:345038 * , » . ' 九、發明說明： 【發明所屬之技術領域】 本創作係屬管夾製造組裝之技術領域者。 【先前技術】 按，習用之管夾製造組裝，請參附件一及第一圖，其乃為鈞 局於8 6年6月11日核准公告第3 0 8 2 5 7號之【改良之管 夾迫緊頭構造】，其在製造組裝的流程（如第一圖）為〜先將板 鲁材經由連續模具的多次數（即至少有六次以上的連續加工）鋪 方式而形成一封閉狀的殼體（如附件一之第三圖），且於殼體前 兩侧形成有向下凸伸的凸條，再將直條狀的帶體從外側置入殼體 内，且使帶體上的限位孔恰能套置於殼體内的凸部上，再將螺栓 從殼體的前端直接插入至殼體及帶體之間，直至該螺栓之抵止面 與殼體接觸為止；此時，則必需先施力於已位於殼體前側的凸條 朝向彼此方向或朝向螺栓的方向按壓，直至該凸條的位置能確實 鲁 深入位於螺栓之抵止面及螺牙之間，如此，即會使得殼體、螺栓 及帶體形成初步的組合；此時，再將已經初步組合的直條狀帶體 之螺紋端置入滾圓機内而迫使直條狀帶體變成近封閉c形狀的帶 體後，再將具有螺紋端的帶體末端扳動調整插入已位於殼體内的 螺栓下方及帶體另一端上方之間後，即可邊施力於帶體側方而迫 使其往螺栓之螺牙方向移動，再邊轉動螺栓而迫使其螺牙能與帶 體之螺紋端形成嚙合狀，而能達到轉動螺栓即會將帶體確實的往 一側移動而達到收束緊迫的功效；如此，才完成其成品的組裝者； 4 1345038 上述的構造雖能達成原先所設定之創作目的，而深受業界所 讚許’惟鏗於業界對技術之研發日新月異，不餘遺力，故本申請 人乃更再努力研究改良，其使蔡於完美實用；且近來，創作人在 歷歷無數次更新實制試以及歸㈣費者之實際操作使用上的回 應意見，發現尚有下列問題猶待進一步改善： 1 .由於殼體經由模具加工後即呈封閉狀，因此，其不但會 使得模具開模技術及成本大幅提高外，同時，亦需要較大的模具 # 及機器才能製造，而造成其設備成本高居不下為其一大困擾。 2 ·承如上述，由於殼體需經至少六次以上的衝壓加工，因 此，會因其加工步驟過多且煩雜，而造成其無法提高其生產效能 及產量為其再一大困擾。 3·由於直條狀的帶體必需先與殼體組合再進行滾乾圓的製 法，如此，其不但需要組裝人員先將帶體末端位置重新調整插置 於殼體内後’再使力按壓帶體使其朝向螺栓的方向移動，而造成 • 組裝上的相當不便及麻煩外，同時，亦會使組裝者必需耗費力量 組裝，而易導致其手痛的現象為又一大困擾。 4 ·承如i述，由於其從半成品零件_至組裝成品為止， 其所需的步驟過多且雜，因而導致其生產速度無法提高而無法 提高其產量’進而降低其競爭力及市場佔有率者為其另一大困擾。 有鑑於此，本創作人乃積極開發研究，並為改進上述習用管 夾組裝的缺失’本創作人以從事此類產品製造多年之經驗，經過 5 1345038 月日修正替換頁 長久努力研究與實驗’終於開發設計出本創作之管夾製造組裝方 法，期能嘉惠所有的消費者及製造者。 【發明内容】 本創作之管夾製造組裝方法的主要内容係在於提供一種藉由 已置於模具内的開放式中空U形狀殼體開口朝上，且使u形狀殼體 側邊的抵凸部及延伸片能凸伸於模具外侧’再將螺栓橫跨置於中 鲁空U形狀殼體上，且將已製成近封閉圓曲狀的帶體亦能位於螺栓上 方及開放式U形狀殼體的兩延伸片之間，並使該螺栓之頸部恰能與 抵凸部位於同一徑向平面上，再同時施力於抵凸部及延伸片兩側 使其朝向螺栓的方向按壓，直至該抵凸部卡入至螺栓之頸部内及 該延伸片在受力彎曲變形後而將帶體包覆於殼體内者；如此，其 不但能利用現有設備即可進行加工組裝，以降低其設備投資的成 本外，同時，亦能使其組裝的加工步驟或流程更加簡化，以致使 擊能提高其產能及產量，且能大大降低其成品的價格，進而提高其 市場之競爭力及佔有率者為其進步性之功效者。 【實施方式】 本創作係有關於一種管夾製造組裝方法，請參閱第二圖至第 四圖’其主要製造組裝方法如下： 先將板材製成開玫式中空u形狀的殼體丄後，再將開放式中空 U形狀的殼體1之開口朝上置放至模具（圖中未示）内後，且使u 形狀殼體1側邊的抵凸部i 〇及延伸片i丄能凸伸於模具外側’ 再將螺栓2橫跨置於開放式中空u形狀殼體1上（即螺栓2在置入 6 月曰修正替換頁 狀殼體i之初’就必翻微水平移動，以使得已設置於螺 检2凸緣内壁面上的凹槽恰可與殼體工前端緣嵌合，使得整體承 =外力得以增加，並使得抵凸部1〇不受撥壓力量而容易分開脫 二 使該螺栓2之頸部2 0恰能與抵凸部1〇位於同-程向 平面上’此時’再將已經由板材製成近封閉Η曲狀的帶體3置於 已位於開放式U形狀殼體丄内的螺栓2上方及卩形狀殼體丄的兩延 φ伸片1 1之間，且使帶體3之兩側限位部3〇恰能與延伸片1 1 間幵ν成對齊後’即可同步或同時施力於抵凸部丄〇及延伸片1 1 兩外側方而朝向螺栓2的方向按壓，直至該抵凸部丨㈣卡入至 螺检2之頸部20内（即抵凸部10與頸部2 0間呈未封閉之鬆 配合暨具有可轉動狀態）及該延伸片i i恰能位於帶體3之限位 邛3 0内且犯使已位於延伸片1 1的一侧凸出的接腳1 1〇亦 能插入至帶體3的穿孔（即穿孔乃為習用技術，故未於圖面中呈 肇現）内’並使延伸片丄工受力彎曲變形後而將帶體3包覆於殼體 1之延伸片1 1内，而完成其組裝； 再者，本創作在組裝時，亦能先將螺栓2橫跨置於開放式中 空师狀殼體1上，且使該螺栓2之頸部2 0恰能與抵凸部1 〇位 於同一徑向平面上，先施力於抵凸部1G兩侧而使其朝向螺检2 之頸部2 0的方向按壓’直至該抵凸部i◦被卡人至螺栓2之頸 部2 0内（即抵凸部i 〇與頸部2 〇間呈未封閉之鬆配合暨具有 可轉動狀後’即會使螺栓2及殼體1間形成結合狀；此時， 7 1345038 、〇〇年今月p曰修正替換頁 再將已製成近封關曲狀的帶體3置於已位於^放式中 殼體1内的螺栓2上方及_空(!形狀殼體工的兩延伸片工工之 間’且使帶體3之兩側限位部3 〇恰能與延伸片工工間形成對齊 後’再施力於延料1 1兩罐而使翻向彼此^向觀，以致 使該延伸片11恰能位於帶體3之限位部3〇内，且能使已位於 延伸片1 1的-側凸出的接腳1工〇亦能插入至帶體3的穿孔 •(即穿孔乃為習用技術’故未於圖面中呈現）内，並使延伸片i 1受力彎曲變形後而將帶體3包覆於殼體丄之延伸片工工内，而 完成其組裝者； 又，本創作在組装時，亦能先將螺栓2橫跨置於開放式中空u 形狀殼體1上，且使該螺栓2之頸部2 〇恰能與抵凸部工〇位於 同-徑向平面上’再將已製成近封閉圓曲狀的帶體3置於已位於 開放式中空U形狀殼體1内的螺栓2上方及中空u形狀殼體1的兩 釀延伸片1 1之間’且使帶體3之兩側限位部3 Q恰能與延伸片丄 1間形成對齊後’再先施力於延伸片i i兩側而使其朝彼此方向 按壓’以致使該延伸片1 1恰能位於帶體3之限位部3 0内，且 旎使已位於延伸片1丄的一侧凸出的接腳丄丄〇亦能插入至帶體 3的穿孔（即穿孔乃為習用技術，故未於圖面中呈現）内，並使 延伸片11受力彎曲變形後而將帶體3包覆於殼體1之延伸片1 1内，此時，再另外施力一次於抵凸部1〇兩側而使其朝向螺栓 2之頸部2 0的方向按壓’直至該抵凸部10被卡入至螺栓2之 8 1345038 α年彳月\0曰修正替換頁 頸部2 0内（即抵凸部1 Q與頸部2⑽呈未 有可轉動狀態）為止，如此，即可完成其組裴者； 由上所述，本創作不但能利用現有設備即可進行加工組I， 以降低其設備投資的成本外，同時，亦能使其組裝的加工步驟或 流程更加簡化，磁錢提高其錢及產量，錢大大降低其成 品的價格，進而提高其市場之競爭力及佔有率者。 