可充電鋰電池中之陰極活性 材料。含有此等陰極活性材料之電池展現高容量^高循環 穩定性、大大增進之高溫存放穩定度,特別 ^ ^ 釋出性與增進之安全性。 風瓶 【先前技術】 以鹽办為基礎之陰極活性材料具有 池中LiCo〇2之大好前景,此笙 門菜充電t ⑴價格與捕之取得/ 述如下 世界上Co之增加產量作 場實際成長時還會繼續增加 ^以。〇2。在鐘電池1 鎳 業的需求 (2)容量 續為主流。ϋ為銘礦量有 Ί當發展更大的鐘電知 償低丄1 旁丨民預期價格會上揚。另—太而 的需求其較大的市場預期能更容易吸收成長令的電池工 經―,錢仙v時大约為2 1352068 mAh/g,超過LiCo02(約165 mAh/g)的。因此,儘管平均放 電電壓與體積密度較小,具LiNi〇2陰極的商業電池有著增 壤·的能量密度。 然而,如下之嚴重的問題阻礙了以LiNi02為基礎之陰 核活性材料廣泛且成功的實用。 (A) 價格: 一般都同意高品質的LiNi02無法由如製造LiCo〇2的簡 ^ 果方法製得,即銘的前趨物以LiCo02簡單固態反應。實際 上’經摻雜的LiNi〇2陰極活性材料,其中〆必要的摻質為 麵’再進一步的摻質為Μη、A1等,經由將如Li〇H*H2〇之 '趣前趨物與混合之過渡金屬氧化物在氧氣流或是合成空氣 ·(即無C〇2)下反應來大量製造。此外,例如中段清洗或塗 復之額外步驟更增此等方法之成本。 (B) 安全性、排氣、膠化與老化: % —安全性:LiNi02的實用因LiNi07電池安全性的疑慮 延緩。陰極粉末的安全性,是可以例如調整陰極粉末的 ' 、足成或使得晶形最佳化而稍增。還有,可由電池設計、調 、 楚電解液等等來增進電池的安全性。 —儲存性:LiNi02的商業性實用特別因為不良的儲存 a與超限篮用性質而延緩。迄今尚未獲得解決的嚴重的問 2是在儲存或循環時會放出過量的氣體。過量氣體會啟動 王閥將圓柱形電池斷路並造成聚合物電池膨脹。本發明 I明人發現,可溶性驗的含量與過量氣艏的釋放間有關 噼性,特別是,U2C〇3的量(以pH滴定得知)與儲存時氣 6 1352068 體的釋放之間有密切的關聯性。 -處理:LiNi〇w另—項_涉及陰極材料的穩定度 •(當暴露在空,與澄氣下時識02會快速劣化)與聚料^ ‘ 膠化(肇因於高阳值,蘭P-PVDF衆料開始聚合)。這些性 質是造成電池在製造中的嚴重處理問題。 許多先則技藝專注在增進LiNi〇2基礎陰極材料的性質 與製造LiNi〇2的方法。然而,製造的高成本、膨脹、不良 安全性、尚pH值等等問題尚未充分解決。如下將列兴一此 實例: + USP 6,〇4〇,〇9〇 (T. Sunagawa等,Sanyo)揭示—種寬芒 範圍之組合物,包含以鎳為基礎與高见LiM〇2,此材料具 - 有高結晶度’用於含有電解質EC之鋰電池中。樣品以小量 •’ 方式製造,使用Li〇H*H2〇為鋰源。樣品在氧與氮混合不二 C02的合成空氣下製造。 USP 5,264,201 (J. R. Dahn等)揭不一種經換雜的 # LiNiCb,實質上不含氫氧化鋰與碳酸鋰。為此,使用過渡 金屬氫氧化物與LiOH*H2〇作為鐘源,並在不含c〇2之氧氣 氣壓下作熱處理,H2〇含量也額外的低。「揮發」掉了過量 • 的裡,但是「揮發」是一種實驗室規模的效應,不是大量 .生產時的選擇。 USP 5,370,948 (M. Hasegawa等,Matsushita)揭示—種 製備經Μη摻雜的LiNii_xMnx〇2(x<〇.45)的方法,其中錳源為 硝酸猛,裡源不是氫氧化經就是石肖酸鐘。 USP 5,393,622 (Y. Nitta等 ’ Matsushita)揭示一種經由 7 1352068 兩步驟加熱製備LiNii-χΜηχΟ2的方法,包括預乾燥、調理與 終熱。在如空氣或氧氣之氧化性氣體下終熱,此篇專利著 重於氧氣。所揭示之方法調理時使用非常低,55〇〜65〇〇c 的溫度,低於來800°C燒結。在較高溫度下,樣品會戲劇性 的劣化。使用過量的鋰使得最終樣品含有大量的可溶性鹼 (即鐘的化合物)。根據本發明的發明人的研究,觀察到的 劣化肇因於鋰鹽的存在’在約700〜8〇〇〇c間熔化,而瓦解了 晶格。 WO 9940029 A1 (M. Benz等 ’ H.C. Stack)揭示了 一種非 常不同於本發明所揭示的複雜製備方法。此製備方法涉及 使用硝酸鋰與氫氧化鋰,並回收所釋放出的氮化物氣體。 燒結溫度決不超過800°C,通常都低很多。 USP 4,980,080 (Lecerf,SAFT)介紹了一種從氫氧化鋰 與金屬氧化物在低於800°C溫度下,製備以LiNi〇2為基礎的 陰極的方法。 包含如前的先前技藝中,LiNi〇2陰極活性材料通常是 由高成本的方法製得,特別是在例如氧氣之合成氣體或不 含c〇2之合成空氣氣流下,且使用LiOH*H2〇、硝酸鋰、醋 酸鋰等等,而非不貴的、容易處理的Li2C〇3。再者,最終 陰極材料因為熱力學限制而留下高含量的可溶性驗,源自 前趨物中出現之碳酸鹽雜質。為了移除此可溶性鹼,還需 要像是清洗、塗覆等額外步驟,又增加了成本。 因此,亟需以LiNi〇2為基礎之陰極活性材料,能由諸 如Li2C03不貴的前趨物以低成本的方式製造、低可^性驗 8 1352068 * 含量、展現如應用於商業充電鋰電池時的低膨脹改良性 質、改良的安全性與高容量。 【發明内容】 本發明之目的在於完全解決前述之問題。 依據本發明,經由提供一種具有如下式1所示組成之 粉末鋰過渡金屬氧化物完成前述或其他目的,實際上不含 $ Li2C03雜質,自混合之過渡金屬前驅物與Li2C03於空氣中 由固態反應所製備:Solubility test and improve stability in the air. This nickel-based clock transition metal oxide powder is suitable as a cathode active material in a rechargeable lithium battery. The battery containing these cathode active materials exhibits high capacity, high cycle stability, greatly improved high temperature storage stability, and particularly good release and enhanced safety. Wind Cylinder [Prior Art] The cathode active material based on the salt plant has a good prospect of LiCo〇2 in the pool. The price of this dish is t (1) price and the acquisition of the catch / the following increase in the world's Co production Will continue to increase ^. 〇 2. In the battery of the battery 1 nickel demand (2) capacity continued to be mainstream. ϋ为铭矿量 has a greater development of the clock and knows that the price is lower than 1 and the people expect the price to rise. Another – too demanding, the larger market is expected to absorb the battery life of the growth order more easily, and the money is about 2 1352068 mAh/g, which exceeds LiCo02 (about 165 mAh/g). Therefore, commercial batteries with LiNi〇2 cathodes have an increased energy density despite the fact that the average discharge voltage and bulk density are small. However, the following serious problems have hindered the widespread and successful use of LiNi02-based nucleus active materials. (A) Price: It is generally agreed that high-quality LiNi02 cannot be produced by the simple method of manufacturing LiCo〇2, that is, the precursor of the precursor is simply solid-state reaction with LiCo02. In fact, the 'doped LiNi〇2 cathode active material, in which the necessary dopant is 面', the further dopants are Μη, A1, etc., via the likes of Li〇H*H2〇 The mixed transition metal oxide is reacted in an oxygen stream or a synthetic air (i.e., without C〇2) to be mass-produced. In addition, additional steps such as mid-stage cleaning or coating add to the cost of such methods. (B) Safety, Exhaust, Gelation, and Aging: %—Safety: The practicality of LiNi02 is delayed due to concerns about the safety of LiNi07 batteries. The safety of the cathode powder can be slightly increased, for example, by adjusting the cathode powder, or by optimizing the crystal form. Also, the battery design, adjustment, electrolyte, etc. can be used to enhance the safety of the battery. - Storage: The commercial utility of LiNi02 is particularly delayed due to the poor storage and the nature of the oversized basket. A serious problem that has not been solved so far is that excess gas is released during storage or circulation. Excess gas will activate The king valve will open the cylindrical battery and cause the polymer battery to expand. The present inventors have found that the content of the soluble test is related to the release of excess gas, in particular, the amount of U2C〇3 (known by pH titration) and the release of gas 6 1352068 during storage are closely related. Relevance. - Treatment: LiNi〇w Other - Item _ relates to the stability of the cathode material • (When exposed to air, when the gas is under the air, the 02 will quickly deteriorate) and the polymer ^ 'gelling (due to high yang, Lan P - PVDF masses begin to polymerize). These properties are a serious problem in the manufacture of batteries. Many advanced techniques focus on improving the properties of LiNi〇2 base cathode materials and the method of making LiNi〇2. However, the problems of high cost, expansion, poor safety, pH, etc. of manufacturing have not been fully solved. An example of this will be listed as follows: + USP 6, 〇4〇, 〇9〇 (T. Sunagawa et al., Sanyo) reveals a wide range of compositions, including nickel-based and high-profile LiM〇2, this material With - high crystallinity 'in lithium batteries containing electrolyte EC. The sample was manufactured in a small amount of ', using Li〇H*H2〇 as the lithium source. The sample was produced under a synthetic air mixture of oxygen and nitrogen. USP 5,264,201 (J. R. Dahn et al.) discloses a modified #LiNiCb that is substantially free of lithium hydroxide and lithium carbonate. For this purpose, a transition metal hydroxide and LiOH*H2 〇 are used as a clock source, and heat treatment is performed under an oxygen pressure of no c〇2, and the H2〇 content is additionally low. "Volatilized" out of excess • but “volatilization” is a laboratory-scale effect, not a large amount. USP 5,370,948 (M. Hasegawa et al., Matsushita) discloses a method for preparing Μn-doped LiNii_xMnx〇2 (x<45.45), wherein the manganese source is nitric acid, and the source is not a hydroxide or a sulphuric acid clock. . USP 5,393,622 (Y. Nitta et al. ' Matsushita) discloses a process for the preparation of LiNii-χΜηχΟ2 via two-step heating of 7 1352068, including pre-drying, conditioning and final heat. In the case of final heat in an oxidizing gas such as air or oxygen, this patent focuses on oxygen. The method disclosed uses very low temperatures of 55 〇 to 65 〇〇 c and is less than 800 ° C. At higher temperatures, the sample degrades dramatically. Excess lithium is used to make the final sample contain a large amount of soluble base (i.e., a compound of the bell). According to the study by the inventors of the present invention, the observed deterioration due to the presence of the lithium salt was melted between about 700 and 8 〇〇〇c, and the crystal lattice was collapsed. WO 9940029 A1 (M. Benz et al. 'H.C. Stack) discloses a complex preparation method which is very different from the one disclosed in the present invention. This preparation method involves the use of lithium nitrate and lithium hydroxide, and recovers the released nitride gas. The sintering temperature never exceeds 800 ° C and is usually much lower. USP 4,980,080 (Lecerf, SAFT) describes a process for preparing a LiNi〇2-based cathode from lithium hydroxide and a metal oxide at temperatures below 800 °C. In the prior art including the prior art, the LiNi〇2 cathode active material is usually produced by a high-cost method, particularly in a synthesis gas such as oxygen or a synthesis air stream containing no c〇2, and using LiOH*H2〇 , lithium nitrate, lithium acetate, etc., rather than the inexpensive, easy to handle Li2C〇3. Furthermore, the final cathode material leaves a high level of solubility due to thermodynamic limitations, derived from carbonate impurities present in the precursor. In order to remove this soluble base, additional steps such as cleaning, coating, etc. are required, which adds cost. Therefore, it is not necessary to use a LiNi〇2-based cathode active material, which can be manufactured in a low-cost manner from a non-precious precursor such as Li2C03, and has a low content of 8 1352068* content, which is exhibited as a commercial rechargeable lithium battery. Low expansion and improved properties, improved safety and high capacity. SUMMARY OF THE INVENTION The object of the present invention is to completely solve the aforementioned problems. According to the present invention, the foregoing or other objects are achieved by providing a powdered lithium transition metal oxide having a composition of the following formula 1, which does not substantially contain $Li2C03 impurities, and the self-mixing transition metal precursor reacts with Li2C03 in the air by solid state. Prepared:

