TWI344019B - Cellulose acylate solution for film products - Google Patents

Cellulose acylate solution for film products Download PDF

Info

Publication number
TWI344019B
TWI344019B TW93121245A TW93121245A TWI344019B TW I344019 B TWI344019 B TW I344019B TW 93121245 A TW93121245 A TW 93121245A TW 93121245 A TW93121245 A TW 93121245A TW I344019 B TWI344019 B TW I344019B
Authority
TW
Taiwan
Prior art keywords
cellulose
solution
film
particles
solvent
Prior art date
Application number
TW93121245A
Other languages
Chinese (zh)
Inventor
Takashi Ito
Masaharu Terayama
Original Assignee
Fujifilm Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fujifilm Corp filed Critical Fujifilm Corp
Priority to TW93121245A priority Critical patent/TWI344019B/en
Application granted granted Critical
Publication of TWI344019B publication Critical patent/TWI344019B/en

Links

Landscapes

  • Compositions Of Macromolecular Compounds (AREA)
  • Moulding By Coating Moulds (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Description

1344019 九、發明說明: 【發明所屬之技術領域) 本發明關於一種薄膜製造用纖維素醯化物溶液,特別是 —種用於偏光過濾器及液晶顯示器之薄膜製造用纖維素醯 化物溶液。 【先前技術】 纖維素醯化物薄膜係用於照相底片、動畫底片等,而且 由於具有如透明性、適當之水分穿透力與高機械強度、及尺 寸抗性之性質,其與濕度及溫度無關,而廣泛地用於光學領 域。近來由於液晶顯示器之需求變大,其性能進步且液晶顯 示器變大’顯然用於液晶顯示器之偏光過濾器保護膜之需求 明顯地增加。近來液晶顯示器需要更精細地顯示影像。因此 ’增加用於液晶顯示器之纖維素醯化物薄膜之光滑性及減 少外來材料更爲必要。 ‘ 纖維素醯化物薄膜經常藉溶液流延(casting)法製造, 其製造具有極高光滑性之薄膜。然而,高光滑性造成在將所 製造薄膜捲繞於捲軸周圍時,薄膜之不同表面部份黏附。在 使用此薄膜時,將其解開以剝除其黏附之表面部份,因而對 薄膜表面施加不必要之大力量。因此薄膜受到表面變形或不 均勻性而且變形,如此造成大幅降低偏光過濾器保護膜之功 能。 爲了防止黏附,薄膜表面需要具有適當之粗度,因此使 稱爲消光劑之顆粒含於薄膜中。消光劑含量適當,則防止薄 膜損壞,如變形等。 1344019 消光劑有數種金屬氧化物、金屬鹽、有機材料、聚合物 等,而且其始終含凝集形成之團簇(粗粒)。在混合顆粒及 此團簇成爲薄膜之外來材料時,此外來材料造成薄膜損壞。 此外,在進行過濾以自聚合物溶液(以下稱爲塗液(dope ) )去除團簇時,團簇立即被濾孔吸收,因此無法穩定地進行 系列製造。因而無藉任何方法將微粒分散之程序則難以使用 塗液用消光劑。 各微粒在其表面上具有一些經基,因此具有親水性質。 此微粒在使用疏水性溶劑之塗液中易於凝集,其代表性實例 爲Si02微粒。爲了降低凝集,日本專利公開公告第7_11〇55 號(第2_4頁,第2圖)提議各顆粒表面可具有甲基以對微 粒提供疏水性質。在此情形,進行表面甲基化。此外,曰本 專利公開公告第200 1 -2799號提議各顆粒表面可具有烷基, 而且表面上各烷基之碳數可爲至少2個且最多20個,以對 微粒提供疏水性質。在此情形,進行表面烷化。 順帶一提,在溶液流延法中,纖維素醯化物溶液之塗液 係由纖維素醯化物及數種添加劑製備。塗液係使用鑄模在基 板上流延。在基板上之塗液形成聚合物薄膜時,將聚合物薄 膜自基板剝除且在乾燥程序中乾燥。至於基板,使用可連續 轉動圓筒或可移動帶。 經由將纖維素醯化物與添加劑溶於溶劑中而製備之塗 液通常含許多不溶之外來材料,如雜質及類凝膠物質。在藉 由流延此塗液而製造薄膜時,不溶之外來材料仍殘留在薄膜 中而損壞薄膜之表面條件。因而作爲產物薄膜之品質變低, 1 1344019 及無法使用此薄膜。因此在流延前至少實行一次過濾。 在過濾中,視塗液之特性及所需性質而使用數種過濾器 。至於過濾器材料,有濾布 '濾紙、金屬網、金屬纖維、不 織布等。此外,在纖維素醯化物溶液之塗液用於薄膜製造之 情形,低含量不溶外來材料之基準極爲嚴格。因此,將多個 過濾裝置串列地連接,使得塗液之過濾可進行數次以改良塗 液之性質。 過濾用之過濾器具有濾孔,其爲非常窄之塗液通道。在 塗液流經濾孔以實行過濾時,自塗液去除直徑大於濾孔之材 料。此外,在某些過濾器中,濾孔之直徑不均勻,及濾孔通 道爲複雜之彎曲及分支。因而在分支或彎曲部份亦捕捉或捕 獲直徑小於濾孔之顆粒。如此藉過濾去除外來材料而得淸潔 之經過濾溶液。 然而,在Si02顆粒之表面疏水化中,難以防止凝集體 之連續存在或產生,而且製造之薄膜不適合用於顯示極精細 影像之液晶顯不器。 此外,微粒係經過濾器沿塗液之流動路線運輸。在過濾 器之上游側,流動路線在過濾器處增厚,因此微粒間之距離 變小而更會產生凝集體。此現象無法如上所述藉疏水化防止 ,因爲無法將微粒表面完全地疏水化,或在分散顆粒時顆粒 內部顯然對溶劑形成界面。 如上所述,在連續過濾中,部份經此凝集形成之團簇被 過濾器材料捕獲,而且經吸收過濾器之比例變高及過濾壓力 變大。在過濾壓力變高時,一些捕獲顆粒自過濾器擠出,而 1344019 且在過濾器下游側流動之過濾溶液中混合。如此自過濾器擠 出之顆粒含於所製造薄膜中,而且產物品質變低。 :/ 【發明內容】 丨 發明摘述 ^ 本發明之一個目的爲提供一種薄膜製造用纖維素醯化 ‘ 物溶液,其中防止因過濾壓力增加而造成之外來材料混合物 · 〇 本發明之另一個目的爲提供一種薄膜製造用纖維素醯 化物溶液,其中防止固態材料之凝集。 · 爲了達成此目的及其他目的,本發明之纖維素醯化物溶 液含表面帶正電之顆粒。 此外,此顆粒較佳爲矽化合物,其包括二氧化矽。特佳 爲,此纖維素醯化物溶液係藉由起初加入帶電顆粒,然後以 保留該顆粒之方式過濾之步驟而得。 此外,流延此纖維素醯化物溶液以形成纖維素醯化物薄 膜。 依照本發明之纖維素醯化物溶液在製造纖維素醯化物 Φ 薄膜之程序中,防止對過濾纖維素醯化物溶液施加之過濾壓 力增加而使雜質與經過濾之溶液混合。如此本發明之纖維素 醯化物溶液有效降低固體材料凝集體通過過濾器。 【實施方式】 在第1圖中,薄膜製造設備11係由原料槽12、泵13 '過濾裝置1 4、貯存槽1 7、溶液流延裝置1 8、及將其序列 地連接之溶液進料路徑構成。此外,溶液流延裝置1 8實質 1344019 上由鑄模2 1、作爲基板之帶2 2 '多個用於運輸纖維素醯化 物薄膜3 1 b之輥23、乾燥裝置26、及捲繞裝置2 7構成。在 此具體實施例中應注意,使用帶2 2作爲基板’其係藉由轉 動支撐輥2 8而連續地移動。然而,在本發明中亦使用圓筒 作爲基板。此外,本發明不限於以上之薄膜製造設備。 原料槽12含由纖維素醯化物30a、溶劑30b與顆粒30c 製備之纖維素醯化物溶液31a(或塗液)。驅動泵13以將纖 維素醯化物溶液3 1 a經過濾裝置1 4自原料槽1 2饋出至貯存 槽1 7以儲存。然後將纖維素醯化物溶液3 1自貯存槽1 7饋 出,及在帶22上藉流延模2 1流延。然後帶22上之纖維素 醯化物溶液3 1具有自撐性質而形成纖維素醯化物薄膜3 1 b ’將其自帶2 2剝除。以輥2 3將剝除之纖維素醯化物薄膜3 1 b 運輸至乾燥裝置26中。在乾燥裝置26中,經輥23之運輸 而將纖維素醯化物薄膜31b充分乾燥。然後以捲繞裝置27 捲繞纖維素醯化物薄膜31b。在乾燥裝置26中,有時提供 架式(tenter )裝置(未示)以隨乾燥調節纖維素醯化物薄 膜31b之寬度或拉伸纖維素醯化物薄膜31b。應注意,本發 明之纖維素醯化物溶液3 1 a包括其中分散不溶材料之分散液 ’及溶解前固體材料之主含量爲纖維素醯化物。 在纖維素醯化物溶液3 1 a中,將纖維素醯化物及數種添 加劑等溶解或分散於溶劑中。此添加劑含消光材料,及使用 顆粒作爲消光材料。應注意,消光劑通常稱爲抗阻塞劑或抗 破裂劑。 較佳爲,加入纖維素醯化物溶液3 1 a之顆粒表面帶正電 1344019 。有許多種使表面帶正電之已知方法。例如,有一種將陽離 子性單體黏結至顆粒表面上之分子之方法。此外,在表面帶 / i 正電之狀況,在顆粒表面上有陽離子性官能基,例如,胺基 Γ 、銨基、鱗基、吡啶基等。如此在本發明中表面帶正電。因 ’ 而在製備纖維素醯化物溶液3 1 a或亦流經過濾裝置時,防止 ‘ 顆粒凝集,而且改良纖維素醯化物溶液3 1 a及纖維素醯化物 · 薄膜3 1之性質與特性。 表面帶正電之顆粒爲有機及無機化合物。顆粒之較佳無 機化合物爲含矽化合物(二氧化矽等)、二氧化鈦、氧化鋅 φ 、氧化鋁、氧化鋇、氧化鉻、氧化緦、氧化銻、氧化錫、氧 化錫銻、碳酸鈣、滑石、煅燒高嶺土 '煅燒矽酸鈣、矽酸鈣 水合物 '矽酸鋁、矽酸鎂、磷酸鈣等。特佳爲氧化鉻及含矽 之無機化合物。特佳爲矽衍生物,如二氧化矽等,因爲纖維 素醯化物薄膜之濁度變低。 此外,帶正電之顆粒之較佳有機化合物爲聚合物,例如 ’聚矽氧樹脂、氟烴樹脂、丙烯酸酯樹脂等。特佳爲聚矽氧 樹脂’而且特佳爲具三維網路結構之聚矽氧樹脂。 · 在本發明中’將顆粒加入纖維素醯化物溶液之方法並未 限制。例如’在混合纖維素醯化物與溶劑時,或在製備纖維 素酿化物與溶劑之混合物後加入顆粒。此外,可恰在流延纖 維素醯化物溶液前加入顆粒。顆粒可直接加入,或先將顆粒 溶於溶劑’而且較佳爲使用纖維素醯化物作爲黏合劑。此外 ’有將顆粒分散以製備安定分散液或溶液之情形。 更具體而言,以下敘述三種方法。第一,將顆粒及溶劑1344019 IX. Description of the Invention: [Technical Field of the Invention] The present invention relates to a cellulose halide solution for film production, and more particularly to a cellulose halide solution for film production for a polarizing filter and a liquid crystal display. [Prior Art] Cellulose halide film is used for photographic film, animated film, etc., and has properties such as transparency, proper water penetration and high mechanical strength, and dimensional resistance, regardless of humidity and temperature. And widely used in the field of optics. Recently, as the demand for liquid crystal displays has become large, performance has progressed and liquid crystal displays have become larger. The demand for polarizing filter protective films for liquid crystal displays has apparently increased. Recently, liquid crystal displays require more detailed display of images. Therefore, it is more necessary to increase the smoothness of the cellulose halide film for liquid crystal displays and to reduce foreign materials. ‘ Cellulose telluride films are often produced by solution casting, which produces films with extremely high smoothness. However, the high smoothness causes the different surface portions of the film to adhere when the manufactured film is wound around the reel. When the film is used, it is unwound to peel off the surface portion to which it adheres, thereby exerting an unnecessary force on the surface of the film. Therefore, the film is deformed or deformed by the surface and is deformed, so that the function of the polarizing filter protective film is greatly reduced. In order to prevent adhesion, the surface of the film needs to have an appropriate thickness, so that particles called a matting agent are contained in the film. If the matting agent is properly content, it will prevent damage to the film, such as deformation. 