1314096 九、發明說明： 【發明所屬之技術領域】 合：=氣貼合材料有關’特別是透氣粒狀發泡貼 5【先前技術】 。現有貼合式的透氣材料主要的結構是以二布料層夹設一 彈性層所構成，目前該彈性層大致上可以八 ° 彈性墊體純沖孔所成，錄法是先刀:種’ 一種是 )tit __貼合布料。這樣的做法會浪費掉 所構另—種是以粒狀或柱狀的彈性材料分散設置 方U 以射出的方式來製造，不能以貼合的 方式來快速、大量的生產。 【發明内容】 大曰明之主要目的在於提供—可㈣合的製成來快速、 I的1造透氣粒狀發泡貼合材料之製造方法。 製造ίίί上述目的’本發明之透氣粒狀發舰合材料之 2方法細裁_方式取财孔的方式崎―雜塾體可 20 材料財製成具有孔洞以及具有彈性粒材之透氣貼合 進疒。/、方法為，製備一彈性墊體，將該彈性墊體以一刀模 切二裁ί，該刀模上設有複數個預定要裁切形狀的切刀，各 刀=内=有—頂出裝置，該彈性墊體在切裁時，該刀模的切 分落在切刀内的彈性墊體部份一併帶出，使該彈性墊體 刀、一具有預定形狀孔洞的彈性片材以及一落在各切刀内的1314096 IX. Description of the invention: [Technical field to which the invention pertains] Combination: = gas-bonding material relating to 'particularly a gas permeable granular foaming sticker 5 [prior art]. The main structure of the existing conforming gas permeable material is composed of an elastic layer sandwiched by two cloth layers. At present, the elastic layer can be formed by purely punching the elastic body of the eight-degree elastic body, and the recording method is a first knife: Yes) tit __ fits the fabric. Such an approach wastes the construction of the granules or columnar elastic material. The U is manufactured by injection, and cannot be quickly and mass-produced in a conforming manner. SUMMARY OF THE INVENTION The main purpose of Otsuka Akira is to provide a method for manufacturing a gas permeable granular foaming bonding material which can be made into a fast, I. Manufacture of ί 目的 ' ' ' ' ' ' ' ' ' ' ' 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 ― ― ― ― ― ― ― ― ― ― ― Hey. /, the method is: preparing an elastic pad body, the elastic pad body is cut by a knife die, the cutter die is provided with a plurality of cutters intended to be cut into shape, each knife = inner = yes - top out In the device, when the elastic cushion body is cut, the cutting portion of the cutting die falls on the elastic cushion body portion in the cutter, and the elastic cushion body knife, an elastic sheet having a hole with a predetermined shape, and One fell within each cutter
S -4- 1314096 彈性粒材二部份，之後，於該彈性片材一側貼合一布料層， 同時，該刀模則移至另一布料層上，再以頂出裝置將各該切 刀内的彈性粒材頂出，使該等彈性粒材脫出切刀並且黏合在 布料層上，然後，再於該彈性片材之另一側貼合一布料層， 5而於該彈性粒材之另一侧則合一布料層，以製成一具有孔洞 彈性片材之貼合材料，以及一具有間隙彈性粒材之貼合材 料。 .貫施方式】 10 15 20 為了說明本發明之特徵及功效，以下茲舉一實施例配乂 圖式洋細說明如後。 _ 第圖至第五圖為本發明製造流程之示意圖。 本發明透氣粒狀發泡貼合材料之製造方法為： 製備-彈性塾體10，將該彈性墊體以一刀模2〇進 3 ’該刀模上設有複數個單一種預定要裁切形狀的二 ’例如.圓形、方形或六角形等等，或是複數 ::形狀的切刀，例如三角形與六角形，各切刀内設J種 2D 1置22 ’如第—圖所示’轉性墊體在切裁時，該刀t 20的切刀會贿在切刀内的彈性墊體1G部份_刀: 3性塾體分成一具有預定形狀孔洞的彈性片材U， 在各切刀内的彈性粒材12二部份’如第二圖及第三層 之後’於該彈性片材u之一側上膠，並且貼合 同時，該刀才莫20則移至另一已上膠之布料層βλ -5- 1314096 再以頂出裝置22將各該切刀_雜粒材12頂出，使該 彈性粒材12脫出切刀21並且黏合在布料層Β±， 所示。 ㈡ 此時，該彈性墊體Κ)已被—分為二，同時形成—貼人 於布料層Α上之彈性片材1卜以及-貼合於布料層Β上二 彈性粒材12，然後，再於該彈性片材u之另一侧貼合 料層C❿於該彈性粒材之另—側則合—布料層d，以 製成一具有孔洞彈性諸之貼合材料，以及 粒材之貼合材料，如第五圖所示。 竭弹[生 ίο 15 20 本發明之方法中所使用的彈性墊體可以由橡膠、eva、 $或發泡材所製成。該布料層則可以由棉、麻、聚脂或尼 =材料所製成並且該布料層可以為相同的材f或為不^的 材貝、。貼合所使用的賴可以為透氣闕為不透氣膠。 以下舉一實際製造例加以說明： 製備一 ？1；發泡之彈性塾體，厚度約為5咖。將該彈 ==以-賴進行裁切，該賴上設有複數個呈矩陣排列 日士固：切：’各切刀内設有一頂出裝置，該彈性塾體在切裁 屮，^刀莫的切77會將落在切刀内的彈性塾體部份一併帶 以、該^生塾體分成一具有圓形孔洞，5麵厚的彈性片 以及一落在各切刀内5mm厚圓形的彈性粒材二部份。 於該雜㈣之i熱轉，並且貼合一厚度 Γ層a，同時，該刀模則移至另―厚度1麵已上 弹布料層B上’再以頂出裝置將各該切刀内的圓形 辦性粒材頂出’使該等圓形彈性粒材脫出圓形切刀並且黏合 -6- 1314096 在布料層B上。 此時，该彈性墊體便已被一分為二，同時製成一貼合於 布料層A上具有圓形孔洞之彈性片材，以及一貼合於布料 層B上之圓形彈性粒材，然後，再於該彈性片材之另一側 5貼合一厚度1mm的布料層C，而於該彈性粒材之另一側則 口厚度1mm的布料層D，以製成一具有圓孔洞彈性片材 之貼合材料，以及一具有間隙彈性粒材之貼合材料。 以本發明之方法不但可以快速且大量的製造出透氣粒狀 發泡貼合材料之製造方法，而且可以充份的利用所有的材S -4- 1314096 two parts of elastic granules, after which a cloth layer is attached to one side of the elastic sheet, and at the same time, the stencil is moved to another cloth layer, and then the ejector device is used to cut each The elastic particles in the knife are ejected, the elastic particles are taken out of the cutter and adhered to the cloth layer, and then a cloth layer is attached to the other side of the elastic sheet, and the elastic particles are attached to the elastic particles. The other side of the material is combined with a cloth layer to form a bonding material having a hole elastic sheet, and a bonding material having a gap elastic particle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . _ Figures to V are schematic views of the manufacturing process of the present invention. The manufacturing