TWI345600B - Method and device for digitally upgrading a textile article and a digitally upgrading textile article - Google Patents

Method and device for digitally upgrading a textile article and a digitally upgrading textile article Download PDF

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TWI345600B
TWI345600B TW094108115A TW94108115A TWI345600B TW I345600 B TWI345600 B TW I345600B TW 094108115 A TW094108115 A TW 094108115A TW 94108115 A TW94108115 A TW 94108115A TW I345600 B TWI345600 B TW I345600B
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nozzles
textile
fabric
coating
nozzle
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TW094108115A
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Chinese (zh)
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TW200610848A (en
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Johannes Antonius Craamer
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Ten Cate Advanced Textiles Bv
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Priority claimed from PCT/EP2004/010732 external-priority patent/WO2005028730A1/en
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!·生通韦破運用到布肖,並且接著超量的被覆層用—種醫用 刀具刮除。!·生通韦破的用布布, and then the excess coating layer is scraped with a medical tool.

種進步之升級步驟是牽涉紡織品的表面處理作 業表面處理也稱為高品質升級作業程序,其需要改變紡 織。σ與/或塗佈到該紡織品的物質之物理特性,為的是要改 變與/或增進該基材特性之目的。使用表面處理所希望達成 表面特I·生為’特別是基材表面的軟化、使該基材财火或 ^火、Ρ方水與/或防油(〇il_repellent)、不起續痕防縮 水、防朽損(rot-proof)、防滑(nonsliding)、固定摺 ld retamlng)與/或抗靜電。一種常用於表面處理的 技術為印花作業(f〇ularding )(渗入作業(吟啊) 與壓印作業(pressing))。An upgrade step is a surface treatment work involving textiles, also known as a high quality upgrade procedure, which requires a change in spinning. The physical properties of σ and/or the material applied to the textile are intended to alter and/or enhance the properties of the substrate. It is desirable to use surface treatment to achieve surface specificity, especially 'softening of the surface of the substrate, making the substrate rich or fire, simmering water and/or oil 〇 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ , rot-proof, nonsliding, fixed ld retamlng) and / or antistatic. One technique commonly used for surface treatment is f〇ularding (infiltration operation and pressing).

於圖1中所顯示的每—道升級步驟包含數種作業。不 同的處理依據該基材的性質與所希望的最終結果而需要有 不同種類的化學品。可大致區分出:4種料先後連續發 生的印製、塗裝、被覆與表面處理之猶環的升級步驟。這 些處理在該專業領域中被稱為單⑽作。這些滲人作業(亦 即’化學品的塗佈與引入)、反應/定影(亦即, 將化學品結合到基材)、清洗(亦即,除去過多的化學品 與輔助的化學品)、與乾燥。 丌敬帘用的 ^ ^ 卿丌敬步驟(塗裝、 被覆與表面處理)必須施行兩個或更多個單元操作的循環, 以達成所希望的結果。對被覆作# (其對環境有相當高的 衝擊)、-段投產時間與相當高的產量通常是必須三個或 8 更多個單元操作的俗口 多個單元操作的楯=業僂塗裝作業甚至需要四個或更 數道沖洗(清洗與直的塗裝作業程序例如需有 品,例如是:增調匈洗)的最终操作’以沖洗過多的化學 使用大旦的k e ( thlckening agent)。沖洗作業導致 里’ 7 。冲洗作業之後就是一道乾烨作章庠 作業程序通常包& 、乾炜作業私序,该 出式滚輪(press- 一種機械式乾燥步驟,其使用數個壓 使用數個張布式框架遷〇與/或熱乾燥步驟(例如是, φ '、( enter-frame))之後的真空系統。 升級牛驟’ ^刻其通常在個別的裝置中施行紡織品的不同 數個二… 如用於塗裝的袭置在特別適合此作業的 茫晋:呆作’接著該印製與被覆作業在個別的印製 :置因與:覆機中操作,而表面處理作業由另-種裝置操 理*在個別的裝置中執行不同的操作,該紡織品的處 而要相當大的區域,通常擴展到不同的空間區域。 【發明内容】 本&明的目的之-為提供—種用於升級(亦即,塗裝' =以及/或表面處理)紡織品基材的方法,以消除與習知 技4有關的缺點或其它的缺點。 依據本發明,為使用升級裝置來數位化升級織物之目 的而提供—種方法,而該裝置包括數個用於將一種或數種 ;J苑加到该紡織品之喷嘴,以及用於沿著該等喷嘴輸送 ^我。0之輸送裝置,其中,該等噴嘴被配置成數個連續 杬置的订列’ t玄等行列在該織⑯的輸送方向上橫向延伸, 5玄方法包括下列步驟: ^4^600 -沿著第一列喷嘴導引該織物; + —該第一列喷嘴對沿著該處所輸送的織物進行噴塗' 噴印、被覆或表面處理的其中一道作業; 隨後,沿著第一列喷嘴導引該織物;以及 + ''該第二列喷嘴對沿著該處所輸送的織物進行噴塗、 喷印、被覆或表面處理的另一道作業。 •该方法提供施加一種以濃縮形式與精確劑量呈現的化 =質之選擇。所希望的升級結果藉此可僅以單元操作的 早「循環而被達成。藉由僅使用許多依續擺置的噴嘴之數 ,仃列以一道連續作業程序來施加數種化學物質的方式, 每:連續作業程序的效率顯著地增加。由於對於數個噴嘴 /苇精確的劑量與控制是可能的,所以也可以塗佈非常均 勾的缚層。在許多的實例中,用相當高的濃度(溶劑)施 加该化學物質使過渡期間進-步的乾燥並不需要。 卜^行列的喷鳴可以施行隨機的操作,換言之,每一 仃歹j的嗔嘴可以所希望的與隨機的先後次序來施行塗裝、 被覆或表面處理作業。 沿著該等喷嘴被導引 該裝置的數個噴嘴較佳具有固定的位置,其中,該紡,The per-lane upgrade step shown in Figure 1 contains several jobs. Different treatments require different types of chemicals depending on the nature of the substrate and the desired end result. It can be roughly distinguished from the steps of upgrading the four rings of printing, painting, coating and surface treatment. These processes are referred to as single (10) work in this area of expertise. These infiltration operations (ie, 'coating and introduction of chemicals), reaction/fixing (ie, bonding chemicals to substrates), cleaning (ie, removing excess chemicals and auxiliary chemicals), With dry. The ^ ^ 丌 步骤 step (painting, coating, and surface treatment) used in 丌 帘 curtain must perform a cycle of two or more unit operations to achieve the desired result. For the cover of # (which has a relatively high impact on the environment), - the period of production and the relatively high output is usually three or more units of operation, the operation of multiple units of operation 偻 = industry coating The job even requires four or more rinsing (cleaning and straight coating procedures such as the need for a product, for example: increase the argon wash) the final operation 'to rinse too much chemical use dan (thlckening agent) . The flushing operation results in a '7'. After the rinsing operation, it is a dry 烨 庠 庠 庠 庠 庠 通常 通常 通常 通常 通常 通常 通常 通常 通常 通常 通常 通常 通常 通常 press press press press press press press press press press press press press press press press press press press press press press press press press press press And / or a thermal drying step (for example, φ ', (ent-frame)) after the vacuum system. Upgrade the cattle's ^ usually in the individual devices to implement a different number of textiles two... such as for painting The attack is particularly suitable for this operation: 呆作' Then the printing and coating operations are printed separately: the cause and the operation in the machine, while the surface treatment is handled by another device* Different operations are performed in individual devices, and the textiles have a relatively large area, usually extending to different spatial areas. [Summary of the Invention] The purpose of this & explicit - to provide - for upgrading (ie a method of coating '= and/or surface treating a textile substrate to eliminate the disadvantages or other disadvantages associated with the prior art 4. According to the present invention, it is provided for the purpose of digitally upgrading the fabric using an upgrade device - Kind of prescription And the apparatus includes a plurality of nozzles for feeding one or more of the J-machines to the textile, and a conveying device for transporting the nozzles along the nozzles, wherein the nozzles are configured in number The continuation of the continuation of the continuation of the continuation of the rafts in the direction of transport of the woven fabric 16 includes the following steps: ^4^600 - guiding the fabric along the first row of nozzles; + - the first An array of nozzles for spraying a fabric that is being sprayed, coated or surface treated along the fabric being conveyed; subsequently, guiding the fabric along the first row of nozzles; and + ''the second row of nozzles facing the edge Another operation of spraying, printing, coating or surface treatment of the fabric conveyed by the space. • This method provides the option of applying a chemical quality in a concentrated form and a precise dose. It is achieved by the early "cycle" of the unit operation. By using only a number of nozzles that are placed continuously, the array is applied in a continuous operation procedure to apply several chemicals, each: the efficiency of the continuous operation program is remarkable Since a precise dose and control is possible for several nozzles/苇, it is also possible to apply a very uniform tie layer. In many cases, the chemical is applied at a relatively high concentration (solvent) to make the transition. The drying of the step-in-step is not required. The buzzer of the row can perform random operations, in other words, the nozzles of each j can be applied, coated or surface treated in a desired and random order. The plurality of nozzles that are guided along the nozzles preferably have a fixed position, wherein the spinning,