1344019 Matting agents are available in several metal oxides, metal salts, organic materials, polymers, etc., and they always contain agglomerated clusters (coarse particles). When the mixed particles and the cluster become a material other than the film, the material is additionally damaged by the film. Further, when filtration is performed to remove clusters from a polymer solution (hereinafter referred to as a dope), the clusters are immediately absorbed by the pores, and thus it is not possible to stably carry out series production. Therefore, it is difficult to use a matting agent for a coating liquid without any method of dispersing the particles by any means. Each of the microparticles has some warp groups on its surface and thus has hydrophilic properties. This fine particles are easily aggregated in a coating liquid using a hydrophobic solvent, and a representative example thereof is SiO 2 particles. In order to reduce agglomeration, Japanese Patent Laid-Open Publication No. 7_11〇55 (page 2_4, Fig. 2) suggests that each particle surface may have a methyl group to provide hydrophobic properties to the particles. In this case, surface methylation is performed. In addition, it is proposed that the surface of each particle may have an alkyl group, and the number of carbon atoms of each alkyl group on the surface may be at least 2 and at most 20 to provide hydrophobic properties to the particles. In this case, surface alkylation is carried out. Incidentally, in the solution casting method, the coating liquid of the cellulose halide solution is prepared from cellulose halide and several additives. The coating liquid is cast on the substrate using a mold. When the coating liquid on the substrate forms a polymer film, the polymer film is peeled off from the substrate and dried in a drying process. As for the substrate, a continuously rotatable cylinder or a movable belt can be used. Coatings prepared by dissolving cellulose halides and additives in a solvent typically contain a number of insoluble materials, such as impurities and gel-like materials. When the film is produced by casting the coating liquid, the insoluble foreign material remains in the film to damage the surface condition of the film. Therefore, the quality of the product film is low, 1 1344019 and the film cannot be used. Therefore, at least one filtration is performed before casting. In the filtration, several filters are used depending on the characteristics of the coating liquid and the desired properties. As for the filter material, there is a filter cloth 'filter paper, metal mesh, metal fiber, non-woven fabric, and the like. Further, in the case where the coating liquid of the cellulose halide solution is used for the production of a film, the basis of the low content of the insoluble foreign material is extremely strict. Therefore, a plurality of filtering devices are connected in series so that the coating liquid can be filtered several times to improve the properties of the coating liquid. The filter for filtration has a filter orifice which is a very narrow coating liquid passage. When the coating liquid flows through the filter holes to perform filtration, the material having a larger diameter than the filter holes is removed from the coating liquid. In addition, in some filters, the diameter of the filter holes is not uniform, and the filter channels are complicated to bend and branch. Thus, particles having a diameter smaller than the filter holes are also captured or captured in the branched or curved portion. The filtered solution is thus cleaned by filtration to remove foreign materials. However, in the surface hydrophobizing of the SiO 2 particles, it is difficult to prevent the continuous presence or generation of the aggregate, and the produced film is not suitable for use in a liquid crystal display which displays extremely fine images. In addition, the particles are transported through the filter along the flow path of the coating liquid. On the upstream side of the filter, the flow path is thickened at the filter, so that the distance between the particles becomes smaller and aggregates are generated more. This phenomenon cannot be prevented by hydrophobization as described above because the surface of the fine particles cannot be completely hydrophobized, or the inside of the particles apparently forms an interface with the solvent when the particles are dispersed. As described above, in the continuous filtration, a part of the agglomerated clusters are trapped by the filter material, and the ratio of the absorption filter becomes high and the filtration pressure becomes large. As the filtration pressure becomes higher, some of the capture particles are extruded from the filter and 1344019 is mixed in the filtered solution flowing downstream of the filter. Thus, the particles extruded from the filter are contained in the produced film, and the quality of the product becomes low. : / [Summary of the Invention] OBJECT OF THE INVENTION An object of the present invention is to provide a cellulose oxime solution for film production in which a foreign material mixture is prevented from being caused by an increase in filtration pressure. To provide a cellulose halide solution for film production in which agglomeration of solid materials is prevented. In order to achieve