TWI339079B - - Google Patents

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TWI339079B
TWI339079B TW96131635A TW96131635A TWI339079B TW I339079 B TWI339079 B TW I339079B TW 96131635 A TW96131635 A TW 96131635A TW 96131635 A TW96131635 A TW 96131635A TW I339079 B TWI339079 B TW I339079B
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Taiwan
Prior art keywords
voice coil
shock plate
cantilever
speaker
plate
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TW96131635A
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Chinese (zh)
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TW200911007A (en
Inventor
Jia Hroung Wu
Tai Yan Kam
Wen Chi Fu
wen lan Wu
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Hsiuping Inst Technology
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Priority to TW96131635A priority Critical patent/TW200911007A/en
Publication of TW200911007A publication Critical patent/TW200911007A/en
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Publication of TWI339079B publication Critical patent/TWI339079B/zh

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Description

1339079 :九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種具片狀激震器之平面揚聲器製造 方法,其主要係在於·· A.首先製作平面音圈;B.音圈置入 射出成形模具;C.成型定位部以固定音圈;D,組合成揚聲 . 器。 【先前技術】 φ 按,目前一般所使用之揚聲器内均會設有一圓柱狀之 電磁式激震器,但由於其體積過大,造成使用上種種的不 ,便,因此有如中華民國新型公告第538647號「片狀激震器」 '專利案,如第五圖所示,其係設有一激震板(A),該激震板 (A)上利用膠合方式或於一印刷電路板上繪出纏繞數圈之 電路等方式,固定有一音圈(A1),於激震板(A)之頂端設有 一頂板(A2)’以供可以與激振薄膜之表面進行膠接,又於 激震板(A)之二側延伸出有方型柱狀之懸臂,該懸臂包括有 φ上懸臂(A3)及下懸臂(A4),該等上懸臂(A3)及下懸臂(A4) 之另端則連接至一固定座(A5),利用激震板(A)之前、後側 設置有磁鐵〔圖中未示〕,當音圈(丨)通電時,而得以與磁 鐵產生激磁作用’使激震板(A)以上懸臂(八3)及下懸臂(八4) 分別作為支撐而可上、下震動,而激震該激振薄膜,以產 生撓性震動而揚聲,但由於該音圈係利用膠合等方式 固定於激震板(A)上,故製造費時,結合後之強度較弱,長 期震動使用下容易與激震板(B)脫落分離,使其品質及可靠 度不佳。 1339079 【發明内容】 爰此,有鑑於目前習知平面揚聲器之製造費時、音圈 與,震板膠合強度不足及品質、可靠度不佳,故本發明係 在提供一種具片狀激震器之平面揚聲器製造方法,其在 於立A·首先製作平面音圈:以纏繞法製作出平面型音圈; 曰圈置入射出成形模具:將音圈置入且固定於激震板射 出成形杈具令;c•成型定位部以固定音圈:再將音圈與激 f板併射出成形,使音圈周圍環繞固定且一體成型成為 疋位部,D.組合成揚聲器:最後將激震板與揚聲器之激振 薄膜結合。 上it v驟C係預先於激震板之二側上方延伸設有上懸 臂,而下方則設有下懸臂,該上懸臂及下懸臂之另端則連 接至固定座。 上述步驟D可以將激震板兩側之上懸臂去除。 本發明具有下列之優點: 1.本發明之製造方法容易、迅速,尤適合大量生產, 故可大幅降低製造成本。 t本發明於激震板上之音圈周圍以射出成型有定位 4 ’藉以將音圈予以環繞並固定,使音圈緊密固定於激震 板上’經過長期震動仍不會任意脫落,可增加其固定強度。 3. 本發明利用㈣成龍具夾住音圈,使音圈在射又出 成型後’在激震板中為一前後鏤空的平面音圈 散熱面積。 八 4. 又本發明之激震板與揚聲器之激振薄縣合後,利 1339079 :用。亥激振涛膜二側分別與懸邊支承it、结,若將激震板兩側 =煮予以剪掉去除,會具有較大的震動伸縮空間,以 降=其上下震動方向之剛性,可以使激震板更容易震動, 並知·到較大的音壓值,以發出較佳之音質。 【實施方式】 ' 首先叫參閱第一圖及第二圖所示,本發明之方法係 包括有: φ A.首先製作平面音圈:其係先利用纏繞設備以纏繞法 製作製作出一呈方形平面型的音圈(2)。 B. 音圈置入射出成形模具:將已纏繞好的音圈(2)置入 且定位於激震板(1)的射出成形模具(B)之中,使其定位不 會移動。 C. 成型定位部以固定音圈:如第三圖所示,以射出成形 法於射出成形模具(B)中將音圈(2)與激震板(1)一併射出 成形,並於激震板(1)上之音圈(2)周圍一體成型有一定位 鲁°卩(16),藉以將音圈(2)予以環繞並固定,使音圈(2)緊密 固定於激震板(1)上,而不會任意脫落,並可增加其固定強 度。該激震板(1)係設呈為一片狀,該激震板(1)之頂端設 有一頂板(11),又於激震板(1)之二側上方又延伸設有上懸 臂(12),而下方則設有下懸臂(13),該上懸臂(12)及下懸 臂(13)之另端則連接至固定座(14),其中該下懸臂(13)與 固定座(14)之間設有一门型〔或υ型、上凹弧型、下凹孤 型、連續波浪狀〕之彈性段(15)。 D. 組合成揚聲器:如第四圖所示,最後將已射出成形之 1339079 激,板(1)其頂板⑴)與揚聲器之激振薄膜⑶結合 ,該激 振溥膜⑶四周分別與周邊的懸邊支承(31)連結,藉以組合 成為揚聲讀造者。若將揚聲_與激振薄膜⑶連接處製 作成具有則後、左右對稱及含上下方向剛性的懸邊支承 (31) ’再將激震板(1)兩側之上懸臂(12)予以剪掉去除,亦 '可組合成為另一種揚聲器構造者。 激震板(1)兩側之上懸臂(12)予以剪掉去除使用時,是 籲因為利用激振薄膜(3 )四周在平面方向剛性對稱的懸邊支 承(31)作為防止激震板(1)前後、左右擺動的機構,所以當 ‘激震板(1)產生上下震動時,可以協助激震板(1)在平面上 固定的位置處上下振動,以避免激震板(1)前後、左右擺 動,再將激震板(1)兩側之上懸臂(12)予以剪除,以降低震 動方向支承的剛性;配合下懸臂(13)與固定座(14)之間設 有门型之彈性段(15),故具有較大的震動伸縮空間,以降 低其上下震動方向之剛性,如此,可以使激震板(1)更容易 籲震動’並得到較大的音壓值;再配合下懸臂(13)之寬扁型 載面彈性段(15),故可增加前後擺動方向之剛性,使激震 板(1)減少前後擺動的幅度,避免與磁鐵摩擦,同時該音圈 (2)受到周圍所成型之定位部(16)予以環繞並固定,使音圈 (2)於長期震動下,仍然能緊密固定於激震板ο)上,而不 會任意脫落。 【圖式簡單說明】 第一圖係為本發明之製造方法流程圖。 第二圖係為本發明音圈置入且固定於激震板射出成形模具 1339079 之示意圖。 第三圖係為本發明於音圈周圍射出成型有固定部之示意 圖。 第四圖係為本發明組合成為揚聲器之示意圖。 第五圖習知揚聲器之激震板構造示意圖。 【主要元件符號說明】 (1) 激震板 (11) 頂板 (12) 上懸臂 (13) 下懸臂 (14) 固定座 (15) 彈性段 (16) 定位部 (2) 音圈 (3) 激振薄膜 (31) 懸邊支承 (A) 激震板 (A1) 音圈 (A2) 頂板 (A3) 上懸臂 (A4) 下懸臂 (A5) 固定座 (B) 射出成形模具1339079 : Nine, the invention description: [Technical field of the invention] The present invention relates to a method for manufacturing a planar loudspeaker with a sheet-shaped shock absorber, which is mainly composed of a first voice coil; B. a voice coil Into the forming mold; C. Form the positioning part to fix the voice coil; D, combined into a speaker. [Prior Art] φ Press, there is a cylindrical electromagnetic shock absorber in the speaker currently used, but because of its large size, it causes various kinds of use, so