TWI313764B - Lcd panel and lcd panel fabricating method - Google Patents

Lcd panel and lcd panel fabricating method Download PDF

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TWI313764B
TWI313764B TW93127559A TW93127559A TWI313764B TW I313764 B TWI313764 B TW I313764B TW 93127559 A TW93127559 A TW 93127559A TW 93127559 A TW93127559 A TW 93127559A TW I313764 B TWI313764 B TW I313764B
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layer
extension
substrate
display
thin film
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TW93127559A
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TW200609567A (en
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Hsiu Chi Tung
Chih Ming Chang
li ping Liu
Kun Yu Lin
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Au Optronics Corp
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1313764 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種液晶顯示器及顯示器面板製造方法,特別是關於一 種在液晶顯示器製程中’提供支撐結構於積體電路固著區域(IC bonding region)的製造方法。 【先前技術】 液晶層厚度(cell gap)是影響液晶顯示器畫面品質的要素之一,製程中 常須將液晶層厚度窄化以提高液晶應答速度。在液晶顯示器的基板 (substrate)越來越大的同時,製程的難度也相對的提高。於液晶顯示器殼 體(cell)製程中,要窄化大片基板上的液晶層厚度且控制其均勻度良好, 必須找出製程穩定性更佳,且製程容許誤差(wind〇w)更大的設計,才會使 產品的良率提昇。 在控制大片基板(substrate)上每一個顯示器面板(panel)的液晶層厚度 時,除了適當的形成框膠(seal)於基板上以作為墊塊(dummy)外,尚須控制 大片基板對組時所使用之熱壓壓力。因為熱壓的壓力常無法控制的很均 勻,而導致液晶層厚度(cellgap)的均勻度(unif〇rmit )不佳’造成 顏色不均—a),使良社幅下降。上述縣在半穿透式=== 開口率的製程上(因其液晶層厚度原本就不易控制)更為明顯。 /如圖1A所示’為液晶顯示驗體_)製程中,兩塊大片基板重疊對 組後之俯視圖。圖中指出-大片基紀包括複數個顯示器面板2,每$顯 不器面板2可分為-顯示區21及—延伸區22。於兩基板之間,以框膠2ij 形成該顯不區21__形成-空腔’該空腔可供填充液晶材料於盆内 it 〇 b〇nd; 本f=示器:板2係指一薄膜電晶體基板及其上之娜 &或疋一衫色濾光基板及其上之層狀構造。 1313764 圖1B係為圖1A的側視剖面圖。圖示上方之薄膜電晶體基板11之顯示 區21中具有一薄膜電晶體陣列212及配向膜213 ;下方之彩色濾光基板12 之顯示區21中具有黑矩陣214、濾光層215、ΙΤΟ電極216及配向膜213。因 此當兩基板接合時,在位置a及b下壓框膠,顯示區21内的間隙子3(ball spacer)會同時壓縮。但在延伸區22中,因為沒有濾光層215(c〇1〇rmter)及 其他分隔層(isolation layer)墊高間隙子3,間隙子3在此處並沒有支撐力。 結果導致在左右侧或上下侧的框膠附近,兩基板的間隔距離不等而造成 如同蹺蹺板的效應使顯示區21内液晶層厚度不均,詳細說明請參考圖2。 圖2是使用量測液晶層厚度的機台所發現的液晶層厚度不均現象。其 中同-色塊涵蓋的區域内,液晶層厚度值誤差在叫⑽下,不同色塊^ 代表的液晶層厚度值相差在叫祕上。圖巾為單—顯示器面板2來看, 可明顯看出位於顯*區21周圍之框膝(未圖示)附近易產生不同色棟。其中 尤其以液晶注人口217與延伸區22因無間隙子的支撐力,造成不同色塊之 影響更是深人齡區助部,降低顯示區21全區中液晶層厚度的均勾性。 綜上所述,習知技術仍有以下之缺點·· 1·於兩片基板對組時’易造成顯示區峨晶層厚度不均。 2. 習用的間隙子於顯示區外無法發揮其支撐效果。 3. 無法因應基板愈來愈大片,液晶層厚度愈來愈窄之趨勢。 咒其原因 歸懕力心 支撐,易受大片基板對組時所使用之 響。本案發明人提供巧在液晶顯示器製程中提供 步驟的情況m述缺點。 ^方如求在不增加製程 【發明内容】 本發明之主要目_在續做晶顯示器 程中,描征*诗从44t ^ 汉·種在液晶顯示5|贺 往γ紅供支撐結構於積體電路固著 只丁态衣 板製造方法。 者域(IC bondlng region)的顯示器面 1313764 “ < ^發月之另一目的在於提供一種利用濾光材料堆疊形成積體電路固 者區域$支撐結構之顯示器面板製造方法。 本發明之另一目的在於提供一種利用反射材料形成積體電路固著區 域的支樓結構,於基板雜轉絲晶層厚度均勻。 & 明之另一目的在於提供一種於製程中增加一支撐結構於面板之 垂'固著區域以提昇液晶層厚度之均勻度而改善晝質之顯示器結 才冓〇 时、口 恭曰t明係提供液晶絲㈣及―麵㈣面板製造方法及依據本 雜if ί所製成之液晶顯示11。其巾上述方法包括:提供—薄膜電晶 二表面具有—第—顯示區與—第—延伸區,其中該第一顯示區 .、電晶體陣列形成於其中;形成一有機材料層於該薄膜電晶體 二同心^化該有機材料層以定義—有機層覆蓋於該薄膜電晶體陣 矣支擇結構層於該P延伸區。提供—彩色縣基板,其 二顯示區與—第二延伸區;形成—第—遽光材料層於彩色 上表面;_化該第i光材料層以定義_第一晝素層於該第 二,時定義—第—支撐結構層於該第二延伸區。視顯示器之規 蓋支撐結構層之形成步驟以定義出其他錢結構層覆 蓋於及第一支撐結構層之上以形成一堆疊層。 將薄膜電晶縣板上表面卿㈣光基板 示區對準第二顯示區且該第一延伸區對 二:: 所述之議ίϋ⑽刚嫩娜板_之_製作本發明 【實施方式】 鉍配合圖示詳述本發明「液曰@ ^ ^ ^ 舉較佳實施㈣•下:扣③及顯㈣面婦造方法」,並列 請參考圖3A,為根據本發明之方法於基板上 提供-彩色絲基板12,其表面m 成,絲材#層。百先 衣面具有—顯不區加與-延伸區22a。形成黑 1313764 矩陣214於該基板12上以防止漏光’隨後形成—第一濾光材料層於該 基板I2及黑矩陣2丨4之裸露表面。請參考圖3B,為根據本發明之9方法所g 造之顯示器面板。圖示彩色濾光基板上方黑矩陣214之間形成一第一書 素層215A同時形成一第一支撐結構層215a,隨後形成—第二畫素層2i5B 與一第二支撐結構層215b。上述晝素層與支撐結構層之形成方法,係為 圖案化後,移除部分B3AU光材料層以定_第„晝素層2i5A於 該顯示區21a内,同時定義該第一支撐結構層215&於該延伸區内。再形 成一第二濾光材料層(未圖示)於該基板12、黑矩陣214、該第—畫素層 及該第-支撑、賴層服之财裸絲面上。經随倾,移除部^該第 -濾光材料相定義該第二畫素層215B於該顯示區21表面上且該第—書 素層2以之婦,㈣定義該第二支撐結獅職覆蓋於該第—支標結 構層215a之上以形成一堆疊層218。後續製程中,當該彩色濾、光 二 表面與-薄膜電晶體基板(未圖示)下表面相對進行接合日夺,;亥堆疊層⑽ ,於該兩相職板延倾瓜之職供支撐減抗施_兩基板延且伸曰區之 =力”區21a之周圍形成框膠後,可形成―填充液晶材料之區域。 ;形成該第-及第二支撐結構層時,可涵示^規 不 支撐結構層厚度。濾光材料以紅、綠、藍色者最為f用,=為 巾所製成,可彻黃光餘或是其他技術(如麵分散或轉印方 法)於基板上形成紅、綠、藍三原㈣長條形陣列。 素Lt,若圖3B所述之該第一晝素層215A為紅色,該第二晝 ^ k 色,則於該紅色晝素層215A及綠色書素層215B形成& 後,以相同芻鞀拟士、故立土 一尔/曰办底之 ,。在雜股赠細社所需狀三原色晝 更可开β ~、Γ中,、上4三原色畫素層同時形成三層支撐結構層。之後 板I2上,並ηΐΓ極216(例如1Τ〇電極)及一透明光阻層(未圖示)於該基 内之™電層以定義—柱狀間隙子31於該顯示區2ia 支撐結構層之上。可同時定義第四個支樓結構層31a於該三層 求。圖4B所干融同参^加或減少支撐結構層數目以符合製程之實際需 分重疊區域,^—排翻式,該些晝素層彼此之職有小部 ,、衣%與圖4A相同,隨著RGB三晝素層及柱狀間隙子的 .1313764 依序形成,亦可依序定義出四層支撐結構層。 請參考圖5,於包含圖3B所示面板結構之 數球形間隙子3於_色濾絲^ 12上麵上形成複 犯所示具有柱狀間隙子31面板結構疋1 w圖从或圖 , 苒臂加下列步驟以形成一辟示哭郏髀 ===r下電/曰體基板11,其表面亦具有一顯示區2化、與 ;薄膜電日1Γ面^基板12上表面之顧示區周園形成轉211後, 表面絲板12上表面相對,竭卿_準 =補21b而該延㈣22b對準該延伸區細加親行接合。接= 賴帕或柱狀間隙子31提供支撐於該顯示區21二 =21b之間。此時,於該延伸區瓜與延伸區Μ之間係由堆疊声』 均^球形間隙子3共同提供支標以維持製程之穩定及液晶層厚度曰^之 方法fff本發明之方法所製造之另一型式顯示器面板。