this and other objects, the cellulosic halide solution of the present invention contains particles which are positively charged on the surface. Further, the particles are preferably an antimony compound including ceria. Particularly preferably, the cellulose halide solution is obtained by the step of initially adding charged particles and then filtering by retaining the particles. Further, the cellulose halide solution is cast to form a cellulose halide film. The cellulose halide solution according to the present invention prevents the filtration pressure applied to the filtered cellulose halide solution from increasing in the procedure for producing the cellulose halide Φ film to mix the impurities with the filtered solution. Thus the cellulosic halide solution of the present invention effectively reduces the solid material agglomeration through the filter. [Embodiment] In Fig. 1, a film manufacturing apparatus 11 is fed from a raw material tank 12, a pump 13 'filtering device 14 , a storage tank 17 , a solution casting device 18 , and a solution which is serially connected thereto. Path composition. Further, the solution casting device 18 is substantially 1344019 from a mold 2 1 , a belt 2 2 ' as a substrate, a plurality of rollers 23 for transporting the cellulose vapor film 3 1 b, a drying device 26, and a winding device 27 Composition. It should be noted in this particular embodiment that the strip 22 is used as the substrate' which is continuously moved by rotating the support roller 28. However, a cylinder is also used as the substrate in the present invention. Further, the present invention is not limited to the above film manufacturing apparatus. The raw material tank 12 contains a cellulose halide solution 31a (or coating liquid) prepared from cellulose halide 30a, solvent 30b and particles 30c. The pump 13 is driven to feed the cellulose halide solution 3 1 a from the raw material tank 12 to the storage tank 17 via the filtration device 14 for storage. The cellulose halide solution 3 1 is then fed from the storage tank 17 and cast on the belt 22 by a casting die 2 1 . The cellulose halide solution 31 on the belt 22 then has a self-supporting property to form a cellulose vapor film 3 1 b ' which is stripped from the belt 2 2 . The stripped cellulose vapor film 3 1 b is transported to the drying unit 26 by a roller 2 3 . In the drying device 26, the cellulose halide film 31b is sufficiently dried by the transport of the roller 23. The cellulose vaporized film 31b is then wound by a winding device 27. In the drying device 26, a tenter device (not shown) is sometimes provided to adjust the width of the cellulose vapor film 31b or to stretch the cellulose vapor film 31b with drying. It should be noted that the cellulose halide solution 3 1 a of the present invention includes the dispersion in which the insoluble material is dispersed and the main content of the solid material before dissolution is cellulose halide. In the cellulose halide solution 3 1 a, cellulose halide, a plurality of additives, and the like are dissolved or dispersed in a solvent. This additive contains a matting material and uses particles as a matting material. It should be noted that matting agents are often referred to as anti-blocking agents or anti-fracturing agents. Preferably, the surface of the particles of the cellulose halide solution 3 1 a is positively charged 1344019. There are many known methods for positively charging a surface. For example, there is a method of bonding a cationic monomer to a molecule on the surface of a particle. Further, in the case where the surface band / i is positively charged, there are cationic functional groups on the surface of the particles, for example, an amine group, an ammonium group, a scaly group, a pyridyl group and the like. Thus in the present invention the surface is positively charged. When the cellulose halide solution 3 1 a is prepared or flows through the filtration device, the "particle agglomeration is prevented, and the properties and characteristics of the cellulose halide solution 3 1 a and the cellulose halide film 3 1 are improved. The positively charged particles on the surface are organic and inorganic compounds. Preferred inorganic compounds of the particles are cerium-containing compounds (cerium oxide, etc.), titanium dioxide, zinc oxide φ, aluminum oxide, cerium oxide, chromium oxide, cerium oxide, cerium oxide, tin oxide, antimony tin oxide, calcium carbonate, talc, Calcined kaolin 'calcined calcium citrate, calcium citrate hydrate 'aluminum citrate, magnesium citrate, calcium phosphate, and the like. Particularly preferred are chromium oxide and inorganic compounds containing ruthenium. Particularly preferred is an anthracene derivative such as ruthenium dioxide or the like because the turbidity of the cellulose ruthenium film is lowered. Further, preferred organic compounds of the positively charged particles are polymers such as 'polyoxyxylene resins, fluorocarbon resins, acrylate resins and the like. It is particularly preferred to be a polyoxyl resin and is particularly preferably a polyoxyl resin having a three-dimensional network structure. • The method of adding particles to the cellulose halide solution in the present invention is not limited. For example, the particles are added after mixing the cellulose halide with the solvent or after preparing a mixture of the cellulose brewing compound and the solvent. In addition, the particles can be added just before the flow of the cellulose halide solution. The particles may be added directly or the particles may be first dissolved in a solvent' and it is preferred to use a cellulose halide as a binder. Further, there is a case where the particles are dispersed to prepare a stable dispersion or solution. More specifically, three methods are described below. First, the particles and solvent