LixMy02 (1) 其中 MHVTuAk, '其中LixMy02 (1) where MHVTuAk, 'where

MhNintXNiwMiM/OaCOb 條件為 0.65 S a+b 幺 0.85 ^ 0.1 < b < 0.4; A為摻質; • 0<k<0.05;且 x+y=2》条件為 0.95 < X < 1.05。 * 如前所定義,粉末裡過渡金屬氧化物由錄、猛與始以 . 特別之組合來組成,並具高量之鎳,亦視情況可進一步含 有低於5%的摻質A。 依據本發明以鎳為基礎之鋰過渡金屬氧化物具有優良 層化結構,並由於具有高燒結穩定度與實質上不含可溶性 鹼,增進了作為鋰二次電池陰極活性材料之安全性、循環 穩定性、與抗老化穩定性,與儲存時之低氣體釋出性。 1352068 再者’本發明此等鋰過渡金屬氧化物可使用混合之過 渡金屬前驅物與LizCO3作為原料,在相對不受限條件下以 低成本方式製得。 在製造鋰過渡金屬氧化物的方法中,使用低成本的 LhCO3作為銼源,而且不使用過量的鋰,並在通有高空氣 流量的反應器中作熱處理,較佳配有熱交換器。 I 【實施方式】 本發明將更加詳盡敛述。 計量化學上的LiNi〇2,其過渡金屬僅由鎳所組成且 Li:Ni比為1:1者其實並不算存在,或是極難製得。相反地, 缺 Li 的 Lh-aNii+aOz 與經摻雜的 LiNii zM"z〇2(M"=c〇、 Mn1/2Ni1/2、Al.·.),Li:]V[比為 ,更容易得到。 在本發明中,只操作經摻雜的LiNi〇2,且為了方便表 示起見,在本揭示中有時稱為「LiNii zM"z〇2」或是「經摻 •雜的LiNi〇2」。一般而言,經摻雜的LiNi〇2可以是計量化學 形式的’或是缺Li形式的。因此,在本揭示中計量化學: •式或是缺Li形式(Li:M<1:1)有時各別稱 J; .量化學的LiNi〇2」與「Li^NihO2」。與純的UNi〇2比較下D, 經摻雜的LiNiG2具有較低的三_含量,但峰何經接雜 的LiCo〇2或LiMn〇2要高。在本揭示中,「高·NiUNi〇2」乙 詞代表式「LiNi^lVrzO2」中z為ο.?或更高。 因為具有優良的電化學性能,計量化學上的咖〇〆即 ’但不是缺4)是有利的。缺u的樣品有陽離 1352068 子混合。_子混合的樣品是過渡金屬陽離子在晶檢、結濟 中誤佔了鐘的位置。因為具有較高的陽離子混合造成不良 的電化學性質,所以缺Li的Li-Ni-氧化物是不好的。, 根據本發明,鋰過渡金屬氧化物的組成必須滿足如前 式1所定義的特殊條件,其可如下或如第一圖所表示。 (i) Nii-a-b(Ni1/2Mn1/2)aCob 且 0.65Sa+bS0.85 (ii) 〇.l<b$〇.4 _ (in) x+y=2 且 〇.95^^1〇5 關於條件(i),當三價鎳的含量是過量的高,即 a+b<〇.65 ’經摻雜的LiNi〇2不能大量的在空氣中製備,且The MhNintXNiwMiM/OaCOb condition is 0.65 S a+b 幺 0.85 ^ 0.1 < b <0.4; A is a dopant; • 0 < k <0.05; and x + y = 2 The condition is 0.95 < X < 1.05. * As defined above, the transition metal oxide in the powder consists of a combination of recording, fierce and initial, and has a high amount of nickel, and may further contain less than 5% of the dopant A, as the case may be. The nickel-based lithium transition metal oxide according to the present invention has an excellent stratified structure, and has high sintering stability and substantially no soluble alkali, thereby improving the safety and cycle stability of the cathode active material of the lithium secondary battery. Sex, anti-aging stability, and low gas release during storage. 1352068 Further, the lithium transition metal oxides of the present invention can be prepared in a relatively low cost manner using a mixed transition metal precursor and LizCO3 as starting materials under relatively unrestricted conditions. In the process for producing a lithium transition metal oxide, low-cost LhCO3 is used as a helium source, and an excess of lithium is not used, and heat treatment is preferably carried out in a reactor having a high air flow rate, preferably with a heat exchanger. I [Embodiment] The present invention will be described in more detail. The quantitative chemical LiNi〇2, whose transition metal is composed only of nickel and has a Li:Ni ratio of 1:1, does not exist or is extremely difficult to produce. Conversely, Lh-aNii+aOz lacking Li and doped LiNii zM"z〇2 (M"=c〇, Mn1/2Ni1/2, Al.·.), Li:]V [ratio, Easy to get. In the present invention, only the doped LiNi〇2 is operated, and for convenience of presentation, it is sometimes referred to as "LiNii zM"z〇2" or "doped LiNi〇2" in the present disclosure. . In general, the doped LiNi〇2 may be in the form of a stoichiometric chemical form or in the absence of Li. Therefore, in the present disclosure, the measurement chemistry: • or the Li-deficient form (Li: M < 1:1) is sometimes referred to as J; the amount of chemical LiNi〇2” and “Li^NihO2”. Compared with pure UNi〇2, D, the doped LiNiG2 has a lower tri-content, but the peak has a higher LiCo〇2 or LiMn〇2. In the present disclosure, the word "高·NiUNi〇2" represents the formula "LiNi^lVrzO2" where z is ο.? or higher. Because of its excellent electrochemical properties, it is advantageous to have a metered chemical curry that is 'but not lacking 4'. Samples lacking u have a divergence of 1352068 sub-mixes. The _ sub-mixed sample is the position where the transition metal cations occupy the clock in the crystal inspection and the economy. Li-deficient Li-Ni-oxides are not good because of the poor electrochemical properties caused by the high cation mixing. According to the present invention, the composition of the lithium transition metal oxide must satisfy the special conditions as defined in the above formula 1, which can be as follows or as shown in the first figure. (i) Nii-ab(Ni1/2Mn1/2)aCob and 0.65Sa+bS0.85 (ii) 〇.l<b$〇.4 _ (in) x+y=2 and 〇.95^^1〇 5 Regarding condition (i), when the content of trivalent nickel is excessively high, that is, a+b<〇.65'-doped LiNi〇2 cannot be prepared in a large amount in air, and

Ll2C〇3不能用作為前驅物(見比較實例2)。另一方面,當三 <貝韓的含量極低時,即a+b>0.85,經摻雜的LiNi02可大量 的在空氣中製備,且Li2C03可用作為前驅物,然而所製備 、誕摻雜LiNi〇2的體積容量對於LiCo02不具競爭性(見比較 實例8)。 關於條件(ii),當鈷的含量是過量的高,即b>4.5,因為 馬量的鈷會使整體的原料價格上升,而且也會稍微降低可 逆容量。另一方面,當鈷的含量極低時(b<0.1),實質上很 同時達成充分的率效能與電池的高功率密度。 關於條件Wi),當鋰的含量是過量的高時,即x>l.〇5 ’ 在高電壓(U==4.35V)循環時會呈現不良的穩定度,特別在 。另一方面,當鋰的含量極低時,即χ<0.95,會呈 現不良的率敫能,因此也降低了可逆容量。 如前所述’鋰過渡金屬氧化物可進一步含有少量的摻 1352068 質。典型的是將A1、Ti與Mg摻質併入晶格結構中。此等摻 質低量的摻雜(<5%)有助於提升一般安全性及儲放性與電 池過充時的穩定度,又不會明顯降低可逆容量。其他業界 已知的摻質有3、匸&、21*、8、?、?、;6丨等等,並不會併入 晶格結構中,但是會累積在晶粒邊界,或包覆其表面。然 而’在使用非常低的摻雜程度(<1%)時,低濃度的此等摻質 (<1%)也許增進了穩定度而不將低其可逆容量。於是,如前 φ 所述的多種摻質可用於本發明中。 本發明的鋰過渡金屬氧化物在空氣中以不貴的方法進 行固態反應。 在空氣中進行的固態反應,較佳係經由兩步驟加熱程 序進行’包括:⑴在溫度700與950°C間,空氣循環下進行 調理步驟,然後(ϋ)在溫度85〇〇(:與1〇2〇qC間之燒結步驟。 作為固態反應的原料’使用碳酸鋰(Li2C03)與混合的過 渡金屬氧化物。Li/O3做為鋰源。混合的過渡金屬前驅物 _ 包含(但不限於),例如混合的氫氧化物、混合的碳酸鹽與 混合的氧化物。此處「混合」是指多種過渡金屬元素在原 '子層級下均勻的混合。 ‘本發明特徵之一是使用不貴的原料或是使用以經濟的 方法所生產的原料’且於先前技藝難以應用的Li2c〇3在此 使用。 MOOH(M = Ni、Μη與Co)為混合的過渡金屬前驅物代 表性實例,在先前技藝中,以]^;5〇4與]^^〇11在過量的氨作 為錯合添加劑下共沉殿製備,以得到具有高密度的 12 面然:’廢水中的氨造成環境問題,必須嚴格調控。 結條件時i見實^^雜的LiNi02能夠忍受較激烈的燒 -, 貝 相當低密度的M〇〇h,由較不眚, 不使用氨的製程所製得(無氨製程) 是可以用的。/ um〇2時,',4mLi2c〇3不能作為原料的原因是製造 解。再者,甚2 ^刀解會產生C〇2而使得高损LiNi〇2分 時,發生這個副:應前驅物中之雜質 存在& & 另方面,虽Ll2C〇3作為原料或是 象中時^本發明無論如何都不會發生這種現 ’本發明經摻雜的LiNi02實質上不含Li2C〇3。 本揭示中’廣泛使用pH滴定以發掘或確認眾多的實 、、’。果’包括前述結果。例如,在如下方式執行pH滴定: ㈣陰極粉末浸在25,水中,在鮮的㈣後以傾析法 字私末;^約2G mlH容液分離出來,然後收集澄清溶液。 再來,粉末中加入約2〇 ml的水,攪拌、傾析後收集。浸潤 與傾析再至少重複二次。如此一來,收集到一共1〇〇㈤包 δ 了 /谷性驗之澄清溶液。可溶性驗的含量以滴定來測得。 攪拌下,將0.1Μ HC1流加入溶液中,紀錄以時間為函數的 pH值。在pH值低於ρΗ=3時完成實驗。選擇流速,使得滴定 需時20〜30分鐘。可溶性鹼的含量為使ρΗ值低於5酸的量。 在此方法中使一定粉末獲得可溶性鹼的數量是再現性的, 但並不太取決於其他參數,例如粉末浸水的總時間。驗主 要有兩個來源’第一,LiNi02中如Li2C03與LiOH之雜質; 第二’源自LiNi〇2表面經由離子交換的鹼(H+(水)令+ u+ 13 1352068 (表面,整體外部)。第二貢獻幾乎可忽略。 如前所述,本發明的鋰過渡金屬氧化物實質上不含 Li2C〇3雜質與僅僅少量的可溶性鹼。例如,可溶性驗的量 得使用少於20 ml的0.1M HC1來滴定200 ml溶液即可使^ PH值低於5,其中200 ml溶液實質上含有所有的可溶性鹼, 經反覆浸潤與傾析10 g的鋰過渡金屬氧化物而得。更佳 者,少於 10 ml的0.1M HC1。 φ 此外’經摻雜的LiNi〇2製造規模的變因亦有影響。因 為低分壓下氣體傳動力學很不/樣’使得爐中幾克的樣品 與幾公斤的樣品差異很大。特別在小量製種中,Li會揮發 .而C〇2傳輸很快’但在大量製程中’這些過程變慢了。這樣 一來,本發明中「大量」乙詞係指5公斤或以上的樣品,因 為當製程被正確放大時’即相同之氣流(W/kg的樣品)作用 於100公斤的樣品,預期100公斤的樣品也有類似的行為。 本發明的鋰過渡金屬氧化物較佳以大量製程製造,以 _ 實用觀點而言這非常重要。對於前述空氣中的固態反應而 言’將空氣打入或抽出反應器>乂達成快速的空氣循環,其 • 中每一公斤的最終鋰過渡金屬裏少要2 m3的空氣(室溫下 ’ 體積)’較佳至少10 m3的空氣在反應中循環過反應器。 在本發明的一具體實施例中,使用熱交換器以將流入 . 的空氣在進入反應器前預熱,同時冷卻流出的空氣。Ll2C〇3 cannot be used as a precursor (see Comparative Example 2). On the other hand, when the content of three <Beihan is extremely low, i.e., a+b> 0.85, the doped LiNiO 2 can be prepared in a large amount in air, and Li2C03 can be used as a precursor, however, it is prepared and doped. The volumetric capacity of LiNi〇2 is not competitive with LiCo02 (see Comparative Example 8). Regarding condition (ii), when the content of cobalt is excessively high, that is, b > 4.5, since the amount of cobalt in the horse increases the overall raw material price, and also slightly reduces the reversible capacity. On the other hand, when the content of cobalt is extremely low (b < 0.1), substantially sufficient rate performance and high power density of the battery are achieved at substantially the same time. Regarding the condition Wi), when the content of lithium is excessively high, that is, x > l. 〇 5 ' exhibits poor stability when circulating at a high voltage (U == 4.35 V), particularly. On the other hand, when the content of lithium is extremely low, i.e., χ < 0.95, a poor rate of energy is exhibited, and thus the reversible capacity is also lowered. As previously mentioned, the lithium transition metal oxide may further contain a small amount of 1,352,068. Typically, A1, Ti and Mg dopants are incorporated into the lattice structure. The low doping of these dopants (<5%) helps to improve general safety and storage stability with battery overcharge without significantly reducing reversible capacity. Other industries are known to have 3, 匸 & 21*, 8,? ,? , 6丨, etc., will not be incorporated into the lattice structure, but will accumulate at the grain boundaries or coat the surface. However, at very low doping levels (<1%), low concentrations of these dopants (<1%) may increase stability without lowering their reversible capacity. Thus, various dopants as described in the preceding φ can be used in the present invention. The lithium transition metal oxide of the present invention is subjected to solid state reaction in air in an inexpensive manner. The solid state reaction carried out in air is preferably carried out via a two-step heating procedure 'comprising: (1) between 70 and 950 ° C, a conditioning step under air circulation, and then (ϋ) at a temperature of 85 〇〇 (: and 1 Sintering step between 〇2〇qC. As a raw material for solid state reaction, use lithium carbonate (Li2CO3) and mixed transition metal oxide. Li/O3 is used as a lithium source. Mixed transition metal precursor _ includes (but is not limited to) For example, mixed hydroxides, mixed carbonates and mixed oxides. Here, "mixing" means that a plurality of transition metal elements are uniformly mixed under the original 'sub-level.' One of the features of the present invention is the use of inexpensive raw materials. Or use of raw materials produced in an economical way' and Li2c〇3, which was difficult to apply in the prior art, is used here. MOOH (M = Ni, Μη and Co) is a representative example of mixed transition metal precursors, prior art In the case of ^^;5〇4 and ]^^〇11, the excess ammonia is prepared as a mis-additive additive to obtain a high-density 12 surface: 'Ammonia in wastewater causes environmental problems and must be strict Regulation I see that LiNi02 can withstand the more intense burning, and the relatively low-density M〇〇h of the shell is made by a process that is less awkward and does not use ammonia (no ammonia process). When um〇2, ', 4mLi2c〇3 can not be used as a raw material for the production of the solution. Moreover, even 2^ knife solution will produce C〇2 and cause high-loss LiNi〇2 time division, this pair occurs: should be in the precursor The presence of impurities &&&<>>, while Ll2C〇3 is used as a raw material or as in the case of the present invention, the present invention does not occur anyway. The present invention is substantially free of Li2C〇3. In the disclosure, 'wide use of pH titration to discover or confirm a large number of real, 'fruit' includes the foregoing results. For example, pH titration is performed in the following manner: (4) cathode powder is immersed in 25, water, and fresh (four) is decanted The French word is private; ^ about 2G mlH liquid is separated, and then the clear solution is collected. Then, about 2 〇ml of water is added to the powder, stirred, decanted and collected. The infiltration and decantation are repeated at least twice. First, a total of 1 〇〇 (five) package δ / valley test clear solution was collected. Soluble The content is determined by titration. Add 0.1 Μ HC1 stream to the solution under stirring, and record the pH value as a function of time. The experiment is completed when the pH value is lower than ρΗ=3. Select the flow rate so that the titration takes 20~ 30 minutes. The content of soluble base is such that the value of ρ 低于 is lower than that of 5. The amount of soluble alkali obtained in a certain method is reproducible in this method, but does not depend on other parameters, such as the total time of powder immersion. There are two main sources of 'first, LiNi02 such as Li2C03 and LiOH impurities; the second 'LiNi〇2 surface ion exchanged alkali (H+ (water) order + u + 13 1352068 (surface, overall external) . The second contribution is almost negligible. As previously stated, the lithium transition metal oxide of the present invention is substantially free of Li2C〇3 impurities and only a small amount of soluble base. For example, the amount of the solubility test can be determined by using less than 20 ml of 0.1 M HCl to titrate 200 ml of the solution to a pH of less than 5, wherein 200 ml of the solution contains substantially all of the soluble base, which is repeatedly infiltrated and decanted. G lithium transition metal oxide derived. More preferably, less than 10 ml of 0.1 M HCl. φ In addition, the variation in the manufacturing scale of the doped LiNi〇2 also has an effect. Because the gas transmission kinetics at low partial pressures are very different, a few grams of sample in the furnace differ greatly from a few kilograms of sample. Especially in small quantities, Li will volatilize, while C〇2 will transfer very quickly 'but in a large number of processes' these processes slow down. In this way, the term "massive" in the present invention refers to a sample of 5 kg or more, because when the process is properly amplified, the same gas flow (W/kg sample) is applied to a 100 kg sample, and 100 kg is expected. The samples also have similar behavior. The lithium transition metal oxide of the present invention is preferably produced in a large number of processes, which is very important from a practical point of view. For the solid state reaction in the air above, 'injecting or withdrawing air into the reactor> 乂 achieves a rapid air circulation, which requires 2 m3 of air per kilogram of final lithium transition metal (at room temperature' Volume) 'at least 10 m3 of air is circulated through the reactor during the reaction. In a particular embodiment of the invention, a heat exchanger is used to preheat the incoming air prior to entering the reactor while cooling the effluent air.