method of the breathable granular foaming bonding material of the present invention is as follows: preparing the elastic body 10, and inserting the elastic body into the mold by a die 2; the die is provided with a plurality of single predetermined shapes to be cut. The second 'for example, a circle, a square or a hexagon, etc., or a plural:: a shape of a cutter, such as a triangle and a hexagon, each of which has J type 2D 1 and 22 ' as shown in the figure - When the rotary pad is cut, the cutter of the knife t 20 will bribe the elastic pad 1G part in the cutter. The knife 3 is divided into an elastic sheet U having a hole of a predetermined shape. The two parts of the elastic granule 12 in the cutter are glued to one side of the elastic sheet u as shown in the second figure and the third layer, and when the contract is applied, the knife is moved to another one. The sizing cloth layer βλ -5- 1314096 is further ejected by the ejector device 22, and the elastic granule 12 is taken out of the cutter 21 and bonded to the cloth layer ,±, as shown . (2) At this time, the elastic cushion body has been divided into two, and at the same time, an elastic sheet 1 which is attached to the fabric layer and a second elastic particle 12 attached to the fabric layer are formed. Further, the other layer of the elastic sheet u is bonded to the other side of the elastic granule, and the fabric layer d is formed to form a bonding material having a hole elasticity, and the affixing material of the granule Composite materials, as shown in the fifth figure. The elastic pad used in the method of the present invention can be made of rubber, eva, or foam. The cloth layer may be made of cotton, hemp, polyester or nylon material and the cloth layer may be the same material f or a material. The lacing used for the bonding may be a breathable sputum which is a gas-tight glue. The following is an actual manufacturing example: Preparation 1? 1; foamed elastic carcass, thickness of about 5 coffee. The bomb is cut by = 赖, which is provided with a plurality of matrix arrays. Shishi solid: cut: 'There are an ejection device in each cutter, the elastic body is cut, ^ Mo's cut 77 will bring the elastic body part falling in the cutter together, and the raw body is divided into a circular hole with a thickness of 5 faces and a thickness of 5 mm which falls within each cutter. Round elastic pellets in two parts. Heated in the miscellaneous (four), and attached to a thickness of the layer a, and at the same time, the die is moved to another layer 1 of the thickness of the cloth layer B, and then the ejector device The circular granules are ejected 'to make the round elastic granules out of the circular cutter and adhere to -6-1314096 on the fabric layer B. At this time, the elastic pad body has been divided into two, and at the same time, an elastic sheet having a circular hole attached to the cloth layer A and a circular elastic grain material attached to the cloth layer B are formed. Then, a cloth layer C having a thickness of 1 mm is attached to the other side 5 of the elastic sheet, and a cloth layer D having a thickness of 1 mm is formed on the other side of the elastic material to form a circular hole. A bonding material of an elastic sheet, and a bonding material having a gap elastic particle. The method of the present invention can not only rapidly and mass-produce a manufacturing method of a gas permeable granular foaming bonding material, but also can fully utilize all materials.
1〇料、，不會再有沖孔後的孔料被浪費掉的情形，使得產品符人 經濟效益更具有競爭力。 Q 1314096 【圖式簡單說明】 第一圖至第五圖為本發明製造流程之示意圖。 【主要元件符號說明】 彈性墊體10 彈性片材11 彈性粒材12 刀模20 切刀21 頂出裝置221), no more holes will be wasted after punching, making the product more economical and more competitive. Q 1314096 [Simple description of the drawings] The first to fifth figures are schematic views of the manufacturing process of the present invention. [Explanation of main component symbols] Elastic pad body 10 Elastic sheet 11 Elastic grain material 12 Die cutter 20 Cutter 21 Ejecting device 22
布料層A 布料層B 布料層CCloth layer A cloth layer B cloth layer C
布料層DCloth layer D