it is like the Republic of China New Bulletin No. 538647 "Pielet shock absorber" 'patent case, as shown in the fifth figure, is provided with a shock plate (A) which is glued or drawn on a printed circuit board for several times. In the circuit, etc., a voice coil (A1) is fixed, and a top plate (A2)' is provided at the top end of the shock plate (A) for bonding with the surface of the excitation film, and on the two sides of the shock plate (A). Extending out a square column cantilever comprising a φ upper cantilever (A3) and a lower cantilever (A4), the other ends of the upper cantilever (A3) and the lower cantilever (A4) being connected to a fixed seat ( A5), a magnet (not shown) is provided on the front and rear sides of the shock plate (A), and when the voice coil (丨) is energized, an excitation action is generated with the magnet 'to make the shock plate (A) or more cantilever (eight 3) and the lower cantilever (eight 4) can be used as a support to vibrate up and down, and The excitation film is raised to generate a flexible vibration, but since the voice coil is fixed to the shock plate (A) by gluing or the like, the manufacturing is time-consuming, the strength after bonding is weak, and the long-term vibration is easy to use. The shock plate (B) is separated and separated, resulting in poor quality and reliability. 1339079 [Description of the Invention] In view of the fact that the conventional planar speaker is time-consuming to manufacture, the voice coil and the vibration strength of the vibration plate are insufficient, and the quality and reliability are not good, the present invention provides a plane with a sheet-shaped shock absorber. The speaker manufacturing method is that the first A. first produces a planar voice coil: a planar voice coil is formed by a winding method; the ring is placed in a forming mold: the voice coil is placed and fixed to the shock plate to form a forming cooker; c • Forming the positioning part to fix the voice coil: then inserting the voice coil and the excitation plate together, so that the voice coil is surrounded and fixed and integrally formed into a clamping part, D. is combined into a speaker: finally, the vibration plate and the speaker are excited. Film bonding. The upper part of the upper side of the shock plate is provided with an upper cantilever, and the lower side is provided with a lower cantilever, and the other ends of the upper cantilever and the lower cantilever are connected to the fixed seat. In the above step D, the cantilever on both sides of the shock plate can be removed. The present invention has the following advantages: 1. The manufacturing method of the present invention is easy and rapid, and is particularly suitable for mass production, so that the manufacturing cost can be greatly reduced. The invention is formed around the voice coil on the shock plate by injection molding with a positioning 4' to surround and fix the voice coil, so that the voice coil is tightly fixed on the shock plate. After long-term vibration, it will not fall off arbitrarily, and the fixing can be increased. strength. 3. The present invention utilizes (4) the slinger to pinch the voice coil so that the voice coil is formed after the shot is formed, and the heat-dissipating area of the plane voice coil is hollowed out before and after the shock plate. VIII 4. After the shock plate of the present invention is combined with the vibration of the speaker, the benefit is 1339079: used. The two sides of the sea-vibration membrane support the it and the knot respectively. If the sides of the shock plate are cut and removed, there will be a large vibration expansion space, which can reduce the rigidity of the upper and lower vibration directions. The board is more susceptible to vibration, and it is known to have a large sound pressure value to give a better sound quality. [Embodiment] First, referring to the first figure and the second figure, the method of the present invention includes: φ A. First, a planar voice coil is produced: it is first made by a winding method using a winding device to form a square shape. Flat voice coil (2). B. The voice coil is placed in the forming mold: the wound voice coil (2) is placed and positioned in the