.在一較佳具體實施例中,固態反應經過至少兩步驟, 包括在溫度700與950〇C間的調癦步驟,其中過渡金屬前驅 物與Li2C03反應成LiM02前驅物,與在溫度850°C與1020oC 1352068 間的燒結步驟,其中達成了最終的LiM02優良層化晶體結 構;其中在調理步驟時,超過2m3/kgLiM02的大量空氣通 • 入備有預熱空氣用的熱交換器的反應器中。 . 較佳實施例 現在,本發明將參照以下之實例詳加敘述。此等實例 僅供例示本發明之用,不應視為縮限本發明之範圍與精神。 比較實例1 :商用陰極材料中LbCCh雜質的pH滴定 I 分兩批“A”與“B”來pH滴定相同供應商所提供之相同 的陰極活性材料。陰極材料的組成為Li1.05M0.95O2其 M=(Mni/2Nii/2)〇.83Co〇. 17。此陰極材料用於實驗廠(pilot plant )電池。在此等電池的高溫儲放時,含有“A”批的電池釋放 ' 出了不可接受的氣體量,但“B”批則沒有。除此之外,這兩 批在各自查驗過的面向,如晶相、BET表面積、晶體尺寸、 粒徑尺寸、可逆容量、率效能、晶體結構、晶格參數、陽 離子混合等等,是完全相同或是幾乎相等。 φ 然而,pH滴定的結果卻是十分不同。相較之下,也測 量具有LiNi]/3Mn1/3Co1/302組成的商用樣品“C”的pH側寫,In a preferred embodiment, the solid state reaction is subjected to at least two steps, including a temperature adjustment step between 700 and 950 ° C, wherein the transition metal precursor reacts with Li 2 CO 3 to form a LiM02 precursor, and at a temperature of 850 ° C. And a sintering step between 1020oC 1352068, in which a final LiM02 excellent stratified crystal structure is achieved; wherein, in the conditioning step, a large amount of air exceeding 2 m3/kg of LiM02 is passed into a reactor equipped with a heat exchanger for preheating air. . BEST MODE FOR CARRYING OUT THE INVENTION Now, the present invention will be described in detail with reference to the following examples. The examples are intended to be illustrative only and not to limit the scope and spirit of the invention. Comparative Example 1: pH titration of LbCCh impurities in commercial cathode materials I Two batches of "A" and "B" were used to pH titrate the same cathode active material provided by the same supplier. The composition of the cathode material was Li1.05M0.95O2 and M = (Mni/2Nii/2) 〇.83Co〇. This cathode material is used in a pilot plant battery. At the high temperature storage of these batteries, the battery containing the "A" batch released an unacceptable amount of gas, but the "B" batch did not. In addition, the two batches examined in their respective faces, such as crystal phase, BET surface area, crystal size, particle size, reversible capacity, rate efficiency, crystal structure, lattice parameters, cation mixing, etc., are identical. Or almost equal. φ However, the results of pH titration are quite different. In comparison, the pH side writing of the commercial sample "C" having a composition of LiNi]/3Mn1/3Co1/302 was also measured.

* 因為含有此樣品的試驗廠電池顯示特別低的氣體釋放。pH . 滴定實驗的結果示於第二圖。 . 參考第二圖,顯示強烈氣體釋放的樣品“A”含有過量的 . 可溶性鹼。具額外穩定度的樣品“C”實質上不含可溶性鹼。 從pH滴定側寫的形狀,可得到可溶性鹼的特徵。參考第三 圖,Li2C03會顯示二個高原區,但LiOH只有單一高原區。 因此,樣品“A”的可溶性鹼辨識出來主要是Li2C03。樣品“B” <9) 1352068 含有少量LhCO3型的鹼還有少量!^〇11型的鹼,也許來自表 面的分子或經由水與最外區陰極粒子的鋰的離子交換反 應。 關於可溶性驗含罝的知識’是一項引導發展具強化儲 放穩定度陰極有力的工具。但是,為了界定是何種可溶性 驗存在’里測pH側寫疋很重要的。例如,在Ep 1 317 〇〇8 A2 (S.Miasaki,Sanyo)中並不建議僅量測pH側寫,因為僅是少 φ 量Li0H型的雜質(十分無害的)就會導致比顯著且有害之* Because the tester battery containing this sample shows a particularly low gas release. pH. The results of the titration experiment are shown in the second figure. Referring to the second figure, sample "A" showing strong gas release contains an excess of soluble base. Sample "C" with additional stability is substantially free of soluble base. The shape of the soluble base can be obtained from the shape written on the side of the pH titration. Referring to the third figure, Li2C03 will show two plateau areas, but LiOH has only a single plateau area. Therefore, the soluble base of sample "A" is mainly identified as Li2C03. Sample "B" <9) 1352068 A base containing a small amount of LhCO3 type and a small amount of a base of the type 11 may be derived from a surface molecule or an ion exchange reaction of lithium with water and the outermost region cathode particles. The knowledge about soluble inclusions is a powerful tool to guide the development of cathodes with enhanced storage stability. However, in order to define what kind of solubility is present, it is important to measure the pH side. For example, it is not recommended to measure pH side writing only in Ep 1 317 〇〇8 A2 (S. Miasaki, Sanyo), because only a small amount of φ quantity of Li0H type impurities (very harmless) will cause significant and harmful effects. It

LhCO3雜質所獲得還要高的阳值。 因此,本實驗清楚顯示,要得到關於可溶性驗含量訊 息,pH滴定有多好用。 比較實例2 :肅用高Ni LiNiO,的熱力學穩 在本實驗中,調查商用1% LiNi〇2的熱力學穩定度。樣 口口的組成疋LiNiojCoo^MnojC^ ’亦可表示為LiNi卜χΜχ〇2 其χ=0.3,即,M=Mn1/3Ni1/3Co1/3。 • 經由在空氣中加熱前述陰極材料來測量熱力學穩定 度。各50 g的樣品分別加熱至5〇〇。(:(48 h)、750。〇 800oC、 850°C、900〇C與950°C(36 h)。執行X光分析以得到高解析 度的詳細晶格參數。由Rietveld精算分析(Rietveld refinement)得到陽離子混合。以場輻射電子顯微鏡(FESEM) 來測得晶相。 所有的樣品在加熱到Tk750〇C ’ X光分析顯示晶格結 構的持續劣化(增加陽離子混合、晶格常數、與降低c:a 比)。在含微里C〇2的空氣中’高—Ni LiNi〇2的分解會依下 1352068 « 表所示有三價鎳的還原。A higher positive yang value is obtained for the LhCO3 impurity. Therefore, this experiment clearly shows how useful pH titration is to get information about the solubility test. Comparative Example 2: Thermodynamic stability of high Ni LiNiO. In this experiment, the thermodynamic stability of commercial 1% LiNi〇2 was investigated. The composition of the mouthpiece 疋LiNiojCoo^MnojC^ ' can also be expressed as LiNi χΜχ〇 2 and χ = 0.3, that is, M = Mn1/3Ni1/3Co1/3. • Thermodynamic stability is measured by heating the aforementioned cathode material in air. Each 50 g sample was heated to 5 Torr. (: (48 h), 750. 〇800oC, 850°C, 900〇C and 950°C (36 h). Perform X-ray analysis to obtain high-resolution detailed lattice parameters. Rietveld actuarial analysis (Rietveld refinement) Cationic mixing was obtained. The crystal phase was measured by field emission electron microscopy (FESEM). All samples were heated to Tk750 〇C ' X-ray analysis showed continuous deterioration of the lattice structure (increased cation mixing, lattice constant, and reduction) c:a ratio). In the air containing micro-C〇2, the decomposition of 'high-Ni LiNi〇2 will follow the reduction of trivalent nickel as shown in the table 1352068 « Table.

