TWI333395B - Induction heating apparatus - Google Patents

Induction heating apparatus Download PDF

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Publication number
TWI333395B
TWI333395B TW095139146A TW95139146A TWI333395B TW I333395 B TWI333395 B TW I333395B TW 095139146 A TW095139146 A TW 095139146A TW 95139146 A TW95139146 A TW 95139146A TW I333395 B TWI333395 B TW I333395B
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Taiwan
Prior art keywords
coil
magnetic flux
metal plate
primary
induction heating
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TW095139146A
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Chinese (zh)
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TW200718287A (en
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Shigeyuki Shimazu
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Shimada Rika Kogyo Kk
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/36Coil arrangements
    • H05B6/40Establishing desired heat distribution, e.g. to heat particular parts of workpieces
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/36Coil arrangements
    • H05B6/42Cooling of coils
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/36Coil arrangements
    • H05B6/44Coil arrangements having more than one coil or coil segment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • General Induction Heating (AREA)

Description

1333395 22203pifl 爲第95Π9Μ6號中文說明書無劃線修正本 修正日期:99年7月28曰 九、發明說明: 【發明所屬之技術領域】 本發明涉及-種在生產工程中對各種金屬板進行加熱 處理的加熱錢,具說,是關於—财效地利用磁束 而均勻地進行加熱的感應加熱裝置。 【先前技術】 對金屬板進行加熱處理的感應加熱農置,是在金屬板 ^-側設置著加齡圈’並該加鱗_形成的磁場 貝通金屬板時所產生的感應電流,而對金屬板進行加教。 圖9所示為習知的感應加熱裝置的加熱部分和溫度特性的 概略圖。圖9a為從上側觀察到的習知的感應祕裝置之加 熱部分的平面圖。目9b、圖9e分別為其正關及右側面 圖。在圖9a中,作為加熱線圈的初級線圈2 連接,絲絲在磁芯3上。麵板4被設置在^ 線圈2和磁芯3的上侧,並沿箭形符號方向移動且進行執 處理。 ·’、 圖9d所示為被加熱之金屬板的溫度的溫度特性圖。在 圖9d _,當金屬板為非磁性體時,如實線所示,金屬板的 兩末知的溫度上升,而較兩端更内側的部分σ 在金屬板為磁性體的情況下,雖然金屬板的兩d 亡升’但如虛線所示,未產生—種在非磁性體的情== 王現的溫度下降現象。 通常情況下,不管是磁性體的金屬板還是非磁性體的 金屬板,當磁束通過金屬板時,都會產生渦電流。結果, 5 22203pifl 修正日期:99年7月28曰 爲第95139M6號中文說明書無劃線修正本 在宏觀上’電流以一種感應電流集中於金屬板的周邊部的 狀悲而分佈著。因此,如圖9d所示,金屬板的兩末端的溫 度上升。然而,當感應電流集中于末端時,由該已集中的 電流所產生的感應磁場可消除初級線圈2的磁束,使較末 端更内側的部分的溫度下降。可確認的是溫度上升現象在 金屬板的兩末端的l〇mm#内產生,而溫度下降現象在從 兩末端向内側50mm附近產生。在專利文獻i中,記述有 一種熱間壓延中的鋼片的接合方法,其為了使預定接合的 鋼片的角部的溫度,與除了角部以外的預定接合的鋼片為 相等的溫度,而在進行對接的鋼片的正上方設置電氡 的構成構件以產生反磁場。 〔專利文獻1〕日本專利早期公開之特開平8〜 號公報。 【發明内容】 本發明是為了解決上述問題而形成的,其目的 一種感應加熱裝置,該感應加熱裝置有效地利用加熱線圈 的-次磁束通過金屬板的外側之漏⑽束,並將因在攻 線圈上產生的逆起電力所形成的電流向金屬板下進傳 运,產生與-次磁束同方向或反方向的二次磁束 板的兩末端的溫度上升和兩末端的内側部分的溫度下= 和,而進行均勻的加熱。 伞较 _ f發明的感應加熱裝置為—種具有初級線圈和 -人級、’’圈’並簡述金屬板進行加熱喊應加熱裝置 初級線圈與感應加熱電源連接並安裝在磁芯上,該次級^ 22203pifl 修正曰期:99年7月28日 爲第95139146號中文說明書無劃線修正本 圈利用前述初級線圈所產生的通過金屬板的外侧之—_欠墙 束的漏泄磁束而產生二次磁束’其中’前述次級線圈是 使在前述金屬板的外側的與前述初級線圈相重疊且利用1 述一次磁束的漏泄磁束而發生感應起電壓的線圈部,及在 前述金屬板的内側的與前述初級線圈相重疊且利用前述^ 應起電壓而產生二次磁束的線圈部形成為交又或未形成^ 叉’藉此作為1個線圈而被形成’將利用前述一次磁束^ 漏泄磁束所產生的感應起電壓所形成的電流向前述金屬板 下進行傳送’在形成前述交又時產生與前述一次磁束相同 方向的則述一次磁束’在未形成前述交叉時產生與前述〜 次磁束相反方向的前述二次磁束,依據前述金屬板的形狀 使一部分的溫度上升,或使一部分的溫度下降。 在本發明的感應加熱裝置中,前述次級線圈是,使在 前述金屬板的外侧的與前述初級線圈相重疊且利用前迷〜 次磁束的漏泄磁束而發生感應起電壓的感應起電壓產生部 的線圈,及在前述金屬板的内側的與前述初級線圈相重疊 且利用前述感應起電壓而產生二次磁束的一次磁束抑制部 的線圈未形成交叉;在前述金屬板的内側的與前述初級線 圈相重疊且利用前述感應起電壓而產生二次磁束的一次磁 束增強部的線圈,及前述一次磁束抑制部的線圈形成為交 叉,藉此作為1個線圈而被形成,將利用前述一次磁束的 漏池磁束產生的感應起電壓所形成的電流向前述金屬板下 進行傳送’同時產生與前述一次磁束相同方向及相反方向 的前述二次磁束,而依據前述金屬板的形狀,使一部分的 22203pifi 修正日期:99年7月28日 爲第9S139146號中文說明書無劃線修正本 溫度上升及溫度下降。 本發明的感應加熱裝置之前述次級線圈的捲繞數目大 於或等於一圈。 本發明的感應加熱裝置之前述次級線圈被安裝在磁芯 上。 本發明的感應加熱裝置的前述次級線圈由管形的導體 形成,並在該管中使冷卻液進行迴圈。 在本發明的感應加熱裝置的前述次級線圈上,連接可 ,電阻器及/或遮斷器,對前述次級線圈上所產生的感應電 流進行控制及/或遮斷。 本發明的感應加熱裝置的前述初級線圈,利用橫向 (tranSVerSe)方式在前述金屬板的上下進行配置,且前 次級線圈同樣地在前述金屬板的上下進行配置。 在本發明的感應加熱裝置的前述金屬板的上下所配置 之對向的前述次級線圈,分別被串聯連接。 —本發明的感應加熱裝置的前述初級線圈可不具有磁 芯丄並使前述次級線圈被設置在前述初級線圈的内側,且 與月ij述初級線圈形成在同一平面内。 本發明的感應加熱裝置的前述次級線圈安裝於移動齒 輪’為調整前述次級線圈與前述金屬板之間的位置,利用 電動機驅動前述次級線圈而在前述金屬板的寬度方向為可 動。 如利用本發明的感應加熱裝置,可有效地利用初級線 圈的漏泄磁束,緩和金屬板的兩末端的溫度上升和兩末端 22203pifl 爲第95139146號巾文翻書細線修正本 修正日期:99年7月28日 的溫度下降,即使在形狀不同的金屬板上,也 =有必要更換次級線圈,咖可提高裝置的效率,且 進仃—種簡辆勻的溫度分翻熱處理。 為讓本發明之上述和其他目的、特徵和優點能更明顯 ^ ’下文鱗較佳實_,並配合所關式,作詳 明如下。 【實施方式】 對本發明的實施形態利用圖示進行說明。圖1所示為 本發明的第1實施例子之感應加熱裝Ϊ的加熱部分和溫度 特性的概略圖。圖i a為從上峨察到的本發明的感應加熱 裝置之力σ熱部分的平面圖。_⑶、圖丨。分別為其正面圖 及右側面圖。在圖la中,作為加熱線圈的初級線圈2是與 感應加熱電源1連接,且被安裝在磁芯3上。利用一次磁 束的漏泄磁束之次級線圈5被配置在初級線圈 2的上側, 且金屬板4又被設置在次級線圈5的上侧,並沿箭形符號 方向移動且進行熱處理,其中一次磁束的漏泄磁束為初級 線圈2的一次磁束通過金屬板的外侧的磁束。 在圖la中’次級線圈5為了在金屬板4的下面產生一 種與初級線圈2的一次磁束相同方向的二次磁束’而使導 線在中途進行一次交差而形成。當利用感應加熱電源1而 在初級線圈2中流過實線箭形符號方向的電流時,產生一 次磁束。在金屬板4的外側的與初級線圈2相重迭的次級 線圈5中’因該一次磁束而產生感應起電壓,且在次級線 圈5中’開始流過虛線箭形符號所示的與初級線圈2相反 1333395 修正日期:99年7月28日 22203pifl 爲第95139M6號中文說明書無劃線修正本 方向的電流。