與形成非常精確的圖案刀 優點(使用該等噴嘴達成 #揭:供依要朿傕诂& =, 案成為可能。運用該等喷嘴的進一步 t成一種適合的物質液滴之噴射)為: 〇〇 寻廷的可能性。較小批量的不同織物可以在 單·一升級裝置上虚 作的轉換。 處理,而不用會對環境造成衝擊之複雜操 1345600 藉由以上述方式來施加該等物質(一般化學品,特別 是:塗裝、被覆、表面處理的化學品),有關每一升級步 驟之單元操作(例如,滲入作業、定影/反應、清洗、與乾 燥)的循環數目可以被顯著地降低。 因為該紡織品會在單一方向上受到不同的處理,所以 此並且導致一種顯著的空間節省。再者,因為不再需要許 多用來施加染料(塗料)的塗料槽,所以可以節省大約% %的水量。也可能在染料重量方面的節省在於:需要施加 車乂少的染料到该紡織品。施加該染料的方式與品質可以被 較佳地控制。 土材的塗裝中’藉由以標準方式將該基材浸潰在塗 枓槽’該基材徹底被塗裝。此意謂該基材的兩側通常以相 5的方式被處理。依據另一個較佳實施例’該基 :::另-側不同的處理。結果,該方法較佳包括有二 沿著被擺置在該紡織品兩側之數個嘴嘴傳送,以 u、,方織品的兩側升級。此意謂,, 的過蔣φ,# & 你個傳迗移動 〜放紡織品可以在兩側塗佈一種染料, —側上的染料不必與另-側上的染料相同。,、 列二::::定的較佳實施例中,該方法包括有1第- 織物進行噴塗作業,隨後用第二列噴嘴針兮總 为進行被覆作t,而最後用第三列噴 4對該織 處理作業。 、4 °亥織物進行表面 康另個較佳實施例’該方法包括古· 嘴對該織物進行喷 有.用第一列喷 仃喷印作業,隨後用第二列噴嘴對該織物進 1345600 =覆作t ’而最後用第三列喷嘴對該織物進行表面處理 +再依據另一個較佳實施例,該方法包括有 賀嘴對該織物進行噴塗作業,隨後 進行被覆#t 幻贺嘴對该織物 理作業 第三嘴對該織物進行表面處 上述第二個較佳實施例使選擇哪一個必需被執行的處 理步驟變得明顯’而後續被處理的步驟可以依需要來修 正。 〆 一個紡織品升級裝置較佳被運用來執行一種方法,而 該紡織品升級裝置制連續式喷墨(inkjet)與多級式偏向 (mulu-levei deflecti〇n )之技術。從該等噴嘴出來的物質 於此由電場所偏向,使得物質正確的量鋪設在正確的位 置。為了使該物質液滴能由電場所導引,需要將液滴先充 以電荷。接著,該方法包括有: 將物質以幾乎連續流動的方式供給到該等噴嘴·, -在該等喷嘴t分散該連續流動以形成個別的液滴喷 射物; —將該等液滴充以電荷與釋放電荷; ''施加一個電場; 改變該電場’以將該等液滴偏向,使得其等被沉積 在邊織物上的合適位置》 使用連續噴墨的方法使每個液滴噴射每秒可以產生 85’〇〇〇到!,〇〇〇,〇〇〇的液滴。大量的液滴與數過相互鄰近 丄:吁 的噴頭橫跨布料的 案的品質。就古4 又產生相虽同的生產力與印製圖 技術以大約每二的20噴液而言,生產速度更可以使用此種 嘴之小容量的貯二:米的原則被實現,而就結合該等喷 的更換也可— 每一噴嘴列也不—宁ν1十 驟。也可於以杯W +疋’、須來完成某一種不同的處理步 b自喷嘴列連續地完成相同的處理步驟。 更可能將料対連㈣㈣料 程用染料被配置在該等貯存器内。CMYK為在⑽Κ製 文件所使用之標準的染料原色。僅有這四種=印全彩的 用在噴印# $ & °種基本的染料被 在赁P作業程序。例如當青綠 物質、黃色染料物質與黑色染料物質以隨機== 連續地配置在至少四個 先後順序被 幻赁嘴列的該等貯存器之内,呈右宜 一種隨機的最終的染料之喷 /、有某 成。吏可以崧徂目士 、纟業了以用四個喷嘴列來完 i。 U具有—種合適的混合染料的物質之貯存 個寬=Ϊ:Γ印作業的處理步驟包括:在該織物的整 括:“加該物質。噴印作業的處理步驟包 處理步驟包括:將物質以一種薄 覆作業的 表面。表面處理作業的處理步驟包括:的 該織物的物質以及/或該織物本身的物理特性== 佳貫施例中,該處理步驟包括: 交 其乾燥。該紅外線較佳由數個红外線卜=照該織物來將 外線先源來輻射,而該等 13 1345600 紅外線光源被配置在該等噴嘴之間。 較佳地,該方法包括右. * 有.者數個喷嘴列連續傳送的 弟一織物,並由數個不同的喑 . 、 賀嘴列以—種預定的隨機先後 ••人序完成不同的處理步驟,接 2从拉 接者’沿著數個喷嘴列連續傳 送的苐二織物,並由數個不 立 J的贺嘴列以一種預定的隨機 先後=人序完成不同的處理步 此忍衲·不同的織物可以 不同的方式連續地升級。例如 ^ 織物可以賀印、被覆 塗、被覆與表面處理。此種方C,-個織物被喷 用能夠非常n ^使讀織品升級裝置的使 較佳地’該運輪裝置是—種環狀輪送帶。此外 這對於-"要精禮的Λ 以防止該織物的移動。 -而要料的液滴配置(例如對複 的情況而言是特別的重要 乍業) 至戈·间速作業可以用…#+丄. 成,同時確保精確的液滴沉 式達 坊織品可(兹a . 釋放式膠著劑而被固定到該運輸裝置。τ乂糟由-個可 較佳地’該方法包括 ,λΛ ^ 有·用—個中央控制芎(& contro])導引個別的喷 态(centra】 所構成。 Μ央控制器’例如,由電腦 根據本發明的另—個態樣已經發_ 喷印裝置較不適合用於被覆纺織品。特別是當二噴墨式 式喷印裝置使用在相鄰纖維之間存在有間隙的=的噴墨 品之上時,特別是對粗交織(c〇ar吻维質纺織 織品。被用在傳統的喷墨式嗔印裝置中的典型喷::的訪 14 冰5600 i . ( pixel definition) 〇 發見到.由此種喷嘴所產生的該等液滴易於進入或甚 徐其^ °玄等間隙’而產生毫不適合表面處理。同樣發現到·· 知\官使用嘴墨技術喷印到纺織品上具有優勢,但是產生在 :的、’才織σο上的影像的畫素清晰度通常不足其由於纖 貝、-構的粗鍵度與其它(例如是··毛細作用)的作用, 不會在所有的方向上同質。 據本發月,一種在纖維質紡織品之上數位化形成被 :層之方法被提供,而該纖維質纺織品在相鄰的纖維之間 ,、有網眼開口,並中,兮 八中s亥方法包括有:沿著一條具有固定 式破覆噴嘴列的處理路徑連續進給該紡織品,而該等喷嘴 大致橫向配置橫越該路徑’該等被覆噴嘴具有許多大於大 約7〇微米的出口直徑;供給該等喷嘴一種被覆物質;個 別地控制該等喷嘴’以提供—束實質連續的被覆物質之液 ,流;以及,選擇性地導引個別的液滴,以衝擊到該纺織 :之上’來形成大致平臥在該紡織品的表面上的晝素被覆 曰,而每一個畫素覆蓋至少四個網眼開口並具有一個With the advantage of forming a very precise pattern of knives (using these nozzles to achieve # 揭: for the 朿傕诂 & =, the case is possible. The use of these nozzles further into a suitable droplet of material spray) is: The possibility of looking for a court. Different fabrics in smaller batches can be converted on a single-upgrade device. Handling without the complicated operation of the environment 1345600 By applying the substances in the above manner (general chemicals, in particular: coated, coated, surface treated chemicals), the unit for each upgrade step The number of cycles of operation (eg, infiltration, fixing/reaction, washing, and drying) can be significantly reduced. This also results in a significant space savings because the textile is subject to different treatments in a single direction. Furthermore, since there are no longer many coating tanks for applying dyes (paints), it is possible to save about 5% of the water. It is also possible to save on the weight of the dye in that it is necessary to apply a rutting dye to the textile. The manner and quality of application of the dye can be better controlled. In the coating of the earth material, the substrate is completely coated by dipping the substrate in a coating tank in a standard manner. This means that the sides of the substrate are usually treated in a phase 5 manner. According to another preferred embodiment, the base ::: another side is treated differently. As a result, the method preferably includes two passes along a plurality of mouths that are placed on either side of the textile to upgrade the sides of the square fabric. This means that, by Jiang φ, # & you pass the move ~ put the textile can be coated on both sides of a dye - the dye on the side does not have to be the same as the dye on the other side. In the preferred embodiment, the method includes a 1st fabric for spraying, followed by a second row of nozzles for coating t, and finally a third row of spraying 4 processing the weaving operation. 4 °Heil fabric for surface improvement Another preferred embodiment 'This method includes the ancient mouth to spray the fabric. The first column of squirt printing operation, and then the second row of nozzles into the fabric 1345600 = Coating t' and finally surface treating the fabric with a third row of nozzles. + According to another preferred embodiment, the method comprises spraying the fabric with a hemming nozzle, followed by coating #t 幻贺嘴The physical operation of the third nozzle on the surface of the fabric at the surface of the second preferred embodiment described above makes it possible to select which one must be performed, and the subsequent processing steps can be modified as needed. 〆 A textile upgrading device is preferably employed to perform a method of making a continuous inkjet and multi-stage deflection (mulu-levei deflecti) technology. The material coming out of the nozzles is biased by the electrical field so that the correct amount of material is laid in the correct position. In order for the droplet of the substance to be guided by the electric field, it is necessary to charge the droplet first. Next, the method includes: supplying a substance to the nozzles in an almost continuous flow, - dispersing the continuous flow at the nozzles t to form individual droplet ejections; - charging the droplets with electric charges And releasing the charge; ''applying an electric field; changing the electric field' to bias the droplets so that they are deposited in the appropriate position on the side fabric" using a continuous inkjet method to eject each droplet per second Produce 85's to! , 〇〇〇, 〇〇〇 droplets. A large number of droplets are adjacent to each other. 