LiMUi02 + C02 -> α Li1.xM1+xl--〇2 + b Li2C〇3 + c 〇2 f此過程中,由PH的滴定確立U2C〇3雜質的増二。 第四圖中,將所收到商用樣品的顯微圖與加熱到 850°C的相同樣品做比較。參考第四圖,加熱到了 >㈣。^ 的樣品已經瓦解。在一額外的實驗中,在9〇〇。€時觀察到 一級粒子元全瓦解成單一的初級晶體。 ’、 • 總之’商用LiNi〇2陰極材料在空氣中加熱期間於熱力 學上是不穩定的。特定言之,U2C〇3形成及炫化的似 將晶界分隔,使得初級粒子間失去接觸與二級粒子崩^責。3 因此,在空氣中具有微量C〇2夠高之分壓時,由於熱力學 限制,是不可能製造具高Ni含量的Li_Ni_氧化物,即,在 空氣中的LiNihMxO2其X > 〇.7。本實驗亦確認,在傳統製 程中不可能用UAO3作為前驅物,因為U2C〇3的分解會形 成LiM〇2而放出C〇2’即使.在低的分壓下在動力學上亦會阻 Φ 礙進一步的分解。 曰 fe-較.實例3 : 中的 * 在本實驗中,要調查是否可經由伴隨氧氣下固態反應 -的簡單方法,以大量方式獲得計量化學上與不含雜質的高 -Ni LiNi02。 在先前技藝方法中,做為製備以LiNi〇2為基礎之陰極 的前驅物,通常使用LiOH*H2〇與以Ni為基礎之過渡金屬氫 氧化物。然而,运兩種前驅物通常含有碳酸鹽雜質。技術 級的LiOH*H2〇通常含有大於1%的LbCO3雜質,Ni(〇H)2亦 17 1352068 含有C〇3陰離子,因為是由以Ni為基礎的鹽類(如Nis〇4)與 如NaOH的鹼共沉澱所製成,其中技術級的Na〇H含有 NazCO3而CO3陰離子比〇H陰離子更容易插入Ni(〇H)2結構 中〇 當在氧氣下調理前驅物混合物時,氫氧化鋰與過渡金 屬氫氧化物反應形成Lii-xM1+x〇2,但所有的碳酸鹽雜質都 陷為Li2C〇3雜質。再進一步在氧氣下調理時,Li2c〇3雜質 肇之分解速率並不夠,而在8〇〇°C時,計量化學上高七丨UNi〇2 是非常不穩定的。結果LLCO3不會分解但額外形成, 將如下說明。 如此一來’組成為LiNi〇.8Co〇2〇2的商用高七i LiNi〇2 的pH滴定如第五圖所示。圖中曲線(A)顯示所得到 LiNi〇.8Co〇.2〇2pH的滴疋’曲線(B)為在純氧流中在8〇〇〇c加 熱24小時。曲線(C)為曲線(A)的複製’可以更佳展示曲線(A) 與曲線(B)間形狀的相似度。流速大於2 1/min,樣品重4〇〇 鲁 g。pH側寫的分析顯示熱處裡前後Li2C〇3的含量完全相同。 顯然,LhCO3雜質完全不反應但又形成了少量的Li2〇 (在 * LiNi〇2晶體結構中所對應Li含量輕微的減少,係經由觀察 . 到陽離子混合輕微的增加、c:a比的輕微的減少、與X光分 析所得單位晶格體積輕微的減少而獲得證實)。 結論是,傳統方式(加熱Ni(OH)2與LiOH*H2〇 )以「一 般」的氧氣流或合成空氣並不會大量產出計量化學上的與 無雜質的LiNi〇2。於此,「一般」的氧氣流係指在反應中, 每公斤的陰極材料反應器進氣低於約1 m3的氣流。當 18LiMUi02 + C02 -> α Li1.xM1+xl--〇2 + b Li2C〇3 + c 〇2 f In this process, the titer of U2C〇3 impurity is established by the titration of PH. In the fourth graph, the micrograph of the commercial sample received is compared to the same sample heated to 850 °C. Referring to the fourth figure, it is heated to > (4). The sample of ^ has collapsed. In an additional experiment, at 9〇〇. At the time of €, it was observed that the first-order particle element was completely disintegrated into a single primary crystal. 'In general, the commercial LiNi〇2 cathode material is thermodynamically unstable during heating in air. In particular, U2C〇3 is formed and stunned to separate the grain boundaries, so that the primary particles lose contact and the secondary particles collapse. 3 Therefore, when there is a small amount of partial pressure of C〇2 in the air, it is impossible to manufacture Li_Ni_ oxide with high Ni content due to thermodynamic constraints, that is, LiNihMxO2 in air, X > 〇.7 . This experiment also confirmed that it is impossible to use UAO3 as a precursor in the traditional process, because the decomposition of U2C〇3 will form LiM〇2 and release C〇2' even if it is kinetically hindered at low partial pressure. Block further decomposition.曰 fe- comparison. Example 3: * In this experiment, it was investigated whether a high-Ni LiNi02 can be obtained in a large number of ways, both chemically and without impurities, via a simple method involving solid-state reaction with oxygen. In the prior art method, as a precursor for preparing a LiNi〇2-based cathode, LiOH*H2〇 and a Ni-based transition metal hydroxide are generally used. However, both precursors typically contain carbonate impurities. Technical grade LiOH*H2〇 usually contains more than 1% of LbCO3 impurities, and Ni(〇H)2 also 17 1352068 contains C〇3 anions because it is made of Ni-based salts (such as Nis〇4) and such as NaOH. The alkali-based coprecipitation is carried out, wherein the technical grade Na〇H contains NazCO3 and the CO3 anion is more easily inserted into the Ni(〇H)2 structure than the 〇H anion. When the precursor mixture is conditioned under oxygen, lithium hydroxide and The transition metal hydroxide reacts to form Lii-xM1+x〇2, but all of the carbonate impurities are trapped as Li2C〇3 impurities. Further, when conditioned under oxygen, the decomposition rate of Li2c〇3 impurity 并 is not sufficient, and at 8 〇〇 °C, the stoichiometrically high 丨UN丨2 is very unstable. As a result, LLCO3 does not decompose but is additionally formed as will be explained below. Thus, the pH titration of the commercial high-seven i LiNi〇2 composed of LiNi〇.8Co〇2〇2 is as shown in the fifth figure. The curve (A) in the figure shows that the obtained drip 疋 curve (B) of LiNi〇.8Co〇.2〇2pH was heated at 8 ° C for 24 hours in a pure oxygen stream. The curve (C) is the copy of the curve (A), which can better show the similarity of the shape between the curve (A) and the curve (B). The flow rate is greater than 2 1 / min and the sample weighs 4 〇〇 鲁 g. Analysis by pH side shows that the content of Li2C〇3 is exactly the same before and after the heat. Obviously, the LhCO3 impurity did not react at all but formed a small amount of Li2〇 (a slight decrease in the Li content in the crystal structure of *LiNi〇2, observed by observation. A slight increase in cation mixing, a slight c:a ratio The reduction was confirmed by a slight decrease in the unit lattice volume obtained by X-ray analysis. The conclusion is that the conventional method (heating Ni(OH)2 and LiOH*H2〇) does not produce a large amount of chemically and impurity-free LiNi〇2 with a "general" oxygen flow or synthetic air. Here, the "normal" oxygen flow means a gas flow of less than about 1 m3 per kilogram of cathode material reactor in the reaction. When 18

LiNi〇2含有明顯的咖〇3雜質,或是當避免了叫%雜斯 % LiNi〇2就會成為缺鋰的(即陽離子混合) 這=為對於與“ A共存的Li2C〇3而言,c〇2 ^衡二 壓1^著「X」而強烈增加,因此朝向計量化學LiNi〇2的反 動力學上受限於在低壓下不良C02氣體傳送動力學的原 因:只有當夠缺乏糾,即「x」夠大時,較高的%平衡 分壓讓C〇2明顯傳送脫離樣品,使得Li2C〇3(源自前驅物之 C03陰離子雜質)有效分解。要不然,例如先前技藝的改良 法,在較低的條理溫度藉由輸入更多的氧氣或合成空^ 流’會增加製程成本。在熱處裡後的中段清洗製程,是2 有效的移除未反應的Li2C03,但亦會相當的增加製程成本: -Ni LiNiO,空 _ 穩宏麼 商用问-Ni LiNi〇2在暴露於濕空氣下之前與之後的pH 滴定結果示於第六圖。商用UNi〇2係LiAl0.02Ni0.78C〇〇2〇2, 額外3有不到1%的鋇化合物,且第六圖的結果顯示儲存' 可溶性驗含量特別低。可預期樣品是製造商在氧氣下,Z 極純的别驅物(;即無c〇3陰離子),或是使用了至少兩 理步驟製造’巾間插人清洗程序以移除Li2〇^Li〇H: 質。也許加入鋇,經由形成高度穩定的BaC〇3以捕捉剩 的C〇3陰離子,這是高成本過程。 ]餘 一暴露於空氣中時,相當量的可溶性鹼,主要是142(:〇3 開始^/成。結果顯示商用LiNi〇2,即使初始Li2c〇3雜質含 里报少’在空氣中不穩定並以相當速率分解,且相當量的 LUCO3雜質在儲放時形成。 1352068 比較實例5 :商用膜f高-NiLiNiO?的空氣 測試另一種具有LiNio.gMno.osCoiusO2樣品組成的商用 高-Ni LiNiCb。樣品的製備方法包括表面塗覆a1p〇4,_、 中度之熱處理,這是高成本製程。塗覆也許是浸入 八塗覆 (dip-coating)製程,副作用是溶解掉過量的Li2C〇 丹者, 在熱處理中’ AIPO4與過量的鋰反應,而形成。#。 Al2〇3(或LiA102)。因此,樣品的Li2C〇3含量低,陰極 的表面是缺鋰的。試驗結果證實了聚合物電池較低的胗脹 性。pH滴定結果確知初始的低含量的U2C〇3(每1〇❿極^ ml的0 · 1M HC1),非常類似比較實例4曲線(A)新鮮樣品的^ 寫。又再記錄兩組儲放於類似比較實例4之濕室後pH的側 寫。觀察到與比較實例4相比稍低的Li2C〇3(8〇〜9〇形成 率。 結果顯示高-Ni LiNi〇2覆膜並不會增加儲放於空氣中 之穩定度。再者,諸如循環穩定度與率性能之電化;性質 不良’可能是缺鋰的表面的原因。 貝 feL較實例6 :充用高-NiLiNiO;^^全性 DSC測量結果例於第七圖。測量時,陰極是咖^的 紐扣電池(而陽極是鐘金屬)充電至d分解後插Μ 全密封之DSC罐中,並倒人電解f。陰極總含㈣〜 邮’且電解質的量大致相同。於是’放熱反應係主要為陰 極限制者(僅-部份之電解f可完全以陰極之所有氧燒 盡)。於0.5K/min熱效率下進行Dsc測量。 凡 參考第七圖,在(A)經A1/Ba改質之UNi〇2與(B)以 20 1352068LiNi〇2 contains significant curry 3 impurities, or when it is avoided, % LiNi〇2 will become lithium-deficient (ie, cation mixing). This is for Li2C〇3 coexisting with “A. C〇2 ^衡二压1^ "X" is strongly increased, so the inverse kinetics towards the metering chemical LiNi〇2 is limited by the reason for the poor transmission of CO 2 gas at low pressure: only when there is enough lack of correction, ie When "x" is large enough, the higher % equilibrium partial pressure causes C〇2 to be clearly transported away from the sample, allowing Li2C〇3 (C03 anion impurity derived from the precursor) to be effectively decomposed. Otherwise, such as the prior art improvements, the process cost can be increased by inputting more oxygen or synthesizing air at a lower temperature. The middle cleaning process in the hot zone is 2 effective removal of unreacted Li2C03, but it will also increase the process cost considerably: -Ni LiNiO, empty _ 稳宏么商问-Ni LiNi〇2 in exposure to wet The results of pH titration before and after air are shown in the sixth graph. The commercial UNi〇2 series LiAl0.02Ni0.78C〇〇2〇2, the extra 3 has less than 1% bismuth compound, and the results of the sixth graph show that the storage 'solubility test content is particularly low. It is expected that the sample is a manufacturer's Z-pure pure insulator (ie, no c〇3 anion) under oxygen, or at least two steps are used to make an inter-panel cleaning procedure to remove Li2〇^Li. 〇H: Quality. It is possible to add hydrazine to form a highly stable BaC〇3 to capture the remaining C〇3 anion, which is a costly process. When the remaining one is exposed to the air, a considerable amount of soluble alkali is mainly 142 (: 〇3 starts ^ / into. The result shows that commercial LiNi 〇 2, even if the initial Li 2 c 〇 3 impurities contain less than 'in the air instability And decomposed at a considerable rate, and a considerable amount of LUCO3 impurities were formed during storage. 1352068 Comparative Example 5: Commercial film f high-NiLiNiO? air test Another commercial high-Ni LiNiCb having a LiNio.g Mno.os CoiusO2 sample composition. The preparation method of the sample includes surface coating of a1p〇4, _, moderate heat treatment, which is a high-cost process. The coating may be immersed in a dip-coating process, and the side effect is to dissolve excess Li2C 〇丹In the heat treatment, 'AIPO4 reacts with excess lithium to form .. Al2〇3 (or LiA102). Therefore, the Li2C〇3 content of the sample is low, and the surface of the cathode is deficient in lithium. The test results confirm the polymer battery. The lower swellability. The pH titration results confirmed the initial low content of U2C〇3 (0·1M HC1 per 1 〇❿ ^ ml), which is very similar to the comparison of the fresh sample of the curve of Example 4 (A). Record two sets of storage in similar comparative example 4 The profile of the pH after the wet chamber. A slightly lower Li2C〇3 (8〇~9〇 formation rate compared to Comparative Example 4 was observed. The results show that the high-Ni LiNi〇2 coating does not increase storage in the air. Stability, in addition, such as the stability of the cycle stability and rate performance; poor properties 'may be the cause of lithium-deficient surface. Bay FeL compared with Example 6: charging high-NiLiNiO; ^ ^ full DSC measurement results in the first Figure 7. When measuring, the cathode is the button battery of the coffee (and the anode is the bell metal). After charging, the D is decomposed and inserted into the fully sealed DSC tank, and the person is electrolyzed. The cathode always contains (4) ~ mail 'and electrolyte The amount is approximately the same. Then the 'exothermic reaction system is mainly the cathode limiter (only part of the electrolysis f can be completely burned out of all the oxygen of the cathode). The Dsc measurement is performed at a thermal efficiency of 0.5 K/min. In (A) modified by A1/Ba, UNi〇2 and (B) to 20 1352068