該電流因為次級線圈5在中途進行一次交 差,所以在金屬板4下面的部分,形成與初級線圈2相同 方向的電流,產生二次磁束而對從初級線圈2所產生的一 次磁束進行增強。圖Id所示為被加熱的金屬板之溫度的溫 度特性圖。在圖Id中,由圖9d所說明的溫度的下降部分 因磁束加強而使溫度上升,形成平坦的溫度特性。 圖2所示為本發明的第2實施例之感應加熱裝置的加 熱部分和溫度特性的概略圖。圖2a為從上侧觀察到的本發 明的感應加熱裝置的加熱部分之平面圖。圖2b、圖2c分 別為其正面圖及右側面圖。在圖2a中’作為加熱線圈的初 級線圈2是與感應加熱電源1連接且被安裝在磁芯3上。 利用初級線圈2的漏泄磁束之次級線圈5被配置在初級線 圈2的上側’而金屬板4又被設置在次級線圈5的上側, 且沿箭形符號方向移動並進行熱處理。 在圖2中,次級線圈5為了在金屬板4的下面產生與 初級線圈2的一次磁束相反方向的二次磁束,而與圖^ 所示的初級線圈不同地,使導線在中途未交差地形成。因 此,即使在金屬板4下面的部分,也可如虛線箭形符號所 米的那樣’流過與初級_ 2相反方向的電流,且所產生 的二次磁束可達到對—次磁束進行抑制的作用。圖%所示 為被加熱的金屬板的溫度的溫度特性圖。在圖2d中,由圖 9d所说:之溫度的上升部分_束受到抑綱使溫度了 降’形成平坦的溫度特性。 圖3所示為本發明的第3實施例之感應加熱裝置的攻 10 1333395 22203pifl 修正曰期:99年7月28日 爲第95139146號中文說明書無劃線修正本 級線圈的概略圖。在圖3 +,次級線圈5是將圖ι及圖2 所不的次級線圈的機能進行了合成’具體地說在功能上 是被分城聽電壓產生部M、-倾束抑卿32和一 次磁束增強部33。因為-次磁束抑制部32的電流方向與 因感應起電壓產生部Μ所產生的起電力卿成之電流 向相同,所以可抑制金屬板4的兩端的溫度上升,能夠得 到圖2d的溫度特性。因為初次磁束加強部33的電流方 成為與感應起電壓產生部31中的電流方向相反,⑽可使 李父金屬板4的兩端更内側之溫度下降部分的溫度上 夠得到圖Id的溫度特性。 b1333395 22203pifl is the Chinese manual of No. 95Π9Μ6 without a slash correction. This revision date: July 28, 1999, invention description: [Technical field of invention] The present invention relates to heat treatment of various metal plates in production engineering The heating money is said to be an induction heating device that uses a magnetic flux to uniformly heat it. [Prior Art] Induction heating for heat treatment of a metal plate is an induced current generated when a K-pass metal plate is formed on the metal plate side and the scaled hole is formed. Metal plates are taught. Fig. 9 is a schematic view showing a heating portion and a temperature characteristic of a conventional induction heating device. Fig. 9a is a plan view of a heating portion of a conventional inductive device as viewed from the upper side. Head 9b and Fig. 9e are the front and right side views, respectively. In Fig. 9a, the primary coil 2, which is a heating coil, is connected, and the filament is on the magnetic core 3. The panel 4 is disposed on the upper side of the coil 2 and the magnetic core 3, and is moved in the direction of the arrow symbol and processed. Fig. 9d is a temperature characteristic diagram of the temperature of the heated metal plate. In Fig. 9d, when the metal plate is a non-magnetic body, as shown by the solid line, the temperature of the two ends of the metal plate rises, and the portion σ of the inner side of the metal plate is in the case where the metal plate is a magnetic body, although the metal The two d's of the plate are ascending 'but as shown by the dotted line, it is not produced - the kind of non-magnetic body == Wang's current temperature drop phenomenon. Usually, whether it is a metal plate of a magnetic body or a metal plate of a non-magnetic body, an eddy current is generated when the magnetic flux passes through the metal plate. As a result, 5 22203pifl Correction date: July 28, 1999 is the Chinese manual of No. 95139M6. There is no scribe correction. In the macroscopic view, the current is distributed in a state where an induced current concentrates on the peripheral portion of the metal plate. Therefore, as shown in Fig. 9d, the temperatures of both ends of the metal plate rise. However, when the induced current is concentrated at the end, the induced magnetic field generated by the concentrated current can eliminate the magnetic flux of the primary coil 2, causing the temperature of the portion of the innermost portion to be lower. It was confirmed that the temperature rise phenomenon occurred in l〇mm# at both ends of the metal plate, and the temperature drop phenomenon occurred in the vicinity of 50 mm from the both ends to the inner side. Patent Document i describes a method of joining steel sheets in the inter-heat rolling, in order to set the temperature of the corner portions of the steel sheets to be joined to be equal to the temperature of the steel sheets to be joined except for the corner portions. On the other hand, the constituent members of the electric raft are disposed directly above the butted steel sheet to generate a diamagnetic field. [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei. SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and an object thereof is an induction heating device that effectively utilizes a secondary magnetic flux of a heating coil through a leakage (10) beam on the outer side of a metal plate, and The current formed by the reverse power generated on the coil is transported