I -10- 1344019 攪拌混合,然後以分散裝置將顆粒分散於溶劑中以製備分散 液。然後將分散液攪拌加入纖維素醯化物。第二,將顆粒及 溶劑攪拌混合’然後以分散裝置將顆粒分散於溶劑中以製備 分散液。及將纖維素醯化物加入溶劑,而且將此混合物攪拌 以將纖維素醯化物溶於溶劑。然後將此分散液加入纖維素醯 化物溶液且攪拌而得含顆粒之纖維素醯化物溶液,然後以槽 及線上混合器製造顆粒與溶液之混合物。第三,將少量纖維 素醯化物攪拌加入溶劑以製造溶液,將顆粒加入之。以分散 裝置製造顆粒之分散液而得含顆粒之液體。使用槽及線上混 合器將此液體及纖維素醯化物之溶液充分混合。 就保持所製造薄膜之霧値低而言,起初顆粒之平均直徑 較佳爲0.001-20微米,特別是0.001-10微米,特別是0.002-1 微米,而且最特別是0.005-0.5微米。起初顆粒之平均直徑 測量係以穿透電子顯微鏡進行而得平均直徑。顆粒之視比重 較佳爲至少30克/公升,特別是50克/公升至200克/公升, 而且特別是50克/公升至1 〇〇克/公升。 分散顆粒與溶劑之混合物時之顆粒濃度可適當地設定 。在使用二氧化矽作爲顆粒材料時,此濃度較佳爲最大3 0 質量%,較佳爲最大2 0質量%,而且特別是1質量%至! 〇 質量%。用於分散液之溶劑材料爲低碳醇類,較佳爲甲醇、 乙醇 '丙醇、異丙醇、丁醇等。低碳醇類以外之其他溶劑材 料並未特別地限制。然而’較佳爲用於製備分散液之溶劑材 料(醇類以外)與用於製造薄膜者相同。 用於將顆粒分散於溶劑或纖維素醯化物溶液中之分散 -11 - 1344019 裝置有介質型及無介質型。介質型有球磨機'砂磨機'精磨 機等。無介質型有超音波型、離心型、高壓型等。在高壓型 之分散裝置中,使用直徑爲1微米至2000微米之毛細管’ 而且分散裝置中之最大壓力較佳爲至少9.8 MPa。因而較佳 爲最高速度爲至少1〇〇米/秒且熱轉移速度爲至少420仟焦/ 小時。應注意,高壓型分散裝置有超尚壓均化機(I -10- 1344019 The mixture was stirred and then dispersed in a solvent in a dispersing device to prepare a dispersion. The dispersion is then stirred into the cellulose halide. Second, the particles and the solvent are stirred and mixed' and then the particles are dispersed in a solvent in a dispersing device to prepare a dispersion. The cellulose halide is added to the solvent, and the mixture is stirred to dissolve the cellulose halide in the solvent. This dispersion is then added to the cellulose mash solution and stirred to obtain a granulated cellulose mash solution, which is then used to make a mixture of granules and solution in a tank and in-line mixer. Third, a small amount of cellulose halide is stirred into a solvent to prepare a solution, and particles are added thereto. The dispersion of the particles is produced by a dispersing device to obtain a liquid containing particles. This liquid and the cellulose halide solution are thoroughly mixed using a tank and an in-line mixer. In terms of keeping the haze of the film produced low, the average diameter of the particles is preferably from 0.001 to 20 μm, particularly from 0.001 to 10 μm, particularly from 0.001 to 1 μm, and most particularly from 0.005 to 0.5 μm. Initially, the average diameter of the particles was measured by a penetrating electron microscope to obtain an average diameter. The apparent specific gravity of the particles is preferably at least 30 g/liter, particularly 50 g/liter to 200 g/liter, and particularly 50 g/liter to 1 g/l. The particle concentration at the time of dispersing the mixture of the particles and the solvent can be appropriately set. When cerium oxide is used as the particulate material, the concentration is preferably at most 30% by mass, preferably at most 20% by mass, and especially 1% by mass to! 〇 Quality %. The solvent material used for the dispersion is a lower alcohol, preferably methanol, ethanol 'propanol, isopropanol, butanol or the like. Other solvent materials other than the lower alcohols are not particularly limited. However, it is preferred that the solvent material (other than the alcohol) used for the preparation of the dispersion is the same as that used for the production of the film. Dispersion for dispersing particles in a solvent or cellulose halide solution -11 - 1344019 The device is of a medium type and a medium type. The medium type has a ball mill 'sand mill' refiner and the like. There are no medium type, ultrasonic type, centrifugal type, high pressure type, etc. In the high-pressure type dispersion device, a capillary having a diameter of from 1 μm to 2000 μm is used and that the maximum pressure in the dispersion device is preferably at least 9.8 MPa. It is therefore preferred that the maximum speed is at least 1 mil / sec and the heat transfer rate is at least 420 仟 jo / hr. It should be noted that the high pressure type dispersion device has an excess pressure homogenizer (