综合上所述’本創作之管失製造組裝方法，確實具有前所未 有的創新構造’其既未見於任何刊物’且市面上亦未見有任何類 似的產品，所以，其具有新酿應無疑慮。另外，本創作所且有 之獨特特徵以及功能遠非習用的所可比擬，所以其確實比之習用 的更具有其進步性，其符合我國專利法有關發明專利之申請要件 的規定，乃依法提起專利申請。 1345038 年彳月\〇日修正替換頁 【圖式簡單說明】 第一圖係為習用之管夾製造組裝之流程圖。 第二圖係為本創作之管夾製造組裝方法之流程圖。 第三圖係為本創作之組裝流程狀態圖。 第四圖係為第三圖之另一組裝流程狀態圖。:345038 * , » . ' Nine, invention description: [Technical field of invention] This creation is a technical field of pipe clamp manufacturing and assembly. [Prior Art] According to the customary pipe clamp manufacturing assembly, please refer to Annex 1 and the first figure, which is the [Improved Tube] approved by the Bureau on June 11, 1986, No. 3 0 8 2 5 7 The clamping force tightness structure], in the process of manufacturing assembly (such as the first figure), the sealing material is formed by a plurality of times (ie, at least six times of continuous processing) through a continuous mold. a casing (such as the third figure of the first attachment), and a convex bar protruding downward is formed on the front sides of the casing, and the straight strip-shaped belt body is placed into the casing from the outside, and the belt body is The upper limiting hole can be sleeved on the convex portion in the housing, and then the bolt is directly inserted from the front end of the housing between the housing and the belt body until the abutting surface of the bolt contacts the housing; At this time, it is necessary to first apply a force to the ribs that are already on the front side of the housing toward each other or toward the bolt until the position of the ridge is surely located deep between the abutting surface of the bolt and the thread. , which will form a preliminary combination of the shell, the bolt and the belt; at this time, the preliminary group will be After the threaded end of the straight strip is placed in the rounding machine to force the straight strip to become a nearly closed c-shaped strip, the end of the strip with the threaded end is adjusted and inserted into the lower part of the bolt already located in the housing. After being placed between the other ends of the belt body, the force can be applied to the side of the belt body to force it to move toward the thread of the bolt, and then the bolt is rotated to force the thread to mesh with the threaded end of the belt body. When the bolt is turned, the belt body is surely moved to one side to achieve the tightening effect; thus, the assembler of the finished product is completed; 4 1345038 The above structure can achieve the original purpose of creation, It is highly praised by the industry. 'But the industry's research and development of technology is changing with each passing day, so the applicant is working hard to study and improve. It makes Cai perfect and practical; and recently, the creators have been updated numerous times. The actual test and the response to the actual operation of the (four) fee users found that the following problems still need to be further improved: 1. Since the shell is closed after being processed through the mold, it is not However, it will greatly increase the mold opening technology and cost. At the same time, it also requires a large mold # and a machine to be manufactured, which causes a high cost of equipment. 