downward into the metal plate to generate a temperature rise at both ends of the secondary magnetic flux plate in the same direction or in the opposite direction to the secondary magnetic beam and a temperature at the inner portion of both ends = And, and evenly heated. The inductive heating device invented by the umbrella is a primary coil and a human level, a 'ring' and a brief description of the metal plate for heating. The primary coil of the heating device is connected to the induction heating power source and mounted on the magnetic core. Secondary ^ 22203pifl Corrected period: July 28, 1999 is No. 95139146 Chinese manual without scribe line correction This circle uses the leakage of the magnetic flux generated by the aforementioned primary coil through the outer side of the metal plate The secondary magnetic flux 'where the secondary coil is a coil portion that overlaps the primary coil on the outer side of the metal plate and generates a induced voltage by a leakage magnetic flux of the primary magnetic flux, and the inner side of the metal plate A coil portion which overlaps with the aforementioned primary coil and which generates a secondary magnetic flux by using the aforementioned voltage is formed to be overlapped or not formed 'by being formed as one coil' will utilize the aforementioned primary magnetic flux leakage magnetic flux beam The generated current generated by the induced voltage is transmitted under the metal plate. When the intersection is formed, the magnetic field in the same direction as the primary magnetic beam is generated. 'Is generated when the intersection is not formed with the secondary magnetic flux ~ times the magnetic flux in the opposite direction, a portion of the temperature rise depending on the shape of the metal plate, or a part of the temperature drop. In the induction heating device of the present invention, the secondary coil is an induced voltage generating unit that causes an induced voltage to be generated by a leakage magnetic flux that overlaps the primary coil on the outer side of the metal plate and utilizes a front to a secondary magnetic flux. a coil, and a coil of a primary magnetic flux suppressing portion that overlaps with the primary coil on the inner side of the metal plate and generates a secondary magnetic flux by using the induced induced voltage; and a primary coil on the inner side of the metal plate The coil of the primary magnetic flux reinforcing portion that overlaps and generates the secondary magnetic flux by the induced induced voltage, and the coil of the primary magnetic flux suppressing portion are formed to intersect each other, thereby being formed as one coil, and the leakage of the primary magnetic flux is utilized. The current generated by the induced voltage generated by the pool magnetic flux is transmitted under the metal plate' while generating the second magnetic flux in the same direction and in the opposite direction as the primary magnetic beam, and a part of the 22203pifi correction date is made according to the shape of the metal plate. : July 28, 1999 is the Chinese manual No. 9S139146. Rise and temperature drop. The number of windings of the aforementioned secondary coil of the induction heating device of the present invention is greater than or equal to one turn. The aforementioned secondary coil of the induction heating device of the present invention is mounted on the magnetic core. The aforementioned secondary coil of the induction heating device of the present invention is formed of a tubular conductor, and the coolant is circulated in the tube. In the secondary coil of the induction heating device of the present invention, a resistor, a resistor and/or a breaker are connected to control and/or interrupt the induced current generated in the secondary coil. In the induction heating device of the present invention, the primary coil is disposed on the upper and lower sides of the metal plate in a lateral direction (tranSVerSe), and the front and secondary coils are similarly arranged on the upper and lower sides of the metal plate. The secondary coils disposed opposite to the upper and lower sides of the metal plate of the induction heating device of the present invention are connected in series. The aforementioned primary coil of the induction heating device of the present invention may have no core 丄 and the