TWI329567B - - Google Patents

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TWI329567B
TWI329567B TW96119251A TW96119251A TWI329567B TW I329567 B TWI329567 B TW I329567B TW 96119251 A TW96119251 A TW 96119251A TW 96119251 A TW96119251 A TW 96119251A TW I329567 B TWI329567 B TW I329567B
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Taiwan
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skin
molded part
unit
mold unit
mold
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TW96119251A
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Chinese (zh)
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TW200846184A (en
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  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Description

1329567 九、發明說明: 【發明所屬之技術領域】1329567 IX. Description of the invention: [Technical field to which the invention pertains]

本發明係關於一種汽車内裝成型件 人主1千之表皮貼合技術,特 別是指一種可提升汽車内門板與表皮 反之貼合效率的製作表 皮貼合方法及其裝置。 【先前技術】 按,-般汽車零組件主要係由金屬材質及塑膠材質所製 • 成’當其表面對應於汽車之乘坐空間内部之組件,例如車門 邊板' Η邊扶手、中控台飾板等,由於其大部份係塑膠材質 所射出或金屬板模壓之成型件,其表面美觀性不足、且質感 較差’又或不受消費者所喜愛,故通f車礙會依車種及消費 者需求’在前述成型件的表面貼覆一裝飾用的表皮例如皮 革或絨布等,以增進車輛内裝的美觀與質感。 *而以往在貼合表皮時’其貼合襞置通常係將下模設計成 凸模,以供放置成型件,而將上模為凹模,以供夾掣表皮, 為了讓表皮可黏貼於成型件的表面,因此需要於表皮朝下的 表面塗佈黏膠,並|上模往下開始壓合於成型件上,進而形 成成品。但其實際操作上,由於黏膠係塗覆於表皮朝下的表 面虽其烘熱軟化後可能向下$,而沾污週邊機具與成型 件,造成後續加工的不便,且需常常停機清理。 再者表皮不論係皮革或絨布均呈軟撓性物質,其央掣於 =拉時,中間部份易因本身重量及地心引力而下垂影響貼 合時的平整性,又成型件於黏貼壓合前未獲良好的定位,其 易因機具振動而晃動,造成黏貼的困擾,上述不論何種原 口均會影響到表皮貼合時的生產效率與貼合品質。 1329567 緣是,本發明人乃藉由多年從事相關產業 經驗,針對前述習式成型件之表皮貼合時所面臨的問= 解决之道,經過長期努力之研究盘發展,故 於成功的開發出-種表皮貼合方法及其貼合裝服 【發明内容】 谷易心週邊環境的問題。 本發明之目的即在於提供—種表皮貼合方法藉 黏者劑滴下沾污周邊與成型#,以提升表皮貼合二質。 本發明之次-目的係在於提供—種表皮貼合裝置,盆 提升表皮貼合效率,以增進其經濟效益。 八 為此,本發明主要係透過下列的技術手段 本發明的各項目的與效能: /、體貫現 有:可達成上述發明目的之表皮貼合方法及其貼合裝置,包括 :備料步驟,其係縣準備對應的表皮與成型件,且表 皮可完全貼覆於成型件表面; —表皮喷膠步驟,其係於表皮欲黏貼之表 層黏著劑; j」土师 -供純化步驟,待完成表皮喷勝步驟,於人料前對表 皮頂面之黏著劑進行熱供; Γ皮於下模步驟,將經烘熱軟化之表皮具點著劑 表面朝上置於一下模單元上; 沖一成型件吸附於上模步驟,其係將成型件套擎於一上 單凡上,並使成型件之黏著面朝下; 、 00 一壓合步驟,當完成表皮與成型件之入料後,係令上广 單元帶動成型件向下移㈣人下模單元内,而使表皮㈣占二 成型件表面; 單元帶驟’待完成前述之麼合步驟後,即令上模 有表皮之成型件向上移動,而完成整個貼合工 作, 本發明表皮之塗膠面向上,以避免黏著劑軟化 2下^機具或成型件,再者可大幅提升其貼合的結合力 2陳,並能提高其貼合速度,而增加其附加價值,以增 進產品之競爭力及其經濟效益。The present invention relates to a skin-adhesive bonding technique for a vehicle interior molded article, and in particular to a method for fabricating a skin and a device for improving the efficiency of the inner door panel and the skin of the automobile. [Prior Art] Press, the general automotive components are mainly made of metal and plastic materials. When the surface corresponds to the components inside the car's seating space, such as the door panel, the side armrest, the center console Boards, etc., because most of them are molded by plastic materials or moulded parts of metal sheets, the surface is not aesthetically pleasing and the texture is poor, or it is not loved by consumers. Therefore, it will depend on the vehicle type and consumption. It is required to attach a decorative skin such as leather or flannel to the surface of the molded article to enhance the aesthetics and texture of the interior of the vehicle. *In the past, when fitting the skin, the fitting device usually designed the lower die to be a punch for placing the molded part, and the upper die is a concave die for clamping the skin, so that the skin can be adhered to The surface of the molded part, therefore, it is necessary to apply the adhesive to the surface of the skin facing downward, and the upper mold is pressed down to the molded part to form a finished product. However, in practice, the surface of the adhesive coated on the surface of the skin may be down to $ while it is softened by heating, and the surrounding implements and molded parts may be contaminated, resulting in inconvenience in subsequent processing and frequent shutdown. In addition, the skin is soft and flexible, whether it is leather or flannel. When it is pulled, the middle part is easy to sag due to its own weight and gravity, which affects the flatness of the bonding, and the molded part is stuck. It has not been well positioned before, and it is easy to shake due to the vibration of the machine, which causes confusion. Any of the above-mentioned original mouths will affect the production efficiency and the conformity quality when the skin is attached. 