2 · As mentioned above, since the shell needs to be processed at least six times or more, it will be further troubled by its inability to improve its production efficiency and output due to its excessive and complicated processing steps. 3. Since the straight strip-shaped strip must be combined with the shell before the roll-drying method, it is not only necessary for the assembler to re-adjust the end position of the strip into the housing, and then press it again. The belt body moves in the direction of the bolt, which causes considerable inconvenience and trouble in assembly, and at the same time, the assembler must be laboriously assembled, and the phenomenon of easily causing hand pain is another trouble. 4 · As stated, due to its excessive steps from the semi-finished parts to the finished product, the production speed cannot be increased and the production cannot be improved, which in turn reduces its competitiveness and market share. It is another big problem. In view of this, the creator is actively developing research and improving the assembly of the above-mentioned conventional pipe clamps. 'This creator has been working on the manufacture of such products for many years. After 5 1345038, the revised replacement page has been long-term research and experiment' Finally, we have developed and designed the pipe clamp manufacturing assembly method of this creation, which can benefit all consumers and manufacturers. SUMMARY OF THE INVENTION The main content of the pipe clamp manufacturing assembly method of the present invention is to provide an open hollow U-shaped casing opening that has been placed in a mold, and to make the convex portion of the side of the u-shaped casing. And the extension piece can protrude from the outer side of the mold', and then the bolt is placed on the U-shaped shell of the medium-lumber, and the belt body which has been made into a nearly closed round curve can also be located above the bolt and the open U-shaped shell. Between the two extending pieces of the body, and the neck of the bolt can be placed on the same radial plane as the abutting convex portion, and simultaneously apply force to both sides of the convex portion and the extending piece to press the direction of the bolt until the bolt is pressed. The abutting portion is engaged in the neck of the bolt and the extending piece is wrapped in the casing after being bent and deformed by force; thus, it can be processed and assembled by using existing equipment to reduce In addition to the cost of equipment investment, it also simplifies the processing steps or processes of its assembly, so that it can increase its production capacity and output, and can greatly reduce the price of its finished products, thereby enhancing its market competitiveness and possession. Rate is progress The effect of sex. [Embodiment] This creation is related to a method for manufacturing and assembling a pipe clamp. Please refer to the second to fourth figures. The main manufacturing assembly method is as follows: After the plate is made into a shell with a hollow u shape, After the opening of the open hollow