Microfluidics Corporation 製造之 Micro fluidizer™)或奈微 化機(Nanomaizaa KK製造)。此外,其他型式之高壓型有 mantongouline 型,例如,其包括 IzumiFoodMachineryCo-Micro FluidizerTM manufactured by Microfluidics Corporation or a micronizer (manufactured by Nanomazaa KK). In addition, other types of high pressure types are mantongouline type, for example, including IzumiFoodMachineryCo-

Ltd. 製造之 均化機 ' Sanwa Machine Co. Ltd. 製造之 UHN-01 等。 爲了製備纖維素醯化物溶液31a,溶質通常在室溫溶解 或分散。然而,塗液可以冷溶法及熱溶法製備。 在冷溶法中,在-l〇°C至40°C之接近室溫將纖維素醯化 物及添加劑(如顆粒等)同時加入,或以攪拌器攪拌而逐漸 加入。要不然,可製備含個別成分之溶液或分散液,之後混 合,然後冷卻混合物,於此情形中,可使用冰浴,例如,在 乾冰/甲醇浴(-75°C )或二乙二醇溶液浴(-30°C至-20°C )中 。於冷卻混合物期間,固化此混合物,然後將混合物加熱至 約〇 °C至2 0 之溫度,以得到塗液,其中每一成分在溶劑 中流動之溶液。注意,可將混合物在室溫靜置或在熱水浴中 使溫度更高。 在熱溶法中,在接近室溫之-10 °C至4〇°C之溫度範圍將 聚合物與添加劑同時或以攪拌器攪拌而逐漸加入溶劑中。混 -12- 1344019 合物在0.2 MPa至30 MPa之壓力下加熱至具有70 °C至240 °C範圍之溫度。較佳爲,溫度爲8 〇。(:至2 2 0 。將加熱溶液 或分散液冷卻至低於所使用溶劑之最低沸點之溫度,而且溶 液或分散液冷卻之溫度通常爲-1 0 °c至5 0 t。較佳爲,混合 物以其中使用冷卻介質(冷卻水等)之冷卻裝置冷卻。 在上述方法中,即使不進行冷凝,製備之纖維素醯化物 溶液31a仍可具有高濃度,而且纖維素醯化物溶液之安定性 優良。然而,爲了更易溶解纖維素醯化物,冷凝可使用冷凝 裝置進行。冷凝法並未特別地限制,例如,在一種冷凝方法 中,將低濃度溶液進料至圓筒構件與配置於圓筒構件之可轉 動輪葉之間。然後控制圓筒構件之溫度,使得圓筒構件與進 料溶液之間有溫度差。如此進行溶劑蒸發且可得到高濃度溶 液。在另一種冷凝方法中,將低濃度溶液加熱且自噴嘴噴入 槽中,使得在噴射溶液到達槽壁前急驟蒸發。因而將溶劑蒸 氣冷凝然後自槽去除,而且由槽得到高濃度溶液。已知此方 法可應用於本發明。 此外,在本發明中,纖維素醯化物溶液之過濾係在其製 備後進行,使得所得薄膜可具有較佳之性質及光學功能。至 於過濾器,有濾布 '濾紙、金屬網、金屬纖維、不織布等。 此外,在纖維素醯化物溶液中不溶外來材料含量之基準極爲 嚴格時,過濾裝置係串列連接以進行多次過濾而改良溶液性 質。 在本發明中較佳爲’過濾係在溶液含顆粒之狀況進行。 部份顆粒爲欲過濾去除之主要物體。因而在過濾後加入顆粒 -13- 1344019 時,過濾效果變低。 在本發明中,在過濾纖維素醯化物溶液3 1 a用過濾裝置 中’過濾器之絕對過濾正確性爲〇 · 1 - 1 0 0微米。絕對過濾正 確性較佳爲0 · 5 - 2 5微米。過濾器厚度較佳爲〇 .] - 1 〇毫米, 特別是0.2·2毫米。過滴、壓力較佳爲最大2.0 MPa,特別是 最大1.5 MPa,而且特別是最大1.〇 MPa。 在進行過濾時,纖維素溶液3 1 a之黏度較佳爲最大1 〇〇〇 Pa-s’特別是最大500 Pa,s,特別是最大1〇〇 pa.s,而且最 特別是最大50 Pa.s。至於過濾器之主要材料,較佳爲已知 材料,如玻璃纖維、纖維素纖維、濾紙、氟烴樹脂(包括聚 四氟乙烯)、及特別是陶瓷、金屬等。過濾器之形狀可爲表 面型或深度型。然而,深度型較佳,因爲難以密合過濾器。 在本發明中,可進行纖維素醯化物溶液3 1 a之流延以形 成單層或形成多層。在設計爲形成多層時,纖維素醯化物溶 液可由帶22之移動方向間隔配置之流延模循序流延,或者 纖維素醯化物溶液可由一個流延模之多個溶液出口同時流 延,以進行共流延。本發明不限於這些流延方法,而且可應 用其他方法。 在形成多層之流延中,多種纖維素醯化物溶液可爲相同 或不同。此外,在設計爲在流延中形成至少三層時,顆粒可 有效地至少含於最外層,因此將顆粒加入形成最外層用纖維 素醯化物溶液。在此情形應注意,最外層以外之其他層可含 顆粒,而且所有之層亦可含之。此外,在形成多層時,多層 纖維素醯化物層提供不同之功能經常爲必要的。在此情形, 1344019 製備形成各多層之纖維素醯化物溶液,而且由溶液出口流延 。在本發明中進一步爲不僅流延纖維素酿化物溶液,亦循序 或同時流延形成其他功能層之不同溶液,如黏著層、染色層 、ί几靜電層、U V吸收層、偏光層等。 在本發明中,纖維素醯化物溶液3 1 a之較佳溶劑材料較 佳爲有機溶劑材料,其選自酯 '酮、醚(其各分子具有3_】2 個碳)、及鹵化烴(各分子爲1-7個碳)。此酯、酮與醚可具 有環形結構。此外’使用具有酯、酮與醚官能基(即,-〇 _ 、-CO-、與- COO-)至少之二之化合物作爲主溶劑,而且可 具有至少兩種其他官能基,如醇系羥基。在此情形,一個分 子中之碳原子數量係基於以上對應官能基之範圍而決定。 此外’ 3-12個碳原子之酯爲,例如,甲酸乙酯、甲酸 丙酯、甲酸戊酯、乙酸甲酯、乙酸乙酯、與乙酸戊酸》 作爲主溶劑之3 - 1 2個碳原子之酮爲,例如,丙酮、甲 乙酮、二乙酮、二異丁酮、環戊酮、環己酮' 與甲基環己酮 〇 作爲主溶劑之3-12個碳原子之醚爲,例如,二異丙醚 、二甲氧基甲烷、二甲氧基乙烷、1,4-二噚烷、1,3-二噚烷 、四氫呋喃、甲氧苯、與苯基乙基醚。應注意,具有至少兩 種官能基之有機溶劑材料爲,例如,乙酸2 -乙氧基乙酯、2 -甲氧基乙醇、與2 -丁氧基乙醇。此外,鹵化烴爲,例如,二 氯甲烷、二氯亞甲基等。 此外,在本發明中,溶劑可含醇類。較佳醇類爲單醇類 或二醇類’其中各分子具有至少】個及最多8個碳原子,而 1344019 且特佳醇類爲,例如’甲醇、乙醇、1 -丙醇、2 -丙醇、卜丁 醇、2 - 丁醇、第三丁醇' 1 -戊醇、2 -甲基-2 - 丁醇、環己醇等 。可僅其一混合主溶劑’而且其至少兩種之混合物可加入主 溶劑。以上醇類對總溶劑材料之重量百分比較佳爲2重量% 至4 0重量%,特佳爲3重量%至3 0重量%,而且特別是5 重量%至2 0重量% 〇 本發明之纖維素醯化物薄膜31b可使用 架式裝置拉 伸。實行纖維素醯化物薄膜3 1 b之拉伸使得在薄膜表面之阻 滯値變高。拉伸係在室溫或將纖維素酿化物薄膜3 1 b加熱而 進行。此外’進行單軸拉伸或雙軸拉伸。拉伸之加熱溫度較 佳爲低於纖維素醯化物之玻璃轉移溫度。纖維素醯化物薄膜 3 1 b可在乾燥程序中拉伸’而且在溶劑殘留在纖維素醯化物 薄膜3 1 b中時’拉伸效果特別大。例如,在調整輕2 3之轉 動速度以使纖維素醯化物薄膜31b之捲繞速度高於其剝除速 度時,將纖維素醯化物薄膜3 1 b拉伸。此外,可藉 架式裝 置保持纖維素醯化物薄膜3 1 b之側部,如此將薄膜拉伸使得 其寬度逐漸變大。或者在將纖維素醯化物薄膜31b乾燥後, 使用拉伸機進行拉伸,如長拉伸機等。 本發明之纖維素醯化物薄膜31b之厚度視使用目的而 不同,因此不限制。厚度係藉由調整纖維素醯化物溶液中之 固體材料含量、流延模2 1之唇間距離、將溶液自流延模2 ! 排放之壓力、帶22之移動速度、及自流延模21輸出纖維素 醯化物溶液之流速而調節。 [實驗] -16- 1344019 進行本發明之實驗。以下進行其解釋,而且本發明不受 以下限制。 分散液係由以下內容物製備。將其混合且以硏磨機精確 地控制分散液’使得體積中平均直徑爲〇 5微米。如此得到 含微粒之分散液。體積中平均直徑係以雷射繞射粒度分析儀 LA920 ( H〇riba Ltd.製造)測量。應注意,下述之二氧化矽 顆粒表面帶正電》 二氧化矽顆粒 2.0 0重量% (Nippon Aerosil 製造之 Aerosil RA200HS ) 2.0 0重量% 0.1 6重量% 0.0 8重量% 8 8 . 1 0重量% 7.6 6重量%The homogenizer manufactured by Ltd., UHN-01 manufactured by Sanwa Machine Co. Ltd., etc. In order to prepare the cellulose halide solution 31a, the solute is usually dissolved or dispersed at room temperature. However, the coating liquid can be prepared by a cold solution method and a hot solution method. In the cold solution method, cellulose oxime and additives (e.g., granules, etc.) are simultaneously added at a temperature close to room temperature of -10 ° C to 40 ° C, or gradually added by stirring with a stirrer. Alternatively, a solution or dispersion containing the individual ingredients may be prepared, followed by mixing and then cooling the mixture, in which case an ice bath may be used, for example, in a dry ice/methanol bath (-75 ° C) or a diethylene glycol solution. Bath (-30 ° C to -20 ° C). During cooling of the mixture, the mixture is solidified, and then the mixture is heated to a temperature of about 〇 ° C to 20 ° to obtain a coating liquid in which each component flows in a solvent. Note that the mixture can be allowed to stand at room temperature or in a hot water bath to make the temperature higher. In the hot melt method, the polymer and the additive are gradually added to the solvent at the same time as the temperature range of -10 ° C to 4 ° C to the room temperature while stirring with a stirrer. The mixed -12-1344019 compound is heated to a temperature in the range of 70 ° C to 240 ° C under a pressure of 0.2 MPa to 30 MPa. Preferably, the temperature is 8 〇. (: to 2 2 0. The heating solution or dispersion is cooled to a temperature lower than the lowest boiling point of the solvent used, and the temperature at which the solution or dispersion is cooled is usually -10 ° C to 50 t. Preferably, The mixture is cooled by a cooling device in which a cooling medium (cooling water or the like) is used. In the above method, the prepared cellulose halide solution 31a can have a high concentration even if it is not condensed, and the cellulite solution has excellent stability. However, in order to dissolve the cellulose halide more easily, condensation can be carried out using a condensation device. The condensation method is not particularly limited, for example, in a condensation method, a low concentration solution is fed to the cylindrical member and disposed on the cylindrical member. The rotatable vanes can be rotated. The temperature of the cylindrical member is then controlled such that there is a temperature difference between the cylindrical member and the feed solution. Solvent evaporation is thus performed and a high concentration solution can be obtained. In another condensation method, it will be low. The concentration solution is heated and sprayed from the nozzle into the tank so that it evaporates rapidly before the spray solution reaches the tank wall. The solvent vapor is then condensed and then removed from the tank, and The tank obtains a high concentration solution. This method is known to be applicable to the present invention. Further, in the present invention, the filtration of the cellulose halide solution is carried out after its preparation, so that the resulting film can have better properties and optical functions. The filter has a filter cloth 'filter paper, metal mesh, metal fiber, non-woven fabric, etc. In addition, when the basis of the content of the insoluble foreign material in the cellulose halide solution is extremely strict, the filtration device is connected in series to perform multiple filtration to improve Solution properties. In the present invention, it is preferred that the 'filter system is carried out in the case where the solution contains particles. Part of the particles are the main objects to be removed by filtration. Therefore, when the particles are added to the particles-13-1344019, the filtration effect becomes low. In the present invention, the absolute filtration accuracy of the filter in the filter device for filtering the cellulose hydrazine solution 3 1 a is 〇·1 - 1 0 0 μm. The absolute filter correctness is preferably 0 · 5 - 2 5 μm. The thickness of the filter is preferably 〇.] - 1 〇 mm, especially 0.2·2 mm. The drip, pressure is preferably at most 2.0 MPa, especially at most 1.5 MPa, and special The maximum concentration is 1. 