該 22b兮“’、/輪曰曰體基板lla,其表面具有-顯示區21b與-延伸區 該缚膜電晶體基板上表面之顯示區⑽具有一薄膜電晶體陣列*形成 有機材料^區2测具#碰魏(未目示)固著於其上。隨後形成一 學性所=i ,不)於該基板心上;經圖案化改變部分有機材料層之化 變卩顯减或烟等料移除改變錄之有機㈣層或未改 上却^\機材料層以定義一有機層5A覆蓋於該薄膜電晶體降列4之 層认可桃緣材料,同時定義—支魏構層%於該延伸區挪 程中’當該薄膜電晶體基板lla上表面與彩色濾光基板(未圖示) 沭】對接合時’藉由該支樓結構層5a提供該延伸區22b支撐效果。上 节諸i5A表面具有波錄構造赠得適合人眼航的反射效果,該波 ㈣光所造成。隨後_有機層5A之上依其波浪狀表面形成 开4= +層51 ’則該銘金屬層51與該有機層5Α共同達成反射之目的。於 予^敵撐結構層%時’可視顯示器規格、液晶層厚度、間隙子大小不同 予以調整不同厚度。 請參考圖7,於包含B 6所示面板結 構,增加以下步驟以形成一液 曰曰 1313764 顯示器。另提供-彩色濾、光基板12a,具有—顯示區2u盘—延伸區仏, ^具,黑矩陣214、濾、光層215、IT0電極216依序形成於該基板仏之 ,區2la下表面。形成複數球形間隙子31於該有機層5α之上或肋 表面。於任—基板之顯示區周圍形成框膠211後,將該薄膜電 板m上表面與彩色據光基板12a下表面相對,且該顯示區训對 21a而該延伸區22b對準該延伸區22a接合,_複數球形間 於該顯示區21b與該顯示區21a之間。上述支撐結構層5a 該些球形間隙子3〇之塾塊,兩者相疊合共同提供支撐於該延伸區 日士过;^伸區咖之間。當兩基板接合過程中施加於框膠之壓力不均 構層與該些球形間隙子3〇提供支標力以防止顯示區盘延 之基板間距產生變化而影響顯示區中液晶層厚度。圖示之球形間隙 子31以柱狀間隙子取代亦可獲得相同之效果。 n,,根據本發财法所製造之液晶顯㈣。該液晶顯示器包 22ΐΓ·ί^晶體基板山,其表面分為—第―顯示區21b與一第一延伸區 綱辑列4。—彩罐基板❿ 於厚膜_體基板lla上方,絲面分為—第二顯示區加與—第二延伸 於該第二顯示區21a之内定義—第—畫素層2i5A,係由一第一滤 4#21a之内’該第―晝素層215A之側邊定義 ^旦素層215B,係為-第二遽光材料所構成。另於 堆,,係由該第二遽光材料堆疊於該第-渡光材料之下所 ii晶觀形隱子3細刪子(細)。當薄 - 一杉色濾光基板12a下表面相對,以該第一顯示區 ^ #二顯示區21&且該第—延輕22晴準第二延伸區22a進行接合 二:禮數間”3介於該兩晝素層215A,215B與該薄膜電晶體陣列斗之 S亚且以雜g層21S鱗於該第—延輕挪鄕二延伸區瓜之間。 參考®8、,係於軸電晶體陣列上4覆蓋—有機層Μ。同時於第 :〇口。221)中疋義士一支撐結構層5a,其材料與該有機層5八相同,當該兩 土板11a,Ua接合時’崎切結構層域該堆疊抑^制為延伸區内 1313764 球形間隙子30之墊塊,三者相疊合支撐於兩延伸區公,孤之間。立中上 述兩基板11a,12a接合後,更包括-去除該第二延伸區細之製程轉, 以便後續將積體電路固定於該第一延伸區22a内。 本發明所提供之液示H以及顯示H面板製造綠,與f知技術相 互比較時,更具備下列特性及優點: 1. 形成支撐結構於顯示器面板之延伸區時,不需增加其他製程步驟,僅 需於定健光層或有機層朗時,定義支撐結構於延伸區即可。 2. 明顯改善液晶顯示器殼體(ce_程中基板加壓對組時所造成的液晶 層厚度不均的現象,進而能改善畫質。 3. 於大片基板及窄化液晶層厚度之製程中,運用本發明維持液晶層厚度 之均勻更有顯著功效。 4·無論顯示區所使用的間隙子為柱狀或球形,均不影響本發明之方法使 用於製程中。 ,’不上所述,本案不但在技術思想上確屬創新,並能較習用方法增進上 述功效,應已充分符合新穎性及進步性之法定發明專利要件。 上列詳細說明係針對本發明較佳實施例之具體說明,惟上述實施例 並非用以限制本發明之專利範圍,凡未脫離本發明技藝精神所為之等效 實施或變更,均應包含於本案之專利範圍中。 【圖式簡單說明】 本發明的較佳實施例將於往後之說明文字中輔以下列圖形做更詳 細的闡述: 圖1A係為習用液晶顯示器殼體_)製程中,兩塊大片基板重疊對組 後之俯視圖; 圖1B係為圖1A的侧視剖面圖; 圖2係為使用量測機台所發現的液晶層厚度不均現象示意圖; 11 1313764 圖3 A係為根據本發明之方法於基板上形成濾光材料層; 圖犯係為根據本發明之方法所製造之顯示器面板; 圖4A係為根據本發明之方法所製造之具有柱狀間隙子之顯示器 板; 圖4B係為根據圖4八以另一型式晝素層排列之顯示器面板; 圖5係為包含圖3所示面板結構之顯示器殼體結構; 圖6係為根據本發明之方法所製造之另一型式顯示器面板; 圖7係為包含圖6所示面板結構之顯示器殼體結構,其使用 子支撐於顯示區;以及 曰泉 圖8係為根據本發明方法所製造之液晶顯示器,其使用球形 撐於顯示區,並具有堆疊層及支撐結構層共同支撐於延伸區。〜卞支 【主要元件符號說明】 .大片基板 電晶體基板 濾光基板 2— 顯示器面板 21 顯示區 21a 顯示區 21b 顯示區 211 框膠 撐結構層 216 218 212 213 電晶體陣列 配向膜 3 214 黑矩陣· 4 217 液晶〉主入口 堆疊層 —--— _延伸區 22a 延仲區 22b 延伸區BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a liquid crystal display and a method of manufacturing a display panel, and more particularly to a method for providing a support structure in an integrated circuit (IC bonding region) in a liquid crystal display process. Manufacturing method. [Prior Art] The cell gap is one of the factors affecting the picture quality of a liquid crystal display. It is often necessary to narrow the thickness of the liquid crystal layer in the process to increase the response speed of the liquid crystal. As the substrate of the liquid crystal display becomes larger and larger, the difficulty of the process is relatively increased. In the liquid crystal display cell process, to narrow the thickness of the liquid crystal layer on the large substrate and control the uniformity thereof, it is necessary to find a design with better process stability and larger process tolerance (wind〇w). Will increase the yield of the product. When controlling the thickness of the liquid crystal layer of each display panel on a large substrate, in addition to properly forming a seal on the substrate as a dummy, it is necessary to control the large substrate pair when The hot pressing pressure used. Since the pressure of hot pressing is often uncontrollable, the uniformity of the liquid crystal layer thickness (unif〇rmit) is poor, resulting in color unevenness (a), which causes the goodness to decrease. The above-mentioned counties are more obvious in the process of semi-transmissive === aperture ratio (because the thickness of the liquid crystal layer is not easily controlled). / As shown in Fig. 1A, in the process of 'liquid crystal display test body'), two large substrates overlap each other in a plan view. The figure indicates that the large base includes a plurality of display panels 2, and each of the display panels 2 can be divided into a display area 21 and an extension area 22. Between the two substrates, the display region 2ij is formed into the display region 21__forming-cavity 'the cavity is filled with the liquid crystal material in the basin it 〇b〇nd; the present f=displayer: the plate 2 is a A thin film transistor substrate and a layered filter substrate thereon and a layered structure thereon. 