1333534 九、發明說明： 【發明所屬之技術領域】 本發明係提供有關發光二極體燈組之構造及其組裝方法， ‘ 除了可運用於一般用途的燈組外，更可運用於隨車輛、交通工 : 具之流線造型而具特殊曲度的燈組上。 【先前技術】 • 近年來發光二極體燈組被廣泛的運用於各種不同的場所、 環境與褒置之中，例如：車輛燈組、光源看板、交通號諸.等 等。 習知發光一極體燈組，其構造大多包含一反射罩、一固設 有多個發光二極體的電路板’其組裝方法乃將該具有多個發光 二極體的電職粒於反轉的背側，惟，此種作法僅適合運 用在曲度變狀大的胁上’例如平坦的絲看板、交通號諸、 φ 造型較不具變化的車燈上。 惟’越來越多的燈組，為因應使用需求，而在造型上需以 較特殊的曲度來呈現，例如設於車輛、交通王具上之燈組，其 造型會隨設置部位之流線造型具特殊的曲度。 如第-圖所7F，而為了能將發光二極體9〇運用於具特殊曲 度的燈組上，習知作法乃透過多根導線91之設置，來對一電路 板92與多個發光二極體9〇之間進行連接，以使發光二極體卯 組設於反光罩93的發光槽94時，不會受到電路板92的限制， 5 1333534 而能與反光罩93之曲度、角度或高低落差進行最佳的配合。 此種透過多根導線91來對發光二極體90進行連接以及延 伸的技術’相當側設置空間，並且會導致生產成本增加；並 且’由於發光二極體90無法被電路板92定位，因此，會需要 在發光二極體9〇周緣適當處，增設一固定元件95，來使發光二 極體90能被定位於反光罩93的發光槽94上；再者，該固定元 件95也很有可能會使發光二極體9〇產生散熱不良的問題。 如第二圖所示，除了上述利用多根導線來對發光二極體進 行連接之外，先前技術出現一種另直接將發光二極體90先焊接 在電路板92後，再逐一將每一個發光二極體9〇分別與反光罩 93的發光槽94對位。可想而知，這種方式在將每一個發光二極 體90與反光罩93的發光槽94對位時，不但相當困難，而且需 要耗費相當多的時間來完成，尤其是當反光罩93的曲度較大而 造成每一個發光槽94的高低位置落差比較大時，讓發光二極體 90的對位更加困難，甚至比前述利用導線的方式還要更加耗時 費工。 有鑑於此，發明人係設計出一種發光二極體燈具之構造及 其組裝方法，適合運用於曲度變化較大的發光二極體燈具之 中，例如可運用於隨車輛、交通工具之流線造型而具特殊曲度 的燈组上，使具特殊曲度的燈組於組裝時更為容易。 6 1333534 【發明内容】 本發明係提供-種發光二極雜具構造及其組裝方法，其 構造包含-反射罩與多個發光二極體，該反射罩正面具有多個 與發光二極體對應的反射槽，且反射罩f面對應於每一反射槽 之位置設有—穿孔’其中，該反解背面定位有-電路板，該 電路板設有多倾前述穿⑽應且供發光二極體完全穿越的貫 孔，前述各發光二鋪讀光部自反射罩背面穿孔處插入反射 槽中’該電路板對應於每—貫孔均設置—組供發光二極體導腳 焊固與電氣連接的導電電路。 其-人，可於剛述各貫孔邊緣對應於每一導腳設置一供導腳 嵌入的定位溝’且各發光二極體可呈現非垂直於電路板之設置 態樣。 月1j述構造之組褒方法，至少包含下列步驟： a) 令具有複數貫孔的電路板定位於反射罩背面； b) 將發光二極體之發光部穿越貫孔後，由反射罩背面穿孔插入 反射槽中，令發光二極體之導腳尾部與電路板電路對位； c) 對導腳尾部進行焊接，使導腳尾部靠近所對應導電電路中極 性對應之處，並予以焊接固定。 其次，除了前述a、b、c項所列步驟外，還可進一步包含 —於導腳尾部焊固後，對導腳尾部進行修剪的步驟。 再者’除了前述a、b、c項所列步驟外，還可進一步包含 -於導腳尾部焊m前，對導腳進行彎折的步驟；鱗，進一步 包含-於導腳尾部焊固後’鱗腳被焊固部位之末進行彎折= 步驟。 相較於先前技術，本發明透過特殊的構造及組裝方法，使 發光二極龜具之組裝過較為簡單，尤其是先將1設有貫 孔的電路缺赌發光二極體燈財的反料後端，再^發^ 二極體置人適當位魏伟關，由祕勘手额習知技術 完全相反，岐破了許錢造煞裝上的_，因此特別適合 運用於曲度變化較大的發光二極贿具之巾，例如可運用於隨 車輛、交通1具之流線造型而具特殊錢的燈組上，使具特殊 曲度的燈組於組裝時更為容易。 【實施方式】 以下依據本發狀技術手段，列舉出適於本發明實施之方 式，並配合圖式說明如後： 請參閱第三圖及第四圖所示，係本發明最佳實施例之立體 刀解圖及剖視示思圖，此實施例之發光二極體燈具結構包含一 反射罩10、多個發光二極體.20以及一電路板3〇。 该反射罩10正面具有多個與發光二極體2〇對應的反射槽 11，且反射罩10背面對應於每一反射槽丨丨之位置設有一穿孔 1333534 之處電氣連接的目的，而於導腳21被焊固後’若尾部突出於焊 點過長時，可進一步對導腳21尾部進行修剪的步驟。 除外’實施時亦可調整導電電路32之設置位置（圖中未揭 • 示）’令導腳21在不彎折的情況下直接與導電電路32對位，並 ； 進行焊固，而當導腳21被焊固後，若尾部突出於焊點過長時， 可進一步對導腳21尾部進行修剪或彎折的步驟。 綜觀第五圖至第七圖所示，本發明在實施時，係使發光二 • 極體20之導腳21的長度設定為最長的適當長度，當發光二極 體20疋位於因反射罩1〇的曲度而有各種不同距離的反射槽u 後’導腳21超出的長度則可以利用剪刀或修剪器等工具簡單 的修剪成需要的長度，以避免導腳21長度不足的情況發生。 換吕之，本發明之組裝方式與理念，係與習知技術（電路板 上預先烊固發光二極體的技術）完全減，不會有習知技術因導 腳21長度、擺向不易掌握，而產生各發光二輔2〇與反射槽 • 11配合不良問題’甚至各發光二極體20能以最適當的角度來插 人穿孔12 ’進而可避免因各發光二極體20擺向不同而不易與反 射罩10定位的情形。 而實施上，由於各發光二極體2〇能輕易且精確的與各反射 槽11配s *不會有預先嬋固後不易插入穿孔u的問題，也 目此，本發雜別適合於曲㈣化較大的發光二極體燈具 之中，例如可運用於隨車輛、交通工具之流線造型而具特殊曲 1333534 度的燈組上’使具特殊曲度的燈組於組裝時更為容易。 惟，以上之實施綱及圖式所示，係本發雜佳實施例者， 2以此侷限本剌，是以，舉凡與本侧之構造、裝置、特徵 *似或相雷同者’均應屬本發明之敏目的及申請專利範圍之 1333534 【圖式簡單說明】 第一圖：先前技術立體分解圖示意圖（一）。 第二圖：先前技術立體分解圖示意圖（二）。 第三圖：本發明最佳實施例之立體分解圖。 第四圖：本發明最佳實施例之剖視示意圖。 第五圖：本發明最佳實施例之組裝方法示意圖（一）。 第六圖：本發明最佳實施例之組裝方法示意圖（二）。 第七圖：本發明最佳實施例之組裝方法示意圖（三）。 【主要元件符號說明】 〔本發明〕 〔先前技術〕 10反射罩 91導線 11反射槽 90發光二極體 12穿孔 92電路版 20發光二極體 93反光罩 21導腳 94發光槽 30電路板 95固定元件 31貫孔 32導電電路 33定位溝 121333534 IX. Description of the Invention: [Technical Field] The present invention provides a structure and an assembly method for a light-emitting diode lamp set, which can be applied to a vehicle, in addition to a lamp set that can be used for general purposes. Traffic workers: On the light group with a streamlined shape and a special curvature. [Prior Art] • In recent years, light-emitting diode lamps have been widely used in various places, environments, and installations, such as vehicle light groups, light source billboards, traffic numbers, etc. The conventional light-emitting one-pole lamp set generally includes a reflector and a circuit board with a plurality of light-emitting diodes. The assembly method is to reverse the electric job with the plurality of light-emitting diodes. On the back side of the turn, this method is only suitable for use on the cusp of a large curvature change, such as flat wire kanban, traffic number, and φ shape with less change. However, more and more sets of lights, in response to the needs of use, must be presented with a special curvature in the shape, such as the light set on the vehicle and the traffic master, the shape will follow the flow of the set parts. The line shape has a special curvature. As shown in Fig. 7F, in order to be able to apply the light emitting diode 9 to a lamp set having a special curvature, it is conventional practice to arrange a circuit board 92 and a plurality of lights through the arrangement of a plurality of wires 91. The diodes 9 are connected to each other so that the light-emitting diodes are disposed in the light-emitting grooves 94 of the reflector 93, and are not limited by the circuit board 92, 5 1333534 and can be curved with the reflector 93. The angle or height difference is the best fit. Such a technique of connecting and extending the light-emitting diodes 90 through the plurality of wires 91 sets a space on the side of the opposite side, and causes an increase in production cost; and 'because the light-emitting diode 90 cannot be positioned by the circuit board 92, It is necessary to add a fixing member 95 at a suitable periphery of the light-emitting diode 9 to enable the light-emitting diode 90 to be positioned on the light-emitting groove 94 of the reflector 93. Further, the fixing member 95 is also likely This causes the problem that the light-emitting diode 9〇 is poor in heat dissipation. As shown in the second figure, in addition to the above-described use of a plurality of wires for connecting the light-emitting diodes, the prior art has another method of directly soldering the light-emitting diodes 90 to the circuit board 92, and then illuminating each one by one. The diodes 9 are aligned with the light-emitting grooves 94 of the reflector 93, respectively. It is conceivable that this method is not only quite difficult when aligning each of the light-emitting diodes 90 with the light-emitting grooves 94 of the reflector 93, but also takes a considerable amount of time to complete, especially when the reflector 93 is When the curvature is large and the height difference of each of the light-emitting grooves 94 is relatively large, the alignment of the light-emitting diodes 90 is made more difficult, and even more time-consuming and labor-intensive than the above-described manner of using the wires. In view of this, the inventor has devised a structure of a light-emitting diode lamp and an assembly method thereof, which is suitable for use in a light-emitting diode lamp with a large change in curvature, for example, can be applied to vehicles and vehicles. The light-shaped lamp set with special curvature makes it easier to assemble the lamp set with special curvature. 6 1333534 SUMMARY OF THE INVENTION The present invention provides a light-emitting two-pole hybrid structure and an assembly method thereof, the structure comprising a reflector and a plurality of light-emitting diodes, the reflector having a plurality of front faces corresponding to the light-emitting diodes a reflecting groove, and a surface of the reflecting cover f corresponding to each reflecting groove is provided with a perforation, wherein the back surface is positioned with a circuit board, and the circuit board is provided with a plurality of tilting (10) and a light emitting diode The through hole of the body completely traversing, the light-emitting two-spot reading portion is inserted into the reflection groove from the back surface of the reflector cover. The circuit board is disposed corresponding to each of the through holes - the group is used for the light-emitting diode lead-welding and electrical Connected conductive circuits. A person can provide a positioning groove for the guide pin to be embedded corresponding to each of the lead pins at the edge of each of the through holes, and each of the light emitting diodes can exhibit a non-perpendicular arrangement of the circuit board. The method of constructing the structure of the month 1j includes at least the following steps: a) positioning the circuit board having the plurality of through holes on the back surface of the reflector; b) passing the light emitting portion of the light emitting diode through the through hole, and perforating the back surface of the reflector Insert into the reflection groove, and align the tail of the light-emitting diode with the circuit board circuit; c) solder the tail of the guide pin so that the tail of the guide pin is close to the polarity corresponding to the corresponding conductive circuit, and is soldered and fixed. Secondly, in addition to the steps listed in the foregoing items a, b, and c, the method further includes the step of trimming the tail of the guide pin after the tail of the lead pin is welded. Furthermore, in addition to the steps listed in the foregoing items a, b, and c, the method further includes the step of bending the guide pin before the tail of the lead pin welding m; the scale further includes - after the tail of the lead pin is welded 'The scale feet are bent at the end of the welded part = step. Compared with the prior art, the present invention makes the assembly of the light-emitting two-pole tortoise relatively simple through special construction and assembly methods, in particular, the circuit with a through hole is first lacking the gambling light-emitting diode lamp. The back end, then ^ hair ^ diodes placed the appropriate position Wei Weiguan, by the secret investigation of the hand knowing technology is completely the opposite, smashed the money 煞 上 上, so it is especially suitable for the curvature change The large illuminating two-pole bribe towel can be used, for example, on a lamp group with special money for the streamlined shape of the vehicle and the traffic, so that the lamp group with special curvature is easier to assemble. [Embodiment] Hereinafter, a mode suitable for the implementation of the present invention will be described in accordance with the technical means of the present invention, and the following description will be made in conjunction with the drawings: Please refer to the third embodiment and the fourth embodiment, which is a preferred embodiment of the present invention. The three-dimensional knife diagram and the cross-sectional view diagram, the light-emitting diode lamp structure of this embodiment comprises a reflector cover 10, a plurality of light-emitting diodes 20. and a circuit board. The front surface of the reflector 10 has a plurality of reflective grooves 11 corresponding to the LEDs 2, and the back surface of the reflector 10 is electrically connected to each other at a position corresponding to each of the reflection slots. After the foot 21 is welded, the step of trimming the tail of the guide pin 21 can be further performed if the tail protrudes from the solder joint too long. Except that 'the position of the conductive circuit 32 can be adjusted during implementation (not shown in the figure)', the lead pin 21 is directly aligned with the conductive circuit 32 without bending, and is welded and guided. After the leg 21 is welded, if the tail protrudes from the solder joint too long, the tail portion of the guide pin 21 may be further trimmed or bent. Looking at the fifth to seventh figures, the present invention is implemented such that the length of the lead pin 21 of the light-emitting diode body 20 is set to the longest appropriate length, when the light-emitting diode 20 is located in the reflector 1 The curvature of the cymbal and the reflection groove u of various distances can be easily trimmed to the required length by a tool such as a scissors or a trimmer to avoid the shortage of the length of the guide pin 21. In the case of Lu, the assembly method and concept of the present invention are completely reduced with the conventional technology (the technique of pre-fixing the light-emitting diode on the circuit board), and there is no conventional technique because the length of the guide pin 21 is difficult to grasp. , and each of the light-emitting two auxiliary 2 turns and the reflective groove • 11 mismatch problem 'even even the light-emitting diode 20 can insert the perforation 12 ' at the most appropriate angle to avoid the different directions of the light-emitting diodes 20 It is not easy to position with the reflector 10. In practice, since each of the light-emitting diodes 2 can be easily and accurately matched with each of the reflection grooves 11 * there is no problem that the perforations u are not easily inserted after pre-tanning, and the present invention is also suitable for the songs. (4) Among the larger illuminating diode lamps, for example, it can be applied to a group of lights with a special curvature of 1333534 degrees with the streamlined shape of vehicles and vehicles. easily. However, as shown in the above-mentioned implementation outline and diagram, it is the case that the present embodiment is excellent, and 2 is limited to this, so that any structure, device, feature, or similarity of the side should be the same. 1333534 of the sensitive object and patent application scope of the present invention [Simplified description of the drawings] First figure: Schematic diagram of the prior art stereoscopic exploded view (1). Second figure: Schematic diagram of the prior art stereo exploded view (2). Third Figure: An exploded perspective view of a preferred embodiment of the present invention. Fourth Figure: A schematic cross-sectional view of a preferred embodiment of the invention. Figure 5 is a schematic view (1) of the assembly method of the preferred embodiment of the present invention. Figure 6 is a schematic view of the assembly method of the preferred embodiment of the present invention (2). Figure 7 is a schematic view (3) of the assembly method of the preferred embodiment of the present invention. [Description of main components] [Invention] [Prior Art] 10 reflector 91 wire 11 reflection groove 90 light-emitting diode 12 perforation 92 circuit board 20 light-emitting diode 93 reflector 21 lead 94 light-emitting slot 30 circuit board 95 Fixing element 31 through hole 32 conductive circuit 33 positioning groove 12