AlP〇4-塗覆之LiNi〇2兩者中’在相當低的溫度下發生強烈 放熱反應。(A)中放的熱超過裝置的限制,所放熱的總和很 大,超過2000 kJ/g很多’表示商用高-Ni LiNi〇2的安全性不 良。 雖然有許多先前技藝與專利進一步嘗試增加高-Ni LiNi〇2的效能,這些方法既昂貴而結果又通常不夠。要不 然’有揭示以SiOx保護性覆膜來封裝高_Ni LiNi02(H. • Omanda、T. Brousse、C. Marhic, and D. M. Schleich,J.In both AlP〇4-coated LiNi〇2, a strong exothermic reaction occurs at a relatively low temperature. (A) The heat in the middle discharge exceeds the limit of the device, and the total amount of heat release is large, and more than 2000 kJ/g is large, indicating that the commercial high-Ni LiNi〇2 is not safe. While there are many prior art and patents that further attempt to increase the performance of high-Ni LiNi〇2, these methods are expensive and often insufficient. Otherwise, there is a disclosure to encapsulate high _Ni LiNi02 with SiOx protective film (H. • Omanda, T. Brousse, C. Marhic, and D. M. Schleich, J.

Electrochem. Soc. 151,A922,2004),但其電化學性質非 常差,關於此點’本發明的發明人已研究經由LiP03玻璃封 裝。即使達成全然的粒子包覆,並不能明顯增進空氣穩定 度而電化學性質也差。 . 比較實例7 :商用高-NiLiNiO,的電化輋 於下表1中整理出不同高-Ni LiNi02材料電化學測試性 質的結果。在60°C與C/5充、放電率下進行測試。充電電壓 • 為4.3 V。參考表1,除了樣品(B)例外,循環穩定度不良。 樣品(C)不良的循環穩定度也許是表面缺乏鐘造成的(在先 • 前技藝文獻中已知鋰鎳氧化物的陽離子混合(即缺乏鋰) • 的電量維持不良)。樣品(A)、(B)都是計量化學的,但只有 樣品(B)是低Li2C〇3含量的。Li2C03的存在不土造成排氣也 會衰退(也許在4.3V,Li2C03慢慢分解而晶格失去電接 觸)。 所以,先前技藝方法中尚未解決安全性、不良空氣穩 定性、高Li2C03雜質與高製程成本的問題。Electrochem. Soc. 151, A922, 2004), but its electrochemical properties are very poor, and in this regard, the inventors of the present invention have studied sealing via LiP03 glass. Even if a complete particle coating is achieved, the air stability is not significantly improved and the electrochemical properties are poor. Comparative Example 7: Electrochemical 輋 of commercial high-NiLiNiO, the results of electrochemical test properties of different high-Ni LiNiO 2 materials were compiled in Table 1 below. The test was carried out at 60 ° C and C/5 charge and discharge rates. Charging voltage • 4.3 V. Referring to Table 1, except for the sample (B), the cycle stability was poor. The poor cycle stability of sample (C) may be caused by a surface-deficient clock (previously known in the prior art literature for cation mixing of lithium nickel oxide (ie lack of lithium) • poor power retention). Samples (A) and (B) are all metered chemically, but only sample (B) is low in Li2C〇3 content. The presence of Li2C03 does not cause the exhaust to decay (maybe at 4.3V, Li2C03 slowly decomposes and the crystal lattice loses electrical contact). Therefore, the problems of safety, poor air stability, high Li2C03 impurities and high process cost have not been solved in the prior art methods.

21 A 1352068 〈表 1&gt;高-州 LiNi〇2電化學性質(60oC,C/5-C/5, 3.0-4.3V) (A)LiNi〇gCo〇.2〇2 (B)經Al/Ba-修飾過 (C)塗覆 A1P04 描述於 比較實驗3 比較實驗4 比較實驗5 計量化學Li:M 計量化學 計量化學 表面缺Li Li2C03雜質 高 低 低 25°C時容量 193, 175 mAh/g 195, 175 mAh/g 185, 155 mAh/g C/10,C/1 容量損失 每100循環30% 每100循環11% 每100循環&gt;30% 比較實-例8 :商用低-Ni LiNiO,的體藉玄晉 .測試商用 LiM02 ’ JV^NiwMn^h.xCox,X分別為0.17 與0.33。其晶相密度分別約為4 7與4 76 g/cni3。兩材料都得 到在C/10率(3〜4.3 V) 157〜159 mAh/g的放電容量。21 A 1352068 <Table 1> High-State LiNi〇2 Electrochemical Properties (60oC, C/5-C/5, 3.0-4.3V) (A) LiNi〇gCo〇.2〇2 (B) via Al/Ba - Modified (C) coated A1P04 Described in Comparative Experiment 3 Comparative Experiment 4 Comparative Experiment 5 Metrology Chemistry Li: M Metering Stoichiometric Chemistry Surface Li Li2C03 Impurity High and Low 25 °C Capacity 193, 175 mAh/g 195, 175 mAh/g 185, 155 mAh/g C/10, C/1 capacity loss 30% per 100 cycles 11% per 100 cycles per 100 cycles &gt; 30% Comparative - Example 8: Commercial low-Ni LiNiO Xuan Jin. Test commercial LiM02 'JV^NiwMn^h.xCox, X is 0.17 and 0.33 respectively. The crystal phase densities are about 4 7 and 4 76 g/cni3, respectively. Both materials have a discharge capacity of 157 to 159 mAh/g at a C/10 rate (3 to 4.3 V).

LiCo02晶相密度為5.04 g/cm3,放電率為157 mAh/g。 當x=0.17,陰極的體積容量僅對應到93%的LiCo02密度, 鲁當x=0.33 ’陰極的密度僅對應到94%。因此,可以確認低鎳 容量的材料體積容量不好。 ' 實例1 :燒結穩定唐 • 使用混合氫氧化物MOOH,其Μ為Ni4/】5 (Mn1/2Ni1/2) 8/15。〇〇. 2作為製備以鎳為基礎之LiM02之過渡金屬前驅物。 最終LiM〇2過渡金屬的組成在第一圖中以星號標記。把混 合氫氧化物與LifO3(計量化學比Li:M = 1.02:1)混合以製 備中間體樣品,並在空氣中將所得之混合物加熱至700oC。 中間體樣品(各約50 g)在一般空氣下,700至l〇〇〇°C之不同The LiCo02 crystal phase density was 5.04 g/cm3 and the discharge rate was 157 mAh/g. When x = 0.17, the volumetric capacity of the cathode corresponds only to a density of 93% LiCo02, and the density of the Ludx x = 0.33' cathode corresponds only to 94%. Therefore, it can be confirmed that the material volume capacity of the material having a low nickel capacity is not good. Example 1: Sintering Stabilization • The mixed hydroxide MOOH was used, and its niobium was Ni4/]5 (Mn1/2Ni1/2) 8/15. 〇〇. 2 as a transition metal precursor for the preparation of nickel-based LiM02. The composition of the final LiM〇2 transition metal is marked with an asterisk in the first figure. The mixed hydroxide was mixed with LifO3 (metering stoichiometry: Li: M = 1.02:1) to prepare an intermediate sample, and the resulting mixture was heated to 700 °C in air. Intermediate samples (about 50 g each) are different under normal air, 700 to 10 °C