1313764 FIG. 1B is a side cross-sectional view of FIG. 1A. The display region 21 of the thin film transistor substrate 11 has a thin film transistor array 212 and an alignment film 213; the display region 21 of the lower color filter substrate 12 has a black matrix 214, a filter layer 215, and a germanium electrode. 216 and alignment film 213. Therefore, when the two substrates are joined, the sealant is pressed at the positions a and b, and the ball spacer 3 in the display area 21 is simultaneously compressed. However, in the extension 22, since there is no filter layer 215 (c〇1〇rmter) and other isolation layers to raise the gap 3, the spacer 3 has no supporting force there. As a result, in the vicinity of the sealant on the left and right sides or the upper and lower sides, the distance between the two substrates is not equal, and the effect of the seesaw causes the thickness of the liquid crystal layer in the display region 21 to be uneven. For details, please refer to FIG. Fig. 2 is a graph showing the thickness unevenness of the liquid crystal layer found by using a machine for measuring the thickness of the liquid crystal layer. In the area covered by the same-color block, the liquid crystal layer thickness value error is called (10), and the thickness of the liquid crystal layer represented by different color blocks ^ is different. When the towel is viewed from the single-display panel 2, it can be clearly seen that different color ridges are easily generated in the vicinity of the frame knee (not shown) around the display area 21. In particular, the liquid crystal injection population 217 and the extension region 22 have a supporting force without gaps, so that the influence of different color blocks is a deep-age area auxiliary portion, and the thickness of the liquid crystal layer in the entire display area 21 is reduced. In summary, the conventional technique still has the following disadvantages: 1. When the two substrates are paired, the thickness of the twinned layer in the display region is likely to be uneven. 2. The used gaps are not able to exert their supporting effect outside the display area. 3. It is impossible to respond to the trend that the thickness of the liquid crystal layer becomes narrower as the substrate becomes larger and larger. The reason for cursing is that it is supported by the force and is susceptible to the use of large substrates. The inventor of the present invention provides a description of the disadvantages of providing a step in the process of liquid crystal display. ^方如求不增工艺程[Inventive content] The main object of the invention is to continue to do the crystal display process, to trace the poem from 44t ^ Han · in the liquid crystal display 5 | to γ red for the support structure in the product The body circuit is fixed only to the method of manufacturing the plate. Display area of the IC bondlng region 1313764 "Another purpose of the present invention is to provide a display panel manufacturing method using the filter material stack to form an integrated circuit structure area support structure. Another aspect of the present invention The purpose of the invention is to provide a branch structure for forming a fixed area of an integrated circuit by using a reflective material, and the thickness of the microfilament layer of the substrate is uniform. & Another purpose of the invention is to provide a support structure for adding a support structure to the panel. The fixing area is used to improve the uniformity of the thickness of the liquid crystal layer, and the display of the enamel is improved. The liquid crystal display 11. The method of the invention comprises: providing - the surface of the thin film has two - display regions and - first regions, wherein the first display region, the transistor array is formed therein; forming an organic material layer The organic film layer is concentrically defined by the thin film transistor to define an organic layer covering the thin film transistor array structure layer in the P extension region. a county substrate having a second display region