1.345627 九、發明說明： 【發明所屬之技術領域】 ^ί發Γ是有關於一種荷4元，尤指—可回報其偏斜狀態並根據其偏斜狀 態產生一修正值者。 【先前技術】 2元是-種量測物重麟本元件，歧地顧於民生與工業領域，孽 如體重計、計價、計數秤、平台秤、皮帶秤、㈣、桶槽种及各種工業用种等。 以地碎站的應用為例，每-碎台要安裝6至8個荷重元。每一荷重 別的荷重元承重趨於一致以外，尚須注意維持_ 引力的方向-致，倘若安裝時或使用之後有所偏斜，則其感測值將有所 -雞台闕餘次重壓、絲及強力_，在射底下的荷重 動或機械摩擦而有所位移偏斜。_無有效的方法隨時 =知在利之下衫已有荷重元發线斜，除非有人到料下逐—地仔細檢 對準綠’餘辦上触鮮闕«純準數值，這 發生LLi交準正’無_地針對個別荷重元 以大型桶槽科的應用為例，有些桶槽秤的最大秤重範圍高達數嘲、數 足夠的访很難搬用標準破碼壓重來加以校準，縱使有標準站碼，也沒有 描描狂二二置站碼’因此調校成了一個頭痛的問題。由於校準不易，目前 曰、’ ’㈣誤差容許範圍高達1/5GQ，而地剌的誤差卻僅料副00。 斜。有輩人為的t裝作業都無法保證每"個荷重元能無絲毫的偏 斜程元_其轴心是否偏斜，並在偏 步驟加以修正，將可大幅地提昇地磅、桶槽秤等大型量測 4 1345627 j的精度。此外，若能讓個別的荷重元都能隨時地 =㈣重設備的調整校正工作及維修作業，甚至可達到免==形。^可大 枝的目的，並輕鬆地預防錯誤於未然。 m p可完成調 【發明内容】 一 ^使^重元符合前述產業期待和殷切的改良需求 兀，可回報並補償其軸心偏離地心引 $处供—種荷重 重感測單元、，感測元件' 的-荷 及-資料傳輸界面單元，以電性 斜補之運算單元， 重量的數位信號。 紐連接财式H無«並_-代表實際 本發明之荷重元的回報並自我補償的方法 r線或無線的_界面分】=;;== 【實施方式】 剎發明之上述目的 '特徵和優點能更鎌，下文特舉較佳實施 利，並配合所附圖式，詳細說明如下： 权住貫施 地、、繪7^ ’係"'荷重元1處於—偏斜狀g的示意®。由於軸心血 地心引力方向G有-炎角0，造成其感測值此小於實際荷重量。釉” 卜如Ϊ1Γ斤示，係一本發明之數位荷重元2,包括在一機殼20之内至少 2ΓΓΙ=ΐΓ元[—校準及偏斜補償之運算單元22、—傾角感測元件 的方·丨〗界面早70 24、"~記憶單元25及—電源26，彼此以電性連接 的方式㈣-铺重量並輸出—代表實随量之修正_w數位信號。 例之荷重感稱S 21可由—應變規(strain gauge bridge)、一 及—触/數轉換器馳成，用轉應變賴測得峨比信號轉 、’’’、？雖Wr的數補號，輸倾準及偏斜麵之運算單元22。 5 1345627 * 如第3圖所示，傾角感測元件23可為一種三轴加速規，固定於機殼20 之内。其工作原理為：當加速規的本體產生移動或轉動時’内部的微結構產生 位移’造成電容值的變化，經轉換為特定的輸出電壓為訊號。 如第4圖所示，傾角感測元件23的三軸加速規具有一 X軸、一 γ轴、一 z轴及一感度值Sa。其中三軸加速規在X軸與Y軸位於一水平面上時輸出χ! 及Y1的感測電壓值’在Z軸方向與地心引力方向G —致時輪出Z1的感測電壓 值。1.345627 IX. Description of the invention: [Technical field to which the invention pertains] ^ Γ Γ is concerned with a charge of 4 yuan, especially a person who can report its skew state and generate a correction value according to its skew state. [Prior Art] 2 yuan is a kind of measuring material heavy lining this component, regardless of the people's livelihood and industrial fields, such as weight scale, pricing, counting scales, platform scales, belt scales, (four), barrels and various industries Use kind and so on. For example, the application of the ground crushing station is to install 6 to 8 load cells per broken table. In addition to the load-bearing weight of each load, it is necessary to pay attention to maintaining the direction of gravity. If there is deflection during installation or after use, the sensed value will be different. Pressure, wire and strength _, displacement deflection under the action of the load or mechanical friction under the shot. _ No effective method at any time = know that under the hood, the shirt has a load-bearing hairline, unless someone is going to carefully check the green 'over the touch of the fresh 阙 « pure value, this occurs LLi alignment For example, the application of large buckets for individual load cells is taken as an example. Some bucket scales have a maximum weighing range of up to several sneakers and a sufficient number of interviews. It is difficult to use standard broken code weights to calibrate, even if there are The standard station code, and there is no description of the madness of the second station code, so tuning has