U-shaped casing 1 is placed upward into the mold (not shown), the abutting portion i 〇 and the extending piece i 侧 of the side of the u-shaped casing 1 can be convex. Stretching on the outside of the mold', then placing the bolt 2 across the open hollow u-shaped casing 1 (ie, the bolt 2 is placed at the beginning of June to correct the replacement of the sheet-shaped casing i) will be slightly horizontally moved to The groove which has been disposed on the inner wall surface of the screw of the screw inspection 2 is just engaged with the front end edge of the casing, so that the integral bearing = external force is increased, and the abutting convex portion 1 is easily separated from the pressure of the pressing portion. Secondly, the neck portion 2 of the bolt 2 can be placed on the same-direction plane as the abutting convex portion 1〇. At this time, the strip body 3 which has been made into a nearly closed and curved shape by the sheet material is placed in the open state. Between the two bolts 2 in the U-shaped casing and the two extensions φ of the 丄-shaped casing ,, and two of the belts 3 After the limiting portion 3 can be aligned with the extending piece 1 1 , the force can be simultaneously or simultaneously applied to the outer side of the protruding portion 丄〇 and the extending piece 1 1 and pressed toward the bolt 2 until the The abutting protrusion 四 (4) is inserted into the neck 20 of the thread inspection 2 (ie, the unsealed loose fit between the convex portion 10 and the neck portion 20 is rotatably) and the extension piece ii can be located in the belt body The limit of 3 is within 30, and the pin 1 1 凸 which is protruded from the side of the extension piece 1 1 can also be inserted into the hole of the band 3 (ie, the perforation is a conventional technique, so it is not in the drawing) In the middle of the present invention, the extension piece is subjected to bending deformation, and the belt body 3 is wrapped in the extension piece 1 1 of the casing 1 to complete the assembly thereof. Furthermore, when the creation is assembled, It is also possible to first place the bolt 2 across the open hollow shell-like housing 1 so that the neck portion 2 of the bolt 2 can be placed on the same radial plane as the abutting portion 1 ,, and the force is applied first. Both sides of the convex portion 1G are pressed toward the neck 20 of the screw 2 until the abutting portion i is caught in the neck 20 of the bolt 2 (ie, the convex portion i 〇 and the neck) 2 The closed loose fitting and the rotatable shape will form a joint between the bolt 2 and the casing 1; at this time, 7 1345038, the next year, the p曰 correction replacement page will be made into a close seal. The strip body 3 is placed above the bolt 2 which is located in the middle casing 1 and _ empty (between the two extension pieces of the shape shelling work) and the side portions 3 of the strip body 3 are made After the alignment is formed with the extension sheet, the force is applied to the extension 1 1 and the two cans are turned to each other so that the extension piece 11 can be located at the limit portion 3 of the belt 3. And the hole 1 which