1329567 The reason is that the inventors have successfully developed the long-term hard work after the development of the problem-solving method for the skin-formed parts of the above-mentioned conventional molded parts by years of experience in related industries. - A method for attaching the skin to the skin and its fitting and packaging [invention content] The problem of the surrounding environment of the valley. SUMMARY OF THE INVENTION The object of the present invention is to provide a method for attaching a skin to a staining agent to drip a stained periphery and a molding # to enhance the adhesion of the skin. The second objective of the present invention is to provide a skin-fitting device which enhances the efficiency of the skin adhesion to enhance its economic efficiency. In order to achieve the above, the present invention mainly aims at the objects and effects of the present invention by the following technical means: /, the present invention: a skin bonding method and a bonding apparatus thereof, which can achieve the above object, comprising: a preparation step, The county prepares the corresponding skin and molded parts, and the skin can be completely attached to the surface of the molded part; - the skin spray step, which is attached to the surface adhesive to be adhered to the skin; j" Tutor - for the purification step, to complete the epidermis In the step of squirting, heat is applied to the adhesive on the top surface of the skin before the person is put into the mold; in the step of squeezing the skin, the surface of the skin which is softened by heating is placed on the lower mold unit with the surface of the smear on the surface; The component is adsorbed on the upper mold step, and the molded part is set on the upper part, and the adhesive part of the molded part is facing downward; 00, a pressing step, after completing the feeding of the skin and the molded part, The upper unit drives the molded part downwards (4) into the lower mold unit, so that the skin (4) occupies the surface of the two molded parts; the unit belt is ready to complete the above-mentioned combination, so that the molded part with the upper mold moves upward And complete the whole In the fitting work, the coating of the skin of the invention faces upwards to prevent the adhesive from softening the machine or the molded part, and the bonding force of the bonding can be greatly improved, and the bonding speed can be increased, and the bonding speed can be increased. Its added value to enhance the competitiveness of its products and its economic benefits.

【實施方式】 本發明係—種成型件之表皮貼合方法及其裳置,請配合 參看圖-至圓五所顯示者,該表皮貼合方法包含有一備料、 -表皮喷膠、—烘熱軟化、—壓掣表皮於下模、一成型件吸 附於上k、-壓合及—成品退模等貼合步驟,以供將表皮⑻ 黏貼於成型件(7)之表面; 而關於本發明表皮貼合之較佳實施例,則請進一步配合 參看圖二之貼合裝置,該貼合裝置係於一機台〇)上設有一 下模單元(2),該下模單元(2)具有複數模穴(21),且各模穴 (21)頂緣形成有一對應形狀之階級狀壓緣(22),又機台 上另設有一上、下滑動之壓掣單元(3),壓掣單元(3)具有複 數對應模穴(21)壓緣(22)之壓框(31),且各壓框(31)兩端利 用同步作動之伸縮缸(32)對應模穴(21)壓緣(22)上、下滑 動,以供相對壓掣表皮(6)。 再者機台(1)於下模單元(2)下方設有一托架單元(4), 忒托架單70(4)係於對應模穴(21)底面設有複數托板(41), I利用兩端之伸縮缸(42)作動托板(41)相對模穴(21)底面 松向滑移,用以支撐夾掣於模穴(21)上的表皮(6),另機台 1329567 (1)上設有一可相對下模單元(2)上、下滑動之上模單元 (5) 4上杈單元(5)具有複數對應模穴(21)之凸模(η),且 凸板(51)表面設有複數連接吸氣源之吸盤⑸),用以將 件(7)吸附於凸模(51)上; 至方;本發明貼合方法之詳細步驟則請配合參看圖五至 圖十五所揭示者,其係如下所述;[Embodiment] The present invention relates to a skin-fitting method for a molded article and a skirt thereof, as shown in the accompanying drawings - to the fifth, the skin bonding method comprises a preparation material, a skin glue, a heat-softening , pressing the skin on the lower mold, a molding member adsorbing on the upper k, the press-bonding, and the finalizing of the finished product, so as to adhere the skin (8) to the surface of the molded part (7); For a preferred embodiment of the bonding, please further cooperate with the laminating device of FIG. 2, the laminating device is provided with a lower die unit (2) on a machine table, and the lower die unit (2) has a plurality of a cavity (21), and a top-shaped pressing edge (22) of a corresponding shape is formed on a top edge of each cavity (21), and a pressing