丄: The quality of the case where the nozzle is across the fabric. As far as the ancient 4 is produced, the productivity and the printing technology are about 20 sprays per second. The production speed can be realized by using the small volume of the nozzle: the principle of the rice is realized, and the combination is achieved. The replacement of these sprays is also possible - each nozzle column is not - Ning ν1 ten steps. It is also possible to complete the same processing step continuously from the nozzle row by completing a different processing step in cup W + 疋 '. It is more likely that the dyes of the material (4) (iv) process are disposed in the reservoirs. CMYK is the standard dye primaries used in (10) 文件 documents. Only these four = printed full color used in the printing # $ & ° kinds of basic dyes are in the rental P operating procedures. For example, when the cyan material, the yellow dye substance and the black dye substance are randomly arranged in random == in at least four of the reservoirs in the order of the phantom nozzles, a random final dye spray is applied to the right/ There is a certain. You can use the four nozzle rows to complete the project. U has a suitable mixed dye material storage width = Ϊ: the processing steps of the embossing operation include: holing in the fabric: "adding the substance. The processing step of the printing operation package processing step includes: the substance A surface treated with a thin coating. The processing steps of the surface treatment operation include: the material of the fabric and/or the physical properties of the fabric itself == In the preferred embodiment, the processing step comprises: handing over the drying. Preferably, the infrared rays are irradiated by the outer line according to the fabric, and the 13 1345600 infrared light source is disposed between the nozzles. Preferably, the method includes the right side. The column continuously conveys the fabric of a younger brother, and is composed of a number of different 喑., and the mouthpieces are arranged in a predetermined random sequence. • The human order completes the different processing steps, and the second is continued from the puller's along the plurality of nozzle rows. The two fabrics are conveyed, and the different processing steps are performed by a number of non-J-shaped nozzles in a predetermined random order = human order. This is different. Different fabrics can be continuously upgraded in different ways. For example, ^ The fabric can be printed, coated, coated and surface treated. Such a C, a fabric is sprayed with a very n ^ enabling the reading of the fabric upgrading device, preferably the 'wheeling device is a ring-shaped wheel In addition, this is for -" 精 精 Λ to prevent the movement of the fabric. - And the droplet configuration of the material (for example, it is especially important for the complex case) With ...#+丄., while ensuring accurate droplet-dampening of the fabric, it can be fixed to the transport device by a release adhesive. The method includes: , λΛ ^ has a central control 芎 (& contro)) to guide the individual spray state (centra). The central controller 'for example, by the computer according to another aspect of the invention has been issued _ The printing device is less suitable for coating textiles, especially when the two inkjet printing device uses an inkjet article with a gap between adjacent fibers, especially for coarse interlacing (c〇 Ar kisses the quality of textile fabrics. Typical sprays used in traditional inkjet printing equipment:: Interview 14 Ice 5600 i. (pixel definition) The bursts are seen. The droplets produced by such nozzles are easy to enter or even have their own gaps and are not suitable for surface treatment. It is advantageous to use the ink technology to print onto textiles, but the pixel resolution of the image produced on the 'texture' is usually insufficient for its coarse bond and other For example, the effect of capillary action is not homogenous in all directions. According to this month, a method of digitizing the formation of a layer on a fibrous textile is provided, and the fibrous textile is in phase. Between the adjacent fibers, there is a mesh opening, and the middle method includes: continuously feeding the textile along a processing path having a fixed breaking nozzle row, and the nozzles are substantially laterally disposed Traversing the path 'the coated nozzles have a plurality of outlet diameters greater than about 7 μm; supplying the nozzles with a coating material; individually controlling the nozzles to provide a substantially continuous liquid of the coating material; And selectively guiding the individual droplets to impinge on the textile: overlying to form a ruthenium-coated ruthenium substantially lying on the surface of the textile, and each pixel covering at least four mesh openings And have one

1 0 0微米的直抑。l? 播女-V 的直化。以此種方式,错由使用至少-列較大嘴 為並產生足以覆蓋四個網眼開口的液滴尺寸’該等液1 0 0 micron direct suppression. l? Directing of the female-V. In this way, the error is achieved by using at least a larger number of nozzles and producing a droplet size sufficient to cover the four mesh openings.

跨該紡織品的表面被適當地支禮並散佈或平坦化。在本Z 中’由該液滴所形成的畫素大致被認為位在該表面之上(但 也可以進入該等纖維之間的間隙),並且也會在一表面y :邊處部份環繞該纖維,以於該處與其形成_種合適= 結。忒方法特別適用於交織或編織該紡織品。 15 1345600 在一個較佳實施例中,該被覆層是一種防水被覆層’ 而該被覆物質可以包括:碳氟化合物或矽基乳膠、發泡抑 制介質(anti-foaming medium )、電解質與祠化劑 (thickener )。藉由在具有許多細孔的開放結構中施加上 述被覆物質的方式,一種可吸入式結構可以被達成。 較佳地’當使用一種Brookfield黏度計量測時,該被 覆物貝具有一種大於4厘泊(centip〇ise )的黏度。已經發 現到:使用此種黏度與7〇微米或更大的喷嘴直徑確保衝 _擊到該紡織品上的液滴形式有足夠的穩定度,藉以達成所 希望的晝素形式。較低的黏度會導致沿著與環繞該纖維結 構的被覆物質之較大的毛細作用。 本發明進一步的優點、特徵與細節將基於下列較佳實 施例的描述來闡明。 【實施方式】 圖2到圖5顯示一種依據本發明較佳實施例之紡織品 升級裝置卜該紡織品升級裝置1具有-個環形輸送帶2, 該環形輸送帶2使用電動馬達(未顯示)來㈣。織物了 可被固定到該環形輪逆墙。 徇送帶2之上,而該織物τ可以沿著外 罩3朝箭頭Ρ丨的方向夾彳奎.β ^ Π术傳送’其中,該紡織品在該外罩3 内受到數種作章。I你,β /、敢後该紡織品被釋放並朝箭頭ρ2的方 向卸載。數個噴嘴12祜 、 被配置在該外罩3内。該等噴嘴12 被配置在數個依續擺置 直的千仃橫樑14之上。因此,第— 列4、第二列5、篦= —^ 6等等被形成。行列的數目是隨 機的(在圖5中以虛線矣_、 深表不),並且依據所希望的操作數 16 1345600 目等其它的因去品〜 卜 + ^ 素而心。母一噴嘴列的數目也是隨機的,並 主j力至】紡織品的設計圖案所希望的解析度等其它事 ^ β 個特定的較佳實施例中,該等橫樑的有效寬 米並且该等橫樑被提供有大約2 9個固定配 置式喷霧頭(spray head ),而每—個噴霧頭具有大約8個 50, m的噴嘴。該等噴嘴12的每一個可產生染料(包括黑 色染料以及/或白色染料)物質或其它此種升級用材料的液 滴流® 在較佳的連續噴墨方法中,泵件將穩定的墨水流攜帶 通過-個或多個非f小的噴嘴孔洞。—道或更多的墨水喷 出物(喷墨物)被喷射通過這些孔洞。在激勵機構(elation IeChaniSm)的影響下,此種喷墨物分裂成相同大小的穩 定液滴流。而最被使用的激勵器為壓電晶體。從所產生之 相同大小的穩定液滴流中必需選擇那些液滴必須,或不 可鼽加到该紡織品基材。為了這個目的,該等液滴被充 電荷或釋放電荷。存在有兩種在該紡織品上配置液滴的變 化方式。依據其中一種方法,所施加電場將充過電荷的液 滴偏向,而其中,該充過電荷的液滴平躺在該基材之上。 此種方法也關於雙偏向式。依據另一個較佳的方法,也稱 為多級式方法’充過電荷的液滴通常被導引到該紡織品, 而未充電荷的液滴被偏向。本文中的液滴受到電場的影 響’而該電場在數個高度之間被改變,使得最終位置(不 同的的液滴平躺在該基材之上的最終位置)可藉以被調 整。 17 1345600 、如中用虛線指出該等不同的噴嘴12由—個網路i5 乂电氣方式或無線方式連接到一個中央控制單元1 6 是包括,一個微控器或一部電腦。該輸送帶2的驅動也透 過網路15’連接到該控制單元。該控制單元現在致動該驅 動與如需要的話也致動個別的噴嘴。 同樣地,喷嘴列(4-7)的每一個配置有兩個貯存哭, 而所要施加的染料物質被儲存在該貯存器之中。該第:喷 嘴列4被提供有貯存器(1如,Mb),該第二噴嘴列5被 提供有貯存器(15a,15b),而該第三噴嘴歹“被提供; 貯存器(16a,16b)等等。合適的物f被置於每列的兩個 貯存器的至少其中一個之中。 不同的貯存器充滿合適的物質,而被配置在不同喷嘴 列的該等喷嘴導引’使得該織物受到正確的處理作 業。在圖6所顯示的實例中,該第_噴嘴歹“的貯存器… 包含有青綠色染料墨水’該第二喷嘴列5的貯存器⑸包 :有紅色染料墨水,該第三噴嘴歹“的貯存器W包含= 黃色染料墨水,而第四喷嘴歹"的貯存器na包含有黑色 染料墨水。該織物在該等噴嘴列(4-7)中被提供有數個'以 噴塗/噴印處理作業的圖案。後續的三個噴嘴列(8]〇)之 貯存器包含-種或更多的物質’該處理過的紡織品用該 (等)物質可以三個通道來做被覆作業。第八貯存器U 包含-種物質,該印製過或被覆過的紡織品可以用該 來做表面處理作業。在這個實施例中,該織物τ較佳地在 第五到第八噴嘴列的位置處用從光源l3 I出的紅外線輕 18 射來處理,以影變 、表面處理作業的被覆作業。 圖7顯示另—接杳· 種後續的處理作業=’該纺織品在該實例中受到另- 第一嗔嘴W d ^織物Τ首先藉由將該紡織品沿著該 嗔嘴列4與該第二啥唆 業。這些喷嘴列^ 的方式來做嗔塗作 一種 、 ,5)具有數個70微米的喷嘴,並施加 嘴^虽柔和的染色被覆作業到該纺織品之上。在第三嗔 it方ϋ ,嘴列(6_8)中,該'^過的紡織品接著如上 列应第七喷喈石丨r 〜爰该表面處理作業在第六喷嘴 ”弟七賀嘴列(9, 1〇) t完成。 顯示在圖8中的音_ 嘴列4被導引。在?第:首先沿㈣^ 微米的類型,並將列4中的數個噴嘴是大約7° 織品的整個寬二=的:深的背景染料提供到該纺 噴嘴列5 ML 帶,該織物隨後沿著該第二 + 一 =噴嘴列6而被導引,其中,數個圖案被 贺Ρ到该預備好的表面之上。使用介於3 ▲之間的微、㈣嘴’良好的清晰度可以在該第二喷嘴二 。亥第二”歹“處的喷印步驟中被達成 :著該第四喷嘴列7到該第六喷嘴列9而被導引,= 噴塗過的與噴印過的紡織品以三個通道的方式來被覆^ 後,該表面處理作業步驟在第七喷嘴列與 11)中被執行。 