injection molding die (B) of the shock plate (1) so that its positioning does not move. C. Forming the positioning part to fix the voice coil: as shown in the third figure, the voice coil (2) and the shock plate (1) are injection-molded together in the injection molding die (B) by injection molding, and the shock plate is formed. (1) The upper voice coil (2) is integrally formed with a positioning lu ° (16), thereby surrounding and fixing the voice coil (2), so that the voice coil (2) is tightly fixed on the shock plate (1). It does not fall off arbitrarily and can increase its fixing strength. The shock plate (1) is formed in a piece shape, a top plate (11) is arranged at the top end of the shock plate (1), and an upper cantilever (12) is further extended above the two sides of the shock plate (1). The lower cantilever (13) is disposed at the bottom, and the other ends of the upper cantilever (12) and the lower cantilever (13) are connected to the fixed seat (14), wherein the lower cantilever (13) and the fixed seat (14) There is a flexible section (15) of a type [or υ type, upper concave arc type, concave concave type, continuous wavy shape). D. Synthesizing the speaker: As shown in the fourth figure, finally, the formed 1339079 is excited, and the top plate (1) of the plate (1) is combined with the excitation film (3) of the speaker. The excitation diaphragm (3) is surrounded by the periphery and the periphery. The suspension support (31) is connected to form a speaker. If the connection between the speaker and the excitation film (3) is made into a suspension support (31) with rear, left and right symmetry and rigidity in the up and down direction, the cantilever (12) on both sides of the shock plate (1) is cut. Drop removal, also 'can be combined into another speaker constructor. The cantilever (12) on both sides of the shock plate (1) is cut off and used. It is called to prevent the shock plate by using the suspension symmetrical support (31) in the plane direction around the excitation film (3). The mechanism that swings back and forth and left and right, so when the shock plate (1) generates up and down vibration, it can assist the shock plate (1) to vibrate up and down at a fixed position on the plane to avoid the shock plate (1) swinging back and forth, left and right, and then The cantilever (12) on both sides of the shock plate (1) is cut off to reduce the rigidity of the vibration direction support; and the door type elastic section (15) is arranged between the lower cantilever (13) and the fixed seat (14). Therefore, it has a large vibration expansion space to reduce the rigidity of the upper and lower vibration directions, so that the shock plate (1) can be more easily shocked and a larger sound pressure value is obtained; and the width of the lower cantilever (13) is matched. The flat type surface elastic section (15) can increase the rigidity of the front and rear swing directions, so that the shock plate (1) reduces the amplitude of the front and rear swings, avoids friction with the magnet, and the voice coil (2) is subjected to the positioning portion formed around. (16) Surround and fix to make the voice coil (2) Under long-term vibration, it can still be tightly fixed on the shock plate ο) without arbitrarily falling off. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a flow chart of the manufacturing method of the present invention. The second figure is a schematic view of the voice coil of the present invention placed and fixed to the shock plate injection molding die 1339079. The third figure is a schematic view of the present invention in which a fixing portion is formed around the voice coil. The fourth figure is a schematic diagram of the combination of the invention into a speaker. The fifth figure shows a schematic diagram of the structure of the shock plate of the conventional speaker. [Main component symbol description] (1) Shock plate (11) Top plate (12) Upper cantilever (13) Lower cantilever (14) Fixing seat (15) Elastic section (16) Positioning part (2) Voice coil (3) Excitation Film (31) Suspension support (A) Shock plate (A1) Voice coil (A2) Top plate (A3) Upper cantilever (A4) Lower cantilever (A5) Fixing seat (B) Injection molding die

