TWI333033B - Synchronous connecter for a roller of a linear sliding rail and a manufacturing mold for the connecter - Google Patents

Synchronous connecter for a roller of a linear sliding rail and a manufacturing mold for the connecter Download PDF

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Publication number
TWI333033B
TWI333033B TW97132241A TW97132241A TWI333033B TW I333033 B TWI333033 B TW I333033B TW 97132241 A TW97132241 A TW 97132241A TW 97132241 A TW97132241 A TW 97132241A TW I333033 B TWI333033 B TW I333033B
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Taiwan
Prior art keywords
roller
opening
mold
spacer
synchronous connector
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TW97132241A
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Chinese (zh)
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TW201009208A (en
Inventor
Tzu Yu Hunh
Tsung Jen Chen
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Hiwin Tech Corp
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Publication of TWI333033B publication Critical patent/TWI333033B/en

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  • Bearings For Parts Moving Linearly (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Description

1333033 九.、發明說明: 【發明所屬之技術領域】 % 、本發明係提供一種線性滑轨之滾柱同步連結器,在此 -尤指可使紐得以在最小接觸面積下而保持於兩兩間隔 .體之間的技術領域,俾能達到降低滾柱摩擦阻力,並具有 良好保持的效果。 本發明另提供-種線性滑軌之滾柱同步連結器製造 #模具’在此尤指以公模、母模與分模滑塊組成可迅速製造 本發明滚柱同步連結器之技術領域。 【先前技術】 圖一〜三係為US6626572所示之習用技術,其連結器 (10)係由複數個相互平行之間隔體⑴)、兩橋設於各= 體(11)兩端之連接部02)構成,兩兩間隔體(11)間的表面 則具有曲率半徑與滾柱(2〇)曲率半徑相吻合之保持部 • (lla),以使滾柱(20)得保持於兩兩間隔體(11)之間;請 配合圖四A〜四D觀之,其連結器(1〇)係以一模具(3〇)製 造,該模具(3〇)係由公模(31)及母模(32)組成,其公、母 模(31)(32)在對合面凹設有複數個相互平行之柱巢 (33),此柱巢(33)係提供滚柱(2〇)先行置入而公、母模 (31)(32)另在柱巢(33)四周設置有間隔體模穴(34;)或連 接部模穴(35),以及公模(31)在相對每一柱巢(33)的位置 各設有一射料口(36),以便在合模後,能經射料口(36)而 1333033 間距dl與下開口間距d2均小於滾柱(20)直徑,以使滾 柱(20)得保持於兩兩間隔體(41)之間,而該兩保持部 . (41a)另在底端銜設有一開口向下推拔漸擴之分模部 (41b);以及 兩橋設於複數間隔體(41)兩端之連接部(42),其係 相對設置於分模部(41b)的位置。 請配合圖十及十一觀之,其係說明本發明具體實施 • 於線性滑軌之狀態,該線性滑執係由一滑執(1)、一跨坐 於滑軌(1)之滑塊(2)、二組設於滑塊(2)兩端之端蓋(3) 組成,並於其間形成至少二條循環之通道,而本發明滚 柱同步連結器(40)係安裝於此通道中,令其能保持複數 個滚柱(20)中介於滑塊(2)、滑執(1)間之滑合,進而具 有確實可實施之預期功能。 請參閱圖十二,其係本發明滾柱同步連結器(40)之 • 第二實施例,該實施例主要說明間隔體(41)之保持部 (41a)係為一圓桶曲面,且該曲面得設有數個凹槽 (41c),用以達到儲存油脂之功能,使滾柱得以沾附該油 脂,進而使滾柱與保持部(41a)上、下端緣摩擦阻力有效 降低,以確保滾柱於運作時之順暢性;另外,其分模部 (41b)得採用曲面設置。 請參閱第十三圖,其係本發明滾柱同步連結器(40) 1333033 外’公模(52)在各間隔體模穴(52c)則貫設有可供射出塑 料之射料口(52d) ’以及在該等間隔體模穴(52c)另側底 端凹設有一可成型另一連接部(42)之連接部模穴(52e); 分模滑塊(53)頂面係對合於公模(52)之底面以及母 模(51)之水平基準面,其並凸設有數複個分模塊(53a), 兩兩分模塊(53a)之間則形成有間隔槽(53b),令分模塊 (53)得插入限位凹槽(52b)中,使該等分模塊(53) 一一相 辦叹置於兩兩間隔體模穴(52c)底端之間,且令兩兩分模 塊(53)中之間隔槽(53b)表面形成向上漸擴之開口,用以 成型出本發明滚柱同步連結器(4〇)之分模部(4ib)及連 接°卩(42)所形成的内框’且令分模塊(53a)形成間隔槽 (53b)之表面得以成型出開口向下漸擴之分模部(41b)。 在實際生產時’本發明係先使公模(52)對合母模 (51),然後操作分模滑塊(53)對合該公、母模(52)(51), 據以在合模後可射出成型前述間隔體(41)及連接部 (42),然後藉由反向之分模動作,而能輕易的將該製造 完成之滾柱同步連結器(40)取出。 由以上之說明得知,本發明及其模具確能達到以下 <優點: •本發明之保持部(4ia)得儲存潤滑油脂於其中,而 使滾柱(20)之運作更為順暢,且有效減少該保持部 1333033 (41a)之摩耗情形。 ^ 2 ·本發明在射出成型時無須先行置入滚柱(20)即可 - 直接成型,其自然較習用作業更為方便快速,令本 . 發明確能發揮革命性的高度創作與經濟效益,使射 出機之生產效率得更具有效的產業利用,故符合經 濟之效益。 3 ·本發明保持部(41a)僅上下端緣與滾柱(20)接觸,有 • 效減少彼此之接觸面積,有效降低滚柱(20)之阻 力,並可提供滾柱(20)之良好保持力,進而能減少 線性滑執運作所需之動力。 综上所述,本發明是一技術理念上的高度發明,應符 專利申請要件,爰依法提出申請。惟以上所述者,僅為本 發明之一較佳實施例而已,當不能以之限定本發明實施之 範圍,即大凡依本發明申請專利範圍所作之均等變化與修 ® 飾,皆應仍屬本發明涵蓋之範圍内。 【圖式簡單說明】 圖一:係傳統連結器與滾柱組合之立體示意圖。 圖二:係傳統連結器之立體示意圖。 圖三:係傳統連結器與滾柱組合之剖面示意圖。 圖四A:係傳統連結器製造模具之分解示意圖。 圖四B:係傳統連結器製造模具之第一動作示意圖。 1333033 圖.四C :係傳統連結器製造模具之第二動作示意圖。 圖四D:係傳統連結器製造模具之第三動作示意圖。 - 圖五:係本發明之立體結構局部示意圖。 圖六:係本發明之局部結構剖面示意圖。 圖七:係本發明組合滚柱之立體示意圖。 圖八:係本發明組合滚柱之側視示意圖。 圖九:係本發明組合滾柱之剖面示意圖。 • 圖十:係本發明及滚柱實施於線性滑執之外觀示意圖。 圖十一:係本發明及滾柱實施於線性滑軌之剖面示意圖。 圖十二:係本發明之第二實施例示意圖。 圖十三:係本發明之第三實施例示意圖。 圖十四:係本發明製造模具之分解示意圖。 圖十五:係本發明製造模具之合模示意圖。 圖十六:係圖十五之B-B剖面示意圖。 ® 圖十七:係圖十五之C-C剖面示意圖。 圖十八:係圖十五之D-D剖面示意圖。 圖十九:係本發明之分模示意圖。 【主要元件符號說明】 (1)滑執 (2)滑塊 (3)端蓋 (10)連結器 (11)間隔體 [s] 12 1333033 (Ua)保持部 (20)滾柱 (12)連接部 (30)模具 (31)公模 (32)母模 (33)柱巢 (34)間隔體模穴 (36)射料口 (35)連接部模穴 (40)滾柱同步連結器 (41)間隔體 (41a)保持部 (41b)分模部 (41c)凹槽 (42)連接部 (41d)分模部 (50)模具 (51)母模 (51a)連接部模穴 (52)公模 (52a)插塊 (52 b)限位凹槽 (52c)間隔體模穴 (52d)射料口 (52e)連接部模穴 (520保持部 (53)分模滑塊 (53b)間隔槽 (53a)分模塊 13 [S]1333033 IX. Description of the invention: [Technical field to which the invention pertains] % The present invention provides a roller synchronous linker for a linear slide rail, in which, in particular, the button can be held in a minimum contact area In the technical field between the spacers, the crucible can reduce the frictional resistance of the rollers and has a good retention effect. The present invention further provides a roller synchronous coupling manufacturing of a linear slide. The term "mold" is particularly a technical field in which the roller synchronous connector of the present invention can be quickly manufactured by a male mold, a female mold and a split mold slider. [Prior Art] Figures 1 to 3 are conventional techniques shown in US6626572, in which the connector (10) is composed of a plurality of mutually parallel spacers (1)), and two bridges are provided at the connecting ends of the respective bodies (11). 02) The surface between the two spacers (11) has a holding portion (lla) whose radius of curvature coincides with the radius of curvature of the roller (2〇), so that the roller (20) is kept at two intervals. Between the bodies (11); please cooperate with Figure 4A~4D, the connector (1〇) is made of a mold (3〇) which is made up of the male mold (31) and the female The mold (32) is composed of a male and female mold (31) (32) having a plurality of parallel column nests (33) on the mating face recess, the column nest (33) providing a roller (2〇) first The male and female molds (31) (32) are additionally provided with a spacer cavity (34;) or a joint cavity (35) around the column nest (33), and the male mold (31) is opposite each other. Each of the positions of the column nests (33) is provided with a shooting port (36) so as to be smaller than the diameter of the roller (20) through the injection port (36) and the 1333033 spacing d1 and the lower opening spacing d2 after clamping. Keep the roller (20) in two or two intervals Between (41), the two holding portions (41a) further have an opening at the bottom end to push down the diverging parting portion (41b); and the two bridges are disposed at both ends of the plurality of spacers (41) The connecting portion (42) is disposed at a position opposite to the parting portion (41b). Please refer to Figure 10 and XI, which illustrate the implementation of the present invention. • In the state of a linear slide, the linear slide is made up of a slider (1) and a slider that sits on the slide rail (1). (2) Two sets of end caps (3) disposed at both ends of the slider (2), and forming at least two circulating passages therebetween, and the roller synchronous jointer (40) of the present invention is installed in the passage So that it can maintain the slip between the slider (2) and the slider (1) in a plurality of rollers (20), and thus has the expected function that can be implemented. Referring to FIG. 12, which is a second embodiment of the roller synchronous connector (40) of the present invention, the embodiment mainly illustrates that the holding portion (41a) of the spacer (41) is a cylindrical surface, and the surface is A plurality of grooves (41c) are provided for the function of storing grease, so that the roller can adhere to the grease, thereby effectively reducing the frictional resistance between the upper and lower edges of the roller and the holding portion (41a) to ensure the roller. Smoothness in operation; in addition, its parting part (41b) must be set with a curved surface. Please refer to the thirteenth embodiment, which is a roller synchronous connector (40) 1333033 of the present invention. The outer male mold (52) is provided with a plastic injection port (52d) at each of the spacer cavity (52c). And a recessed portion (52e) that can form another connecting portion (42) is recessed at the other bottom end of the spacer cavity (52c); the top surface of the splitter slider (53) is collocated The bottom surface of the male mold (52) and the horizontal reference surface of the female mold (51) are convexly provided with a plurality of sub-modules (53a), and a spacing groove (53b) is formed between the two sub-modules (53a). The sub-module (53) is inserted into the limiting groove (52b), so that the halving modules (53) are placed one by one between the bottom ends of the two-part spacer cavity (52c), and two or two The surface of the spacing groove (53b) in the sub-module (53) forms an upwardly diverging opening for molding the parting portion (4ib) and the connection (42) of the roller synchronous connector (4) of the present invention. The formed inner frame 'and the sub-module (53a) forms the surface of the spacer groove (53b) to form a parting portion (41b) in which the opening is gradually diverged. In actual production, the present invention first makes the male mold (52) facing the female mold (51), and then operates the split mold slider (53) to match the male and female molds (52) (51). After the mold is formed, the spacer (41) and the connecting portion (42) can be injection molded, and then the manufactured roller synchronous connector (40) can be easily taken out by the reverse splitting operation. From the above description, the present invention and its molds can achieve the following advantages: • The retaining portion (4ia) of the present invention stores grease therein, and the roller (20) operates more smoothly, and The wear situation of the holding portion 1333033 (41a) is effectively reduced. ^ 2 · The invention can be inserted into the roller (20) before injection molding - direct molding, which is more convenient and faster than the conventional operation, so that the development can be revolutionized and highly creative and economical. It makes the production efficiency of the injection machine more efficient for industrial use, so it is in line with economic benefits. 3. The holding portion (41a) of the present invention is only in contact with the roller (20) at the upper and lower end edges, which reduces the contact area with each other, effectively reduces the resistance of the roller (20), and provides a good roller (20). Retention, which in turn reduces the power required for linear slippery operation. In summary, the present invention is a highly invented technical concept, which should meet the requirements of a patent application, and apply in accordance with the law. However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the average variation and the repairing of the scope of the patent application of the present invention should still be It is within the scope of the invention. [Simple diagram of the figure] Figure 1: A three-dimensional diagram of the combination of a traditional connector and a roller. Figure 2: A perspective view of a conventional connector. Figure 3: A schematic cross-sectional view of a conventional connector and roller combination. Figure 4A: A schematic exploded view of a conventional connector manufacturing mold. Figure 4B: Schematic diagram of the first action of a conventional connector manufacturing mold. 1333033 Fig. 4C: Schematic diagram of the second action of the traditional connector manufacturing mold. Figure 4D: Schematic diagram of the third action of the conventional connector manufacturing mold. - Figure 5: is a partial schematic view of the three-dimensional structure of the present invention. Figure 6 is a schematic cross-sectional view showing a partial structure of the present invention. Figure 7 is a perspective view of the combined roller of the present invention. Figure 8 is a side elevational view of the combined roller of the present invention. Figure 9 is a schematic cross-sectional view of a composite roller of the present invention. • Figure 10: A schematic view of the appearance of the present invention and the roller implemented in a linear slide. Figure 11 is a schematic cross-sectional view of the present invention and the roller implemented on a linear slide. Figure 12 is a schematic view of a second embodiment of the present invention. Figure 13 is a schematic view of a third embodiment of the present invention. Figure 14 is a schematic exploded view of the mold of the present invention. Figure 15 is a schematic view showing the mold clamping of the mold of the present invention. Figure 16: Diagram of the B-B section of Figure 15. ® Figure 17: Schematic diagram of the C-C section of Figure 15. Figure 18: Schematic diagram of the D-D section of Figure 15. Figure 19 is a schematic view of the parting machine of the present invention. [Description of main component symbols] (1) Slipper (2) Slider (3) End cap (10) Connector (11) Spacer [s] 12 1333033 (Ua) Holder (20) Roller (12) connection Part (30) mold (31) male mold (32) female mold (33) column nest (34) spacer body cavity (36) injection port (35) connection part cavity (40) roller synchronous connector (41 Spacer (41a) retaining portion (41b) parting portion (41c) groove (42) connecting portion (41d) parting portion (50) mold (51) female mold (51a) connecting portion mold hole (52) Die (52a) insert block (52 b) limit groove (52c) spacer body cavity (52d) injection port (52e) connection part cavity (520 holding part (53) parting slider (53b) spacing groove (53a) sub-module 13 [S]

Claims (1)

十、申請專利範園: :、一種滾柱同步連結器,其至少包括有: "複數_關,其兩兩咖體之咖形成有曲率半 =小於滾㈣率半徑之曲面簡部,且使麵保持部的 2 口間距與下開明距均小於滾柱直徑,以使滾柱得 _於兩_闕⑶,㈣兩鋪料在底端銜設有 刀模部’使兩相對分模部形成間隔體底端之開口;以及 兩橋設於減_體分模部兩端之連接部。 。2、根射請專利範圍第丨項所述之滾柱同步連結 器,其分模部開口係呈向下漸擴設置。 3、根據中料職圍第項所述之滾柱同步 連結器,其開口係呈推拔向下漸擴設置。 4、根據申請專利範圍第1或2項所述之滾柱同步 連結器,其開口係呈曲面向下漸擴設置。 5、根據申請專利範圍第項所述之滾柱同步 連、”。器,其開口係呈階級面向下漸擴設置。 6、 根據申請專利範圍第丄或2項所述之滾柱同步 連結器,其曲面保持部設有供儲存油脂之凹槽。 7、 根據申請專利範圍第1或2項所述之滾柱同步 連結器,其間隔體之保持部係以複數個凸部組成,令兩 兩凸部之間形成供儲存油脂之凹槽。 、一種線性滑執,其至少包括有: 1333033 _ 99年7月5日修正替換頁 一滑軌; 一滑塊,係跨坐於滑轨; 二端蓋,係對應組設於滑塊之兩端,並於滑執、滑 塊、端蓋之間形成循環之通道; . 