22 1352068 溫度下燒結15小時。所有溫度下都觀察到增加之燒結穩定 度。二級粒子維持不變,比較實例2中沒有觀察到瓦解成單 晶。晶粒尺寸隨燒結溫度增加而增加。 X光分析顯示所有樣品皆具優良層化晶體結構。單位 晶格體積不隨燒結溫度增加而顯著改變,證實了不顯著缺 氧、不顯著增加陽離子混合與無實質上鋰的揮發。在大約 900°C燒結的樣品中得到最佳的電化學性質,具有較佳約 0.4〜0.8 m2/g之BET表面積。所得晶相數據例於下表2, FESEM顯微圖於第八圖。 本實驗顯示,儘管使用Li2C03並在空氣下燒結,依然 得到優良層化結構、計量化學的LiM〇2,再者,還有絕佳 的空氣燒結穩定性。 〈表2&gt;晶相數據 燒結溫度 (A)850°C (B) 900°C (C) 950°C (D) 1000°C 單位晶格體積 33.902 A3 33.905 A3 33.934 A3 33.957 A3 均一化c:a比 c:a/24A〇.5 1.0123 1.0124 1.0120 1.0117 得自Rietveld精算 分析之陽離子混合 4.5% 3.9% 4.3% 4.5% 比較實例9 :高Co樣品的燒結穩定度 使用混合氫氧化物MOOH,其Μ為M = Ni0.25 (Mn1/2Ni1/2) mCosm作為前驅物。LiM02中三價鎳的含量幾乎與實例1 23 1352068 相同。進行如實例1之調查。基本上,樣品可以在空氣中燒 結而觀察不到瓦解。晶相數據整理於下表3。似乎,燒結穩 定度很接近實例1得到的LiNi02 (M = Ni4/15 (Mn1/2Ni1/2) 8/15C〇〇.2。可預期到高鈷量會阻礙陽離子混合,然而驚訝的 是陽離子混合很類似或更高。 不幸的是,因為鈷原料的價格昂貴,高鈷量樣品比較 貴。再者額外的電化學測試顯示,比起實例1,可逆容量較 低。因此組合物的範圍,不能太多鈷如第一圖所繪,對本 發明為較佳範圍。 &lt;表3〉晶相數據 燒結溫度 (A) 900°C (B) 950°C (C) 1000°C 單位晶格體積 33.445 A3 33.457 A3 33.514 A3 均一化c:a比 c:a /24λ〇.5 1.0144 1.0142 1.0154 得自Rietveld精算分析之陽離子 混合 3.3% 6.3% 6.6% 實例2 :鋰的化學劑量範圍 具不同Li : Μ比之樣品自Μ為Ni4/15 (Mn1/2Ni1/2) 8/i5CoG.2的MOOH製得。Li2C03作為鋰源。七份樣品,各別 重約50 g,其Li : Μ比在0.925至1.12間,經兩步驟製得。樣 品先在700°C下調理,續在910〜920°C間燒結。在一般空氣 下進行所有之熱處理,然後測試電化學性質。 24 ,晶相數據提供於下表4。單位晶格體積隨Li :Μ比例平 穩地改變。第九圖為晶相圖,所有樣品排在—直線上。第 十圖為pH滴&amp;之結果。可溶性时量隨Li : μ比例稍微增 加’但可溶性驗總量狼少。可溶性驗大概來自表面驗度(離 子父換),而不是如比較實例1中觀察到Li2C03雜質的分 解。本實驗清楚顯示陰極材料在。的計量化學範圍内,且 晶體結構中插人了額外的鐘。因而,〇2(:〇3並不以第二相 存在口此儘f使用Li2C03為前驅物並在空氣中燒結, 可以得到沒有LiAO3雜質的計量化學樣品。 &lt;表4&gt;晶相數據 樣品 A B C D E F G 所欲Li:M比 0.925 0.975 1.0 1.025 1.05 1.075 1.125 單位晶格體積 34.110 A3 34.023 A3 33.968 A3 33.921 A3 33.882 A3 33.857 A3 33.764 A3 c:a比 1.0117 1.0119 1.0119 1.0122 1.0122 1.0123 1.0125 陽離子混合 8.8% 6.6% 6.7% 4.0% 2.1% 2.5% 1.4% ' 在空氣中使用大量檨品 • 製備一批約5 kg的LiM〇2。前驅物為Li2C〇3與混合氫氧 化物1^0011,其Μ為Ni4/15 (Mni/2Ni1/2) 8/15c〇().2。製備方法 ‘ 有三個調理步驟。加熱到70〇°C,製備U: Μ比為1:1的前驅 物。爐為體積約20升的室爐,樣品放在高溫鋼盤上。在9〇〇〇c 下將前驅物燒結10小時,燒結時將空氣打入爐中,在燒結 25 1352068 10小時之間將超過l〇 m3的空氣打入爐中。在燒結後由X光 分析得到單位晶格常數,並將之與目標值相比。目標值為 實例2樣品之單位晶格體積,具有最佳之電化學性質。經燒 結的樣品之pH滴定顯示非常接近於實例2樣品(E)之側寫, 證明了 5 kg的樣品基本上不含Li2C03雜質。加入少量的 Li2C03以確保在最後燒結後達到目標單位晶格體積。最後 調理在900°C空氣下進行。 經ICP分析,證實最後Li與Μ的計量化學比非常接近 1.00。單位晶格體積落在目標區中。第十一圖揭示所得陰 極材料的SEM顯微圖,而第十二圖則是Rietveld精算分析。 參考這些圖,樣品具有高結晶度與優良層化。pH滴定證實 , 沒有Li2C03雜質。少於10 ml的0.1M HC1用來滴定10 g的陰 • 極至pH低於5,對應Li2C03雜質的含量約0.2重量%比或更 少〇 因此,本實驗顯示,計量化學LiM02其Μ為 NiwisCMniuNimh/isCooj的大直樣品,沒有Li2C〇3雜質,可 由混合氫氧化物與Li2C03以固態反應得到。但須要將一般 ^ 空氣打入爐中以支持氣體的傳輸。 #鮫實例10 :不打入空氣 如實例3相同之方法製備超過5 kg的LiM〇2,除了在燒 結時不將空氣打入室爐中,經由爐門直徑約10 cm的開口還 是有限制量的空氣循環。燒結後,以X光分析得到單位晶 格體積。此單位晶格體積稍低於標的物,意味著LiM02相 是輕微缺Li的,並經由pH滴定證實。特定言之,需要超過 26 '办 1352068 50 ml的0·1Μ HC1來滴定樣品至pH低於5,對應到Li2C03雜 質明顯含量約1重量%。 因此,本實驗顯示,空氣自然循環量不夠且缺乏人造 空氣流,會造成反應不完全’使得未反應Li2C03的成為雜 質。 實例4 :執交換器 將空氣在T = 800〜900°C下打入大量反應器中會消耗 φ 报多額外的能量,在此情形下是熱空氣在反應後被釋放至 環境中。每公斤樣品需要空氣流至少是2 m3,較佳是1〇 m3。 在25°C時2 m3對應為約1.5 kg。空氣的熱容約為1 kJ/kg°K, 且溫差約為800K。因此每公斤最終樣品至少需要〇 33 kWh 來加熱空氣,若空氣流為10 m3則需要約2 kWh。因此通常 額外的熱能成本占總陰極銷售額的約2〜10%。使用熱交換 器來交換空氣會明顯降低額外的熱能成本,使用熱交換哭 也會降低反應器中的溫度梯度。要進一步降低溫度梯度, 隹建議提供多個空氣流同時通入反應器中。 复盤_5 :大量樣電池測試二 • 計量化學的LiM02,其M=Ni4/15(Mni/2Ni1/2)8/15Co〇2,基 . 本上不含仏⑺3雜質,如實例3所揭示之LiM〇2,以鋰金屬 作為陽極之鈕釦電池的形式測試電化學性質。在3與4 3 V 間進行循環,主要在25°C與60°C下以C/5為充、放電率(1 C=l5〇mA/g)。與比較實例7的高NiLiNi〇2陰極材料比較, 觀察到改善的循環穩定性。以鎳為基礎LiM〇2之晶相密产 為4.74 g/cm3(LiCo〇2: 5.05 g/Cm3)。在C/20下,放電容量超 27 1352068 過170 mAh/g (LiCo〇2: 157 mAh/g)。結果,體積容量高過 LiCo02,這要比比較實例8的低Ni陰極材料還要明顯增進。 下表5中,總列所得的電化學性質。第十三圖中,揭示 所得電壓側寫、放電曲線、與循環穩定度。 &lt;表5&gt; LiNi02的電化學性質 100循環後容量留存度 (推斷值) C/5-C/5 循環,3.0-4.3V 首次充電容量 3.0-4.3V,C/10 放電容量 25°C 60°C 25°C, C/1 25°C, C/20 60°C, C/20 &gt; 96% &gt; 90% &gt; 190 mAh/g 152 mA/g 173 mAh/g 185 mAh/g22 1352068 Sintered at temperature for 15 hours. Increased sintering stability was observed at all temperatures. The secondary particles remained unchanged, and no disintegration into single crystals was observed in Comparative Example 2. The grain size increases as the sintering temperature increases. X-ray analysis showed that all samples had a well-layered crystal structure. The unit lattice volume did not change significantly with increasing sintering temperature, confirming that there was no significant oxygen deficiency, a significant increase in cation mixing, and no substantial lithium volatilization. The best electrochemical properties are obtained in a sample sintered at about 900 ° C, preferably having a BET surface area of about 0.4 to 0.8 m 2 /g. The obtained crystal phase data are shown in Table 2 below, and the FESEM micrograph is shown in the eighth chart. This experiment shows that despite the use of Li2C03 and sintering under air, LiM〇2 with excellent stratification structure and metering chemistry is obtained, and further, excellent air sintering stability is obtained. <Table 2> Crystal phase data sintering temperature (A) 850 ° C (B) 900 ° C (C) 950 ° C (D) 1000 ° C Unit lattice volume 33.902 A3 33.905 A3 33.934 A3 33.957 A3 Normalization c: a Ratio c:a/24A〇.5 1.0123 1.0124 1.0120 1.0117 Cationic mixing from Rietveld actuarial analysis 4.5% 3.9% 4.3% 4.5% Comparative Example 9: Sintering stability of high Co samples using mixed hydroxide MOOH, M = Ni0.25 (Mn1/2Ni1/2) mCosm as a precursor. The content of trivalent nickel in LiM02 is almost the same as in Example 1 23 1352068. A survey as in Example 1 was conducted. Basically, the sample can be sintered in the air without obstruction. The crystal phase data is organized in Table 3 below. It seems that the sintering stability is very close to the LiNi02 (M = Ni4/15 (Mn1/2Ni1/2) 8/15C〇〇.2 obtained in Example 1. It is expected that the high cobalt amount will hinder the cation mixing, but surprisingly the cation mixing Very similar or higher. Unfortunately, because of the high cost of cobalt raw materials, high cobalt samples are more expensive. In addition, additional electrochemical tests show that the reversible capacity is lower than in Example 1. Therefore, the range of the composition cannot Too much cobalt is as shown in the first figure, which is a preferred range for the present invention. <Table 3> Crystal phase data sintering temperature (A) 900 ° C (B) 950 ° C (C) 1000 ° C unit cell volume 33.445 A3 33.457 A3 33.514 A3 Homogeneous c:a ratio c:a /24λ〇.5 1.0144 1.0142 1.0154 Cationic mixing from Rietveld actuarial analysis 3.3% 6.3% 6.6% Example 2: Lithium chemical dose range is different Li: Deuterium ratio The sample was prepared from MOOH of Ni4/15 (Mn1/2Ni1/2) 8/i5CoG.2. Li2C03 was used as the lithium source. Seven samples, each weighing about 50 g, had a Li: Μ ratio of 0.925 to 1.12. Between the two steps, the sample is first conditioned at 700 ° C, and then sintered at 910 ~ 920 ° C. Under normal air There is heat treatment, and then the electrochemical properties are tested.24. The crystal phase data is provided in Table 4. The unit lattice volume changes smoothly with the Li:Μ ratio. The ninth graph is the crystal phase diagram, and all the samples are arranged on a straight line. The tenth graph shows the results of pH drop & the amount of soluble time increases slightly with the ratio of Li : μ 'but the total amount of soluble test is less. The solubility test is probably from the surface test (ion father change), instead of the comparison example 1 The decomposition of Li2C03 impurities was observed. This experiment clearly shows that the cathode material is within the metrological chemistry range, and an extra clock is inserted into the crystal structure. Therefore, 〇2 (: 〇3 does not exist in the second phase) f Using Li2C03 as a precursor and sintering in air, a metered chemical sample without LiAO3 impurities can be obtained. &lt;Table 4&gt; Crystal phase data sample ABCDEFG Desired Li:M ratio 0.925 0.975 1.0 1.025 1.05 1.075 1.125 Unit lattice volume 34.110 A3 34.023 A3 33.968 A3 33.921 A3 33.882 A3 33.857 A3 33.764 A3 c:a ratio 1.0117 1.0119 1.0119 1.0122 1.0122 1.0123 1.0125 Cationic mixing 8.8% 6.6% 6.7% 4.0% 2.1% 2.5% 1.4% ' At Gas using a large number of products prepared • a group of about 5 kg of LiM〇2. The precursor is Li2C〇3 and mixed hydroxide 1^0011, and the niobium is Ni4/15 (Mni/2Ni1/2) 8/15c〇(). Preparation method ‘ There are three conditioning steps. Heat to 70 ° C to prepare a U: precursor with a 1:1 ratio. The furnace is a chamber furnace with a volume of about 20 liters, and the sample is placed on a high temperature steel plate. The precursor was sintered at 9 〇〇〇c for 10 hours, and air was blown into the furnace during sintering, and air exceeding 1 〇 m3 was blown into the furnace during sintering for 25 hours. The unit lattice constant was obtained by X-ray analysis after sintering and compared with the target value. The target value is the unit lattice volume of the sample of Example 2 with the best electrochemical properties. The pH titration of the sintered sample showed a side note very close to the sample of Example 2 (E), demonstrating that the 5 kg sample is substantially free of Li2C03 impurities. A small amount of Li2C03 was added to ensure that the target unit lattice volume was reached after the final sintering. The final conditioning was carried out at 900 ° C in air. The ICP analysis confirmed that the final stoichiometric ratio of Li to lanthanum was very close to 1.00. The unit cell volume falls in the target zone. Figure 11 reveals the SEM micrograph of the resulting cathode material, while the twelfth map is the Rietveld actuarial analysis. Referring to these figures, the sample has high crystallinity and excellent stratification. pH titration confirmed that there was no Li2C03 impurity. Less than 10 ml of 0.1 M HC1 is used to titrate 10 g of the cathode to pH below 5, corresponding to a content of Li2C03 impurity of about 0.2% by weight or less. Therefore, this experiment shows that the quantitative chemical LiM02 is NiwisCMniuNimh. A large straight sample of /isCooj, without Li2C〇3 impurities, can be obtained by solid state reaction of mixed hydroxide with Li2C03. However, it is necessary to drive the general air into the furnace to support the transmission of gas. #鲛Example 10: No air was blown. The same method as in Example 3 was used to prepare LiM〇2 in excess of 5 kg, except that air was not blown into the furnace during sintering, and there was a limit through the opening of the furnace door of about 10 cm in diameter. The air circulation. After sintering, a unit cell volume was obtained by X-ray analysis. This unit lattice volume is slightly lower than the target, meaning that the LiM02 phase is slightly deficient in Li and confirmed by pH titration. Specifically, it is necessary to titrate the sample to a pH below 5, which corresponds to a significant content of about 1% by weight of the Li2C03 impurity, in excess of 26's 1352068 50 ml of 0·1Μ HC1. Therefore, this experiment shows that the natural circulation of air is insufficient and the lack of artificial air flow causes the reaction to be incomplete, making the unreacted Li2C03 a impurity. Example 4: The exchange of air into a large number of reactors at T = 800 to 900 °C consumes φ extra energy, in which case hot air is released into the environment after the reaction. The air flow per kilogram of sample requires at least 2 m3, preferably 1 〇 m3. 2 m3 corresponds to about 1.5 kg at 25 °C. The heat capacity of the air is approximately 1 kJ/kg °K and the temperature difference is approximately 800K. Therefore, at least 33 kWh per kilogram of final sample is required to heat the air. If the air flow is 10 m3, it takes about 2 kWh. Therefore, the extra heat energy cost usually accounts for about 2 to 10% of the total cathode sales. The use of heat exchangers to exchange air significantly reduces the extra heat energy costs, and crying with heat exchange also reduces the temperature gradient in the reactor. To further reduce the temperature gradient, it is recommended to provide multiple air streams simultaneously into the reactor. Compound _5: A large number of battery test 2 • Quantitative chemical LiM02, M=Ni4/15(Mni/2Ni1/2)8/15Co〇2, base. This is free of yttrium (7)3 impurities, as disclosed in Example 3. LiM〇2, electrochemical properties were tested in the form of a button cell with lithium metal as the anode. The cycle was carried out between 3 and 4 3 V, mainly at 25 ° C and 60 ° C with C/5 as the charge and discharge rate (1 C = l5 〇 mA / g). An improved cycle stability was observed as compared with the high NiLiNi〇2 cathode material of Comparative Example 7. The crystal phase density of LiM〇2 based on nickel was 4.74 g/cm3 (LiCo〇2: 5.05 g/cm3). At C/20, the discharge capacity exceeds 27 1352068 over 170 mAh/g (LiCo〇2: 157 mAh/g). As a result, the volumetric capacity was higher than that of LiCo02, which was significantly higher than that of the lower Ni cathode material of Comparative Example 8. In Table 5 below, the total electrochemical properties obtained are listed. In the thirteenth figure, the resulting voltage side write, discharge curve, and cycle stability are disclosed. &lt;Table 5&gt; Electrochemical properties of LiNi02 Capacity retention after 100 cycles (inferred value) C/5-C/5 cycle, 3.0-4.3V First charge capacity 3.0-4.3V, C/10 discharge capacity 25°C 60 °C 25°C, C/1 25°C, C/20 60°C, C/20 &gt; 96% &gt; 90% &gt; 190 mAh/g 152 mA/g 173 mAh/g 185 mAh/g