aforementioned secondary coil may be disposed inside the aforementioned primary coil and formed in the same plane as the primary coil. In the induction heating device of the present invention, the secondary coil is attached to the moving gear. The position between the secondary coil and the metal plate is adjusted, and the secondary coil is driven by a motor to be movable in the width direction of the metal plate. According to the induction heating device of the present invention, the leakage magnetic flux of the primary coil can be effectively utilized, the temperature rise at both ends of the metal plate can be alleviated, and the two ends 22203pifl are corrected for the thin line of the 95139146 twelfth revision. This correction date: July 1999 The temperature drop on the 28th, even on metal plates with different shapes, it is necessary to replace the secondary coil, the efficiency of the device can be improved, and the temperature is reduced. The above and other objects, features and advantages of the present invention will become more apparent. [Embodiment] An embodiment of the present invention will be described with reference to the drawings. Fig. 1 is a schematic view showing a heating portion and temperature characteristics of an induction heating device according to a first embodiment of the present invention. Figure ia is a plan view of the force σ heat portion of the induction heating device of the present invention as seen from above. _ (3), map 丨. They are front view and right side view respectively. In Fig. 1a, the primary coil 2 as a heating coil is connected to the induction heating power source 1 and mounted on the magnetic core 3. The secondary coil 5 using the leakage magnetic flux of the primary magnetic beam is disposed on the upper side of the primary coil 2, and the metal plate 4 is again disposed on the upper side of the secondary coil 5, and is moved in the direction of the arrow symbol and heat-treated, wherein the primary magnetic flux The leaky magnetic flux is a magnetic flux of the primary magnetic flux of the primary coil 2 passing through the outer side of the metal plate. In Fig. 1a, the secondary coil 5 is formed by causing a line to be crossed once in the middle in order to generate a secondary magnetic flux ' in the same direction as the primary magnetic flux of the primary coil 2 under the metal plate 4. When the current in the direction of the solid arrow direction is passed through the primary coil 2 by the induction heating power source 1, a magnetic flux is generated once. In the secondary coil 5 overlapping the primary coil 2 on the outer side of the metal plate 4, 'induced voltage is generated by the primary magnetic flux, and 'in the secondary coil 5' begins to flow through the dotted arrow symbol Primary coil 2 opposite 1333395 Revision date: July 28, 1999 22203pifl is the 95139M6 Chinese manual without scribe line correction current in this direction. Since the current is once intersected in the middle of the secondary coil 5, a current in the same direction as the primary coil 2 is formed in the portion below the metal plate 4, and a secondary magnetic flux is generated to enhance the primary magnetic flux generated from the primary coil 2. Figure Id shows a temperature characteristic diagram of the temperature of the heated metal plate. In Fig. 1d, the temperature drop portion explained by Fig. 9d is increased in temperature by magnetic flux reinforcement to form a flat temperature characteristic. Fig. 2 is a schematic view showing a heating portion and temperature characteristics of an induction heating device according to a second embodiment of the present invention. Fig. 2a is a plan view of the heating portion of the induction heating device of the present invention as viewed from the upper side. Figure 2b and Figure 2c show the front view and the right side view, respectively. The primary coil 2, which serves as a heating coil in Fig. 2a, is connected to the induction heating power source 1 and mounted on the magnetic core 3. The secondary coil 5 utilizing the leakage magnetic flux of the primary coil 2 is disposed on the upper side ' of the primary coil 2, and the metal plate 4 is again disposed on the upper side of the secondary coil 5, and is moved in the direction of the arrow symbol and heat-treated. In Fig. 2, the secondary coil 5 produces a secondary magnetic flux