〇 MPa. When filtering, the viscosity of the cellulose solution 3 1 a is preferably at most 1 〇〇〇 Pa-s', especially at a maximum of 500 Pa, s, especially at most 1 〇〇 pa.s, and Most especially the maximum of 50 Pa.s. As for the main material of the filter, it is preferably known materials such as glass fiber, cellulose fiber, filter paper, fluorocarbon resin (including polytetrafluoroethylene), and especially ceramic, metal. Etc. The shape of the filter may be surface type or depth type. However, the depth type is preferred because it is difficult to close the filter. In the present invention, the cellulose halide solution 3 1 a can be cast to form a single layer. Or forming a plurality of layers. When designed to form a plurality of layers, the cellulose halide solution may be sequentially cast by a casting die in which the belts 22 are arranged in a moving direction, or the cellulose halide solution may be simultaneously flowed from a plurality of solution outlets of a casting die. Extend for co-casting. The present invention is not limited to these casting methods, and other methods can be applied. The plurality of cellulose halide solutions may be the same or different in forming the multilayer casting. Further, when it is designed to form at least three layers in the casting, the particles can be effectively contained at least in the outermost layer, and thus the particles are added to form the outermost cellulose-containing telluride solution. In this case it should be noted that other layers than the outermost layer may contain particles, and all layers may also be included. In addition, it is often necessary to provide a multi-layered cellulose halide layer with different functions when forming multiple layers. In this case, 1344019 is prepared to form a multi-layered cellulose halide solution which is cast from the solution outlet. Further, in the present invention, not only the cellulosic brewing solution but also different solutions of other functional layers, such as an adhesive layer, a dye layer, an electrostatic layer, a U V absorbing layer, a polarizing layer and the like, are sequentially formed or simultaneously cast. In the present invention, the preferred solvent material of the cellulose halide solution 3 1 a is preferably an organic solvent material selected from the group consisting of ester 'ketones, ethers (each having 3 to 2 carbons), and halogenated hydrocarbons (each The molecule is 1-7 carbons). The esters, ketones and ethers may have a ring structure. Further, 'a compound having at least two ester, ketone and ether functional groups (ie, -〇_, -CO-, and -COO-) is used as a main solvent, and may have at least two other functional groups such as an alcoholic hydroxyl group. . In this case, the number of carbon atoms in a molecule is determined based on the range of the corresponding functional groups above. Further, the ester of '3-12 carbon atoms is, for example, ethyl formate, propyl formate, amyl formate, methyl acetate, ethyl acetate, and valeric acid acetate as the main solvent of 3 - 12 carbon atoms. The ketone is, for example, an ether of 3 to 12 carbon atoms in which acetone, methyl ethyl ketone, diethyl ketone, diisobutyl ketone, cyclopentanone, cyclohexanone' and methylcyclohexanone oxime are used as a main solvent, for example, Diisopropyl ether, dimethoxymethane, dimethoxyethane, 1,4-dioxane, 1,3-dioxane, tetrahydrofuran, methoxybenzene, and phenylethyl ether. It should be noted that the organic solvent material having at least two functional groups is, for example, 2-ethoxyethyl acetate, 2-methoxyethanol, and 2-butoxyethanol. Further, the halogenated hydrocarbon is, for example, methylene chloride, dichloromethylene or the like. Further, in the present invention, the solvent may contain an alcohol. Preferred alcohols are monoalcohols or glycols wherein each molecule has at least one and up to 8 carbon atoms, and 1344019 and particularly preferred alcohols are, for example, 'methanol, ethanol, 1-propanol, 2-propane. Alcohol, butanol, 2-butanol, tert-butanol '1-pentanol, 2-methyl-2-butanol, cyclohexanol, and the like. Only one of the main solvent' may be mixed and a mixture of at least two thereof may be added to the main solvent. The weight percentage of the above alcohol to the total solvent material is preferably from 2% by weight to 40% by weight, particularly preferably from 3% by weight to 30% by weight, and especially from 5% by weight to 20% by weight, based on the fibers of the present invention. The bismuth telluride film 31b can be stretched using a rack device. The stretching of the cellulose oxime film 3 1 b is carried out so that the enthalpy of the film on the surface of the film becomes high. The stretching is carried out at room temperature or by heating the cellulose brewing film 3 1 b. Further, 'uniaxial stretching or biaxial stretching is performed. The heating temperature for stretching is preferably lower than the glass transition temperature of the cellulose halide. The cellulose halide film 3 1 b can be stretched in the drying process and the stretching effect is particularly large when the solvent remains in the cellulose halide film 3 1 b. For example, when the rotational speed of the light 2 3 is adjusted so that the winding speed of the cellulose vaporized film 31b is higher than the peeling speed, the cellulose vaporized film 3 1 b is stretched. Further, the side portion of the cellulose vapor film 3 1 b can be held by the rack type device, so that the film is stretched so that the width thereof becomes gradually larger. Alternatively, after the cellulose vapor film 31b is dried, it is stretched using a stretching machine such as a long stretching machine or the like. The thickness of the cellulose halide film 31b of the present invention varies depending on the purpose of use, and thus is not limited. The thickness is adjusted by adjusting the solid material content in the cellulose halide solution, the distance between the lips of the casting die 21, the pressure of the solution from the casting die 2, the moving speed of the belt 22, and the output fiber of the self-casting die 21. The flow rate of the bismuth telluride solution is adjusted. [Experiment] -16-1344019 The experiment of the present invention was carried out. The explanation is made below, and the present invention is not limited by the following. The dispersion was prepared from the following contents. It was mixed and the dispersion was precisely controlled by a honing machine so that the average diameter in the volume was 〇 5 μm. Thus, a dispersion containing fine particles was obtained. The average diameter in the volume was measured by a laser diffraction particle size analyzer LA920 (manufactured by H〇riba Ltd.). It should be noted that the surface of the cerium oxide particles described below is positively charged. The cerium oxide particles are 2.00% by weight (Aerosil RA200HS manufactured by Nippon Aerosil) 2.0 0% by weight 0.1 6% by weight 0.0 8% by weight 8 8.10% by weight 7.6 6wt%