has been protruded on the side of the extension piece 1 1 can also be inserted into the perforation of the band 3 (ie, the perforation is a conventional technique and is not presented in the drawing). And the extension piece i 1 is bent and deformed by the force, and the belt body 3 is wrapped in the extension piece of the casing , to complete the assembly; and, in the assembly, the bolt 2 can be first assembled. It is placed across the open hollow u-shaped casing 1 so that the neck 2 of the bolt 2 can be placed on the same-radial plane as the abutting process, and then the near closed circular curve is formed. Belt 3 is placed between the bolts 2 which are already located in the open hollow U-shaped casing 1 and between the two slabs 1 1 of the hollow u-shaped casing 1 and the side portions 3 Q of the belt body 3 are just After forming an alignment with the extension piece 丄1, the force is applied to both sides of the extension piece ii to press them toward each other so that the extension piece 1 1 can be located in the limiting portion 30 of the belt body 3, and接 接 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已After the force is bent and deformed, the belt body 3 is wrapped in the extension piece 1 1 of the casing 1. At this time, another force is applied to the two sides of the convex portion 1 to face the neck 2 of the bolt 2 The direction of 0 is pressed until the abutment 10 is engaged to the bolt 2 8 1345038 α 彳 \ 曰 曰 曰 曰 替换 替换 替换 曰 曰 曰 曰 ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( In this way, the group can be completed; from the above, the creation can not only use the existing equipment to process the group I, thereby reducing the cost of equipment investment. Meanwhile, it can also assemble processing steps or processes more streamlined, magnetic money and money to improve its productivity, greatly reducing its money into product prices, thereby increasing their competitiveness and market share in those. In summary, the creation and assembly method of the creation of this creation does have an unprecedented innovative structure. It is neither found in any publications nor has any similar products on the market. Therefore, it is undoubted that it has new brewing. In addition, the unique features and functions of this creative institute are far from being comparable to the conventional ones, so it is indeed more progressive than the customary ones, which meets the requirements of the application requirements for invention patents in China's patent law. patent application. 1345038 彳月\〇日修正 replacement page [Simple description of the diagram] The first diagram is a flow chart for the assembly and assembly of the conventional pipe clamp. The second figure is a flow chart of the method of manufacturing and assembling the pipe clamp of the present invention. The third picture is the state diagram of the assembly process of this creation. The fourth figure is another assembly process state diagram of the third figure.
【主要元件符號說明】 殼體1 抵凸部10 延伸片11 接腳110 螺栓2 頸部20 帶體3 限位部30[Description of main component symbols] Housing 1 abutment 10 extension piece 11 pin 110 bolt 2 neck 20 belt body 3 limit portion 30