in a direction opposite to the primary magnetic flux of the primary coil 2 under the metal plate 4, and unlike the primary coil shown in Fig. 2, the conductor is uninterrupted in the middle. form. Therefore, even in the portion below the metal plate 4, the current in the opposite direction to the primary _ 2 can flow as the dotted arrow symbol, and the generated secondary magnetic flux can suppress the secondary magnetic flux. effect. Figure % shows the temperature characteristic of the temperature of the heated metal plate. In Fig. 2d, as shown in Fig. 9d, the rising portion of the temperature _ beam is suppressed to cause temperature drop to form a flat temperature characteristic. Fig. 3 is a schematic view showing the inductive heating device of the third embodiment of the present invention. 10 1333395 22203pifl Correction period: July 28, 1999 is the outline of the Chinese version of the no. In Fig. 3 +, the secondary coil 5 synthesizes the functions of the secondary coils of Fig. 1 and Fig. 2, specifically, it is functionally divided into the voltage generating portion M, and the beam is suppressed. And the primary magnetic flux reinforcing portion 33. Since the current direction of the secondary magnetic flux suppression unit 32 is the same as the current generated by the induced voltage generating unit ,, the temperature rise at both ends of the metal plate 4 can be suppressed, and the temperature characteristics of Fig. 2d can be obtained. Since the current of the primary magnetic flux reinforcing portion 33 is opposite to the current direction in the induced voltage generating portion 31, (10) the temperature at the temperature lowering portion of the both ends of the parent metal plate 4 can be obtained to obtain the temperature characteristic of the graph Id. . b

圖4所示為本發明的第4實施例之感應加献袭 級線圈的概略圖。在圖4中’次級線圈5是與可變H 在對金屬板4連續地進= H # 變電阻器6,可對應金屬的形狀的變化, 工:中,:;欠磁束f強化或抑制。而且,在連續處理的 4要暫時停止控制時,可利用遮斷器7來停止。 =控,藉由利用後面所說明的圖8的控制部來τ進行 控制而連續地進行,可自動地進行控制。 雜I上所朗喊應加熱裝置的次域圈,可按昭妖處 ^件而調整線圈的捲繞數。亦即,利用初級線圈的漏:世 度生逆起電力的部分的捲繞數,和產生用於進行溫 次磁束的部分的捲繞數未必相同,可按照設定 纟物調整㈣成。藉由使:欠級 官形,而使冷卻液迴圈,可進行利用大電力的熱^成^ 1333395 22203pifl 修正日期:99年7月28日 爲第95139M6號中文說明書無劃線修正本 夠適用於需要多量的熱容量的熱處理。而且,藉由使次級 線圈與初級線圈同樣地被安裝在磁芯上,可更加有效地利 用初級線圈的漏泄磁束。 圖5所示為本發明的第5實施例之利用橫向方式而形 成的感應加熱裝置的加熱部的概略圖。圖5a為從上侧觀察 之本發明的感應加熱裝置的加熱部分的平面圖。圖5b、圖 父分別為其正面圖及右側面圖。在圖5b中,初級線圈2 與感應加熱電源i連接,並安裝在上下2個磁芯3上。次 、’及線圈5分別配置在金屬板4和初級線圈2之間。圖6所 示為圖5的次級線圈之不同連接方法的次級線圈連接圖。 1囷6a中,上下對向的次級線圈彼此連接著。在圖6b中, ^連接=以上下的次級線圈的電流方向成為同方向的形態 加著。利用圖5及圖6所示的以橫向方式形成的感應 ^ 1置,可藉由利用有關此前所記述的次級線圈的要素 熱ί理而進行與圖1〜圖3的記述具#相同的溫度特性之 熱部t所不為本發明的第6實施例之感應加熱裝置的加 線圈2 »概略^。因為在感應加熱電源1上所連接的初級 和次紹③切線圈5都不具有磁芯’所以可將初級線圈2 業環境的f 5設置在同〆面内。這些線圈適用於在根據作 思的,^特定的條件、設定溫度的特定的條件可不使用磁 ,兄下,追求裝置的簡潔(compact)性的場合。 置構成所不為本發明的第7實施例之感應加熱裝置的裝 成圖。在圖8中,感應加熱電源小初級線圈2、磁芯 12 1333395 22203ρίΩ 爲第95139146號中文說明書無劃線修正本 修正日期:妁年7月28曰 3、金屬板4及次級線_配置、連接_ 的相同。而且’次級線圈5被固定在移動齒輪% 動齒輪74與電動機73連接。在次級線圈 “移 的感測器72和電動機73,與控制部w連接#所设置 在圖8中,將金屬板4的寬度的變化、厚 體等的資料設置在控制部71中,並W ^屬板4相適合的捲繞方式及形狀的次級線圈5。_ 二控制部71依據資料而對電動機進行驅 :斷= 饋可=需應用圖4的說明中所說心 I麟T連績地進行精度更良好的熱處理。 有效== ==發明的感應加熱裝置,可 上升和:二束,對金屬板的部分的溫度 板上也行㈣’即使在形狀不同的金屬 嗖率ri 換次級線圈’所以能夠提高裝置的利用 > + ’且種保持著均勻的溫度分 雖然本發明已以較佳實施例揭露如上上=用 和範圍内,冬可技藝者’在不脫離本發明之精神 r R 田 二許之更動與潤飾,因此本發明之m ,圍當視後附之申請專利範圍所界定者為準。之保邊 【圖式簡單說明】 熱部=:=:=:實施例之感應加熱裝置的加 13 22203pifl 爲第95139M6號中文說明書無劃線修正本 修正曰期:99年7月28曰 圖2所示為本發明的第2實施例之感應加熱裝置的加 熱部分和溫度特性的概略圖。 圖3所示為利用本發明的第3實施例之感應加熱裝置 的次級線圈的概略圖。 圖4所示為本發明的第4實施例之感應加熱裝置的次 級線圈的概略圖。 圖5所示為本發明的第5實施例之利用橫向方式而形 成的感應加熱裝置的加熱部分的概略圖。 圖6所不為本發明的次級線圈的不同連接方法之次級 線圈連接圖。 圖7所示為本發明的第6實施例之感應加熱裝置的加 熱部分的概略圖。 圖8所示為本發明的第7實施例之感應加熱裝置的裝 置構成圖。 圖9所示為習知的感應加熱裝置的加熱部分和溫度特 性的概略圖。 【主要元件符號說明】 1 :感應加熱電源 2:初級線圈 3 :磁芯 4 :金屬板 5:次級線圈 6 :可變電阻器 7 :遮斷器 1333395 修正日期:99年7月28日 22203pifl 爲第95139146號中文說明書無劃線修正本 31 32 33 71 72 73 74 感應起電壓產生部 一次磁束抑制部 一次磁束增強部 控制部 感測器 電動機 移動齒輪Fig. 4 is a schematic view showing an induction-applied coil according to a fourth embodiment of the present invention. In Fig. 4, 'the secondary coil 5 is continuous with the variable H in the pair of metal plates 4 = H #variable resistor 6, which can correspond to the change of the shape of the metal, in the process::; the under-magnetic beam f is strengthened or suppressed . Further, when the continuous processing 4 is to temporarily stop the control, the interrupter 7 can be used to stop. The control is continuously performed by controlling by τ by the control unit of Fig. 8 described later, and the control can be automatically performed. On the miscellaneous