become a headache. Due to the difficulty of calibration, the current 曰, '' (4) error tolerance range is as high as 1/5GQ, while the mantle error is only 00. oblique. Some people's t-installation can't guarantee that every load can have no slight deviation. If its axis is skewed and corrected in the partial step, it will greatly improve the weighbridge, barrel scale, etc. Large measurement 4 1345627 j accuracy. In addition, if individual load cells can be adjusted at any time = (four) heavy equipment adjustment and calibration work and maintenance work, even can achieve the = = shape. ^ Can be a big purpose and easily prevent mistakes before they happen. Mp can be completed [invention content] A ^ ^ ^ yuan meets the above-mentioned industry expectations and ardent improvement needs, can return and compensate for its axis deviation from the center of the heart - the load-bearing heavy sensing unit, sensing The component's - load and - data transmission interface unit, the electrical diagonal complement of the arithmetic unit, the weight of the digital signal. New connection financial formula H has no «and_- represents the actual return of the load cell of the present invention and self-compensation method r-line or wireless_interface division] =;; == [Embodiment] The above-mentioned purpose of the invention is characterized and The advantages can be more ambiguous, the following is a better implementation of the benefits, and with the accompanying drawings, the detailed description is as follows: 权住贯地,,,,,,,,,,,,,,,,,,,,,,,,,, ®. Since the axis of gravity of the axial blood has a gamma angle of 0, the sensed value is less than the actual load. The glaze is a digital load cell 2 of the invention, including at least 2 ΓΓΙ=ΐΓ in the casing 20 [the operation unit 22 of the calibration and skew compensation, ·丨〗 interface early 70 24, " ~ memory unit 25 and - power supply 26, electrically connected to each other (four) - shop weight and output - represents the actual amount of correction _w digital signal. Example of the load sense S 21 can be - strain gauge bridge (strain gauge bridge), one - touch / digital converter to achieve, with the change of the strain measured by the turn signal than the signal, ''', although the number of Wr complement, the input and bias The operating unit of the bevel 22. 5 1345627 * As shown in Fig. 3, the tilt sensing element 23 can be a three-axis accelerometer fixed within the casing 20. The working principle is: when the body of the accelerometer moves Or the 'internal microstructure generates displacement' when rotating, causing a change in the capacitance value, which is converted into a specific output voltage as a signal. As shown in Fig. 4, the three-axis accelerometer of the tilt sensing element 23 has an X-axis, a a γ-axis, a z-axis, and a sensitivity value Sa, wherein the three-axis acceleration gauge is located on the X-axis and the Y-axis ! Output χ horizontal surface and the sensed voltage value Y1 'in the Z axis direction to the gravitation direction G - When the actuator wheel out of the sensed voltage value Z1.