滾柱同步連結器,係對應安裝於該通道中,令其能 保持複數個滾柱中介於滑塊、滑執間之滑合;每一滾柱 同步連結器係由複數個間隔體,以及兩橋設於該複數間 隔體兩端之連接部構成,其主要在兩兩間隔體之間形成 有曲率半徑小於滾柱曲率半徑之曲面保持部,且使該兩 保持部的上開口間距與下開口間距均小於滾柱直徑,以 使每一滾柱得對應保持於兩兩間隔體之間,而該兩保持 部另在底端銜設有分模部,使兩相對分模部形成間隔體 底端之開口,且該連結部係橋設於複數間隔體之分模部 兩端。 9、根據申請專利範圍第8項所述之線性滑執,其 分模部開口係呈向下漸擴設置。 1 0、根據申請專利範圍第8或9項所述之線性滑 轨,其滾柱同步連結器之曲面保持部設有供儲存油脂之 凹槽。 1 1、一種滾柱同步連結器製造模具,其至少包括 有: 15 1333033 一 99年7月5日修正替換頁 • 一母模,其具有一長條狀之連----------- △模,其底面向上凹設有複數個限位凹槽,並在 限位凹槽頂面與公模側面之間設有複數間隔體模穴,該 間隔體模穴兩邊各形成有一小於滾柱曲率半捏之保持 部,且使該兩兩相對應保持部的上間距與下間距均^於 滾枉直徑,另外,公模在該等間隔體模穴另側底端凹設 有另一連接部模穴;以及 -分模滑塊,其頂面係對合於公模及母模底面,並 凸設有數複個分模塊,兩兩分模塊之間則形成有間隔 槽’令分模塊得插入限位凹槽中,使該等分模塊一一相 對設置於兩兩間隔體模穴底端之間,且令兩兩分模塊形 成間隔槽之表面形成向上漸擴之開口。 1 2、根據申請專利範圍第1 1項所述之滾柱同步 連結器製造模具,其公模側面於兩端分別凸設有插塊, 此插塊能插入連接部模穴中。 1 3、根據申睛專利範園第丄丄或丄2項所述之滾 柱同步連結器製造模具,其公模進一步的設有供射出塑 料之射料口。X. Applying for a patent garden: : A roller synchronous connector, which includes at least: "plural_off, the coffee of the two or two coffee bodies is formed with a curved half of the radius = less than the radius of the rolling (four) rate radius, and The spacing between the two ports of the surface holding portion and the opening distance of the lower opening are smaller than the diameter of the roller, so that the roller has two _ 阙 (3), and (4) the two tiling has a die portion at the bottom end to make the two opposing partial portions Forming an opening at the bottom end of the spacer; and connecting the two bridges at the ends of the subtracting body parting portion. . 2. According to the roller synchronous connector described in the third paragraph of the patent scope, the opening of the parting part is downwardly expanded. 3. According to the roller synchronous connector described in the middle item of the middle material, the opening is pushed down and gradually expanded. 4. The roller synchronous connector according to claim 1 or 2, wherein the opening is formed by a curved surface which is gradually expanded downward. 5. According to the scope of the patent application, the roller synchronous connection, the opening of the roller is gradually extended downwards according to the class face. 6. The roller synchronous connector according to the scope of claim 2 or 2 The curved surface holding portion is provided with a groove for storing grease. 7. The roller synchronous connector according to claim 1 or 2, wherein the retaining portion of the spacer is composed of a plurality of convex portions, so that A groove for storing grease is formed between the two convex portions. A linear sliding handle includes at least: 1333033 _ July 5, 1999, the replacement page is a slide rail; a slider is straddled on the slide rail; The two end caps are correspondingly arranged at the two ends of the slider, and form a circulation passage between the sliding handle, the slider and the end cover; The roller synchronous connector is correspondingly installed in the passage, so that it can Maintaining a sliding between the sliders and the sliding blocks in each of the plurality of rollers; each of the roller synchronous connectors is composed of a plurality of spacers, and a connecting portion of the two bridges disposed at both ends of the plurality of spacers, mainly a radius of curvature is formed between the two spacers to be smaller than the roller a curved surface holding portion of the radius, and the upper opening pitch and the lower opening pitch of the two holding portions are both smaller than the roller diameter, so that each roller is correspondingly held between the two spacers, and the two holding portions are further The splitting portion is provided at the bottom end, so that the two opposite split portions form an opening of the bottom end of the spacer, and the connecting portion is bridged at both ends of the split portion of the plurality of spacers. 