I, the sub-domain circle of the heating device should be called, and the number of windings of the coil can be adjusted according to the position of the demon. That is, the number of windings of the portion in which the power is reversed by the primary coil and the number of windings in the portion for generating the temperature magnetic flux are not necessarily the same, and can be adjusted according to the setting. By making the understated shape and recirculating the coolant, it is possible to use the heat of the large power ^ 1333395 22203pifl. Correction date: July 28, 1999 is the 95139M6 Chinese manual. For heat treatment requiring a large amount of heat capacity. Moreover, by mounting the secondary coil on the magnetic core in the same manner as the primary coil, the leakage magnetic flux of the primary coil can be utilized more effectively. Fig. 5 is a schematic view showing a heating portion of an induction heating device formed by a lateral mode according to a fifth embodiment of the present invention. Fig. 5a is a plan view of the heating portion of the induction heating device of the present invention as seen from the upper side. Figure 5b and Figure are the front and right side views of the parent. In Fig. 5b, the primary coil 2 is connected to the induction heating power source i and mounted on the upper and lower magnetic cores 3. The second, 'and the coil 5 are disposed between the metal plate 4 and the primary coil 2, respectively. Fig. 6 is a view showing a secondary coil connection diagram of a different connection method of the secondary coil of Fig. 5. In 1囷6a, the secondary coils facing up and down are connected to each other. In Fig. 6b, the direction in which the current is connected to the secondary coil in the above direction is the same direction. The sensing device formed in the lateral direction shown in FIG. 5 and FIG. 6 can be made the same as the description tool of FIG. 1 to FIG. 3 by using the element heat of the secondary coil described above. The hot portion t of the temperature characteristic is not the coil 2 of the induction heating device of the sixth embodiment of the present invention. Since the primary and secondary cut coils 5 connected to the induction heating power source 1 do not have a magnetic core, f 5 of the primary coil 2 industry environment can be disposed in the same plane. These coils are suitable for applications where the specific conditions of the set temperature and the set temperature are not used, and the compactness of the device is pursued. The arrangement of the induction heating device according to the seventh embodiment of the present invention is not shown. In Fig. 8, the induction heating power supply small primary coil 2, the magnetic core 12 1333395 22203ρίΩ is the 95139146 Chinese manual without a slash correction. This correction date: July 28曰3, metal plate 4 and secondary line _ configuration, The same as the connection _. Further, the secondary coil 5 is fixed to the moving gear % gear 74 and connected to the motor 73. The sensor 72 and the motor 73 that are moved in the secondary coil are connected to the control unit w. In FIG. 8, the data of the change in the width of the metal plate 4, the thick body, and the like are set in the control unit 71, and The W ^ is a suitable winding mode and shape of the secondary coil 5. The second control unit 71 drives the motor according to the data: break = feed = need to apply the heart I Lin T in the description of Fig. 4 The heat treatment with better accuracy is carried out in succession. Effective == == Inductive heating device of the invention can be raised and: two bundles, the temperature plate on the part of the metal plate is also OK (four) 'Even in different shapes of metal 嗖 rate ri Replacing the secondary coil 'so that the utilization of the device can be improved> + 'and the species maintains a uniform temperature score. Although the present invention has been disclosed in the preferred embodiment as above, the skilled person is not out of this section. The spirit of the invention r R Tian Erzhi's change and retouching, therefore, the m of the present invention is subject to the definition of the patent application scope. The marginal [simplified description] hot part =:=:= : The addition of the induction heating device of the embodiment 13 22203pifl is the 95139M6 Chinese Fig. 3 is a schematic view showing a heating portion and a temperature characteristic of the induction heating device of the second embodiment of the present invention. Fig. 3 is a view showing the use of the present invention. Fig. 4 is a schematic view showing a secondary coil of the induction heating device according to the fourth embodiment of the present invention. Fig. 5 is a view showing the second coil of the induction heating device according to the fourth embodiment of the present invention. 