unit (3) for sliding up and down is further provided on the machine table, and the pressing unit is further provided. (3) a pressure frame (31) having a plurality of pressure points (22) corresponding to the cavity (21), and the telescopic cylinders (32) of the respective pressure frames (31) are synchronously actuated corresponding to the pressure points of the cavity (21) ( 22) Slide up and down for relative compression of the epidermis (6). Further, the machine (1) is provided with a bracket unit (4) below the lower die unit (2), and the bracket bracket 70 (4) is provided with a plurality of pallets (41) on the bottom surface of the corresponding cavity (21). I use the telescopic cylinders (42) at both ends to actuate the support plate (41) to slide loosely against the bottom surface of the cavity (21) for supporting the skin (6) clamped on the cavity (21), and the other machine 1329567 (1) is provided with a lower die unit (2) for sliding up and down the upper die unit (5). The upper die unit (5) has a plurality of punches (n) corresponding to the die holes (21), and the convex plate (51) The surface is provided with a plurality of suction cups (5) connected to the suction source for adsorbing the member (7) on the punch (51); to the square; the detailed steps of the bonding method of the present invention are as shown in Fig. 5 to The person disclosed in FIG. 15 is as follows;

備料步驟,該備料步驟係預先準備對應的表皮(6 )與 成型件⑺,其中表皮⑻係、選自皮革或絨布等,而成型件⑺ 2塑膠射出件或金屬沖壓件,且表皮⑻可對應壓擎於下 模f元(2)模穴(21)之壓緣(22),另成型件(7)則可吸附於上 模單元(5)之凸模(51),再者該表皮⑻可完全貼覆於成型件 一表皮喷膠步驟’該表皮喷膠步驟係利用喷膠搶於表皮 (6)欲黏貼之表面均句塗佈一層黏著劑; 一烘熱軟化步驟,該烘熱軟化步驟係利 一壓掣表皮於下模步驟,其係將經烘熱軟化之表皮(6) 置於下模單元(2)模穴(21)之壓緣(22)上,同時令托架單元 (4)之托板(41)伸入支撐於表皮(6)底面,並令壓掣單元 之壓框(31)下降,而將表皮(6)壓固於模穴(21)上; 一成型件吸附於上模步驟,其係將成型件(7)向上套掣 於上模單元(5)之凸模(51)上,並利用凸模(51)上之吸盤(52) 吸掣該成型件(7),使成型件(7)獲得穩固的定位; 一壓合步驟,當完成表皮(6)與成型件(7)之入料後該 壓合步驟係先令托架單元(4)之托板(41)退出模穴(21)= 圍,接著使上模單元(5)之凸模(51)向下移動壓入對應模穴 »67 (21)内’而使表皮(6)貼覆於成型件(7)表面,並利用表皮(6) 上之黏著劑進一步緊固黏合,同時令表皮(6)脫離壓框(31) 之壓掣; 一成品退模步驟,待完成前述之壓合步驟後,即令上模 單元(5)之凸模(51)帶動黏覆有表皮(6)之成型件(7)向上移 動,且令壓掣單元(3)之壓框(31)同步向上復位,以備下一 循環之動作,再者當上模單元之凸模(51)復位後,即釋 放凸模(51)吸盤(52)之壓力,使貼覆有表皮(6)之成型件(7) 成品利用其重量與地心引力自然落下而完成整個貼合工 作。 而關於本發明表皮貼合之較佳實施例,則請進一步配合參 看圖十六至圖二十之貼合裝置,該貼合裝置係於一機台(1”)上 設有一下模單元(2” ),該下模單元(2” )具有複數模穴 (2Γ ),以供安放相對表皮(6”)。 再者機σ(1 )於下模單元(2,)上方設有一可相對下模單 70(2 )上、下滑動之上模單元(5,,),該上模單元(5,,)具有複 數對應模穴(21,,)之凸模(5Γ,),且凸模(51”)表面設有複數 連接吸氣源之吸盤(52”),用以將成型件(7”)吸附於凸模 (5Γ )上; ' 至於本發明貼合方法之詳細步驟,如成型件(7,,)設置於上 模單元(5”)’其係如下所述; 一備料步驟,該備料步驟係預先準備對應的表皮(6”)與成 牛(.)其中表皮(6 )係選自皮革或絨布等,而成型件(7”) 可為塑膠射出件或金屬沖壓件’且表皮(6”)可對應壓掣於下模 單元(2”)模穴(21”)之壓緣(22”),另成型件(7”)則可吸附 於上模單奶”)之凸模(51”),再者該表皮(6,,)可完全貼覆 於成型件(7,,)表面; —表皮安放模具步驟,其係將表皮(6”)具黏著劑表面面向 、^牛〇,,),並安放於下模單元(2”)上,以令上模單元(5”) 下降時,而將表皮(6”)壓固於模穴(21”)上; —成型件吸附於模具步驟,其係將成型件(7”)向上套掣於 ^模單元(5”)時’則利用凸模(51”)上之吸盤(52”)吸擎該成 型=(7 ) ’並使成型件(7”)之黏著面朝表皮(6”),使成型件 (7”)獲得穩固的定位; :壓合步驟,當完成表皮(6”)與成型件(7”)之入料後, ^接著使上模單元(5”)之凸模(51”)向下移動壓入對應下模 單元(2 )之模穴(2Γ )内,而使表皮(6,,)貼覆於成型件(7,,) 表面,並利用表皮(6”)上之黏著劑進一步緊固黏合; 成品退模步驟,待完成前述之壓合步驟後,即令上模單 元(5 )之凸模(51 )帶動黏覆有表皮(6”)之成型件(7,,)向 上移動,以備下一循環之動作,再者當上模單元(5”)之凸模 (5Γ )復位後,即釋放凸模(51”)吸盤(52”)之壓力,使貼覆 表皮(6 )之成型件(7 )成品利用其重量與地心引力自然落 下’而完成整個貼合工作。 至於本發明貼合方法之詳細步驟,如表皮(6”)設置於上模 單元(5”)’其係如下所述; ’ 一備料步驟,該備料步驟係預先準備對應的表皮(6”)與成 ^•件(7 )’其中表皮(6”)係選自皮革或絨布等,而成型件(了”) 可為塑膠射出件或金屬沖壓件,且表皮(6”)可對應壓掣於下模 單元(2”)模穴(21”)之壓緣(22”),另成型件(7”)則可吸附 於上模單元(5”)之凸模(51,,),再者該表皮(6,, )可完全貼覆 於成型件(7,,)表面; 1329567 -表皮安放模具步驟,其係將表皮(6”)具黏著劑表面面向 '3L件(7 )’並女放於或上模單元(5”)上,以令上模單元(5,,) 下降時,而將表皮(6”)壓固於模穴(21,,)上; ^成型件吸附於模具步驟,其係將成型件(7”)向上套掣於 :模單元(2”)上’當成型件(7”)直接設置於下模單元(2” ') 日’ ’則該下模單元(2”)能直接將成型件(7”)套入後固定於其 β並使成型件(7 )之黏著面朝表皮(6,,),使成型件(7,,)獲 得穩固的定位; ^壓合步驟,當完成表皮(6,,)與成型件(7,,)之入料後, ,接著使上模單元(5”)向下移動磨人對應下模單元(2”)之模 穴(2Γ,,)内’而使表皮(6”)貼覆於成型件(7”)表面,並利用 表皮(6”)上之黏著劑進一步緊固黏合; 一 成σ°退杈步驟,待完成前述之壓合步驟後,即令上模單 凡:5 )直接向上移動,以備下一循環之動作,再者當上模單元 )之凸模(51 )復位後’即釋放凸模⑸”)吸盤(52”)之壓 力’使貼!有表皮(6”)之成型件(7”)成品利用其重量與地心 引力自然落下,而完成整個貼合工作。 經由上述的步驟流程,完成表皮(6)黏貼於成型件(7) 表面之動作’由於其過程中表皮⑻之黏著劑係呈朝上狀, 而不會滴下沾污週邊環境,故可大幅提升其乾淨度,同時貼 合動作迅速,而能提升其貼合的效率與品f,故提高產品的 附加價值,進一步增進其競爭力與經濟效益。 且透過前述技術手段的展現,本發明相較於現有者至少 可產生或增進下列的功效: 1.本發明將上模設計成&模,以吸附成型件而將下 模設計成為擺置表皮之凹模,使表皮塗佈黏著劑之 1329567 表面朝上’以避免點著劑供熱軟化後滴下,故可保 持周邊環境與成型件的乾淨,減少停機清理的次數 與時間。 再者表皮下方於壓合前利用托板予以支撐’故可維 持八平i性,避免撓曲變形,不致影響貼合時的平 整性。 