3賀歹J ( 10, 以不同的方式處理連續輸送的不同織物是可 某些實例中’甚至不用將紡織品的輸 藉由數個喷嘴12的電腦控制,來提供連續供Π織::而 丄3 该織物具有在每—種實例中皆相異的數種設計)是可能 的同樣,透過對該等貯存器的適當選擇而具有施加到該 品的不同物質是可能的。例如,在每一種實例中該 Μ第貯存斋(14a,15a,16a)被用於第一類的紡織品, ㈣該等第^㈣(14b,15b,叫制於丨―類的纺 哉 以不同的方式處理連續輸送的不同織物是可能的, ,某些實例中,甚至不用將紡織品的輸送作業情。例如, 糟由對該等㈣12的正確導引來以提供連續供給的織物 (而該織物具有在每一種實例中皆相異的數種設計)是可 能的。同樣,透過對該等貯存器的適當選擇而具有施加到 5亥纺織品的不同物質是可能的。例如’在每-種實例中, 該等第-貯存器(14a,15a,16a)被用於第—類的纺織品, 同時該等第:料^ (14b,15b,叫被用於另— 織品。 ^ 為了確疋本發明與環境有關的優勢,一種代表性的升 級作業程序的實例可以被使用’在該代表性的升級作業程 序中,-個基材經歷用於喷塗目的之單元操作的4個循環, 接下來是用於被覆作業之單㈣作的4個循環,而最後為 用於表面處理作業之單元操作的2個循環。數量大小是依 據生產漂白過的刪米長與大約16米寬之基材以及具有 每平方100克重之基材的乾燥過的棉紗。喷塗作業、被覆 作業與表面處理作業的每一個於此以一個作業程序流㈣ ^里,同時在這些作業程序流程之間必要的後處理以及/或 則處理。假如該等處理可以—個作f程序流程來達成的 20 !3456〇〇 %伸脚J即馆:努將 話,環 在傳統的升級作業程序中,實際上每一個構成要素(噴 塗作業、被覆作業與表面處理作業)是發生在高度的水溶 液以及/或,有高度的水溶液。在依據本發明的數位化處理 中,一種南度濃縮的溶劑被以精確控制的劑量直接喷麗到 έ亥基材之上0從而使用勤小认。曰 使用杈/的水罝。為了清洗/洗掉過量的 化學品及輔助的化學品,實際上單元操作的每-個循環包 括一個清洗步驟。可以將清洗步驟的數量從現存的作業程 序中(4次噴塗作業、4次被覆作業與2次表面處理作 的10次作業減少本數位化處理中(亦即,i次噴塗作 1次被覆作業與1次表面處理作業)@ 3次作業。因此, 需要七次較少的清洗步驟。 4 此思明相當可觀的水量消耗的The surface across the textile is properly bowed and spread or flattened. In this Z, 'the pixels formed by the droplets are considered to be located above the surface (but can also enter the gap between the fibers) and will also partially surround a surface y: the edge The fiber is formed there with a suitable = knot. The crucible method is particularly suitable for interlacing or weaving the textile. 15 1345600 In a preferred embodiment, the coating layer is a waterproof coating layer' and the coating material may include: fluorocarbon or sulfhydryl-based latex, anti-foaming medium, electrolyte and sulphurizing agent (thickener). An inhalable structure can be achieved by applying the above-mentioned coated substance in an open structure having a plurality of fine pores. Preferably, the coated shell has a viscosity of greater than 4 centipoise when measured using a Brookfield viscosity meter. It has been found that the use of such a viscosity with a nozzle diameter of 7 microns or more ensures that the form of droplets impinging on the textile is sufficiently stable to achieve the desired form of the element. A lower viscosity results in a larger capillary action along the coated material surrounding the fibrous structure. Further advantages, features and details of the present invention will be clarified based on the description of the preferred embodiments below. 2 to 5 show a textile upgrading device according to a preferred embodiment of the present invention. The textile upgrading device 1 has an endless conveyor belt 2, which uses an electric motor (not shown) to (4) . The fabric can be fixed to the ring wheel against the wall. Above the feed belt 2, the fabric τ can be transported along the outer cover 3 in the direction of the arrow 彳. The textile is subjected to several seals within the outer cover 3. I you, β /, dare the textile is released and unloaded in the direction of the arrow ρ2. A plurality of nozzles 12A are disposed in the outer cover 3. The nozzles 12 are disposed on a plurality of successively placed millimeter beams 14. Therefore, the first column 4, the second column 5, 篦 = -^ 6 and the like are formed. The number of rows and columns is random (in the figure 5, 矣 _, deep table), and according to the desired operands 16 1345600, etc., other factors are deficient ~ 卜 + ^. The number of mother-nozzle columns is also random, and the other is the desired resolution of the design pattern of the textile. In other specific preferred embodiments, the effective width of the beams and the beams are Approximately 29 fixed-spray spray heads are provided, with each spray head having approximately eight 50, m nozzles. Each of the nozzles 12 can produce a droplet flow of a dye (including black dye and/or white dye) material or other such upgrade material. In a preferred continuous ink jet method, the pump member will stabilize the ink flow. Carry a nozzle hole through one or more non-f small nozzles. - One or more ink ejects (inkjets) are ejected through the holes. Under the influence of an excitation mechanism (elation IeChaniSm), such an ink jet is split into a stable droplet flow of the same size. The most used actuator is a piezoelectric crystal. It is necessary to select from the stable droplet streams of the same size that are produced, or which must be added to the textile substrate. For this purpose, the droplets are charged or discharged. There are two variations in the configuration of droplets on the textile. According to one of the methods, the applied electric field deflects the charged droplets, and wherein the charged droplets lie flat on the substrate. This method is also about double bias. According to another preferred method, also referred to as a multi-stage method, the charged droplets are typically directed to the textile while the uncharged droplets are deflected. The droplets herein are affected by the electric field' and the electric field is varied between several heights such that the final position (the different droplets lying flat on the substrate at the final position) can be adjusted. 17 1345600, as indicated by the dashed line, that the different nozzles 12 are connected by a network i5 乂 electrically or wirelessly to a central control unit 16 is included, a microcontroller or a computer. The drive of the conveyor belt 2 is also connected to the control unit via a network 15'. The control unit now actuates the drive and, if desired, also actuates the individual nozzles. Similarly, each of the nozzle rows (4-7) is configured with two storage cryes, and the dye material to be applied is stored in the reservoir. The first: nozzle row 4 is provided with a reservoir (1, Mb), the second nozzle row 5 is provided with a reservoir (15a, 15b), and the third nozzle 歹 is provided; a reservoir (16a, 16b) etc. A suitable item f is placed in at least one of the two reservoirs of each column. Different reservoirs are filled with suitable substances, and the nozzles are arranged in different nozzle rows to guide 'making The fabric is subjected to the correct handling operation. In the example shown in Figure 6, the reservoir of the first nozzle "... contains cyan dye ink" reservoir (5) of the second nozzle row 5: red dye ink The reservoir W of the third nozzle 包含 contains = yellow dye ink, and the reservoir na of the fourth nozzle 歹" contains black dye ink. The fabric is provided in the nozzle rows (4-7) a pattern of painting/printing operations. The reservoir of the subsequent three nozzle rows (8]〇 contains one or more substances. The treated textile can have three channels with the (etc.) substance. To do the covering operation. The eighth reservoir U contains - a substance, which has been printed Or the coated textile can be used for the surface treatment operation. In this embodiment, the fabric τ is preferably treated at a position of the fifth to eighth nozzle rows by light rays emitted from the light source 113. , the covering operation of the shadow change, surface treatment operation. Figure 7 shows the subsequent processing operation of the other type of material = 'the textile in this example is subjected to another - the first mouth W d ^ fabric Τ first by The textile is along the nozzle row 4 and the second industry. These nozzles are arranged as a type of coating, 5) having a number of 70 micrometer nozzles, and applying a soft dyeing coating of the mouth ^ Work on the textile. In the third 嗔it square, the mouth column (6_8), the '^ textiles are then as listed above, the seventh sputum 丨R 爰 爰 the surface treatment operation at the sixth nozzle "The younger brothers are listed in the column (9, 1〇) t. The tone_mouth column 4 shown in Fig. 8 is guided. in? First: first along the (four)^ micron type, and the number of nozzles in column 4 is about 7° the entire width of the fabric == a deep background dye is supplied to the spinning nozzle column 5 ML strip, which fabric then follows The second + one = nozzle row 6 is guided, wherein a number of patterns are drawn onto the prepared surface. Use a micro (4) mouth between 3 ▲ and good clarity can be found in the second nozzle. The printing step at the second "歹" is achieved: the fourth nozzle row 7 is guided to the sixth nozzle row 9, and the sprayed and printed textiles are in three channels. After the coating is completed, the surface treatment work step is performed in the seventh nozzle row and 11). 