5 is a schematic view of a heating portion of an induction heating device formed by a lateral mode in the embodiment. Fig. 6 is a second coil connection diagram of a different connection method of the secondary coil of the present invention. Fig. 8 is a view showing a configuration of a heating unit of an induction heating device according to a seventh embodiment of the present invention. Fig. 9 is a view showing a configuration of a heating device according to a seventh embodiment of the present invention. Fig. 9 is a view showing a heating portion of a conventional induction heating device. Schematic diagram of temperature characteristics. [Main component symbol description] 1 : Induction heating power supply 2: Primary coil 3: Magnetic core 4: Metal plate 5: Secondary coil 6: Variable resistor 7: Interrupter 1333395 Revision date: July 28, 1999 22203pifl No. 95139146 Chinese present specification without correction scribing 3132337172 primary voltage generating portion a magnetic flux suppressing portion reinforcing the magnetic flux sensor unit control section induction motor from moving gear 7374

1515

Claims (1)

1333395 22203pifl 修正日期:99年7月28日 爲第95139M6號中文說明書無劃線修正本 十、申請專利範圍: 1. 一種感應加熱裝置,為一種具有初級線圈和多數個 次級線圈,並對前述金屬板進行加熱的感應加熱裝置,該 初級線圈與感應加熱電源連接並安裝在磁芯上,該次級線 圈利用前述初級線圈所產生的通過金屬板的外側之一次磁 束的漏泄磁束而產生二次磁束, 其特徵在於: 月ίι述次級線圈是:使在前述金屬板的外側的與前述初 級線圈相重疊且利用前述一次磁束的漏泄磁束而發生感應 起電壓的線圈部,及在前述金屬板的内側的與前述初級線 圈相重疊且利用前述感應起電壓而產生二次磁束的線圈部 形成為交又或未形成交叉,藉此作為丨個線圈而被形成, 將利用前述一次磁束的漏泄磁束產生的感應起電壓所 形成的電流向前述金屬板下進行傳送,在形成前述交叉時 產生與别述一次磁束相同方向的前述二次磁束,在未形成 刖述父叉時產生與前述一次磁束相反方向的前述二次磁 束, 依據前述金屬板的形狀使部分的溫度上升,或使部分 的溫度下降。 77 2. 如申請專利範圍第1項所述之感應加熱裝置,其中 前述次級線圈是, 使在前述金屬板的外側的與前述初級線圈相重疊且利 用前述一次磁束的漏泄磁束而發生感應起電壓的感應起電 壓產生部的線圈,及在前述金屬板的内側的與前述初級線 16 1333395 22203pifl 爲第95U9H6號中文說明書無劃線修正本 修正日期:99年7月 28日 圈相重疊且利用前述感應起電壓而產生二次磁束的一次磁 束抑制部的線圈未形成交叉, 在前述金屬板的内側的與前述初級線圈相重疊且利用 前述感應起電壓而產生二次磁束的一次磁束增強部的線 圈,及前述一次磁束抑制部的線圈形成為交又,藉此作為 1個線圈而被形成, 將利用前述一次磁束的漏泄磁束產生的感應起電壓所 形成的電流向前述金屬板下進行傳送,同時產生與前述一 次磁束相同方向及相反方向的前述二次磁束,以依據前述 金屬板的形狀,使一部分的溫度上升及溫度下降。 3. 如申請專利範圍第2項所述之感應加熱裝置,其中 前述次級線圈的捲繞數目大於或等於一圈。 〃 4, 如申請專利範圍第丨或2項所述之感應加熱裝置, 其中前述次級線圈被安裝在磁芯上。 ^如申請專利範圍第1或2項所述之感應加熱裝置, 其中前述次級線圈由管形的導體形成,並在該管中使冷卻 液進行迴圈。 6.如申請專利範圍第1或2項所述之感應加熱裝置, 其中在4述次級線圈上連接可變電阻器及遮斷器,以對前 述次級線圈上所產生的感應電流進行控制及/或遮斷。 二7.如申請專利範圍第1項所述之感應加熱裝置,其中 刖述初級線圈利用橫向(tmnsverse)方式在前述金屬板的 上下進行配置,且前述次級線圈同樣地在前述金屬板的上 下進行配置。 17 1333395 22203pifl 爲第95139146號中文說明書無劃線修正本 修正日期:99年7月28曰 8. 如申請專利範圍第7項所述之感應加熱裝置,其中 在前述金屬板的上下所配置之對向的前述次級線圈,分別 被串聯連接。 9. 如申請專利範圍第1或7項所述之感應加熱裝置, 其中前述初級線圈可不具有磁芯,並使前述次級線圈被設 置在前述初級線圈的内側,且與前述初級線圈形成在同一 平面内。1333395 22203pifl Revision date: July 28, 1999 is the Chinese manual No. 95139M6. There is no slash correction. 10. The scope of application: 1. An induction heating device, which has a primary coil and a plurality of secondary coils, and An induction heating device for heating a metal plate, the primary coil being connected to an induction heating power source and mounted on the magnetic core, the secondary coil being generated by the leakage magnetic flux of the primary magnetic flux generated by the primary coil through the outer side of the metal plate The magnetic flux is characterized in that: the secondary coil is a coil portion that overlaps the primary coil on the outer side of the metal plate and generates a induced voltage by the leakage magnetic flux of the primary magnetic flux, and the metal plate a coil portion that overlaps with the aforementioned primary coil and generates a secondary magnetic flux by using the induced induced voltage is formed to be intersected or not formed, thereby being formed as one coil, and the leakage magnetic flux using the primary magnetic flux is used The generated induced current generates a current that is transmitted under the metal plate to form When the intersection is performed, the secondary magnetic flux in the same direction as the magnetic flux is not generated, and when the parent fork is not formed, the secondary magnetic flux in