換言之’當三軸加速規於無偏斜狀態時，X轴與γ轴於正水平面上，其z 料於正地心引力方向時，其輸出的感測電壓值為XI，Y1及Z1。 當三軸加速規之X軸與Y軸偏離水平面時，其X軸與Y軸分別改以X，軸 與Y’軸代表，並輸出X2及Y2的感測電壓值；當其z軸偏離地心引力方向〇 時，改以Z’軸代表，並輸出Z2的感測電壓值。 夾角Θ值可藉由傾角感測元件23或校準及偏斜補償之運算單元22 下列步驟： 4取且計算出該X軸偏離該水平面時之感測電壓變化量; 讀取且计算出忒γ轴偏離該水平面時之感測電壓變化量(Y1—Μ); «貝取且计鼻出該z軸偏離地心引力方向時之感測電壓變化量(zi—Z2); 產生Αχ值玄X軸偏離該水平面時之感測電壓變化量; 產生Ay值-s亥γ軸偏離該水平面時之感測電壓變化量~ ; 產生- Az值=該Z軸偏離地心引力方向時之感測電遷變化量^ ; 產生-夾角 Cretan [(/W + Ay2))/Az]的數值。 ’ 荷重 w猎料生"'修正值W，並從f料傳輸界面24輸*識二 透過資料键φ 24峨細崎辨識碼、 1345627 一夾角⑽最大許可設定值、三軸加速規的缝值Sa，及歸零奴等參數而 儲存於記憶單元25。 校準及偏斜補償之運算單元22可為—執行上揭運算的微處理器，以一定 的^序取4讀單①25裡贿的參數提做準及偏斜猶的運算 =傳，界面24輸出代表編及修正值_時，—併對外送出個別數位^ 兀’辨識碼’供接收端的監控裝置據以識別夾角Θ及修正值w的信絲源。 ^第5騎示’本發明之數位荷重元2魏以複數個組合型態配置於一 隼對""的方式將個聽位荷重元2嶋識碼、夾角0及修正值 W匿集至-有線監控裝置4，加以顯示及記錄。 值 輸出=例包Γ計算單元4。、-記憶單⑽及- Μ开9·、t 4G 了為—執行計算的微處理器，用以將每-數位 設備42加城起來’ 單元41純_，並錢利用輸出 丄;：=接==-數位荷重元2的偏斜㈣超 聲、光設備發出信號，用以提醒操作二 發出的警訊或以其它 位荷重元2。 '、員，主愿、，以文排維修或更換有問題的數 ^ 30 一傾角感測元件33、-射二運算單元32、 電源37，彼此以電性連接的 ^早、感溫元件36及一 許可^㈣的最大 =====運 如 錢仃-修正值崎/_的轉換步驟。 個組合型態配置於一碎3的變化應用例’係能以複數 7 ’…、線傳輸的方式將個別數位荷重元 3的辨識瑪、㈣及修正值W _-無輪裝置5，加以顯示及記錄。 本運用例之有線監控裝置5， ^ 一 輪出設備52及-_收„^ j #早dL7^51、 位荷重元3的辨辦& + 置53。其中以射頻收發裝置53接收來自各個數 荷重，將社果以二二角及修正值W，藉由計算單元5〇算出碎台7上的 重將結果以爾元51儲存，利輸出設備52輸出。 可發城。健者，輸出設備52可為一 «ΐί==;=^嫩織罐A 3的電源37， 下列^明所提供之數位荷重元2與3，與其他 習用技術相比較時，至少具有 偏者不必停止碎重设備的運作，即可隨時得知各個數位荷重元的 2. St角崎大許可設定值’在預設的偏斜角度内可令之自動產生 3‘當偏斜角度超㈣設值時，可產生警告信號以防繼續發生錯誤。 細說·針對本發明之錄實_所提供的具體，惟該實 六的專利範圍，凡未脫離本發明技藝精神所為之等 效貫知或更動，均應包含於本案的專利 【圖式簡單說明】 第1圖係-荷重元發生偏斜時的示意圖。 第2圖係本發明之數位荷重元實施例的方塊圖。 第3圖係本發明之數位荷重元發生偏斜的示意圖。 荷重元的傾角感測元件於不同角度的示意圖。 第5圖财發明之數位荷重元的應用示意圖。 第6圖係本發明之數位荷重元變化實施例的方塊圖。 1345627 第7圖係本發明之數位荷重元的另一應用示意圖。 【主要元件符號說明】In other words, when the three-axis acceleration gauge is in the unbiased state, the X-axis and the γ-axis are on the positive horizontal plane, and the z-axis is in the positive gravitational direction, and the output sensed voltage values are XI, Y1 and Z1. When the X-axis and the Y-axis of the three-axis accelerometer deviate from the horizontal plane, the X-axis and the Y-axis are respectively changed to X, the axis and the Y' axis are represented, and the sensing voltage values of X2 and Y2 are output; when the z-axis deviates from the center of the earth When the gravitational direction is 〇, it is represented by the Z' axis, and the sensing voltage value of Z2 is output. The angle Θ value can be calculated by the tilt sensing element 23 or the calibration and skew compensation operation unit 22. The following steps are taken: 4 and the amount of the sensed voltage change when the X axis deviates from the horizontal plane is calculated; the 忒γ is read and calculated. The amount of change in the sensed voltage when the axis deviates from the horizontal plane (Y1 - Μ); «Before taking out the amount of change in the sensed voltage when the z-axis deviates from the direction of gravity of the earth (zi-Z2); The amount of change in the sensed voltage when the horizontal plane deviates from the horizontal plane; the amount of change in the sensed voltage when the Ay value-shai axis is deviated from the horizontal plane~; Generated - Az value = sensed electromigration when the Z-axis deviates from the direction of gravity The amount of change ^ ; produces a value of the angle Cretan [(/W + Ay2)) / Az]. 