實例6 :大量樣品的DSC 以DSC測量來測試計量化學1^1^02的安全性,其Μ為 Ni4/15(Mn1/2Ni1/2)8/15Co0.2,如同實例3所揭示之不含Li2C03 雜質的LiM〇2。結果例於第十四圖。參照第十四圖,總熱 容量低,而放熱反應開始的溫度高。因此與比較實例6的高 Ni陰極材料相比,大大增進了安全性。 大詈樣品的聚合物雷妯. 計量化學的LiM02 ’ 其Μ為Ni4/15(Mn1/2Ni1/2)8/15C〇0.2, 如實例3中不含Li2C03雜質,以實驗廠的383562型聚合物電 池測試電化學性質。陰極混以17%的LiCo02,且陰極漿料 28 1352068 為以NMP/PVDF基礎之漿料。不加入以預防膠凝作用為目 的之添加物,即預防增加黏度。在例如塗層的製備期間, 未觀察到膠聚。陽極為MCMB ’電解質為標準商用電解質, 不含已知會降低過度膨脹的添加劑。 、, 第十五圖顯不其在25〇C時的循環穩定度(〇·8 c充電, 1C放電’ 3〜4V,2V)。在室溫下達成額外的循環穩定度(在 300次循環後C/1率下91〇/〇)。阻抗的形成小,循環穩定度超 •越類似的LiC〇〇2電池。這可解釋為,高NiLiNi02之可比較 的、大:!:不可逆的容量,額外提供在陽極SEI循環時所消耗 的鐘。 還有測量儲存時的氣體釋放量。在4小時卯^完全充飽 (4.2 V)儲存,只放出了非常少量的氣體,如第十六圖所示, 只觀察到厚度微量增加。所增加的厚度介於或小於好的 LiCo〇2陰極在類似電池類似條件下的期望值。 本貫驗提供 了關於1^102其14 = Ni4/15 (Mn1/2Ni1/2) • 8mC〇Q·2 ’其穩定度與存放性質令人非常滿意的結果,使得 此陰極材料對於LiCo〇2極具競爭性。 礙 樣品的空 * 測忒计量化學的、以鎳為基礎、如實例3不含Li2C03 雜貝之UMOX其的空氣穩定 , 度’並與高鎳LiM02做比較。 執仃三次pH滴定測量。在第一次測量中,量測新鮮樣 。口中可〉谷性鹼的含量。在第二、三次測量中,量測儲放過 樣°&quot;中可溶性鹼的含量。樣品在60°C下含有大量碳氫化合 29 1352068 物空氣的一潮濕電池中,儲放過17小時或三天。第十七圖 顯示所得結果。LiM〇2其M=Ni4/15(Mn1/2Ni1/2)8/15Co〇.2(實例 7 ’第十七圖)與高鎳樣品(比較實例4,第六圖)同時存放在 相同潮濕室中。 參照第十七圖,M=Ni4/15(Mn1/2Ni1/2)8/15Co〇.2 的 LiM02 在空氣中更穩定。其分解動力學約為高鎳樣品的1/5。於 此’經由仔細的X光檢查,顯示高鎳樣品中Li2C03雜質的繞 φ 射波,但在M^NU/MMnmNimh/bCoo.2的LiM〇2中則觀察不 到Li2C03的繞射波峰。 實例9 :不昂眚的過渡金屬前驅物 實例3中所使用的混合氫氧化物具有高的敲緊密度(tap density)(&gt;2.0g/cm3),由MS04與NaOH在過量的氨(錯合添 '加劑)下共沉澱製備。廢水中的氨造成環境問題因此必須 嚴格控制。於是,應避免使用氨來減低製程成本。但是, 又不可能有更不貴的無氨製程以製得高密度的混合氫氧化 _ 物。 在控制pH條件下’在80°C以MS04與NaOH無氨共沉澱 製得超過 1 kg 的混合MOOH其M = Ni4/15 (Mn1/2Ni1/2) 8/15C〇Q.2。得到窄粒徑分布的混合氫氧化物。所得氫氧化物 的敲緊密度約為1.2 g/cm3。經由較不貴的製程製造的此等 氫氧化物可適用在LiM〇2要忍受更嚴格的燒結條件,即其 具有面燒結穩定度。 以無氨製程製得的MOOH用作製造經兩步驟調理過程 1 kg的LiM〇2的前驅物,燒結溫度是930°C。製備程序在空 氣下進行,且鋰源為LUCO3。第十八圖例示前驅物氫氧化 =輿最後LiM〇2樣品。由於嚴格的燒結,需要研磨步驟使 得〜些粒子碎裂,但粒子並不如高Ni_LiM〇2(實例2)會崩 解。測試所得粉末的性質(壓密度、可溶性鹼含量)。在鈕 扣電池(Li陽極)中使用25〇c與6〇(3C循環測試電化學性質, 其性質非常接近實例5中所揭示者。 办a此實驗顯示,由於其優異的燒結穩定度,可經由基於 • 空虱與U2C〇3以及具低密度的低成本混合氫氧化物之不貴 製程成功製得計量化學的LiM〇2。 iAlO : pH滴定的見性 以ΡΗ滴定測試5 g商用計量化學的高Ni LiM02 (Μ〜NiojCow)(‘樣品A’)與實例3的5 g計量化學的LiM〇2其 ^’^⑽㈣‘心以‘樣品以^程序類似於前述 者。首先由反覆的浸潤與傾析得到1〇〇 ml的溶液,然後經 由〇.1M HC1滴定監測溶液的pH側寫直到PH小於3。達到 PH=5的0.1MHC1用量各別為23 m^3 w。滴定由1〇 g陰極 所得之20〇1111溶液達到1)11為5的11(:1用量則需加倍。在此實 驗申’ pH滴定的結果係以滴定1〇g陰極所需之1^1用量(ml) 來表示,各別為46與6 ml/10 g。實驗的再現性良好。當陰 極粉末在溶液反覆傾析期間浸潤更長的時間,相似的實驗 會得到相同的量。 重要的是,要知道溶液中有多少的可溶性驗,其以所 剩粉末之pH滴定來測量。在溶液分離後,將陰極粉末浸在 100 ml水中’所得漿料的pH侧寫由加入0.1M HC1而得。在 31 1办 1352068 樣品A中’每10 g的陰極要用掉大約20 ml的0,1M HC1使得 pH小於5。另一方面,樣品(B)用不到1 ml(每i〇g)。於是在 樣品A中’溶液中有約67%的可溶性鹼,但在樣品B中,溶 液中有大於80%的可溶性驗。 亦調查結果是否與滴定速率有關。若HC]b^定極慢 (即,完成滴定要超過5個小時),pH側寫的偏差主要發生在 pH小於5時,這些偏差可能是因為緩慢的離子交換過程(溶 液之H+ Η固態之UV然而,此過程一般的速率可以: 略不計(即卿分鐘)。實驗顯示,可溶性驗較為再現性二 在溶液反覆傾析期間,驗报容易就溶出。因此,實質上 ^可溶性㈣在溶㈣,特別是當可溶性鹼總量不太高Example 6: DSC of a large number of samples The safety of the metrology chemistry 1^1^02 was tested by DSC measurement, and the enthalpy was Ni4/15(Mn1/2Ni1/2)8/15Co0.2, as disclosed in Example 3 Li2C03 Impurity of LiM〇2. The results are shown in Figure 14. Referring to Fig. 14, the total heat capacity is low, and the temperature at which the exothermic reaction starts is high. Therefore, the safety is greatly improved as compared with the high Ni cathode material of Comparative Example 6. The polymer thunder of the large sputum sample. The quantitative chemical LiM02' is NiN4/15(Mn1/2Ni1/2)8/15C〇0.2, as in Example 3, it does not contain Li2C03 impurity, and the 383562 polymer of the experimental plant The battery was tested for electrochemical properties. The cathode was mixed with 17% LiCoO 2 and the cathode slurry 28 1352068 was a slurry based on NMP/PVDF. Additions for the purpose of preventing gelation are not added, i.e., prevention of increased viscosity. No gelation was observed during the preparation of, for example, the coating. The anode is a MCMB' electrolyte that is a standard commercial electrolyte and contains no additives known to reduce excessive expansion. The fifteenth figure shows the cycle stability at 25 〇C (〇·8 c charge, 1C discharge '3~4V, 2V). Additional cycle stability was achieved at room temperature (91 〇/〇 at C/1 rate after 300 cycles). The formation of the impedance is small, and the cycle stability is super. The more similar the LiC〇〇2 battery. This can be explained by the comparable, large:!: irreversible capacity of high NiLiNi02, additionally providing the clock consumed during the anode SEI cycle. Also measure the amount of gas released during storage. After 4 hours of 完全^ full charge (4.2 V) storage, only a very small amount of gas was released, as shown in Fig. 16, only a slight increase in thickness was observed. The increased thickness is between or less than the expected value of a good LiCo〇2 cathode under similar conditions like a battery. This test provides a very satisfactory result about the stability and storage properties of 1^102, 14 = Ni4/15 (Mn1/2Ni1/2) • 8mC〇Q·2 ', making this cathode material for LiCo〇2 Very competitive. Impedance of sample voids * Measured chemically, nickel-based, as in Example 3, UMOX without Li2C03 miscellaneous, its air stability, and is compared with high nickel LiM02. Three pH titration measurements were performed. In the first measurement, fresh samples were measured. The content of glutamine in the mouth can be. In the second and third measurements, the amount of soluble alkali in the storage &amp; sample was measured. The sample was stored in a humid battery containing a large amount of hydrocarbon 29 1352068 air at 60 ° C for 17 hours or three days. Figure 17 shows the results. LiM〇2 with M=Ni4/15(Mn1/2Ni1/2)8/15Co〇.2 (Example 7 '17th) and high nickel samples (Comparative Example 4, Figure 6) are stored in the same humid chamber in. Referring to Fig. 17, LiM02 of M = Ni4/15(Mn1/2Ni1/2)8/15Co〇.2 is more stable in air. Its decomposition kinetics is about 1/5 of that of a high nickel sample. Here, by careful X-ray examination, the φ wave of Li2C03 impurity in the high nickel sample was shown, but the diffraction peak of Li2C03 was not observed in LiM〇2 of M^NU/MMnmNimh/bCoo.2. Example 9: Unstable transition metal precursor The mixed hydroxide used in Example 3 had a high tap density (&gt; 2.0 g/cm3) from MS04 and NaOH in excess ammonia (error) Coprecipitation was prepared by adding 'additives'. Ammonia in wastewater causes environmental problems and must therefore be strictly controlled. Therefore, the use of ammonia should be avoided to reduce process costs. However, it is impossible to have a less expensive ammonia-free process to produce a high density of mixed hydroxide. Under controlled pH conditions, a mixed MOOH of more than 1 kg was prepared by co-precipitation of MS04 with NaOH at 80 ° C with M = Ni4/15 (Mn1/2Ni1/2) 8/15C〇Q.2. A mixed hydroxide having a narrow particle size distribution is obtained. The resulting hydroxide has a knock-tightness of about 1.2 g/cm3. These hydroxides produced via less expensive processes are suitable for use in LiM〇2 to withstand more stringent sintering conditions, i.e., they have surface sintering stability. The MOOH prepared in an ammonia-free process was used as a precursor for the production of 1 kg of LiM〇2 in a two-step conditioning process at a sintering temperature of 930 °C. The preparation procedure was carried out under air and the lithium source was LUCO3. Figure 18 illustrates the precursor hydroxide = 舆 final LiM 〇 2 sample. Due to the strict sintering, the grinding step is required to cause some particles to be broken, but the particles do not disintegrate as high Ni_LiM〇2 (Example 2). The properties (pressure density, soluble alkali content) of the obtained powder were tested. 25 〇c and 6 使用 were used in the button cell (Li anode) (3C cycle test electrochemical properties, the properties of which are very close to those disclosed in Example 5. This experiment shows that due to its excellent sintering stability, it can be LiM〇2 based on • Non-expensive process with open space and U2C〇3 and low-cost mixed hydroxide with low density. iAlO : Visibility of pH titration is tested by ΡΗ titration test 5 g commercial metrology chemistry High Ni LiM02 (Μ~NiojCow) ('Sample A') and Example 5 of 5 g metering chemistry of LiM〇2^^^(10)(iv) 'Heart to' sample is similar to the above procedure. Firstly by repeated infiltration and The solution was decanted to obtain 1 〇〇ml of solution, and then the pH side of the solution was monitored by titration of 〇1M HCl until the pH was less than 3. The amount of 0.1 MHC1 reaching PH=5 was 23 m^3 w. The titration was 1 〇g. The 20〇1111 solution obtained by the cathode reaches 1)11 is 5 of 11 (the amount of 1 is doubled. In this experiment, the result of pH titration is the amount of 1^1 (ml) required to titrate 1〇g of the cathode. Indicates that each is 46 and 6 ml/10 g. The reproducibility of the experiment is good. When the cathode powder is in the solution decantation period Infiltration for a longer period of time, similar experiments will give the same amount. It is important to know how much solubility test is in the solution, which is measured by pH titration of the remaining powder. After the solution is separated, the cathode powder is immersed in The pH side of the resulting slurry in 100 ml of water was obtained by adding 0.1 M HCl. In 31 1 1 352 068 Sample A, approximately 20 ml of 0,1 M HCl was used per 10 g of cathode to bring the pH to less than 5. On the one hand, sample (B) uses less than 1 ml (per μg). Thus, in sample A, there is about 67% soluble alkali in the solution, but in sample B, there is more than 80% solubility in the solution. Also whether the survey results are related to the titration rate. If the HC]b is extremely slow (ie, the titration is more than 5 hours), the deviation on the pH side mainly occurs when the pH is less than 5, and these deviations may be due to slow Ion exchange process (H+ of the solution UV solid UV However, the general rate of this process can be: slightly (ie, minutes). Experiments have shown that the solubility test is more reproducible. During the repeated decantation of the solution, the test is easy to dissolve. Therefore, in essence ^ soluble (four) in solution (four), Especially when the total amount of soluble base is not too high