纖維素三乙酸酯 (乙醯化程度爲61.0%) 磷酸三苯酯(TPP) 磷酸聯苯基二苯酯 二氯甲烷 甲醇Cellulose triacetate (61.0% degree of acetylation) Triphenyl phosphate (TPP) Biphenyl diphenyl phosphate Dichloromethane Methanol

製備二氯甲烷與甲醇之混合物溶劑,使得其重量比例爲 9 2 : 8。然後將混合物溶劑加入以下之固體材料。將此混合物 攪拌以進行溶解,而得到1 8.5重量%之纖維素醯化物溶液作 爲基本材料。將6 · 5重量%之以上分散液加入1 0 0重量%之 基本材料。然後進行攪拌而得纖維素醯化物溶液3 1 a,使用 '濾紙(Toyo Roshi Kaisha Ltd.製造之#63)將其過爐。 纖維素三乙酸酯 8 9.3重量% (乙醯化程度爲6 1 0% ) i -17- 1344019 磷酸三苯酯(Τ P P ) 7 ·]重量°/〇 磷酸聯苯基二苯酯 3.6重量% 將藉以上方法得到之纖維素醯化物溶液3 1 a儲存在原 料槽1 2中,然後以過濾裝置1 4過濾。至於過濾裝置1 4之 塡料,使用金屬過濾器(Nippon Seisen Co.,Ltd.製造之第 〇 6 N號,公稱孔徑爲1 〇微米)。控制泵1 3之流速,使得在 開始將纖維素醯化物溶液進料時過濾壓力可爲0.3x1 O6 Pa。 在帶2 2上流延纖維素醯化物溶液3 1 a,及乾燥而自帶 22剝除成爲纖維素醯化物薄膜3 1 b。然後在乾燥處理中將纖 維素醯化物薄膜3 1 b乾燥而得8 0微米之厚度。然後將0 . 1 平方米之纖維素醯化物薄膜3 1 b取樣,及配置於平台上。以 肉眼觀察而將外來材料數量計數。 在此樣品中有未觀察到外來材料及觀察到外來材料之 區域。將一種外來材料之區域各切成碎片,及使用元素分析 儀(XMA)進行各區域之元素分析。考量元素分析之結果,將 含矽外來材料超過其中未觀察到外來材料之區域之數量A 、及含砍外來材料與此區域相同或較少之數量B分別地計 數。結果示於表1。在表I中’溶液X爲在將過濾壓力增至 O.hlO6 Pa時取樣之纖維素醯化物溶液31a,及溶液γ爲在 將過濾壓力增至].Ox】06 Pa時取樣之纖維素醯化物溶液3 ! a 。樣品X爲由溶液X製造之薄膜,及樣品γ爲由溶液γ製 造之薄膜。 [比較] 二氧化砂顆粒爲 Aerosil R97 2 ( Nippon Aerosll 製造) 1344019 。其他條件與實例相同。A solvent mixture of dichloromethane and methanol was prepared so that the weight ratio thereof was 92:8. The mixture solvent is then added to the following solid material. This mixture was stirred to dissolve, and a 18.5% by weight cellulose halide solution was obtained as a base material. More than 6.5 wt% of the dispersion was added to 100% by weight of the base material. Then, the cellulose oxime solution 3 1 a was obtained by stirring, and it was passed through a 'filter paper (#63 manufactured by Toyo Roshi Kaisha Ltd.). Cellulose triacetate 8 9.3 wt% (degree of acetylation is 6 1 0%) i -17- 1344019 triphenyl phosphate (Τ PP ) 7 ·] weight ° / bisphosphonium biphenyl diphenyl ester 3.6 weight % The cellulose mash solution 3 1 a obtained by the above method was stored in the raw material tank 12 and then filtered by a filtering device 14. As for the material of the filtration device 14, a metal filter (No. 6 N manufactured by Nippon Seisen Co., Ltd., a nominal pore diameter of 1 μm) was used. The flow rate of the pump 13 is controlled so that the filtration pressure can be 0.3x1 O6 Pa at the start of feeding the cellulose halide solution. The cellulose oxime solution 3 1 a was cast on the belt 2 2 and dried to be peeled off from the belt 22 to form a cellulose oxime film 3 1 b. The cellulose halide film 3 1 b was then dried in a drying process to give a thickness of 80 μm. Then, a 0.1 m square of cellulose phthalate film 3 1 b was sampled and placed on a platform. The amount of foreign material was counted by visual observation. In this sample, there were no foreign materials observed and areas where foreign materials were observed. The areas of a foreign material are each cut into pieces, and elemental analysis of each area is performed using an elemental analyzer (XMA). Considering the result of the elemental analysis, the quantity A containing the foreign material exceeding the area in which the foreign material is not observed, and the quantity B containing the foreign material having the same or less than the area are counted separately. The results are shown in Table 1. In Table I, 'solution X is the cellulose oxime solution 31a sampled when the filtration pressure is increased to O.hlO6 Pa, and the solution γ is the cellulose oxime sampled when the filtration pressure is increased to .Ox] 06 Pa. Compound solution 3 ! a . Sample X is a film made from solution X, and sample γ is a film made from solution γ. [Comparative] The silica sand particles are Aerosil R97 2 (manufactured by Nippon Aerosll) 1344019. Other conditions are the same as the examples.