'Load w hunting material " 'correction value W, and from the f material transmission interface 24 transmission * identification two through the data key φ 24 峨 崎 辨识 identification code, 1345627 an angle (10) maximum allowable set value, three-axis acceleration gauge seam value Sa, and zero return slaves and the like are stored in the memory unit 25. The calibration and skew compensation operation unit 22 can be a microprocessor that performs the above-mentioned uncovering operation, and takes a certain order to take the reading of the parameters of the bribe of the reading of 125 and the deviation of the parameter = transmission, interface 24 output When the representative edits and corrects the value _, and sends out the individual digits ^ 辨识 'identification code' for the monitoring device of the receiving end to identify the source of the angle Θ and the correction value w. ^第5骑示' The digital load cell 2 of the present invention is arranged in a plurality of combinations in a pair of "" ways to listen to the bit weight 2, the angle 0 and the correction value W To - wired monitoring device 4, display and record. Value Output = Example Package Γ Calculation Unit 4. , - memory single (10) and - open 9 ·, t 4G for the implementation of the calculation of the microprocessor, used to add the per-digit device 42 to the unit 'unit 41 pure _, and the money utilization output 丄;: = ==-The deflection of the digital load cell 2 (4) The ultrasonic and optical devices send a signal to remind the operation of the second alarm or the other load weight 2 . ', staff, the main wish, to repair or replace the problematic number ^ 30 a tilt angle sensing element 33, - two arithmetic unit 32, power supply 37, electrically connected to each other early, temperature sensing element 36 And a license ^ (four) maximum ===== transport as money 仃 - correction value of the saki / _ conversion steps. The combination application type is configured in a variation of 3, and the identification number of the individual digital load cells 3, (4), and the correction value W _-wheelless device 5 can be displayed in a plurality of 7 '..., line transmission manners. And records. The wired monitoring device 5 of this application example, ^ one round out device 52 and -_ receiving „^ j #早dL7^51, the bit loader 3 of the discriminating & + setting 53. Among them, the radio frequency transceiver 53 receives each number Load, the fruit is 22 degrees and the correction value W, by the calculation unit 5 〇 calculate the weight on the broken table 7 is stored in the errone 51, the output device 52 output. Can send the city. Health, output device 52 can be a «ΐί==;=^ tender power supply tank A 3 power supply 37, the following digital load cells 2 and 3, compared with other conventional techniques, at least have no bias, do not have to stop the reset The standby operation can be used to know the 2. St. Nagasaki permission setting value of each digital load cell. 