and a second extension region; forming a first-thin-light material layer on the upper surface of the color; and - defining the ith photo-material layer to define a first layer of the second layer a first support structure layer in the second extension region. The step of forming the cover support structure layer of the display to define other money structure layers overlying the first support structure layer to form a stacked layer. The surface of the crystal plate on the surface of the crystal plate is aligned with the second display area and the first extension area is opposite to the second:: the said ϋ ϋ 10 10 10 10 10 制作 制作 制作 制作 制作 制作 制作 制作 制作 制作 制作 制作 制作 制作 制作 制作 制作 制作 制作DETAILED DESCRIPTION OF THE INVENTION The present invention "Liquid ^@^ ^ ^ 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施12, its surface m into, wire # layer. The Baixian clothing has a - display area and an extension area 22a. A black 1313764 matrix 214 is formed on the substrate 12 to prevent light leakage & is subsequently formed - a first filter material layer on the exposed surface of the substrate I2 and the black matrix 2丨4. Please refer to FIG. 3B, which is a display panel made in accordance with the method of the present invention. A first pixel layer 215A is formed between the black matrix 214 above the color filter substrate to form a first support structure layer 215a, and then a second pixel layer 2i5B and a second support structure layer 215b are formed. The method for forming the above-mentioned element layer and the supporting structure layer is to remove a part of the B3AU light material layer to define the first layer of the layer 2i5A in the display area 21a while defining the first supporting structure layer 215& In the extension region, a second filter material layer (not shown) is further formed on the substrate 12, the black matrix 214, the first pixel layer, and the first support layer and the lining layer The second filter element layer 215B defines the second pixel layer 215B on the surface of the display area 21 and the first pixel layer 2 is a woman, and (4) defines the second support. The lion is overlaid on the first-branch structure layer 215a to form a stacked layer 218. In the subsequent process, when the color filter and the light-surface are opposite to the lower surface of the thin film transistor substrate (not shown)夺,;Heil stacking layer (10), in the two-phase job board extension of the role of the support for the reduction of resistance _ two substrates and the extension of the area of the force area 21a around the formation of frame glue, can form a "filled liquid crystal The area of the material. When the first and second support structure layers are formed, the thickness of the structural layer is not supported. The filter material is mainly used for red, green and blue, and is made of towel. It can be formed into red, green and blue on the substrate by yellow light or other techniques (such as surface dispersion or transfer method). Strip array. If the first halogen layer 215A is red, and the second color is formed after the red matrix layer 215A and the green layer 215B form & The planners, the old ones, the earth, and the bottom of the house. In the mixed stocks, the three primary colors required by the fine society can be opened to form a three-layer supporting structure layer in the β-, Γ, and upper four primary color layers. Then, on the board I2, a η-electrode 216 (for example, a 1-electrode electrode) and a transparent photoresist layer (not shown) are defined in the TM electric layer in the base to define a columnar spacer 31 in the display area 2ia supporting structure layer. Above. The fourth branch structure layer 31a can be simultaneously defined for the three layers. Figure 4B is the same as the addition or reduction of the number of support structure layers to meet the actual needs of the process overlap area, ^ - row type, the layers of the elements have a small part of each other, the clothing % is the same as Figure 4A As the RGB triterpenoid layer and the columnar spacer 1313764 are sequentially formed, four layers of support structure layers may be sequentially defined. Referring to FIG. 5, a plurality of spherical spacers 3 including the panel structure shown in FIG. 3B are formed