纖維素醯化物溶液31a製造’實例及比較之數量A&B幾乎 相同。因此,在過濾壓力低時’如樣品X ’偵測到矽之外來 材料之數量幾乎相同。然而’在過濾壓力變大至UdO6 Pa 時,比較中之數量A遠大於實例’而且實例與比較之數量B 幾乎相同。因此,在塗液含表面帶正電之矽時,較高過濾壓 力之樣品Y之外來材料數量變少。The cellulose halide solution 31a was manufactured in the same manner as the comparative example A & B. Therefore, when the filtration pressure is low, the amount of the material is almost the same as that detected by the sample X'. However, when the filtration pressure is increased to UdO6 Pa, the quantity A in the comparison is much larger than the example 'and the number is almost the same as the number B of the comparison. Therefore, when the coating liquid contains a positively charged surface, the amount of material other than the sample Y having a higher filtration pressure becomes smaller.

因爲樣品X與Y間之不同要素僅爲過濾壓力,由含表 面帶正電之顆粒之塗液形成之薄膜遠優於含表面不帶正電 之顆粒之塗液。依照此實驗之結果,可完成以下之估計。在 使用表面帶正電之顆粒時,過濾器中不發生凝集,因此實驗 結果之原因可爲,即使壓力變高,經過濾之溶液中不會含有 團簇(或凝集顆粒)。 各種變化及修改在本發明中爲可行的,而且應了解其包 含於本發明中。 【圖式簡單說明】 在閱讀以上之詳細說明結合附圖時,熟悉此技藝者易於 了解本發明之以上目的及優點: 第1圖爲作爲本發明之一個具體實施例之薄膜製造設 備之略不圖。 -19- 1344019 【主要元件符號說明】 1 1…薄膜製造設備 12…原料槽 1 3…泵 14…過濾裝置 17…貯存槽 18…溶液流延裝置 21…流延模Since the different elements between the samples X and Y are only the filtration pressure, the film formed by the coating liquid containing the positively charged particles is much better than the coating liquid containing the particles having no positive electrodes on the surface. Based on the results of this experiment, the following estimates can be made. When the positively charged particles are used, no agglomeration occurs in the filter, so the experimental result may be that the filtered solution does not contain clusters (or aggregated particles) even if the pressure is high. Various changes and modifications are possible in the present invention, and it should be understood that they are included in the present invention. BRIEF DESCRIPTION OF THE DRAWINGS The above objects and advantages of the present invention will be readily understood by those skilled in the art in the light of the <RTIgt; Figure. -19- 1344019 [Explanation of main component symbols] 1 1...Film manufacturing equipment 12...Material tank 1 3...Pump 14...Filter unit 17...Storage tank 18...Solution casting device 21...Casting die

22…帶 23…輥 2 6…乾燥裝置 27…捲繞裝置 28…支撐輥22... belt 23...roll 2 6...drying device 27...winding device 28...support roller

3 0a···纖維素醯化物 3 0b…溶齊IJ 3 0 c…顆粒3 0a···Cellulose Telluride 3 0b...Soluble IJ 3 0 c...granules

3 1 a…纖維素醯化物溶液 3 lb…纖維素醯化物薄膜 -20- 1344019 十、申請專利範圍: 1 . 一種纖維素醯化物溶液,其含表面帶正電之顆粒。 2.如申請專利範圍第1項之纖維素醯化物溶液,其中該顆粒 爲矽化合物,其包括二氧化矽。 3 .如申請專利範圍第2項之纖維素醯化物溶液,該纖維素醯 化物溶液係藉由起初加入該帶電顆粒,然後以保留該顆粒 之方式過濾之步驟而得。 4·如申請專利範圍第3項之纖維素醯化物溶液,其中流延該 纖維素醯化物溶液以形成纖維素醯化物膜。 -21 -3 1 a... Cellulose Telluride Solution 3 lb... Cellulose Telluride Film -20- 1344019 X. Patent Application Range: 1. A cellulose halide solution containing positively charged particles on the surface. 2. The cellulosic halide solution of claim 1, wherein the particle is a barium compound comprising cerium oxide. 3. A cellulose halide solution according to claim 2, wherein the cellulose halide solution is obtained by initially adding the charged particles and then filtering by retaining the particles. 4. A cellulosic halide solution according to claim 3, wherein the cellulose halide solution is cast to form a cellulose vapor film. -twenty one -

Claims (1)

1344019 ' 日修正替換頁 十一、圖式:1344019 'Day correction replacement page XI, schema: 〇H〇H
TW93121245A 2004-07-16 2004-07-16 Cellulose acylate solution for film products TWI344019B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW93121245A TWI344019B (en) 2004-07-16 2004-07-16 Cellulose acylate solution for film products

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW93121245A TWI344019B (en) 2004-07-16 2004-07-16 Cellulose acylate solution for film products

Publications (1)

Publication Number Publication Date
TWI344019B true TWI344019B (en) 2011-06-21

Family

ID=45074912

Family Applications (1)

Application Number Title Priority Date Filing Date
TW93121245A TWI344019B (en) 2004-07-16 2004-07-16 Cellulose acylate solution for film products

Country Status (1)

Country Link
TW (1) TWI344019B (en)

Similar Documents

Publication Publication Date Title
JP4607795B2 (en) Solution casting method and decompression device
KR20060044375A (en) Solution casting method for producing film
CN110225937A (en) Biaxially oriented polypropylene film
TW200815177A (en) Casting device, solution casting apparatus, and solution casting method
TWI500458B (en) Casting unit, dope applying method, and solution casting method
JP4269262B2 (en) Solution casting method
US20070122567A1 (en) Method for preparing dope and method for producing cellulose triacetate film
JP4769610B2 (en) Solution casting method
TWI324084B (en) Method and apparatus for producing dope
TWI344019B (en) Cellulose acylate solution for film products
JP2004106420A (en) Cellulose ester film and manufacturing method therefor
WO2007108323A1 (en) Cellulose ester film and process for producing the same
CN101262995A (en) Cellulose-based resin film and production method of the same
US7005427B2 (en) Cellulose acylate solution for film products
TW200848235A (en) Solution casting apparatus and solution casting method
TWI352820B (en) Optical compensative sheet, polar plate and liquid
WO2013018341A1 (en) Method for manufacturing optical film
JP2008254429A (en) Manufacturing method of cellulose acylate film
JP4137074B2 (en) Cellulose acylate solution and method for producing the same
JP2004105865A (en) Method for polymer-solution filtration and solution film-forming method
JP5188247B2 (en) Solution casting method
JP2003221449A (en) Method for preparing dope and solution film-forming method
TWI337928B (en) Solution casting method for producing film
JP3946533B2 (en) Solution casting method
JP2003231141A (en) Method for producing polycarbonate resin film

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees