TWI331832B - The methode of making electrical connector - Google Patents

The methode of making electrical connector Download PDF

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Publication number
TWI331832B
TWI331832B TW94118417A TW94118417A TWI331832B TW I331832 B TWI331832 B TW I331832B TW 94118417 A TW94118417 A TW 94118417A TW 94118417 A TW94118417 A TW 94118417A TW I331832 B TWI331832 B TW I331832B
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Taiwan
Prior art keywords
terminal
strip
electrical connector
manufacturing
sub
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TW94118417A
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Chinese (zh)
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TW200644358A (en
Inventor
Gong-Qing Yang
Chang Shin Hsu
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Hon Hai Prec Ind Co Ltd
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Publication of TWI331832B publication Critical patent/TWI331832B/en

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、發明說明: 【發明所屬之技術領域】 發服供種包連接II製造方法,尤其涉及—種將端子組裝於 電連接器絕緣本體内之方法。 【先前技術】 尽肚t者科¥技術及便携錢子產品之稍發展(例如手機產品),電 命Γΐ微型,展要求裝置其上連接週邊裝置之電連接器尺寸愈來 、纟使知端子尺寸及端子間之間隔亦愈來愈小,在裝配時比 =、而且不同電子裝置之間之資料傳輸也愈來愈頻繁,各種電子 二=僅Ϊ要快速地傳入或傳出資料,而且要能在短時間内傳輸大量 貝枓,有於此,電連接器之組裝穩定性要求也較高。請參閱第一 :进於S知之电連接讀造方法中’通常採用將端子10'從端子料帶1, 羊切下來’通過自動機夹持端子夾持部而,組裝至絕緣本體内,對於 式’由於在插入端子前就得把端子從料帶上標號103,處切除下 1壯,、端子可姚地方比較小,於裝配喊糾較雖,容易導致端 子裝配不職,不“率較高,种j於大量生產。 【發明内容】 高端子與絕緣本體裝配效率之電連 本發明之目的在於提供一種提 接器製造方法。 别山為達成上述目的,本發明電連接器製造方法包括以下步驟:A)成 本2子if邑緣本體,於金屬板材上成型端子料帶及射出成型絕緣 上設置有複數端子、母連接帶及對應連接複數端 紐分料帶,分雜紅至少财—«部,絕緣 右八、轰^:山端子收谷槽,B)去除端子料帶上之母連接帶,形成連 端子半成品,C)組裝端子半成品,通過夹持機構夾持端 與先刚技術相比較,本發明之電連接器製造方法具有如下功效:通 1331832DESCRIPTION OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to a method for manufacturing a package connection II, and more particularly to a method of assembling a terminal into an insulator of an electrical connector. [Prior Art] A little development of the technology and portable money products (such as mobile phone products), the electric life is very small, and the size of the electrical connector on which the device is connected to the peripheral device is getting more and more. The size and spacing between the terminals are getting smaller and smaller. When assembling, the data transmission between different electronic devices is more and more frequent, and various electronic twos only need to quickly transmit or transmit data, and In order to be able to transfer a large number of bellows in a short time, the assembly stability requirements of the electrical connector are also high. Please refer to the first: In the electric connection reading method of S Known 'Generally, the terminal 10' is cut from the terminal strip 1 and the sheep is cut off' by the automatic machine to clamp the terminal clamping portion, and assembled into the insulating body. The type 'Because the terminal must be marked 103 from the strip before inserting the terminal, the position can be cut off 1 strong, the terminal can be smaller, the assembly is more difficult, although it is easy to cause the terminal assembly is not working, not "rate" The invention relates to an electrical connection between a high terminal and an insulative housing assembly efficiency. The object of the invention is to provide a method for manufacturing a connector. In order to achieve the above object, the manufacturing method of the electrical connector of the invention comprises The following steps: A) cost 2 sub-if the edge body, forming a terminal strip on the metal sheet and