3He 歹J (10, Different treatments of differently conveyed different fabrics can be used in some instances to provide continuous supply of woven fabrics without even having to control the transmission of textiles by a number of nozzles 12: 3 The fabric has several designs that differ in each of the examples. It is also possible that it is possible to have different substances applied to the product by appropriate selection of the reservoirs. For example, in each of the examples, the Μ 贮存 ( (14a, 15a, 16a) is used for the first category of textiles, (4) the ^ (4) (14b, 15b, called the 丨-type of the spinning is different It is possible to handle differently conveyed different fabrics, and in some instances, it is not even necessary to transport the textiles. For example, the correct guidance of the (four) 12 is provided to provide a continuous supply of fabric (and the fabric) It is possible to have several designs that differ in each of the examples. Also, it is possible to have different substances applied to the 5 HAI textile by appropriate selection of the reservoirs. For example, 'in each In the example, the first-storage (14a, 15a, 16a) is used for the first type of textile, and the first: material (14b, 15b, is called for another fabric.) Advantages of the present invention relating to the environment, an example of a representative upgrade operating procedure can be used 'in this representative upgrade operating procedure, one substrate undergoes 4 cycles of unit operation for spraying purposes, Down is the single (four) for the covering operation. 4 cycles, and finally 2 cycles of unit operation for surface treatment operations. The quantity is based on the production of bleached cut-length meters and substrates approximately 16 meters wide and substrates with a weight of 100 grams per square. Dry cotton yarn. Each of the spraying, coating and surface treatment operations is carried out in one operating program (4), and necessary post-processing and/or processing between these operating procedures. The processing can be achieved as a process flow of 20! 3456〇〇% of the foot J is the hall: the words, the ring in the traditional upgrade operation program, in fact every component (spraying operation, coating work and surface The processing operation is an aqueous solution which occurs at a high level and/or has a high degree of aqueous solution. In the digitization process according to the present invention, a solvent which is concentrated in the south is directly sprayed onto the substrate at a precisely controlled dose. 0, so use the small size. 曰 Use 杈 / water 罝. In order to clean / wash off excess chemicals and auxiliary chemicals, in fact every cycle of unit operation includes a clear Step: The number of washing steps can be reduced from the existing working procedure (10 spraying operations, 4 coating operations, and 10 surface treatments for 10 operations) (i.e., i times spraying once) Covering operation and 1 surface treatment operation) @3 jobs. Therefore, it takes seven less cleaning steps. 4 This is a considerable amount of water consumption.

t已經猎由清洗作業的縮減而達成。水量消耗的減少魄 里在許多的實例申為90%。 W :量消耗量也可以被顯著地降低,因為除 以外並不需要強制乾燥, 晋馆 的r m '次者疋僅而要到達一種非常受限 要使用熱/溫的清洗用水,或僅達^ -種非常 又限的範圍,並且基材的機械處理被大大地降低。 在已知的升級作業程序中, 數次時,乾燥作業通常發生在不⑽㈣必需要被實施 材了以含有達到數倍於其 -基 發生在兩個階段。在第 菜通吊 機械式地除去。在M 大。卩份的水分從基材處 其中出現在1丄段中’後續為加熱式乾燥作業, 見在絲材令的剩餘水分被蒸發。 21 ij456〇〇 然而,因為本數位升級作業程序幾乎不需要水的條件 下被執行,因此無水或實際上無水必須在不同的升級牛驟 之間以及在最後升級步驟之後被蒸發(例如是藉由乾燥作 業)。藉以,非常可觀的能量節省被實現。在某些實例中 所需要之有限度的乾燥作業在大部份的實例中可以藉由户 向性uv乾燥器而被實現。數位處理是毫不需要或^常有日 限的基材清洗。因&,乾燥作#也不需要,或者是僅需要 一種非常有限的範圍。與習知的升級程序相比,用數位方 式將其升級也將可能相當程度地減少機械式操作(其包括 基板在不同的升級操作之間的輸送)的數目。藉以,電能 消耗也將可觀地減少。 總的說來,在能量消耗方面的減少超過9〇%可以被實 現0 用目前的生產技術,每平方米大約15〇克的濕式物質 (化學品)被進一步地施加。在數位式喷印中,由於更經 確的分配作業、較低的壓力與紡織品較少的吸收,需要施 加的化學物質可以被減少到每平方米大約5 〇克的溼式物 貝。藉以,節省66%的化學品是可能的。節省並非僅對主 要的化學品,也可以節省數種添加物(例如是:鹽類), 。亥基材以數位方式處理的前處理作業,用該等添加物有利 於该等主要的化學品的凝固(fixati〇n )以及/或反應性。 也可以期待對該等添加物方面6 6 %的節省。 取後’廢水的產生與廢水的污染影響可以被減少超過 90%。 22 1345600 圖9顯示一部份的交織的紡織品丨〇〇之概略視圖,其 中,被覆材質的4個畫素丨〇2以經被沈積在該交織的紡織 品100之上。該紡織品丨〇〇包括有:以網狀方式配置的纖 維1 04 ’該網狀具有在該等纖維} 〇4之間的網目開口丨〇6。 該纖維的間距是大約40微米,而該等晝素1〇2的每一個 具有大約100微米的直徑。如從圖9中可見,每一個畫素 102有效地覆蓋至少4個完整的開口 1〇6。此外,可以看 到該等晝素102並不形成一個完整封閉的被覆層,原因在 籲於細孔1 08在相鄰畫素1 〇2之間被形成。 圖10是圖9的紡織品100沿著直線1〇·1〇所取的橫剖 面圖。可以看見的該等晝素102大致被座落在該紡織品的 表面上’跨越在該等相鄰的纖維i 〇4之間的網目開口丨〇 6。 因為該被覆用物質的黏性’所以每一個晝素1〇2部份地維 持其形狀,而雖然該等畫素1 02在重疊的區域匯集在一起, 但疋s亥4個別的晝素1 〇 2是仍然可以辨視。進一步可以看 到.形成s亥畫素102的該被覆用物質在被覆過的表面上部 份地包覆該等纖維1 04,以於其間形成良好的結合。選擇 該被覆用物質的黏性,以確保該材料注入的正確飽和度。 圖1 1顯示一個與圖10所取之紡織品1〇()相類似的視 圖,而該被覆用物質的較小液滴丨丨〇已經被施加在該紡織 品100之中。該等較小液滴丨10與該網目開口 1〇6是相同 的大小’並傾向於通過進入並且甚至通過該等網目開口 106。排斥效果(reluctant effect)較圖10的實例更不均質, 並且也更困難提供一種不同的特性到該紡織品的相對表 23 13456〇〇 面0 儘管圖9與圖10說明一種大約40微米的紡織品織法 的實例’但是甚至使用更粗縫的織法或結構也落入本發明 的範疇内。因此,對於100微米的纖維間距而言,t has been hunted by the reduction of cleaning operations. The reduction in water consumption 申 is claimed to be 90% in many instances. W: The amount of consumption can also be significantly reduced, because it does not need to be forced to dry, except for the rm 'secondary 疋 of the Jin Pavilion, which only needs to reach a very limited use of hot/warm cleaning water, or only ^ - A very limited range, and the mechanical handling of the substrate is greatly reduced. In the known upgrade operating procedures, several times, the drying operation usually occurs in no (10) (four) must be implemented to contain several times its base - occurs in two stages. The first dish is mechanically removed. At M. The moisture of the mash is present in the 1 丄 section from the substrate. Subsequent to the heating drying operation, the remaining moisture in the wire is evaporated. 