3 ·本發明之成型件将泽丨丨田古+ 主1干你w用真空吸盤吸附於上模,.故其 動作中可獲得良好的令& 入 ’ 民f的疋位,不會因機具振動而移 _ 位因此可&升表皮貼合的效率與品質。 上列詳細說明係針對本發明之一可行實施例之具體說明, 惟該實施例並非用以限制本發明之專利範圍,凡未脫離本發明 技藝精神所為之等效實施或變更,均應包含於本案之專利範圍 中。 综上所述,本案不但在空間型態上確屬創新,並能較習用 物品增進上述多項功效,應已充分符合新穎性及進步性之法定 _ 發明專利要件’妥依法提出申請,懇請責局核;隹本件發明專 利申請案,以勵發明,至感德便。 【圖式簡單說明】 圖一係本發明噴膠表皮貼合裝置之外觀示意圖,其顯示 該機構主要元件之構成及相對關係。 圖二係本發明下模單元、壓掣單元、托架單元其機構關 係之立體示意圖。 圖三為成型件欲置入上模單元之吸盤之示意圖。 12 1329567 圖四為成型件置入上模單元之吸盤之剖面示意圖。 圖五為壓掣單元從下模單元上升之動作示意圖。 圖六為圖五之局部放大示意圖。 圖七為本發明托架單元之動作示意圖。 圖八為表皮放置於下模單元與托架單元上之示意圖。 圖九為圖八之局部放大示意圖。 圖十為壓掣單元下降並壓住表皮周圍之動作示意圖。 圖十一為圖十之局部放大示意圖。 圖十一為壓掣單元壓住表皮周圍後,托架單元後退之動 作示意圖。 圖十三為上模單元以吸盤吸住成型件下降並貼合表皮之動 作圖。 圖十四為圖十三之成型件貼合表皮之部放大示意圖。 圖十五為上模單元帶動貼合表皮之成型件上升示意圖。 圖十六係本發明背膠表皮貼合裝置之外觀示意圖,其顯示 該機構主要元件之構成及相對關係。 圖十七為成型件欲置入上模單元之吸盤之示意圖。 圖十八為表皮置入下模單元之模穴之示意圖。 圖十九為表皮欲置入上模單元吸盤,而成型件置入下模單 元模穴之示意圖。 圖-十為上模單70以吸盤吸住表皮下降並貼合成型件之動 1329567 作圖。 【主要元件符號說明】 1機台 2下模單元 21模穴 22壓緣 3壓掣單元 31壓框 32伸縮缸 4托架單元 41托板 42伸縮缸 5上模單元 51凸模 52吸盤 6表皮 7成型件 Γ 機台 2” 下模單元 21” 模穴 5” 上模單元 14 1329567 51” 凸模 52” 吸盤 6”表皮 7” 成型件In the preparation step, the preparation step pre-prepares the corresponding skin (6) and the molded part (7), wherein the skin (8) is selected from leather or flannel, and the molded part (7) 2 is plastic injection or metal stamping, and the skin (8) is corresponding The pressure is applied to the pressing edge (22) of the die (21) of the lower die (2), and the molded component (7) can be adsorbed to the punch (51) of the upper die unit (5), and the skin (8) Can be completely attached to the molded part of a skin spray step 'The skin is sprayed with glue to grab the skin (6) to adhere to the surface of the surface is coated with a layer of adhesive; a heat softening step, the heat softening The step is to press the skin on the lower mold step, and place the heat-softened skin (6) on the pressing edge (22) of the lower mold unit (2) cavity (21), and at the same time, the bracket unit (4) The support plate (41) extends into the bottom surface of the skin (6) and lowers the pressure frame (31) of the compression unit, and presses the skin (6) on the cavity (21); The component is adsorbed to the upper mold step, and the molded piece (7) is sleeved on the punch (51) of the upper mold unit (5), and sucked by the suction cup (52) on the punch (51).成型 the molded part (7) to obtain a stable positioning of the molded part (7); a pressing step, after the completion of the feeding of the skin (6) and the molded part (7), the pressing step is a squatting carriage unit (4) The pallet (41) exits the cavity (21) = circumference, and then the punch (51) of the upper die unit (5) is moved downward into the corresponding cavity »67 (21) to make the skin (6) affixing to the surface of the molded part (7), and further fastening the adhesive by using the adhesive on the skin (6), and at the same time, releasing the skin (6) from the pressing frame (31); After the above-mentioned pressing step is completed, the punch (51) of the upper mold unit (5) drives the molded piece (7) which is adhered with the skin (6) to move upward, and the pressing frame of the pressing unit (3) is pressed. (31) Synchronous upward reset for the next cycle of action, and when the punch (51) of the upper die unit is reset, the pressure of the punch (52) of the punch (51) is released, so that the skin is attached ( 6) Molded parts (7) The finished product is completely lowered by its weight and gravity to complete the entire fitting work. With regard to the preferred embodiment of the skin bonding of the present invention, please further cooperate with the laminating device of FIG. 16 to FIG. 20, which is provided with a lower die unit on a machine (1") ( 2"), the lower die unit (2") has a plurality of mold holes (2" for placement relative to the skin (6"). Further, the machine σ(1) is provided above the lower die unit (2,) with a lower die unit 70(2) for sliding up and down the upper die unit (5,,), the upper die unit (5,,) a punch (5 Γ,) having a plurality of corresponding mold cavities (21,,), and a surface of the punch (51") is provided with a plurality of suction cups (52") for connecting the suction source for adsorbing the molded part (7") On the punch (5Γ); 'As for the detailed steps of the bonding method of the present invention, such as the molded part (7,,) is disposed in the upper mold unit (5")' as follows; a stocking step, the stocking step The corresponding skin (6") and the cow (.) are prepared in advance, wherein the skin (6) is selected from leather or flannel, and the molded piece (7") can be a plastic injection piece or a metal stamping piece and the skin (6) ") can correspond to the pressing edge (22") of the die (21") of the lower die unit (2"), and the other molded piece (7") can be attached to the punch of the upper die "). "), in addition, the skin (6,,) can be completely attached to the surface of the molded part (7,,); - the step of placing the mold on the skin, which is sticky to the skin (6") The surface of the agent is facing, 〇,〇, and placed on the lower mold unit (2") to lower the upper mold unit (5"), and the skin (6") is pressed against the mold cavity (21) ")); - the molded part is attracted to the mold step, which is to suck the molded piece (7") onto the die unit (5"), and then sucks on the suction cup (52" on the punch (51") The forming = (7) 'and the molded part (7") adheres to the skin (6"), so that the molded part (7") is firmly positioned; the pressing step, when the skin is finished (6") After the feeding of the molded piece (7"), ^ then the punch (51") of the upper mold unit (5") is moved downward into the cavity (2) of the corresponding lower mold unit (2), and The skin (6,,) is applied to the surface of the molded part (7,,), and the adhesive is further fastened by the adhesive on the skin (6"); the finished product is removed from the mold, and after the aforementioned pressing step is completed, The punch (51) of the upper mold unit (5) drives the molded piece (7,) which is adhered with the skin (6") upward to prepare for the next cycle, and then After the punch (5Γ) of the die unit (5") is reset, the pressure of the punch (52") suction cup (52" is released, so that the finished part (7) of the cover skin (6) is used with its weight and ground. Gravity naturally falls down' to complete the entire fit. As for the detailed steps of the bonding method of the present invention, for example, the skin (6") is disposed on the upper mold unit (5")' as follows; 'A stocking step, the stocking step is prepared in advance for the corresponding skin (6") And the piece (7)' wherein the skin (6") is selected from leather or flannel, and the molded part ("" can be a plastic injection part or a metal stamping part, and the skin (6") can be pressed correspondingly. The pressing edge (22") of the die cavity (21") of the lower die unit (2"), the other molded component (7") can be adsorbed to the punch die (51,) of the upper die unit (5"), and then The skin (6,, ) can be completely attached to the surface of the molded part (7,,); 1329567 - the step of placing the mold on the skin, which has the surface of the skin (6") with the adhesive surface facing the '3L piece (7)' and The female is placed on the upper mold unit (5") so that the upper mold unit (5,,) is lowered, and the skin (6") is pressed against the mold cavity (21,); a mold step of arranging the molded piece (7") upwardly on the mold unit (2") when the molded part (7" is directly placed on the lower mold The element (2" ') day' 'the lower die unit (2") can directly fit the molded piece (7") to the β and fix the molded part (7) toward the skin (6, ), to obtain a stable positioning of the molded part (7,,); ^ a pressing step, after completing the feeding of the skin (6,,) and the molded part (7,,), and then the upper mold unit (5" ) Move the grinding hole corresponding to the lower die unit (2") into the cavity (2Γ,,) and let the skin (6") adhere to the surface of the molded part (7") and use the skin (6"). The adhesive is further fastened and bonded; one step is σ°, and after the aforementioned pressing step is completed, the upper mold is simply: 5) directly moved upwards to prepare for the next cycle, and then the upper mold The punch of the unit) (51) after resetting, ie the release of the punch (5)") the pressure of the suction cup (52") is made! The finished part (7") with the skin (6") is finished with its weight and gravity. Naturally falling, and completing the entire fitting work. Through the above-mentioned step flow, the action of adhering the skin (6) to the surface of the molded part (7) is completed. In the process, the adhesive of the skin (8) is upwards, and does not drip the surrounding environment, so that the cleanness can be greatly improved, and the bonding action is quick, and the efficiency and the product f can be improved. Increasing the added value of the product, further enhancing its competitiveness and economic benefits. And through the foregoing technical means, the present invention can at least produce or enhance the following effects compared with the prior art: 1. The present invention designs the upper mold into & The mold is designed to adsorb the molded part and the lower mold is designed as a concave mold for placing the skin, so that the surface of the skin coating adhesive 1329567 faces upwards to avoid the dropping of the agent heating and softening, so that the surrounding environment and the molded part can be maintained. Clean, reduce the number and time of shutdown cleaning. In addition, the bottom of the skin is supported by the pallet before pressing. Therefore, it can maintain the octagonality and avoid deformation and deformation, and it will not affect the flatness of the fit. 3 · The molded part of the invention will be applied to the upper mold by the vacuum chuck, so that the movement can obtain a good order & The machine vibrates and shifts _ position so it can & upgrade the efficiency and quality of the skin. The detailed description of the preferred embodiments of the present invention is not intended to limit the scope of the present invention. The patent scope of this case. In summary, this case is not only innovative in terms of space type, but also can enhance the above-mentioned multiple functions compared with conventional articles. It should have fully complied with the statutory and progressive nature of the invention. _ Inventor patent requirements should be applied in accordance with the law. Nuclear; 隹 This invention patent application, in order to invent invention, to the sense of virtue. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the appearance of a glue-coated skin fitting device of the present invention, which shows the constitution and relative relationship of the main components of the mechanism. Fig. 2 is a perspective view showing the mechanism of the lower die unit, the pressing unit and the bracket unit of the present invention. Figure 3 is a schematic view of the suction cup of the molded part to be placed in the upper mold unit. 12 1329567 Figure 4 is a schematic cross-sectional view of the suction cup of the molded part placed in the upper mold unit. Figure 5 is a schematic diagram of the action of the compression unit rising from the lower mold unit. Figure 6 is a partial enlarged view of Figure 5. Figure 7 is a schematic view showing the operation of the carriage unit of the present invention. Figure 8 is a schematic view showing the placement of the skin on the lower die unit and the carriage unit. Figure 9 is a partial enlarged view of Figure 8. Figure 10 is a schematic view of the action of the compression unit descending and pressing around the epidermis. Figure 11 is a partial enlarged view of Figure 10. Figure 11 is a schematic diagram of the movement of the carriage unit after the pressing unit is pressed around the skin. Fig. 13 is an operation diagram of the upper mold unit sucking the molded piece by the suction cup and adhering to the skin. Figure 14 is an enlarged schematic view of the portion of the molded piece of Figure 13 attached to the skin. Figure 15 is a schematic view showing the rise of the molded part of the upper mold unit to drive the skin. Figure 16 is a schematic view showing the appearance of the adhesive skin bonding device of the present invention, which shows the constitution and relative relationship of the main components of the mechanism. Figure 17 is a schematic view of the suction cup of the molded part