9. According to the patent application scope 8 In the linear sliding device described in the section, the opening of the parting portion is downwardly expanded. 10. The linear sliding rail according to the eighth or the ninth aspect of the patent application, the curved surface holding portion of the roller synchronous connector There is a groove for storing grease. 1 1. A roller synchronous connector manufacturing mold, which at least includes: 15 1333033 The revised replacement page of July 5, 1999 • A female mold having a long strip shape连----------- △ die, the bottom surface of the concave groove is provided with a plurality of limiting grooves, and a plurality of spacer body cavities are arranged between the top surface of the limiting groove and the side of the male die. Forming a retaining portion smaller than the curvature of the roller half pinch on each side of the cavity of the spacer body, and making the two The upper and lower spacings of the corresponding holding portions are both the diameter of the roll, and the male mold is recessed with the other connecting portion at the bottom end of the other side of the spacer; and a parting slider The top surface is matched to the bottom surface of the male mold and the female mold, and a plurality of sub-modules are convexly arranged, and a spacing groove is formed between the two-two sub-modules, so that the sub-module is inserted into the limiting recess, so that the sub-module is One-to-one is disposed opposite to the bottom end of the two-part spacer body cavity, and the surface of the two-two-part module forming the spacing groove forms an upwardly diverging opening. 1 2. The roller according to the claim 1 of the patent application scope The synchronous connector manufactures a mold, and the side surface of the male mold is respectively convexly provided with insert blocks at the two ends, and the insert block can be inserted into the joint cavity of the joint portion. 1 3. According to the second item of the Shenyin Patent Fanyuan The roller synchronous connector manufactures a mold, and the male mold is further provided with an injection port for emitting plastic.
TW97132241A 2008-08-22 2008-08-22 Synchronous connecter for a roller of a linear sliding rail and a manufacturing mold for the connecter TWI333033B (en)

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TW97132241A TWI333033B (en) 2008-08-22 2008-08-22 Synchronous connecter for a roller of a linear sliding rail and a manufacturing mold for the connecter

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TW97132241A TWI333033B (en) 2008-08-22 2008-08-22 Synchronous connecter for a roller of a linear sliding rail and a manufacturing mold for the connecter

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI447313B (en) * 2012-01-03 2014-08-01 Chieftek Prec Co Ltd Roller maintaining chain and method for making roller maintaining chain and linear movement device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI447313B (en) * 2012-01-03 2014-08-01 Chieftek Prec Co Ltd Roller maintaining chain and method for making roller maintaining chain and linear movement device

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