21 ij456 However, because this digital upgrade procedure is performed without the need for water, no water or virtually no water must be evaporated between different upgrades and after the final upgrade step (for example by Drying work). As a result, very substantial energy savings are achieved. The limited degree of drying required in some instances can be achieved in most instances by an indoor uv dryer. Digital processing is a substrate cleaning that does not require or is often limited. Because &, dry work # is not required, or only a very limited range is required. Upgrading it digitally will also considerably reduce the number of mechanical operations (which include the transfer of substrates between different upgrade operations) as compared to conventional upgrade procedures. As a result, the power consumption will also be reduced considerably. In general, a reduction in energy consumption of more than 9〇% can be achieved by using current production techniques, with approximately 15 grams of wet matter (chemicals) per square meter being further applied. In digital printing, the chemicals required to be applied can be reduced to approximately 5 grams per square meter of wet material due to more accurate dispensing operations, lower pressure and less absorption of textiles. As a result, it is possible to save 66% of the chemicals. Savings are not just for the main chemicals, they can also save several additives (for example: salt). The pre-treatment operations in which the substrate is processed in a digital manner, with which the solidification (fixati〇n) and/or reactivity of the major chemicals are facilitated. It is also expected to save 6 6 % on these additives. The impact of wastewater generation and wastewater pollution can be reduced by more than 90%. 22 1345600 Figure 9 shows a schematic view of a portion of an interwoven textile enamel in which four pixels 2 of the coated material are deposited onto the interwoven textile 100. The textile crepe includes: a fiber 104 ′ disposed in a mesh form having a mesh opening 丨〇 6 between the fibers 〇 4 . The pitch of the fibers is about 40 microns, and each of the halogens 1〇2 has a diameter of about 100 microns. As can be seen from Figure 9, each pixel 102 effectively covers at least 4 complete openings 1〇6. Furthermore, it can be seen that the halogen 102 does not form a completely closed coating because the pores 108 are formed between adjacent pixels 1 〇2. Figure 10 is a cross-sectional view of the textile 100 of Figure 9 taken along line 1 〇 1 〇. The halogen elements 102 that are visible are generally seated on the surface of the textile' across the mesh opening 丨〇6 between the adjacent fibers i 〇4. Because the viscous material of the coating material's, each element 维持2 partially maintains its shape, and although these pixels 102 are brought together in overlapping regions, 疋shai 4 individual 昼素1 〇 2 is still identifiable. Further, it can be seen that the covering material forming the sigma pigment 102 coats the fibers 104 on the coated surface in an upper portion to form a good bond therebetween. The viscosity of the coated material is chosen to ensure the correct saturation of the material injected. Fig. 11 shows a view similar to the textile 1 taken in Fig. 10, and the smaller droplets of the covering material have been applied to the textile 100. The smaller droplets 10 are of the same size as the mesh opening 1〇6 and tend to pass through and even pass through the mesh openings 106. The reluctant effect is more heterogeneous than the example of Figure 10, and it is also more difficult to provide a different characteristic to the textile relative to the table 23 13456. Although the Figures 9 and 10 illustrate a textile weave of about 40 microns. Examples of the method 'but even the use of a more woven weave or structure is also within the scope of the invention. Therefore, for a fiber pitch of 100 microns,

J 考量一種200微米尺寸大小的喷嘴。 本發明並不限定到上述的較佳實施例。企求的專利權 當然由下附之專利申請範圍所界定,而許多的修改可以想 像得到是落入該等專利申請範圍之内。此處也注意到:: 文所使用# “織物(textile article”一詞大體上用於任 何的基材(SUbStrate),或者更具體是用於任何的織品, 然後更特別是用於衣服、旗幟、帳篷布摹等,、 被覆作業以及/或表面虚理彳七Iλ 在其上被執行。與贺印作#)的操作可以 【圖式簡單說明】 參照附圖所做的說明,其中: ^顯广升級基材的作業程序< —個概略方塊圖; 級裝置的二:―個依據本發明第-較佳實施例的 之纺織品升級裝置的一個概略側視圖; 圖5為圖2 、’ 。°升級裝置的一個概略前視圖; 圖6為用於紡織。。升級裝置的一個部分切掉的視圖; 個概略代表圖於執仃不同的處理步驟的較佳先後次序之一 圖7為用於執t 丁不同的處理步驟的另一個較佳先後次 24 1345600 序之一個概略代表圖; 圖8為用於執行不同的處理步驟的進一步較佳先後次 序之一個概略代表圖; 圖9顯示依據本發明所被覆過的一部份交織式紡織品 之一個概略視圖; 圖 10¾. 為沿著通過圖9的該紡織品所取的直線1 0-1 〇之 —個剖面圖;以及 圖 1 1顯示通過一個被覆過的紡織品而與圖1 0相同的 旦是’在該被覆過的紡織品中使用較小的液滴。 主要元件符號說明】 T P, 1 2 3 織物 箭頭 箭頭 纺織品升級裝置 環形輸送帶 外罩 5 6 7 8 9 第一喷嘴列 第二噴嘴列 第三噴嘴列 第四喷嘴列 第五噴嘴列 第六噴嘴列 第七噴嘴列 第八貯存器 25 10 1345600J Consider a nozzle that is 200 microns in size. The invention is not limited to the preferred embodiments described above. The patents sought are of course defined by the scope of the patent application attached below, and many modifications can be imagined to fall within the scope of such patent applications. It is also noted here:: The text "textile article" is used in general for any substrate (SUbStrate), or more specifically for any fabric, and more particularly for clothes, flags. , tent cloth, etc., covering work and/or surface imaginary I7Iλ is executed on it. The operation with He Yin made #) can be described in the following figure: A procedure for significantly upgrading the substrate <a schematic block diagram; a second embodiment of the device: a schematic side view of a textile upgrading device according to the first preferred embodiment of the present invention; FIG. 5 is FIG. ' . ° A rough front view of the upgrade unit; Figure 6 is for textiles. . A partially cut-away view of the upgraded device; one of the preferred sequences for the different processing steps of the schematic representation; Figure 7 is another preferred sequence for the different processing steps of the 24 1345600 Figure 1 is a schematic representation of a further preferred sequence for performing different processing steps; Figure 9 is a schematic view of a portion of an interwoven textile coated in accordance with the present invention; 103⁄4. is a sectional view taken along line 1 0-1 通过 taken through the textile of Fig. 9; and Fig. 11 shows that the same denier as Fig. 10 is passed through a covered textile. Smaller droplets are used in textiles. Main component symbol description] TP, 1 2 3 fabric arrow arrow textile upgrade device endless conveyor belt cover 5 6 7 8 9 first nozzle row second nozzle row third nozzle row fourth nozzle row fifth nozzle row sixth nozzle column Seventh nozzle row eighth reservoir 25 10 1345600

12 喷嘴 13 光源 14 平行橫樑 14a 貯存器 14b 貯存器 15 網路 15, 網路 15a 貯存器 15b 貯存器 16 中央控制單元 16a 貯存器 16b 貯存器 17a 貯存器 100 交織的紡織品 102 畫素 104 纖維 106 網目開口 108 細孑L 110 較小液滴 2612 Nozzle 13 Light source 14 Parallel beam 14a Reservoir 14b Reservoir 15 Network 15, Network 15a Reservoir 15b Reservoir 16 Central control unit 16a Reservoir 16b Reservoir 17a Reservoir 100 Interwoven textile 102 Pixel 104 Fiber 106 Mesh Opening 108 fine 孑L 110 smaller droplet 26

Claims (1)