on the upper surface of the _ color filter filament 12, and the panel structure of the columnar spacer 31 is shown in FIG. The 苒 arm is added with the following steps to form a smashing ====r power-off/body substrate 11, the surface of which also has a display area 2; and the thin film electric day 1 surface ^ substrate 12 upper surface After the formation of the turn 211, the upper surface of the surface wire plate 12 is opposite, and the extension (4) 22b is aligned with the extension zone. The connection = Lapa or the column spacer 31 provides support between the display area 21 = 21b. At this time, between the extension zone melon and the extension zone, a stacking sound is provided to provide a support to maintain the stability of the process and the thickness of the liquid crystal layer. The method of the present invention is manufactured by the method of the present invention. Another type of display panel. The 22b 兮 "', / rim body substrate 11a having a surface - having a display region 21b and an extension region, the display region (10) of the upper surface of the bonded transistor substrate has a thin film transistor array * forming an organic material region 2 The measuring tool #碰魏 (not shown) is fixed on it. Then, a school is formed = i, not on the substrate; the pattern is changed to change the layer of the organic material, or the smoke is reduced. The material removal changes the organic (four) layer or the unmodified material layer to define an organic layer 5A covering the layer of the thin film transistor 4 to identify the peach edge material, and at the same time define - the support layer is % In the extension region, when the upper surface of the thin film transistor substrate 11a and the color filter substrate (not shown) are joined, the extension portion 22b is provided by the branch structure layer 5a. The surface of the i5A has a wave recording structure that is suitable for the reflection effect of the human eye, which is caused by the light of the wave (4). Subsequently, the organic layer 5A is formed with an open 4=+ layer 51' on the wavy surface. Cooperating with the organic layer 5Α to achieve the purpose of reflection. When the enemy layer is %%, the visual display Please adjust the thickness of the grid, the thickness of the liquid crystal layer and the size of the gap. Please refer to Figure 7. In the panel structure including B6, add the following steps to form a liquid 曰曰1313764 display. Also provided - color filter, optical substrate 12a The display area 2u disk-extension area 仏, ^, black matrix 214, filter, light layer 215, IT0 electrode 216 are sequentially formed on the lower surface of the substrate 2a, forming a plurality of spherical spacers 31 Above the organic layer 5α or the rib surface, after forming the sealant 211 around the display area of the substrate, the upper surface of the thin film electric board m is opposite to the lower surface of the color light-receiving substrate 12a, and the display area is 21a The extension region 22b is aligned with the extension region 22a, and the plurality of spheres are interposed between the display region 21b and the display region 21a. The support structure layer 5a is a plurality of spherical spacers 3 Providing support in the extension zone between the Japanese and the Japanese; when the two substrates are joined, the pressure unevenness layer applied to the sealant and the spherical gaps provide a supporting force to prevent the display panel Delayed substrate spacing changes Affects the thickness of the liquid crystal layer in the display area. The spherical spacer 31 shown in the figure can be replaced by a column spacer to obtain the same effect. n, The liquid crystal display (4) manufactured according to the present invention. The liquid crystal display package 22ΐΓ·ί ^ Crystal substrate mountain, the surface is divided into - the first display area 21b and a first extension area outline 4 - the color tank substrate ❿ above the thick film _ body substrate lla, the silk surface is divided into - the second display area plus And a second extension extending within the second display area 21a - the first pixel layer 2i5A is defined by a side of the first filter 4#21a 'the first halogen layer 215A 215B, which is composed of a second