'In the preset skew angle, it can be automatically generated 3'. When the skew angle is over (4), the value can be set. A warning signal is generated to prevent further errors from occurring. The details of the patents provided for the present invention, but the scope of the patents of the real six, should be equivalent to the equivalent knowledge or movement of the technical spirit of the present invention. Patent included in this case [Simple description of the diagram] Figure 1 - When the load cell is skewed 2 is a block diagram of an embodiment of a digital load cell of the present invention. Fig. 3 is a schematic diagram showing skewing of a digital load cell of the present invention. Schematic diagram of a tilt sensing element of a load cell at different angles. Fig. 6 is a block diagram of a digital load cell variation embodiment of the present invention. Fig. 7 is a schematic diagram of another application of the digital load cell of the present invention.
1: 荷重元 2: 數位荷重元 3: 數位荷重元 4: 有線監控裝置 5: 無線監控裝置 6: 太陽能供電設備 7: 磅台 20: 機殼 22: 校準及偏斜補償之運算單元 21: 荷重感測單元 23: 傾角感測單元 24: 資料傳輸界面單元 25: 記憶單元 26: 電源 30: 機殼 31: 荷重感測單元 32: 校準及偏斜補償之運算單元 33: 傾角感測單元 34: 射頻收發裝置 35: 記憶單元 36: 感溫元件 37: 電源 40: 計算單元 41: 記憶單元 42: 輸出設備 50: 計算單元 51: 記憶單元 52: 輸出設備 53: 射頻收發裝置 G: 地心引力方向 X: X軸 Y: Y軸 Z: Z軸 X，： 偏斜時之X軸 Y，： 偏斜時之Y轴 Z，： 偏斜時之Z軸 Θ : 夾角 Sa 感度值（sensitivity) T 溫度信號 W: 修正值 Wr: 感測值 XI 無偏斜之X軸感測電壓值 無偏斜之Y軸感測電壓值 Y1 9 1345627 Z1 無偏斜之z軸感測電壓值 X2 偏斜時之X’軸感測電壓值 Y2 偏斜時之Y’軸感測電壓值 Z2 偏斜時之Z’軸感測電壓值1: Load cell 2: Digital load cell 3: Digital load cell 4: Wired monitoring device 5: Wireless monitoring device 6: Solar powered device 7: Platform 20: Chassis 22: Calibration and skew compensation unit 21: Load Sensing unit 23: Tilt sensing unit 24: Data transmission interface unit 25: Memory unit 26: Power source 30: Chassis 31: Load sensing unit 32: Calibration and skew compensation arithmetic unit 33: Tilt sensing unit 34: Radio frequency transceiver 35: Memory unit 36: Temperature sensing element 37: Power supply 40: Calculation unit 41: Memory unit 42: Output device 50: Calculation unit 51: Memory unit 52: Output device 53: Radio frequency transceiver G: Gravity direction X: X-axis Y: Y-axis Z: Z-axis X,: X-axis Y when skewed, Y-axis Z when skewed, Z-axis when skewed: Angle Sa Sensitivity T temperature Signal W: Correction value Wr: Sensing value XI Unbiased X-axis sensing voltage value Unbiased Y-axis sensing voltage value Y1 9 1345627 Z1 Unbiased z-axis sensing voltage value X2 When skewed X' axis sensing voltage value Y2 Y' axis sensing voltage value Z2 when skewed When the swash Z 'axis voltage value sensed