^456〇〇^456〇〇 ^(0^1 f ^ • * * ~ * · -* —— --- · .---! I I 、申請專利範圍:王替換頁 1 · 一種使用升級裝置以數位化升級由布製成之織物之 而該裝置包括數個用於將一種或數種物質施加到該 紡織品之噴嘴,以及用於沿著該等喷嘴輸送該紡織品之輸 送裴置,其中,該等喷嘴被排列成數個連續擺置的行列, 該等行列在該織物的輸送方向上橫向延伸,該方法包括下 列步驟: 動; 將該織物固疋於該輪送裝置,以防止之間的相對運 -沿著第一列喷嘴導引該織物; —該第一列喷著該處所輸送的織物進行喷塗、 被覆或表面處理的其中一道作業; —隨後,沿著第二列噴嘴導引該織物;以及 。亥第—列喷嘴對沿著該處所輪送的織物進行喷塗、 被覆或表面處理的另一道作業。 2. 如申請專利範圍第1馆路、+、> 示1項所述之方法,其包括有:用 第一列噴嘴喷塗該織物, 按者用第二列喷嘴被覆該織物, 而最後用第三列喷嘴來表面處理該織物。 3. 如申請專利範圍第丨瑁所冲a 項所述之方法,其包括有:用 第一列噴嘴被覆該織物, f用第二列喷嘴來表面處理該 織物。 4. 如申請專利範圍第1 第3項中任一項所述之方 法,其在一個連續式噴墨與多 ^ α 夕級式偏向型裝置中實施,該 方法包括以下步驟: 27 1345600 100年3月q日修正替換頁 -將物質以幾乎連續流動的 一__— _ 、 勃的方式供給到該等噴嘴; —» ΤΤ rJtX* »Ν · _ . 射物; :在該等噴嘴中分散該連續流動以形成:別的液滴喷 -將該等液滴充以電荷與釋放電荷; -施加一個電場;以及 -改變該電場,以將該等液滴偏向 在該織物上的合適位置。 使得其等被沉積^(0^1 f ^ • * * ~ * · -* —— --- · .---! II, Patent Application: Wang Replacement Page 1 · A fabric that is made from cloth using a upgrading device to digitally upgrade The apparatus includes a plurality of nozzles for applying one or more substances to the textile, and a transport device for transporting the textile along the nozzles, wherein the nozzles are arranged in a plurality of consecutive placements a row extending laterally in the direction of transport of the fabric, the method comprising the steps of: moving the fabric to the wheeling device to prevent relative transport between the nozzles along the first row Introducing the fabric; - the first row spraying one of the fabrics sprayed, coated or surface treated by the fabric conveyed there; - subsequently, guiding the fabric along the second row of nozzles; and Another operation for spraying, coating or surface treatment of fabrics that are carried along the site. 2. The method of claim 1, paragraph 1, +, > The first row of nozzles sprays the fabric The fabric is coated with a second row of nozzles, and finally the fabric is surface treated with a third row of nozzles. 3. The method of claim a, wherein the method includes: using the first column The nozzle is coated with the fabric, and f is surface treated with a second row of nozzles. 4. The method of any one of claims 1 to 3, which is in a continuous ink jet and multi-alpha stage Implemented in a type of deflecting device, the method comprising the following steps: 27 1345600 March 2003 q correction replacement page - feeding the material to the nozzles in a nearly continuous flow of a ___ _, Bo,; -» ΤΤ rJtX* »Ν · _ . Projectile; dispersing the continuous flow in the nozzles to form: other droplet sprays - charging the droplets with charge and releasing charge; - applying an electric field; and - changing the An electric field that deflects the droplets at a suitable location on the fabric. 如甲靖寻利範圍第 ~個噴嘴產生至少每秒丨〇〇, 〇〇〇個液滴 6·如申請專利範圍第1項所述之方法,其包括有: —道噴印、被覆或表面處理作業從兩列或更多列連續擺 的喷嘴處施加物質。 •如申請專利範圍第6項所述之方法,其包括有:將 月’·亲色染料物質、洋紅色染料物質、黃色染料物質與黑色 木料物質以隨機的先後順序被連續地配置在至少四個噴嘴 列。For example, the first nozzle of the Jiajing search range generates at least 丨〇〇 per second, and a droplet 6 is as described in claim 1, which includes: - printing, coating or surface The processing operation applies material from two or more columns of continuously pendulum nozzles. The method of claim 6, comprising: arranging the month's color dye substance, the magenta dye substance, the yellow dye substance, and the black wood substance in a random order in at least four Nozzle columns. 8. 如申請專利範圍第6項所述之方法,其包括有:將 一種混合之染料的物質被配置在至少四個喷嘴列。 9. 如申請專利範圍第1項所述之方法,其中,該噴塗 作業的處理步驟包括:在該織物的整個寬度上實質均勻地 施加該物質。 1 〇.如申請專利範圍第丨項所述之方法,其中,該織物 的處理包括有:除了嘴塗、被覆以及/或表面處理該織物之 外,還噴印該織物。 28 }---------—------_一 U·如申請專利範圍第10頊所遂之方法,其中,喷印 業的處理步騍包括有:施加一種或更多的物質到該織 物。 % . 12.如申請專利範圍第1項所述之方法,其中,被覆 作業的處理步驟包括:將物質以/種薄層方式施加到該紡 織品的表面。 13.如申請專利範圍第1項所述之方法,其中,表面 φ 處理作業的處理步驟包括:改變先前所施加到該織物的物 質的物理特性。 14·如申請專利範圍第13項所述之方法,其中,該處 步驟白4τ ·— 匕栝·用紅外線輻照該織物。 1 5.如申請專利範圍第1項所述之方法,其包括:沿 著數個噴嘴列連續傳送的第一織物,並由數個不同的噴嘴 歹J以一種預定的隨機先後次序完成不同的處理步驟,接 者,沿著數個噴嘴列連續傳送的第二織物,並由數個不同 φ 的喷背列以—種預定的隨機先後次序完成不同的處理牛 驟。 V 16.如申請專利範圍第1項所述之方法,其包括:用 . 一個中央控制器導引個別的喷嘴。 17·如申請專利範圍第1項所述之方法,其包括有· 將該、.方織。0沿著被擺置在該纺織品雨侧之數個喷嘴傳送, 以將該紡織品的兩側升級。 18.如申請專利範圍第1項所述之方法,其包括有. 以一道作業程序來喷塗該物質。 . 29 1345600 100年3月η日修正替換頁 1 Q Κ . •如申請專利範圍第1項所述之方法 以一道^ * Μ業程序來被覆與表面處理該物質。 、一20.如申請專利範圍第丨項所述之方法,其包括有: 、 作業程序來喷塗、被覆與表面處理該物質。 21.—種用於升級由布製成之織物之裝置,其係根據 如甲晴專利範圍第i項到第2。項中任—項所述之方法, 5 匕括.數個用於將一種或數種物質施加到該 =式:嘴’:及用於沿著該等喷嘴輸送該纺織二 J Λ ”中,该等喷嘴被排列成數個連續擺置的行列, 而該專行列在該織物的輪送方向上橫向延伸;且— =:該織物固定至該輸送裝置,以實質地防止其間的 專二二 3 唄甲任一項所述之方法所生產。 23·種在由布製成之纖維質紡織品之上數位化升級 口方:二纖維質纺織品在相鄰的纖維之間具有網目艮開 ’、,*亥方法包括形成被覆層藉由: 將該紡織品固定於 α 動; 疋於—運輸裝置,以防止其間的相對移 —沿著一條具有固定式被覆噴嘴列的處理路捏連續進* 〆、’方織口口’而該等噴嘴大致橫向配置橫越該路徑 覆噴嘴具有許多大於7〇微米的出口直徑; … 供給該等噴嘴—種被覆物質; 個別地控制該等嗔嘴,以提供一束實質連續的被覆物 30 1345600 -- loo年3月〇日修正替換頁 質之液滴流;以及 1 ' —-- 選擇性地導引個別的液滴,以衝擊到該紡織品之上, 來形成大致平臥在該紡織品的表面上的畫素被覆層,而每 一個晝素覆蓋至少四個網眼開口並具有—個大於i00微米 的直徑》8. The method of claim 6, comprising: disposing a mixed dye material in at least four nozzle rows. 9. The method of claim 1, wherein the step of treating the spraying operation comprises: applying the substance substantially uniformly over the entire width of the fabric. The method of claim 2, wherein the processing of the fabric comprises: printing the fabric in addition to mouth coating, coating, and/or surface treatment of the fabric. 28 }---------------------------U. The method of claim 10, wherein the processing steps of the printing industry include: applying one or more More material to the fabric. 12. The method of claim 1, wherein the processing step of the covering operation comprises applying the substance to the surface of the fabric in a thin layer. 13. The method of claim 1, wherein the processing step of the surface φ processing operation comprises: changing physical properties of the material previously applied to the fabric. 14. The method of claim 13, wherein the step is white 4 τ · 匕栝 · irradiating the fabric with infrared rays. The method of claim 1, comprising: the first fabric continuously conveyed along a plurality of nozzle rows, and the plurality of different nozzles J performing different processing in a predetermined random order In step, the second fabric is continuously conveyed along a plurality of nozzle rows, and a plurality of different φ jet back columns are used to complete different processing steps in a predetermined random order. V 16. The method of claim 1, comprising: using a central controller to direct individual nozzles. 17. The method of claim 1, wherein the method comprises the following. 0 is conveyed along a plurality of nozzles placed on the rain side of the textile to upgrade both sides of the textile. 18. The method of claim 1, wherein the method comprises: spraying the substance in a working procedure. 29 1345600 Correction Replacement Page for March η 100 1 Q • . • Method as described in claim 1 is covered and surface treated with a ^ * procedure. The method of claim 2, comprising: the operating procedure for spraying, coating and surface treating the substance. 21. A device for upgrading a fabric made of cloth, according to items i to 2 of the patent scope of the patent. The method of any of the items, wherein the plurality of substances are applied to the formula: the mouth: and the means for transporting the textile along the nozzles, The nozzles are arranged in a plurality of consecutively arranged rows, and the special row extends laterally in the direction of rotation of the fabric; and - =: the fabric is fixed to the transport device to substantially prevent the special two Produced by any of the methods described in the armor. 23. Digitally upgraded on a fibrous textile made of cloth: a two-fiber textile with a mesh opening between adjacent fibers', *Hai method includes forming a coating layer by: fixing the textile to the α motion; 疋--transporting device to prevent relative displacement therebetween - pinching continuously along a processing path having a fixed type of nozzle row; a square weaving mouth' and the nozzles are disposed substantially transversely across the path. The nozzles have a plurality of outlet diameters greater than 7 micrometers; ... supplying the nozzles to the coating material; individually controlling the nozzles to provide a bundle Substantially continuous Overlay 30 1345600 -- The next March is to correct the droplet flow of the replacement page; and 1 '--- selectively direct individual droplets to impact onto the textile to form a substantially flat A pixel coating on the surface of the textile, and each element covers at least four mesh openings and has a diameter greater than i00 microns. 