Claims (1)

1339079 丨十、申請專利範圍: 1. 一種具片狀激震器之平面揚聲器製造方法,係包括 有: A. 首先製作平面音圈:以纏繞法製作出平面型音圈; B. 音圈置入射出成形模具:將音圈置入且固定於激震 板射出成形模具中; 成型定位部以固定音圈:再將音圈與激震板一併射 • 成形’使音圈周圍環繞固定且一體成型成為定位部; D.組合成揚聲器:最後將激震板與揚聲器之激振薄膜 結合。 、 * 2.如申請專利範圍帛丄項所述具片狀激震器之平面揚 聲器製造方法,其中步驟c係預先於激震板之二側上方延 伸設有上懸臂,而下方則設有下懸臂,該上懸臂及下懸臂 之另端則連接至固定座。 声3.如申請專利範圍帛2項所述具片狀激震器之平面揚 _聲㈢製造方法’其中步驟D再將激震板兩側之上懸臂去除。1339079 丨10, the scope of application for patents: 1. A method for manufacturing a planar loudspeaker with a sheet-shaped shock absorber, comprising: A. First making a planar voice coil: making a planar voice coil by winding; B. placing the voice coil Injection molding die: the voice coil is placed and fixed in the shock plate injection molding die; the positioning position is fixed to the voice coil: the voice coil is combined with the shock plate to form a shape to make the voice coil around the fixed and integrally formed Positioning section; D. Combining into a speaker: Finally, the shock plate is combined with the excitation film of the speaker. 2. The method of manufacturing a planar speaker with a sheet-shaped shock absorber according to the scope of the invention, wherein the step c is provided with an upper cantilever extending above the two sides of the shock plate, and a lower cantilever arm at the lower side. The other ends of the upper cantilever and the lower cantilever are connected to the fixed seat. Acoustic 3. As described in the scope of patent application 帛 2, the plane y-sound (three) manufacturing method with a sheet-shaped shock absorber, wherein step D further removes the cantilever on both sides of the shock plate.
TW96131635A 2007-08-27 2007-08-27 Manufacturing method for the flat speaker with sheet-like vibration stimulator TW200911007A (en)

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TWI339079B true TWI339079B (en) 2011-03-11

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TWI419577B (en) * 2009-12-23 2013-12-11 Ind Tech Res Inst Method and device of manufacturing speaker
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