the opposite direction to the primary magnetic flux is generated, and the temperature of the portion is raised in accordance with the shape of the metal plate. Or let part of the temperature drop. The induction heating device according to Item 1, wherein the secondary coil is caused to overlap with the primary coil on the outer side of the metal plate and is induced by the leakage magnetic flux of the primary magnetic flux. The coil of the voltage-inducing voltage generating portion and the inner side of the metal plate and the primary line 16 1333395 22203pifl are the 95U9H6 Chinese manual without a slash correction. This correction date: July 28, 1999 overlaps and utilizes The coil of the primary magnetic flux suppressing portion that generates the secondary magnetic flux by inducing the voltage does not intersect, and the primary magnetic flux reinforcing portion that overlaps the primary coil on the inner side of the metal plate and generates the secondary magnetic flux by the induced induced voltage The coil and the coil of the primary magnetic flux suppression unit are formed to be intersected, thereby being formed as one coil, and a current formed by the induced voltage generated by the leakage magnetic flux of the primary magnetic flux is transmitted to the metal plate. Simultaneously generating the aforementioned secondary magnetic flux in the same direction and in the opposite direction as the aforementioned primary magnetic beam, According to the shape of the metal plate, the temperature of a portion of the rise and temperature drop. 3. The induction heating device of claim 2, wherein the number of windings of the secondary coil is greater than or equal to one turn. The induction heating device of claim 2, wherein the secondary coil is mounted on the magnetic core. The induction heating device of claim 1 or 2, wherein the secondary coil is formed of a tubular conductor and the coolant is circulated in the tube. 6. The induction heating device according to claim 1 or 2, wherein a variable resistor and a breaker are connected to the fourth secondary coil to control an induced current generated on the secondary coil And / or occlusion. The induction heating device according to claim 1, wherein the primary coil is disposed on the upper and lower sides of the metal plate by a tmnsverse manner, and the secondary coil is similarly above and below the metal plate. Configure it. 17 1333395 22203pifl is the Chinese manual of the No. 95139146. There is no slash correction. The date of this modification is: July 28, 1999. The induction heating device according to claim 7, wherein the pair of the upper and lower sides of the metal plate are arranged. The aforementioned secondary coils are connected in series, respectively. 9. The induction heating device according to claim 1 or 7, wherein the primary coil may have no magnetic core, and the secondary coil is disposed inside the primary coil and formed in the same manner as the primary coil In the plane. 10. 如申請專利範圍第1或2項所述之感應加熱裝置, 其中前述次級線圈安裝於移動齒輪, 為調整前述次級線圈與前述金屬板之間的位置,利用 電動機驅動前述次級線圈而在前述金屬板的寬度方向為可 動。10. The induction heating device according to claim 1 or 2, wherein the secondary coil is mounted on a moving gear, and the secondary coil is driven by a motor to adjust a position between the secondary coil and the metal plate. On the other hand, the width direction of the metal plate is movable. 1818
TW095139146A 2005-10-25 2006-10-24 Induction heating apparatus TWI333395B (en)

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JP4959651B2 (en) * 2008-08-11 2012-06-27 新日本製鐵株式会社 Transverse induction heating system
KR101123810B1 (en) * 2009-03-17 2012-04-05 쥬가이로 고교 가부시키가이샤 Induction heating device
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CN102612187A (en) * 2011-01-28 2012-07-25 张亚银 Electromagnetic coil and mould for winding coil
JP5659094B2 (en) * 2011-07-04 2015-01-28 東芝三菱電機産業システム株式会社 Induction heating device
JP6789638B2 (en) * 2016-02-16 2020-11-25 アイシン精機株式会社 Induction heating coil
KR102196842B1 (en) 2016-03-30 2020-12-30 닛폰세이테츠 가부시키가이샤 Induction heating device and induction heating method
KR101908798B1 (en) 2016-12-15 2018-10-16 주식회사 포스코 Apparatus and method to induction heating
JP7135892B2 (en) * 2019-01-25 2022-09-13 トヨタ自動車株式会社 INDUCTION HEATING APPARATUS AND INDUCTION HEATING METHOD FOR PLATE-LIKE MEMBER
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