24.如申請專利範圍第23項所述之方法,其更包括有: 沿者一條具有固定式第二被覆喷嘴列的處理路徑也連續進 給該紡織品,而該等喷嘴大致橫向配置撗越該路徑;供給 該等噴嘴一種被覆物質;定且個別地控制該等噴嘴,以提 供一束實質連續的第二物質之液滴流。 Z5.如申請專利範圍第24項 二嘴嘴列包括:具有許多不大於5〇微求的出口直徑之噴嘴。 一 26·如申請專利範圍第24項所述之方法,其中,該第 -:質在忒被覆物質之前被施加,並被容納在該纖維結 之内。 A如巾料利範圍第24項所述之方法,其中,該第 -物質在該被覆物質之後被 別的晝素。 卫在。亥被覆層上形成個 ^如申請專利範圍第23項所述之方法,其中 喷嘴為連續式喷墨與多級式偏向的型心而該方法… 將該等液滴充以電荷與釋 乂 匕. 改變該w等= 力:一個電場;以及, 物上的合適位置。 D使侍其等被沉積在該織 29·如申請專利範圍第23項所述之方法,其中,每一 31 134560024. The method of claim 23, further comprising: sequentially processing the textile along a processing path having a fixed second coated nozzle row, and wherein the nozzles are substantially laterally disposed a path; supplying the nozzles with a coating material; and controlling the nozzles individually and individually to provide a substantially continuous flow of droplets of the second substance. Z5. For the scope of claim 24, the mouthpiece column includes: a nozzle having a plurality of outlet diameters of not more than 5 〇. The method of claim 24, wherein the first: is applied before the enamel coating material and is contained within the fiber conjugate. A method of claim 24, wherein the first substance is subjected to another halogen after the coated substance. Wei is here. The method of claim 23, wherein the nozzle is a continuous inkjet and a multi-stage biased core, and the method is applied to charge and release the droplets. Change the w, etc. = force: an electric field; and, the appropriate position on the object. D causes the waiter to be deposited on the weave. 29, as described in claim 23, wherein each 31 1345600 100年3叫日修正替換頁100 years 3 call day correction replacement page 個噴嘴每秒至少產生1 00, 000個液滴。 30·如申請專利範圍第23項所述之方法,甘士 ^ 成其中,該等 噴嘴大致被配置成實質橫越該處理路徑的整個寬产,而7 被覆層被施加到實質橫越該紡織品的整個寬度。 Λ 31.如申請專利範圍第23項所述之方法,其中,兮等 噴嘴被提供在該處理路徑的兩側,並且該方 尺巴括:施 加被覆層到該紡織品的兩表面之上。 32.如申請專利範圍第23項所述之方法,其中,該被 • 覆層被施加而具有一種含有在相鄰畫素之間的办η ^ 工间t開放 結構。 33. 如申請專利範圍第23項所述之方法,其中,該被 覆層是一種防水被覆層。 34. 如申請專利範圍第33項所述之方法, /、甲’該被 覆物質可以包括:碳氟化合物或矽基乳膠、發泡抑制介 電解質與稠化劑。 ;1Each nozzle produces at least 1,000,000 drops per second. 30. The method of claim 23, wherein the nozzles are substantially configured to substantially traverse the entire width of the processing path, and the 7 coating layer is applied to substantially traverse the textile The entire width. The method of claim 23, wherein the nozzles are provided on both sides of the processing path, and the square includes: applying a coating layer to both surfaces of the textile. 32. The method of claim 23, wherein the coating is applied to have an open structure comprising between the adjacent pixels. 33. The method of claim 23, wherein the coating is a waterproof coating. 34. The method of claim 33, wherein the coated material may comprise: a fluorocarbon or a sulfhydryl latex, a foaming inhibiting electrolyte, and a thickening agent. ;1 35. 如申請專利範圍第23項所述之方法,复 /、甲,當使 用一種Brookfield黏度計量測時,該被覆物質具有—種大 36. -種藉由形成—被覆而用於數位化升級 之紡織品之裝置,該裝置包括有: 1衣W 種用於沿者處理路徑膏曾鱼鋒隹仏 L貫貝連繽進給遠紡織品之運輸 置,以 ,王口〜尔虮,卉用於將該紡織品丨 貝貝地防止其間的相對運動;以及 32 100年3月q日修正替換頁 —個固定式被覆喷嘴列,該等噴嘴大致被橫向配置橫 、、亥處理路#,以將_種被覆物f施加實質橫越該纺織品 :整個寬度,其中,該等被覆喷嘴具有許多大於大約70微 ::的出口直;’並且被個別控制以提供可被選擇性地導引 街擊到該紡織品之上的實質連續液滴流。 一 37·如申請專利範圍第36項所述之裝置,其更包括有: 個大致被橫向配置橫越該處理路徑的第二噴嘴列,以施 加另一種物質到該紡織品。 …38.如申請專利範圍第37項所述之裝置,其中,該第 二噴嘴列具有許多大於大約7〇微米的出口直徑,並且也被 f別控制以提供可被選擇性地導引衝擊到該纺織品之上的 貫質連續液滴流。 39_如申請專利範圍第37項所述之裝置,苴中,數個 嘴嘴列被配置在該處理路徑的兩側之上,以施加數 到該紡織品的兩表面。 貝 40. 如申請專利範圍第37項所述之裝置,其中,—一 個噴嘴列被提供在一道含有數個彼覆 每-個披覆喷頭包括數個嘴嘴。 員之”橫樑,而 41. 如申請專利範圍第36項所述之裝置 Γ為多級式偏向型喷墨的類型,藉以在該纺織品上= 滴位置可以被控制。 42. 如申請專利範圍第36項所述 衣直,复φ,却莖 噴嘴為雙偏向型噴墨的類型,藉以從該噴 人 以被選擇性料向到該纺織品之 的液滴可 &逆入一個‘收集器之 33 13456〇〇 loo年3月日修正替換頁 内。 --S__ 43. 如申請專利範圍第36項所述之裝置,其中,該等 噴嘴被控制,以使每一個噴嘴每秒至少產生1〇〇,〇〇〇個液 滴。 44. 如申請專利範圍第36項所述之裝置,其中,該運 輪裝置被配置,以在每分大於15米的速度下操作。 45. —種已數位化升級的由布製成之纖維質紡織品其 在相鄰纖維之間具有數個網眼開口,該等纖維具有一個大 於40微米的平均間隔,該紡織品被提供有一個被覆層,該 破覆層含有被覆材料的數個畫素,該等畫素大致平臥在該 、'方織。〇的至少一個表面上,而每一個晝素覆蓋至少四個網 眼開口並具有一個大於1 00微米的直徑。 46. 如申凊專利範圍第45項所述之數位化被覆的纖維 質纺織品,其中’該转織品被交織或編織。 47. 如申睛專利範圍第45項所述之數位化被覆的纖維 參質紡織品,其中,該紡織品具有大於1. 5米的寬度。 十一、圖式: 如次頁。 3435. The method of claim 23, wherein, when using a Brookfield viscosity measurement, the coated material has a large size of 36. - is formed by forming - coating for digitization Upgraded textile device, the device includes: 1 clothing W species used along the path of the process of the paste, the fisherman 隹仏 贯 贯 连 连 连 缤 缤 缤 缤 缤 缤 远 远 远 远 远 远 远 远 , , , The textile 丨 贝 地 防止 防止 防止 ; ; 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 The covering f is applied substantially across the textile: the entire width, wherein the coated nozzles have a plurality of outlets greater than about 70 micro:: straight; and are individually controlled to provide for selective guidance to the street A substantially continuous stream of droplets over the textile. The apparatus of claim 36, further comprising: a second nozzle row disposed substantially transversely across the processing path to apply another substance to the textile. 38. The device of claim 37, wherein the second nozzle row has a plurality of outlet diameters greater than about 7 microns and is also controlled to provide selective guidance to the impact. A continuous continuous stream of droplets over the textile. 39. The apparatus of claim 37, wherein a plurality of nozzle rows are disposed on both sides of the processing path to apply a plurality of surfaces to the textile. The apparatus of claim 37, wherein - a nozzle row is provided in one of the plurality of covering nozzles, each of which comprises a plurality of nozzles. The beam of the member, and 41. The device described in claim 36 is a type of multi-stage deflecting type inkjet, whereby the position of the drop can be controlled on the textile. The item referred to in item 36 is straight, complex φ, but the stem nozzle is of the type of double-biased type ink jet, whereby the droplets from the sprayed object to the selected material can be reversed into a 'collection. The apparatus of the present invention is the same as the apparatus of claim 36. The apparatus of claim 36, wherein the nozzles are controlled such that each nozzle generates at least every second. A device as claimed in claim 36, wherein the device is configured to operate at a speed greater than 15 meters per minute. A fiberized textile made of cloth that has been digitally upgraded has a plurality of mesh openings between adjacent fibers having an average spacing of greater than 40 microns, the textile being provided with a coating layer, the coating The layer contains several pixels of the coated material. The pixels are substantially lying flat on at least one surface of the 'square woven.', and each element covers at least four mesh openings and has a diameter greater than 100 microns. 46. The above-mentioned numbered coated fibrous textile, wherein the printed fabric is interwoven or woven. 47. The digitally coated fibrous ginseng textile according to claim 45, wherein the textile Having a width greater than 1.5 meters. XI. Schema: as the next page.
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PCT/EP2004/010732 WO2005028730A1 (en) 2003-09-22 2004-09-22 Method and device for digitally upgrading textile
PCT/EP2004/010731 WO2005028729A2 (en) 2003-09-22 2004-09-22 Method and device for digitally coating textile

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