calendering material. In addition to the stack, the second calendering material is stacked under the first photo-transmissive material. . When the lower surface of the thin-silver filter substrate 12a is opposite, the first display area ^ 2 display area 21 & and the first extension light 22 clear second extension area 22a is joined: The two halogen layers 215A, 215B and the thin film transistor array of the S sub-Asian and the miscellaneous g layer 21S scale between the first extension and the second extension of the melon. Reference ® 8,, tied to the shaft 4 is covered on the crystal array - the organic layer is Μ. Also in the first: 〇 mouth. 221) 疋 一 a support structure layer 5a, the material of which is the same as the organic layer 5-8, when the two soil plates 11a, Ua are joined The layer of the cut structure layer is formed as a pad of the 1313764 spherical spacer 30 in the extension region, and the three layers are superposed and supported between the two extension regions, and the two are separated. After the two substrates 11a and 12a are joined, the two substrates are joined. Including - removing the process of the second extension region, so as to subsequently fix the integrated circuit in the first extension region 22a. The liquid display H provided by the present invention and the display H panel manufacturing green are compared with the F technology. At the same time, it has the following features and advantages: 1. When forming the support structure in the extension of the display panel, there is no need to increase Add other process steps, only need to define the support structure in the extension zone when the light layer or the organic layer is defined. 2. Significantly improve the liquid crystal display case (liquid crystal caused by the substrate pressing pair in the ce_process) The phenomenon of uneven thickness of the layer can improve the image quality. 3. In the process of thickening the substrate and narrowing the thickness of the liquid crystal layer, the invention can maintain the uniformity of the thickness of the liquid crystal layer and has a remarkable effect. 4. Regardless of the display area The spacers are columnar or spherical, and do not affect the method of the present invention for use in the process. 'Not mentioned, this case is not only innovative in terms of technical thinking, but also can improve the above effects compared with the conventional methods, and should be fully consistent. The present invention is not limited to the scope of the present invention. Equivalent implementations or modifications are intended to be included in the scope of the patents of the present invention. [Brief Description of the Drawings] The preferred embodiment of the present invention will be supplemented by the following description in the following description. FIG. 1A is a plan view of a conventional LCD panel housing _), in which two large substrates are overlapped and paired; FIG. 1B is a side cross-sectional view of FIG. 1A; FIG. 2 is a usage amount. A schematic diagram of the thickness unevenness of the liquid crystal layer found on the measuring machine; 11 1313764 FIG. 3A is a layer of the filter material formed on the substrate according to the method of the present invention; the figure is a display panel manufactured according to the method of the present invention; 4A is a display panel having a columnar spacer manufactured according to the method of the present invention; FIG. 4B is a display panel arranged in another type of halogen layer according to FIG. 4; FIG. 5 is a panel including the same as FIG. Figure 6 is another type of display panel manufactured according to the method of the present invention; Figure 7 is a display housing structure including the panel structure shown in Figure 6, which is supported by the display area; And Fig. 8 is a liquid crystal display manufactured according to the method of the present invention, which uses a spherical support to the display area, and has a stacked layer and a support structure layer collectively supported by the extension. ~卞支【Main component symbol description】. Large substrate transistor substrate filter substrate 2 - Display panel 21 Display area 21a Display area 21b Display area 211 Frame adhesive structure layer 216 218 212 213 Transistor array alignment film 3 214 Black matrix · 4 217 liquid crystal> main inlet stack layer -----_ extension area 22a Yanzhong area 22b extension area