to be placed in the upper mold unit. Figure 18 is a schematic view showing the placement of the skin into the cavity of the lower mold unit. Fig. 19 is a schematic view showing that the skin is placed in the upper mold unit suction cup, and the molded member is placed in the lower mold unit mold. Fig. 10 is a drawing of the upper mold sheet 70 with the suction cup sucking the skin down and affixing the composite part 1329567. [Main component symbol description] 1 machine 2 lower die unit 21 die 22 pressure edge 3 compression unit 31 press frame 32 telescopic cylinder 4 bracket unit 41 pallet 42 telescopic cylinder 5 upper die unit 51 punch 52 suction cup 6 skin 7 Molded parts 机 Machine table 2" Lower die unit 21" Mold hole 5" Upper die unit 14 1329567 51" Punch 52" Suction cup 6" skin 7" Molded parts

Claims (1)

1329567 十、申請專利範圍: 一種喷膠表皮貼合方法,包括: 備料步驟,其係預先準備對應的表皮與成型件,且表皮 可完全貼覆於成型件表面; &quot; 表皮噴膠步驟,其係於表皮欲黏貼之表面均勻塗 黏著劑; θ 烘熱軟化步驟,待完成表皮喷膠步驟,於入料前對表皮 頂面之黏著劑進行熱烘;1329567 X. Patent application scope: A method for bonding a glued skin, comprising: a preparation step, which prepares a corresponding skin and a molded part in advance, and the skin can be completely attached to the surface of the molded part; &quot; a skin spray step, Attaching the adhesive to the surface of the skin to be evenly applied; θ heating and softening step, to complete the step of spraying the skin, and heat-drying the adhesive on the top surface of the skin before feeding; 2. 3. 5. 壓掣表皮於下模㈣,賴烘録化之表皮具黏著劑 面朝上置於一下模單元上 成型件吸附於上模步驟,其係將成型件套掣於—上模單 70上,並使成型件之黏著面朝下; 、 壓合步驟,當完成表皮與成型件之人料後,係令上模單 ::動成型件向下移動壓入下模單元内,而使表皮黏貼 於成型件表面; ’即令上模單 完成整個貼合 成°D退模步驟,待完成前述之屡合步驟後 凡帶動黏覆有表皮之成型件向上移動,而 工作。 如申請專利範圍第!項所述之噴膠表皮貼合方法其中該 表皮係選自皮革或絨布等。 如申請專利範圍第1項所述之«表皮貼合方法,其中該 成型件係選自塑膠射出件或金屬沖壓件。 =請專利範圍第i項所述之喷膠表皮貼合方法,其中該 表皮於T好財可制—托架單元伸人支樓於 表皮底面’以避免表皮中心下垂。 如申請專利範圍第1項所述之喷膠表皮貼合方法,其中該 16 f· 1329567 成型件吸附於上模步驟之上模單元係利用真空吸力吸 附成型件,以提升成型件定位的穩固性及易於卸料。 6.-種噴勝表皮貼合裝置,其可將—表皮黏貼成型件 向下之表面,其包含有: 一機台; 一下模單元,該下模單元設於機台頂面,且具有複數 供壓掣表皮之模穴; 托木單元,其设於下模單元之下方,該托架單元係於 對應板穴底面設有複數托板,托板可相對模穴底面橫向 滑移,以支撐夾掣於模穴上的表皮; 八 一上松單元,其設於機台對應下模單元之上方,哼上模 單元:相對下模單元上、下滑動,且上模單元具有/複數 對應模穴之凸模,凸模可供成型件吸附定位; 藉此,組構成—黏貼速度快、且不㈣污之表皮貼 置者。 D衣 7·如申請專利範圍第6項所述之喷膠表皮貼合裝置,其中該 機台於下模單元上方並設有—壓#單元,該壓料元具 有可對應模穴上、下位移以壓掣表皮之壓框。 八 8·如申Λ專利範圍第7項所述之喷膠表皮貼合裝置,其中該 下杈單70之权穴頂緣形成有一對應形狀之階級狀壓 緣,供配合壓掣單元之壓框夾壓表皮。 9·如申^專利範圍第6項所述之喷膠表皮貼合裝置,其中該 上模單元之凸模表面設有複數連接吸氣源之吸盤,以^ 吸附成型件。 1〇. -種背勝表皮貼合方法,包括: 備料ν驟纟係預先準備對應的表皮與成型件且表皮 17 1 1329567 可完全貼覆於成型件表面; 表皮女放模具步驟,將表皮具黏著劑表面面向成型件,並 安放於下模單元(或上模單元)上; 成型件吸附於模具步驟,其係將成型件套掣於一上模單元 (或下模單元)上,並使成型件之黏著面朝表皮; 壓合步驟,當完成表皮與成型件之入料後,係令上模單元 (或下模單元)帶動成型件向下移動壓入下模單元(或上模 單元)内,而使表皮黏貼於成型件表面; 成。P退杈步驟,待完成前述之壓合步驟後,即令上模單元 T動黏覆有表皮之成型件向上移動(或上模單元直接向上 移動)’而完成整個貼合工作。 11·如中請專利範圍第10項所述之背勝表皮貼合方法,其中該 表皮係選自皮革或絨布等。 士申》月專利|巳圍第10項所述之背膝表皮貼合方法,其中該 成型件係選自塑膠射出件或金屬沖壓件。 士申π專利|&amp;圍第1Q項所述之背勝表皮貼合方法,其中該 成型件吸附於模具步驟之上模單元係利用真空吸力吸附成 ^件以提升成型件定位的穩固性及易於卸料。 14· 一種背膠表皮貼合奘罢 、置可將一表皮黏貼於一成型件向 下之表面,其包含有: 一機台; —下模單S ’該下模單元設於機台頂面,且具有複數可供 182. 3. 5. Pressing the skin on the lower mold (4), the surface of the cured specimen is placed on the lower mold unit with the adhesive facing up. The molded part is attached to the upper mold step, which is used to clamp the molded part onto the top mold. On the mold sheet 70, and the adhesive surface of the molded part is facing downward; the pressing step, when the human skin of the skin and the molded part is completed, the upper mold sheet is ordered: the movable molded part is moved downward and pressed into the lower mold unit. , the skin is adhered to the surface of the molded part; 'that is, the upper mold sheet completes the entire paste synthesis °D mold-removal step, and after the above-mentioned repeated steps are completed, the molded part that drives the adhesive skin is moved upward to work. Such as the scope of patent application! The glued skin bonding method according to the item, wherein the skin is selected from leather or flannel. The method of coating a skin according to claim 1, wherein the molded article is selected from a plastic injection member or a metal stamping member. = Please apply the glued skin bonding method described in item i of the patent scope, wherein the skin can be made in T-goods - the bracket unit extends to the bottom of the skin to avoid drooping the center of the skin. The method for coating a glued skin according to claim 1, wherein the 16 f· 1329567 molded part is adsorbed on the upper mold step, and the mold unit is vacuum suction-adsorbed to improve the positioning stability of the molded part. And easy to discharge. 