=揭不本發明之較佳實施例作為例 =藝人士皆知曉多種修正、添加、取代皆屬^ 離所附申請專利範圍中本發明之範圍與精神。 Η 【圖式簡單說明】 本發明之前述與其他目的, 1 細敘所伴隨之圖式合在一起會更易清楚瞭:自下之 物,較㈣基叙㈣渡金屬氧 定之圖第:圖為比較實例1之商用陰極材料之可溶性驗。H; 第三圖為可溶性驗Li0H.H20舆城03之標準邮 之圖例。 第四圖為比較實例2之商用高-犯LiNi02之FESEM顯微 圖例,其中(A)為所得樣品之FESEM,(B)為在空氣中加熱 至850°C後樣品之FESEM。 第五圖為比較實例3之商用高-Ni LiNi02之標準pH滴 疋圖例’其中(A)為所得之樣品,(B)為在氧氣氛圍中加熱 至8〇^C後之樣品,(c)為控制組。 鲁 第六圖為比較實例4之商用高_Ni LiNi02之分解速率圖 例在60°C空氣下儲放於9〇〇/。溼度室以pH滴定,其中(A) 為所得之樣品,(B)為儲放於溼度室17小時後之樣品,(c) *為餘放於漫度室3天後之樣品。 第七圖為比較實例6之DCS量測圖例,其中(A)為商用 以A1/Ba調整過之LiNi02,(B)為商用以A1P04塗覆之The preferred embodiment of the invention is not to be construed as limiting the scope of the invention. Η [Simplified description of the drawings] The foregoing and other objects of the present invention, together with the accompanying drawings, will be easier to clarify: from the bottom of the object, compared with the (four) base (four) metal oxide map: The solubility test of the commercial cathode material of Comparative Example 1 was compared. H; The third figure is a legend of the standard postal code for the soluble test Li0H.H20 Yucheng 03. The fourth panel is a FESEM micrograph of a commercial high-off LiNi02 of Comparative Example 2, wherein (A) is FESEM of the obtained sample, and (B) is FESEM of the sample after heating to 850 ° C in air. The fifth figure is a comparison of the standard pH drip of the commercial high-Ni LiNi02 of Comparative Example 3, where (A) is the obtained sample, and (B) is the sample after heating to 8 〇 ^ C in an oxygen atmosphere, (c) For the control group. The sixth figure is a decomposition rate diagram of the commercial high _Ni LiNi02 of Comparative Example 4, which was stored at 9 〇〇/ in air at 60 °C. The humidity chamber was titrated with pH, wherein (A) was the obtained sample, (B) was the sample stored in the humidity chamber for 17 hours, and (c) * was the sample remaining after 3 days in the diffuser chamber. The seventh figure is a comparative example of the DCS measurement of Example 6, wherein (A) is commercially available with A1/Ba adjusted LiNi02, and (B) is commercially coated with A1P04.

LlNl〇2 ’其中Dcs燃燒測試是要測量樣品的安全性與儲存 時之穩定度。 鲁 第八圖為實例1之燒結後以鎳為基礎之LiM02之LlNl〇2 ' where the Dcs burn test is to measure the safety of the sample and the stability of storage. The eighth picture shows the nickel-based LiM02 after sintering in Example 1.

FESEM顯微圖例(X 2000) ; A) 850oC、(B) 900oC、(C) 950oC * 與(D) l〇〇〇〇c。 ‘ 第九圖為實例2具有不同Li:M比例樣品之結晶圖。 • 第十圖為實例2具有不同Li:M比例之樣品之pH滴定圖 例。 . 第十—圖為實例3陰極活性材料之SEM顯微圖例。 第十二圖為實例3之樣品X光繞射圖案的Rietveld精算 分析。 第十三圖為實例5使用LhCO3在空氣中製得之以錄為 基礎之LiM〇2之電化學性質圖例,其中(A)為在室溫下(循環 U7)電壓側寫與率性能之圖例、(B)為在C/5率、25。(:與6〇。〇 下猶環穩定度(3.0_4.3V)之圖例’(C)為在乃^與⑼%循環 之循環2與循環31之放電側寫(C/10率)。 第十四圖為實例6之高-Ni LiNi〇2之DCS安全測試的結 果。 、”。 第十五圖為實例7之聚合物電池之電物理性質測試的 、結果。 第十六圖為實例7之聚合物電池在高T儲放時膨脹之圖 例。 第十七圖為實例8之大量樣品以pH滴定量測之空氣穩 定度圖例,其中(A)為新鮮樣品,(B)為儲放17小時後之樣 ° (C)為儲放3天後之樣品。 第十八圖為前驅物SEM之顯微圖例(χ 5000)與實例10 之最終陰極材料,其中(Α)為以不昂責之無氨製程所得之前 驅物,具低密度,(Β)為使用Li2C〇3為前驅物,在空氣中製 得之LiM〇2。 【主要元件符號說明】 無。FESEM micrograph (X 2000); A) 850oC, (B) 900oC, (C) 950oC * and (D) l〇〇〇〇c. ‘The ninth figure is a crystallographic diagram of Example 2 with different Li:M ratio samples. • Figure 10 is a sample pH titration of a sample with different Li:M ratios for Example 2. Tenth - Figure is an SEM micrograph of the cathode active material of Example 3. Figure 12 is a Rietveld actuarial analysis of the sample X-ray diffraction pattern of Example 3. Figure 13 is a graphical representation of the electrochemical properties of the recording-based LiM〇2 prepared in air using LhCO3 in Example 5, where (A) is a graph of voltage side write rate performance at room temperature (cycle U7). (B) is at C/5 rate, 25. (: and C〇. The legend of the underlying stability of the ring (3.0_4.3V)' (C) is written on the discharge side of cycle 2 and cycle 31 of the cycle of (9)% cycle (C/10 rate). The fourteenth figure is the result of the DCS safety test of the high-Ni LiNi〇2 of Example 6. ". The fifteenth figure is the result of the electrophysical property test of the polymer battery of Example 7. The sixteenth figure is the example 7 A legend of a polymer battery that expands during high T storage. Figure 17 is a graph of air stability measured by pH titration of a large number of samples of Example 8, wherein (A) is a fresh sample and (B) is a storage 17 After the hour, ° (C) is the sample after 3 days of storage. The eighteenth figure is the microscopic legend of the precursor SEM (χ 5000) and the final cathode material of Example 10, where (Α) is not responsible The precursor of the ammonia-free process has a low density, and (Β) is LiM〇2 which is made from Li2C〇3 as a precursor in air. [Main component symbol description] None.

3434

Claims (1)

1352068 十、申請專利範圍: j公告本 修正版修正日期:2011/8/9 1. 一種粉末鋰過渡金屬氧化物,其具有如下式(1)之組成, 實際上不含LLCO3雜質,且於空氣中將混合之過渡金屬 前驅物與LizCO3經由固態反應而製備,其中該混合之過 渡金屬前驅物係混合之氫氧化物、混合之碳酸鹽或混合 之氧化物類,且該混合之過渡金屬前驅物所包含之過渡 金屬元素係於原子層級下均勻的混合: LixMy02 (1) 其中 M=M’i-kAk ’ 其中 MSNiba-JNimMnWaCob,條件為 〇.65Sa+bS〇.85 與 0.1Sbs〇.4 ; A為摻質; 0立&lt;0.05 ;與 x+y=2條件為0.95SXS1.05, 其中該氧化物含有少量之可溶鹽類,經由將少於20 ml的0· 1M HC1加入200 ml的溶液而達到pH小於5,該溶液 基本上含有10 g之該鋰過渡金屬氧化物的所有可溶性 驗’該溶液由反覆的浸潤與傾析該鋰過渡金屬氧化物得 到。 2.如申請專利範圍第1項之鋰過渡金屬氧化物,其中該空氣 中之固態反應,係經由兩步驟之一加熱程序:⑴在溫度 700與950°C間,空氣循環下之一調理步驟,然後(ii)在溫 度850°C與1020。(:間之一燒結步驟。 35 1352068 修正版修正日期:2011/8/9 3. 如申請專利範圍第1項之鋰過渡金屬氧化物,其中該混合 之氫氧化物MOOH(M=Ni、Μη與Co)係以無氨製程製得。 4. 如申請專利範圍第1項之鋰過渡金屬氧化物’其中達到 pH小於5的0.1M HC1的必要量為10 ml。 5·如申請專利範圍第1項之鋰過渡金屬氧化物,其中該氧化 物係經由在高速空氣流通下的大量製稃而製得。 6. 如申請專利範圍第5項之鋰過渡金屬氧化物’其中對於高 速空氣流通而言,每公斤最終該鋰過渡金屬氧化物至少 要將2m3的空氣(室溫下之體積)打入或打出反應器。 7. 如申請專利範圍第6項之鋰過渡金屬氧化物,其中每公斤 該最終鐘過渡金屬氧化物至少要將1 〇 m3的空氣打入或 打出該反應器。 8. 如申請專利範圍第5項之鋰過渡金屬氧化物,其中使用 一熱交換器在流入空氣進入該反應器之前預熱該流入 空氣,同時冷卻該流出空氣。 9. 如申請專利範圍第1項之鋰過渡金屬氧化物,其中該固 態反應經由至少兩步驟進行,包括在溫度7〇〇與950°C間 之一調理步驟,其中該過渡金屬前驅物與Li2c〇3反應形 成一LiM〇2前驅物;與在溫度850oC與1020oC間之一燒 結步驟’其中製得一優良層化晶體結構之LiM02 ’其中 在該調理步驟期間,超過2 m3/kg LiM02的大量空氣被通 入配備有一熱交換器以預熱該空氣的該反應器中。 361352068 X. Patent application scope: j Bulletin revised version Date of revision: 2011/8/9 1. A powder lithium transition metal oxide having the composition of the following formula (1), which does not contain LLCCO3 impurities and is in the air The mixed transition metal precursor prepared by the intermediate is prepared by solid state reaction with LizCO3, wherein the mixed transition metal precursor is a mixed hydroxide, a mixed carbonate or a mixed oxide, and the mixed transition metal precursor The transition metal element contained is homogeneously mixed at the atomic level: LixMy02 (1) where M = M'i-kAk 'where MSNiba-JNimMnWaCob, the conditions are 〇.65Sa+bS〇.85 and 0.1Sbs〇.4; A is a dopant; 0 is &lt;0.05; and x + y = 2 is 0.95SXS1.05, wherein the oxide contains a small amount of soluble salts, and is added to 200 ml by adding less than 20 ml of 0·1M HC1 The solution reaches a pH of less than 5, and the solution contains substantially 10 g of all the solubility of the lithium transition metal oxide. The solution is obtained by repeated infiltration and decantation of the lithium transition metal oxide. 2. The lithium transition metal oxide according to claim 1, wherein the solid reaction in the air is performed by one of two steps: (1) one of the conditioning steps between the temperature of 700 and 950 ° C, air circulation And then (ii) at a temperature of 850 ° C and 1020. (Sintering step: 35 1352068 Revised revision date: 2011/8/9 3. Lithium transition metal oxide according to claim 1 of the patent scope, wherein the mixed hydroxide MOOH (M=Ni, Μη) And Co) is obtained in an ammonia-free process. 4. The lithium-transition metal oxide as in claim 1 of the patent range, wherein the necessary amount of 0.1 M HC1 having a pH of less than 5 is 10 ml. A lithium transition metal oxide of the first aspect, wherein the oxide is produced by a large amount of bismuth under high-speed air circulation. 6. A lithium transition metal oxide as in claim 5, wherein for high-speed air circulation In other words, at least 2 m3 of air (volume at room temperature) per kg of the lithium transition metal oxide is driven into or out of the reactor. 7. Lithium transition metal oxide according to item 6 of the patent application, wherein each kilogram The final clock transition metal oxide is driven into or out of the reactor by at least 1 〇m3 of air. 8. The lithium transition metal oxide of claim 5, wherein a heat exchanger is used to enter the air. Reactor Preheating the inflowing air while cooling the effluent air. 9. The lithium transition metal oxide of claim 1 wherein the solid state reaction is carried out via at least two steps, including between 7 Torr and 950 ° C. a conditioning step, wherein the transition metal precursor reacts with Li2c〇3 to form a LiM〇2 precursor; and a sintering step between the temperature 850oC and 1020oC, wherein a fine layered crystal structure of LiM02 is prepared therein. During the conditioning step, a large amount of air exceeding 2 m3/kg of LiM02 was passed into the reactor equipped with a heat exchanger to preheat the air.
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