隙子 間隙子 體陣列 215 濾光層 5Α t 素層(紅色) 5a 支撐結構層 51 素層(綠色) 支撐結構層 叙金屬層Gap Substrate array 215 Filter layer 5Α t layer (red) 5a Support structure layer 51 Layer (green) Support structure layer Metal layer

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Claims (1)

131^764 十、申請專利範園: • ', t ( 二一.- 1. 一種顯示|§面板製造方法,該方法至少包括: 提供一彩色濾光基板,其表面具有一第一顯示區與一第一延伸區; 形成一第一濾光材料層於該彩色濾光基板之該第一顯示區與該第 一延伸區之上表面;以及 圖案化該第一濾光材料層以形成一第一畫素層於該第一顯示區内 及一第一支撐結構層於該第一延伸區内; 其中該第一延伸區位於一框膠之外。 2_如申請專利範圍第i項所述之方法,更包括: 形成一透明電極於上述第一晝素層上。 3.如申請專利範圍第2項所述之方法,更包括: 形成一透明光阻層於該透明電極上;以及 圖案化該透明光阻層以定義至少一柱狀間隙子於該第一顯示區内。 4·如申請專利範圍第1項所述之方法,更包括: 形成一第二濾光材料層於該彩色濾光基板之上;以及 圖案化該第二濾光材料層以定義一第二晝素層於該第一顯示區之 内且位於該第-4素層之侧邊,啊定義—第二支撐結構層覆蓋於該第 —支撐結構層之上以形成一堆疊層。 5. 如申請專利範圍第4項所述之方法,更包括: 形成複數間隙子於該第一晝素層、該第二晝素層以及該堆疊層上; 提供一薄膜電晶體基板,該薄膜電晶體基板具有一第二顯示區與一 第二延伸區;以及 接合該兩基板,其中該彩色濾光基板上表面相對於該薄膜電晶體基 板下表面,該第一顯示區相對該第二顯示區而該第一延伸區相對該第二 延伸區; 其中該第一延伸區位於框膠之外。 6. —種顯示器面板製造方法,該方法至少包括: 提供一薄膜電晶體基板,其表面具有一第一顯示區與一第一延伸 Γϊ» · 运k, 13 1313764 形成一薄膜電晶體陣列於該第一顯示區; 祕機材料層於該薄膜電晶體基板之該第-顯示區與該第一 延伸&上且覆盍該薄膜電晶體陣列;以及 —滅圖機材料層以定義—有機層,覆蓋於該薄膜電晶體陣列及 疋我-支^構層賊第—延伸區,其中該第—延伸區位於—框膠之外。 7.如申請專利範圍第6項所述之方法,更包括: 形成複數間隙子於該薄膜電晶體基板之上; 以及 提供一彩色濾絲板,其表轉有—第二顯示區與—第二延伸區; 拓下該:ί板’其中该薄膜電晶體基板上表面相對於該彩色濾光基 ^ 弟—顯示區相對該第二顯示區而該第—延伸區相對該第二 L品且該支撑結構層支撐於該兩基板延伸區之間而該複數間隙子支 撐於該兩基板之間。 8·如申請專利範圍第6項所述之方法’更包括: 形成一波浪狀結構於該有機層表面上。 9.如申睛專利範圍第6項所述之方法,更包括: 形成一金屬層於該有機層上。 10. —種液晶顯示器,至少包含: -薄膜電晶體基板,其表面定義為—第_顯示區與—第—延伸區, 其中該第一延伸區位於框膠之外; —薄膜電晶體陣列’位於該薄膜電晶體基板上表面示區 内; ,、 了彩色濾絲板’位於該薄難晶縣板上方,縣色濾光基板表 面刀為一弟二顯不區與一第二延伸區; 一第-晝素層,定義㈣彩色據光基板下表面之該第 區之 内; —堆疊層,位於該第二延伸區内且支撐於該第一延伸區盥第二延 區之間;以及 η 14 1313764 複數間隙子,分佈於該薄膜電晶體 與該薄臈電晶體陣列之間。 土板上且支撐於該第-畫素層 二如申請專利範圍第1。項所述之液晶顯示器, 層係為一濾光材料所構成。 、τ上述弟一晝素 12. 如中請專利範圍第1G項所述之液晶顯示器, •^於上述薄膜電晶體陣列上方。 括''有機層覆 13. 如中請麵範圍第明所述之液晶顯㈣, 波浪狀結構。 /、中該有機層有一 成於賺2項所述嶋,更包括〜金屬層形 緣,如樓利範賺2項所述之_,㈣有機層係絕 16·如申請專利範圍第1〇項所述之液晶顯示器 層形成於上述第-延伸_且與該堆疊層相^。 —支撐結構 17.如申請專利範圍第10項所述之液晶器,更包括一 該細絲板下表面之該第―第弟以 該第細❿她―黑矩陣於 19•如中請專利第18項所述之液晶顯示器,其中上 ^-第-支撐結構層,而上述第-支撐結構層與上述第―晝素=二 第一濾光材料層定義。 一、曰糸由一 20. 如申請專利範圍第19項所述之液晶顯示器,並中上 包括一第二支撐職層軸於上述第—支#結構層上,社ϋ 結構層與上述第二晝素層係由一第二濾光材料層定義。 I 21. 如中請專利範圍第1G項所述之液晶顯示器,更包括— \ 形成於該第一晝素層上。 ^•描 22. 如申請專利範圍第1G項所述之液晶顯示器,其中該複 更分布於該第二延躲内且位於該彩色濾光基板與該堆疊層之間。隱子 15131^764 X. Application for Patent Park: • ', t (II.- 1. A display | § panel manufacturing method, the method at least comprising: providing a color filter substrate having a first display area on the surface thereof a first extension region; forming a first filter material layer on the first display region of the color filter substrate and an upper surface of the first extension region; and patterning the first filter material layer to form a first a pixel layer in the first display area and a first support structure layer in the first extension area; wherein the first extension area is located outside a frame glue. 2_ as described in claim i The method further includes: forming a transparent electrode on the first halogen layer. 3. The method of claim 2, further comprising: forming a transparent photoresist layer on the transparent electrode; The transparent photoresist layer is defined to define at least one column spacer in the first display region. The method of claim 1, further comprising: forming a second filter material layer in the color Filtering the substrate; and patterning the second The layer of optical material defines a second layer of halogen in the first display area and is located on a side of the layer of the -4 layer, ah defining a second layer of support structure overlying the layer of the first support layer The method of claim 4, further comprising: forming a plurality of spacers on the first halogen layer, the second halogen layer, and the stacked layer; providing a thin film electricity a crystal substrate having a second display region and a second extension region; and bonding the two substrates, wherein the upper surface of the color filter substrate is opposite to the lower surface of the thin film transistor substrate, the first display region Relative to the second display area, the first extension area is opposite to the second extension area; wherein the first extension area is located outside the sealant. 