the injection molding insulation is provided with a plurality of terminals, a female connecting strip and a corresponding connecting plurality of end strips, which are mixed with at least red money - «Ministry, insulated right eight, bang ^: mountain terminal valley trough, B) remove the female connecting strip on the terminal strip, form the terminal semi-finished product, C) assemble the terminal semi-finished product, clamp the end through the clamping mechanism and the first straight technology Comparison, the method for manufacturing the electrical connector of the present invention has the following effect: Through 1331832

Ut方& 子連著分連接帶_起插人 比較大1峨關單,降錢料„,=::行:^夹產持 L貫施方式】 四圖’依本發明製造之電連接器包括絕緣本體扣及 施财私根軒且轉喊子簡絲像對稱, 容才:: :ί及圖示中僅描述—對相鄰兩端子及對應端子收 合I。構、參閱第五圖,該連接器之製造方法包括四個步驟。 步驟A :成型端子料帶丨及絕緣本體1〇。 壓下二圖所示,本步驟中成型端子料帶係於—金屬板材上以衝 山’式辅以彎曲步驟成型端子料帶j,其中端子料帶丄上設有複數 端子10、與每—端子1G姆接之分連接帶12及與各分連接帶η之一 =^接之母連接帶U。上述端子1〇均包括基部搬、自基部1〇2向 刚先向下然後再向上彎曲並進一步向後沿傾斜方向延伸之接觸部 皿及自基部1〇2向後經兩次垂直彎折形成之焊接部1M,基部搬一 側還向下聊設有-_部咖,於雜部1G3上姻持部刪對應 一側向下幫折延伸形成一擋片腦,該撞片腦與焊接部〗03呈一銳 角,^提供夾持線蜆便於焊接之作用。母連接帶n呈縱長型,複數分 連接帶I2在母連接帶u之同側延伸連接至對應端+ ι〇基部脱之一 側,而將對應端子1〇與母連接帶n相連接,其中母連接帶U上設有 複數定位孔110,分連接帶12上至少财—做持部12G,本實^例 中夾持部12G為-夾持孔,並且本實施财每個端子ω對應 120為2個。 ~ 請參閱第三圖,本步驟中成型絕緣本體2〇是通過射出成型方式 (InsertMolding),該絕緣本體20呈環形狀,其包括有一内壁21、與 内壁21相對設置之外壁22及設置於内壁21與外壁22之間之複數端 子收容槽201 ’其中收容槽201内自内壁21朝外壁22方向凸伸形成有 一凸台2010,外壁22上與凸台2〇1〇相對應之位置形成有支撐平台 _012於支撑平台2012與凸台2010之間形成有通槽2〇11,支樓平台 2012上進一步設有端子固持槽220。 步驟B :去除端子料帶!上之母連接帶12,形成端子半成品刚。 5 A清參嶋二®及第四圖所示,此步驟中機台通過母連接帶U上 來牽引端子料帶卜而使端子1Q位於安裝位置,自動機夾 121刀虛+ ^ 12上之夾持孔12G,並將母連接帶11從端子料帶上截除部 ’從而形成端子半成品卿,端子半成品包 及連接於其上之分連接帶12。 t驟C :、喊端子半成品1。。,3。0至絕緣本體2〇。 =參«三圖所示,本步驟組裝端子核品勘至絕緣本體2〇内, 與端體2〇内之兩個相鄰端子1〇及3〇方向不同,且端子10 工ίΐ 構成鏡像對稱,組裝採用兩條端子料帶(即第-端 子料V及第二端子料帶)進行組裝: =先’通過鱗機構夾持端子半成品勘之分連接f 12上之夹持 將端子半成品安裝至絕緣本體20之端子收容槽201内。 子半=端子半成品彻,此步驟與《端 步驟D .去除端子半成品1〇〇,細之分連接帶I2,32。 20 i切待端子半成品1〇0及端子半成品300安裝至絕緣本體 32白tif而子半成^ 1〇0及端子半成品3〇0上之分連接帶12及 自而子基部102-側之截除部刚處(參第二圖)去 1亥=端子之裝I機台驅動絕緣本體2Q 行 之安^重複步驟B至步驟D,直至所有端子組裝完畢進仃下·為子 :月結合第二圖 '第三圖參閱第四圖,電連接器組 10收容於絕緣本體2G之端子收容槽2G1内 H二子 2G1 内如 _ ㈣〇1 ΓΓ10之固持部1020固持於固持槽220内。端 夹持線缓且與魏焊=2路板電性_,烊接部1G3通過擔片顧 ▼之端子可舰崎纟,㈣罐,嫌刀產連接 、综上所述,本創作符合發明專利要件 ^飾或變化,咖細Ttm敝蝴作之等效 【圖式簡單說明】 知技術之電連接器之端子料帶立體圖。 發明之電連接器之端子料帶立體圖。 。B H連接狀端子半成品未組裝到絕緣本體上之立體分 第四圖為本發明電連接器之立體組合圖。 第五圖為本發,連接器製造方法流程圖 【主要元件符號說明】 端子料帶 端子 端子半成品 接觸部 基部 固持部 焊接部 擋片 截除部 母連接帶 定位孔 分連接帶 央持部 絕缘本體 收容槽 凸台 通槽 r,1 10',10,30 100 , 300 101 102 10Γ,1020,320 103,1031 1030 104 > 121 11 110 12,32 120 20 201 2010 2011 7 1331832 支撐平台 2012 内壁 21 外壁 22 端子固持槽 220 8Ut square & sub-connected with sub-connection belt _ 人 比较 比较 比较 比较 , , , , , , , , , , , , , 降 降 降 降 降 降 „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ „ The device includes an insulating body buckle and a wealthy private root and a shouting symmetry, and the capacity is:: ί and only the description in the drawing - the adjacent two terminals and the corresponding terminal are folded. I, see the fifth The manufacturing method of the connector comprises four steps: Step A: Forming the terminal strip and the insulating body 1〇. As shown in the second figure, in this step, the molded terminal strip is tied to the metal sheet to punch the mountain. The terminal strip j is formed by a bending step, wherein the terminal strip is provided with a plurality of terminals 10, a sub-connecting strip 12 connected to each terminal 1G, and a female connection with one of the sub-connecting strips η With the U. The above-mentioned terminals 1〇 each comprise a base part, a contact piece which is bent from the base part 1〇2 downward and then upwardly and further extended in the oblique direction, and is vertically bent from the base 1〇2 backwards. The welded part 1M is formed, and the base moving side is also down to the side to have a -_ part coffee, on the miscellaneous part 1G3, the marriage department deletes One side of the lower fold extends to form a baffle brain, and the brace head has an acute angle with the welded portion 03, which provides a clamping line for facilitating welding. The female connecting band n is elongated, and the plurality of connecting strips I2 is connected on the same side of the female connecting strip u to the corresponding end + ι〇 base off side, and the corresponding terminal 1〇 is connected to the female connecting strip n, wherein the female connecting strip U is provided with a plurality of positioning holes 110, The sub-joining belt 12 has at least a holding portion 12G. In the present embodiment, the clamping portion 12G is a - clamping hole, and each terminal ω corresponds to 120 in this implementation. ~ Please refer to the third figure, In the step, the molded insulating body 2 is formed by an injection molding method. The insulating body 20 has a ring shape and includes an inner wall 21, an outer wall 22 disposed opposite the inner wall 21, and a plurality of outer walls 22 and the outer wall 22 disposed between the inner wall 21 and the outer wall 22. The terminal receiving groove 201 ′ is formed in the receiving groove 201 from the inner wall 21 toward the outer wall 22 to form a boss 2010. The outer wall 22 is formed with a supporting platform _012 on the support platform 2012 at a position corresponding to the boss 2〇1〇. A through groove 2〇11 is formed between the bosses 2010, on the branch platform 2012 The terminal holding groove 220 is provided in one step. Step B: The terminal strip 12 is removed, and the female connecting strip 12 is formed to form a terminal semi-finished product. 5 A clearing ginseng II® and the fourth figure, the machine is connected through the female in this step. With the U up to pull the terminal strip, the terminal 1Q is located at the mounting position, the automatic machine clamp 121 is on the clamping hole 12G on the virtual + ^ 12, and the female connecting strip 11 is cut off from the terminal strip to form a terminal Semi-finished product, terminal semi-finished product package and sub-connection belt 12 connected thereto. tStep C:, shout terminal semi-finished product 1., 3. 0 to insulative body 2〇. = As shown in the three figures, this step assembles the terminal The nuclear product is inspected into the insulating body 2〇, which is different from the two adjacent terminals 1〇 and 3〇 in the end body 2〇, and the terminal 10 is Mirror symmetrical, and the assembly uses two terminal strips (ie, the first The terminal material V and the second terminal strip are assembled: = First, the terminal semi-finished product is mounted in the terminal receiving groove 201 of the insulative housing 20 by clamping the terminal semi-finished product through the scale mechanism. Sub-half = terminal semi-finished product, this step and "end step D. Remove the terminal semi-finished product 1 〇〇, fine connection connection belt I2, 32. 20 i cut the terminal semi-finished product 1 〇 0 and the terminal semi-finished product 300 is mounted to the insulating body 32 white tif and the sub-semi-finished ^ 1 〇 0 and the terminal semi-finished product 3 〇 0 on the sub-connecting strip 12 and then the sub-base 102 - side cut In addition to the section (see the second figure) to 1 Hai = terminal installed I machine drive insulation body 2Q line of safety ^ repeat step B to step D, until all the terminals are assembled into the · · for the child: month combination The third figure is shown in the fourth figure. The electrical connector group 10 is received in the terminal receiving groove 2G1 of the insulative housing 2G. The holding portion 1020 of the _ (four) 〇 1 ΓΓ 10 is held in the holding groove 220. The end clamping line is slow and the soldering = 2 board electrical property _, the splicing part 1G3 through the terminal of the support sheet GU can be smashed, (four) cans, the knife connection, in summary, the creation is in line with the invention Patent requirements ^ decoration or change, coffee TTm 敝 butterfly equivalent of [simple description of the figure] Know the technical electrical connector terminal strip with a three-dimensional picture. A perspective view of the terminal strip of the inventive electrical connector. . The three-dimensional sub-finished product of the B-connector terminal semi-finished product is not assembled to the insulative body. The fourth figure is a three-dimensional combination diagram of the electrical connector of the present invention. The fifth figure is the hair, the connector manufacturing method flow chart [main component symbol description] terminal material with terminal terminal semi-finished product contact part base holding part welding part block cutting part female connection with positioning hole sub-connection with central holding part insulating body Storing trough boss trough r,1 10',10,30 100 , 300 101 102 10Γ,1020,320 103,1031 1030 104 > 121 11 110 12,32 120 20 201 2010 2011 7 1331832 Support platform 2012 inner wall 21 Outer wall 22 terminal holding groove 220 8

Claims (1)

1331832 七、申請專利範圍: L一種電連接器製造方法,其包括以下步驟: 成型端子料帶及猶本體,在金屬婦上端子料帶及射出成型 絕緣本體,其中端子料帶上設置有複數端子、母連接帶及對應連接複 數端子與母連接帶之複數分連接帶,分連接帶上至少設有一夾持部, 絕緣本體上設有複數端子收容槽; B) 去除端子料帶上之母連接帶,形成連有分連接帶之端子半成品丨 C) 組裝端子半成品,通過夾持機構夾持端子半成品之分連接帶上之夾 持部將端子半成品組裝至絕緣本體之端子收容槽内; D) 去除端子半成品上之分連接帶。 2. 如申凊專利範圍第1所述之電連接器製造方法,其中步驟A)中之所 述端子包括一接觸部、焊接部及連接接觸部與焊接部之基部。 3. 如申请專利範圍第2所述之電連接器製造方法,其中所述端子基部在 其一側進一步設有一固持部,所述絕緣本體上相對應於所述收容槽設 有複數端子固持槽,與前述固持部配合。 4. 如申請專利範圍第3所述之電連接器製造方法’其中所述端子焊接部 與固持部對應一側向下彎折延伸形成提供夾持線纜作用之一擋片。 5. 如申請專利範圍第1所述之電連接器製造方法,其中步驟a)中之所 述複數分連接帶分別設置於母連接帶同側,且連接至對應端子基部一 側。 ~ 〇 6·如申請專利範圍第1所述之電連接器製造方法,其中步驟A)中之所 述端子料帶包括第一端子料帶及第二端子料帶,且所述兩條端子料帶 上之端子結構成鏡像對稱,電連接器之相鄰兩端子分別位於第一、二 端子料帶上。 7·如申請專利範圍第1所述之電連接器製造方法,其中在步驟B)中, 機台失持機構先夾持分連接帶上之夾持孔,再將母連接帶去除。 8. 如申請專利範圍第丨所述之電連接器製造方法,其中在步驟c)中, 依-人刀別組裝第一及第二端子料帶上之一端子至絕緣本體内。 9. 如申請專利範圍第丨所述之電連接器製造方法,其中在步驟d)中, 9 1331832 待第一及第二端子料帶上之一端子分別組裝至絕緣本體内後,再依次 自端子基部一側去除分連接帶。 10.如申請專利範圍第9所述之電連接器製造方法,其中機台驅動絕緣 .本體沿圓周方向旋轉至下一安裝位置,重複步驟B至步驟D直至所有 端子組裝完畢。 101331832 VII. Patent application scope: L A manufacturing method of electrical connector, comprising the following steps: forming a terminal strip and a jug body, a metal terminal strip and an injection molding insulating body, wherein the terminal strip is provided with a plurality of terminals a female connecting strip and a plurality of connecting strips corresponding to the plurality of terminals and the female connecting strip, the sub-connecting strip is provided with at least one clamping portion, and the insulating body is provided with a plurality of terminal receiving grooves; B) removing the female connection on the terminal strip The belt is formed into a terminal semi-finished product with a sub-connecting strip 丨C) assembling the terminal semi-finished product, and the terminal semi-finished product is assembled into the terminal receiving groove of the insulating body by clamping the clamping portion on the sub-finished strip of the terminal semi-finished product; D) Remove the sub-connection strip on the terminal semi-finished product. 