6. A spray-winning skin bonding device, which can adhere the skin to the downward surface of the molded part, and comprises: a machine table; a lower mold unit, the lower mold unit is disposed on the top surface of the machine, and has a plurality of a mold base for pressing the skin; a tray unit, which is disposed under the lower mold unit, the bracket unit is provided with a plurality of pallets on the bottom surface of the corresponding plate hole, and the pallet can be laterally slid relative to the bottom surface of the cavity to support a skin that is clamped on the cavity; a Bayi upper unit, which is disposed above the lower die unit of the machine, the upper die unit: slides up and down relative to the lower die unit, and the upper die unit has a/multiple corresponding cavity The punch and the punch can be used for the adsorption and positioning of the molded part; thereby, the group constitutes a skin sticking person with fast adhesive speed and no (four) stain. The invention relates to a glue-applied skin bonding device according to claim 6, wherein the machine is arranged above the lower die unit and has a pressure-unit, and the pressing material has a corresponding upper and lower cavity. The displacement is pressed against the compression frame of the epidermis. </ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; Clamp the skin. The glue-applied skin-fitting device according to the sixth aspect of the invention, wherein the surface of the punch of the upper mold unit is provided with a plurality of suction cups connected to the suction source to adsorb the molded parts. 1〇. - The method of back-skinning skin bonding, including: preparation ν 纟 预先 pre-prepared corresponding skin and molded parts and the skin 17 1 1329567 can be completely attached to the surface of the molded part; the skin female mold step, the leather The surface of the adhesive faces the molded part and is placed on the lower mold unit (or the upper mold unit); the molded part is adsorbed to the mold step, and the molded part is sleeved on an upper mold unit (or lower mold unit), and The adhesive surface of the molded part faces the skin; the pressing step, after completing the feeding of the skin and the molded part, causes the upper mold unit (or the lower mold unit) to drive the molded part downward to be pressed into the lower mold unit (or the upper mold unit) ), while the skin is adhered to the surface of the molded part; The P untwisting step, after the aforementioned pressing step is completed, causes the upper mold unit T to move the molded part with the skin upward (or the upper mold unit moves upward directly) to complete the entire fitting work. 11. The method according to claim 10, wherein the skin is selected from the group consisting of leather or flannel. The method of back-knee skin conformation described in the above-mentioned item, wherein the molded part is selected from a plastic injection part or a metal stamping part. The patent application method of the present invention, wherein the molded part is adsorbed on the mold step, and the mold unit is vacuum-adsorbed to improve the positioning stability of the molded part. Easy to unload. 14· A adhesive backing sheet fits and can be attached to a downward surface of a molded part, which comprises: a machine table; a lower mold unit S′, the lower mold unit is arranged on the top surface of the machine table And have multiple numbers for 18
TW96119251A 2007-05-30 2007-05-30 Surface-leather adherence method and device thereof TW200846184A (en)

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CN108527881A (en) * 2018-04-25 2018-09-14 全兴工装设备(南京)有限公司 A kind of vacuum abutted processing technology with moccasin and thread automotive upholstery
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