6. A display panel manufacturing method, the method at least comprising: providing a thin film transistor a substrate having a first display region on the surface thereof and a first extension ·» 运, 13 1313764 forming a thin film transistor array in the first display region; and a secret material layer on the thin film transistor substrate a first display region and the first extension & and covering the thin film transistor array; and a destructive device material layer to define an organic layer covering the thin film transistor array and the 疋I-support layer thief a first extension region, wherein the first extension region is located outside the frame sealant. 7. The method of claim 6, further comprising: forming a plurality of spacers on the thin film transistor substrate; a color filter wire plate having a second display region and a second extension region; wherein the ί plate is in which the upper surface of the thin film transistor substrate is opposite to the color filter substrate The second display area is opposite to the second L product and the support structure layer is supported between the two substrate extension regions, and the plurality of spacers are supported between the two substrates. 8. The method of claim 6 further comprising: forming a wavy structure on the surface of the organic layer. 9. The method of claim 6, further comprising: forming a metal layer on the organic layer. 10. A liquid crystal display comprising: - a thin film transistor substrate, the surface of which is defined as - a display area and a - extension area, wherein the first extension area is outside the sealant; - a thin film transistor array Located in the upper surface of the thin film transistor substrate; , the color filter screen is located above the thin hard crystal plate, and the surface of the color filter substrate is a second and a second extension; a first-norten layer defining (4) the first region of the lower surface of the color light substrate; - a stacked layer located in the second extension region and supported between the first extension region and the second extension region; η 14 1313764 A plurality of spacers are distributed between the thin film transistor and the thin germanium transistor array. The earth plate is supported by the first-pixel layer. The liquid crystal display according to the item is characterized in that the layer is a filter material. τ, the above-mentioned brothers. 12. The liquid crystal display according to the scope of claim 1G is above the above-mentioned thin film transistor array. Included ''organic layer cover 13. As shown in the middle of the range, the liquid crystal display (4), wavy structure. /, the organic layer has a factor of 2 to earn 2 of the said 嶋, and more includes ~ metal layer edge, such as Lou Lifan earned 2 items _, (4) organic layer system 16 · as claimed in the scope of the first item The liquid crystal display layer is formed on the first extension _ and the stacked layer. - support structure 17. The liquid crystal device according to claim 10, further comprising the first "the younger brother" of the lower surface of the filament plate, the first fine ❿ her-black matrix at 19 The liquid crystal display of claim 18, wherein the upper-first-support structure layer is defined by the first-support layer and the first layer of the second filter material. 1. The liquid crystal display according to claim 19, wherein the upper middle includes a second support stratum axis on the first-branch structure layer, the social structure layer and the second The halogen layer is defined by a second layer of filter material. I. 21. The liquid crystal display of claim 1G, further comprising - formed on the first halogen layer. The liquid crystal display of claim 1 wherein the complex is distributed within the second extension and between the color filter substrate and the stacked layer. Hidden 15
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TWI381212B (en) * 2008-06-11 2013-01-01 Au Optronics Corp Display panel and electro-optical apparatus
TWI490618B (en) * 2013-01-04 2015-07-01 E Ink Holdings Inc Pixel structure
CN109782474B (en) * 2018-01-29 2022-04-12 友达光电(昆山)有限公司 Display panel

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Publication number Priority date Publication date Assignee Title
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