2. The method of manufacturing an electrical connector according to claim 1, wherein the terminal in the step A) comprises a contact portion, a solder portion, and a base portion connecting the contact portion and the solder portion. 3. The method of manufacturing the electrical connector of claim 2, wherein the terminal base is further provided with a holding portion on one side thereof, and the insulating body is provided with a plurality of terminal holding grooves corresponding to the receiving groove. And cooperate with the aforementioned holding portion. 4. The method of manufacturing an electrical connector according to claim 3, wherein the terminal soldering portion and the corresponding side of the holding portion are bent downwardly to form a blocking piece for providing a clamping cable. 5. The method of manufacturing the electrical connector of claim 1, wherein the plurality of sub-connection strips in step a) are respectively disposed on the same side of the female connection strip and connected to one side of the corresponding terminal base. The method of manufacturing the electrical connector of claim 1, wherein the terminal strip in step A) comprises a first terminal strip and a second terminal strip, and the two terminal materials The terminal structure on the belt is mirror-symmetrical, and the adjacent two terminals of the electrical connector are respectively located on the first and second terminal strips. 7. The method of manufacturing the electrical connector of claim 1, wherein in step B), the machine lost mechanism first clamps the clamping hole on the connecting strap and then removes the female connecting strip. 8. The method of manufacturing the electrical connector of claim </ RTI> wherein, in step c), one of the first and second terminal strips is assembled into the insulating body. 9. The method of manufacturing the electrical connector of claim </ RTI> wherein, in step d), 9 1331832 is to be assembled into the insulating body after the terminals of the first and second terminal strips are respectively assembled, and then The sub-connection strip is removed on one side of the base of the terminal. 10. The method of manufacturing an electrical connector according to claim 9, wherein the machine drives the insulation. The body is rotated in the circumferential direction to the next mounting position, and steps B to D are repeated until all the terminals are assembled. 10
TW94118417A 2005-06-03 2005-06-03 The methode of making electrical connector TWI331832B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103311776A (en) * 2013-05-28 2013-09-18 番禺得意精密电子工业有限公司 Manufacturing method of terminal of electric connector, and terminal of electric connector

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109687186B (en) * 2019-01-15 2020-08-28 番禺得意精密电子工业有限公司 Connection structure and electric connector manufacturing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103311776A (en) * 2013-05-28 2013-09-18 番禺得意精密电子工业有限公司 Manufacturing method of terminal of electric connector, and terminal of electric connector
CN103311776B (en) * 2013-05-28 2015-11-18 番禺得意精密电子工业有限公司 The manufacture method of the terminal of electric connector and the terminal of electric connector

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