TWI311578B - Fireproofing polyamide powders and their use in a sintering process - Google Patents

Fireproofing polyamide powders and their use in a sintering process Download PDF

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TWI311578B
TWI311578B TW94124567A TW94124567A TWI311578B TW I311578 B TWI311578 B TW I311578B TW 94124567 A TW94124567 A TW 94124567A TW 94124567 A TW94124567 A TW 94124567A TW I311578 B TWI311578 B TW I311578B
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powder
weight
polyamine
flame retardant
blend
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TW94124567A
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Patrick Douais
Gregory Filou
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Arkem
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1311578 (1) 九、發明說明 【發明所屬之技術領域】 本發明係關於耐燃性聚醯胺粉末及其於燒結法中的用 途,例如,於輻射(如’雷射光)作用下燒結之方法。本 發明係關於以耐燃性粉末(如,由聚醯胺π或丨2形成者 )爲主之組成物’其可與藉燒結處理的技術(例如,於雷 射光下)相配合。其目的是發展出具有良好耐燃性且不會 φ 因此而損及材料其他效能特性(適用於目標應用之黏度/ 流變性/流動性,令人滿意的機械性質)且可藉由使用輻 射的燒結技巧(更特別是雷射燒結技巧)而轉變之材料。 【先前技術】 藉雷射光燒結聚醯胺粉末之技術被用以製造三維物件 ,如:原型或模型。微細的聚醯胺粉末層澱積於維持於已 於此聚醯胺粉末的結晶溫度CP和熔點MP之間之溫度加 φ 熱的槽中的水平板上。根據對應於物件的幾何形狀,在粉 末層的不同點處,以雷射燒結粉末顆粒,例如,使用記憶 體中具有物件形狀並將其以切片形式重建的電腦。之後降 低此水平板,降低幅度相當於粉末層的厚度(例如,介於 0.05和2毫米之間且通常約0.1毫米),之後澱積新鮮的 粉末層並根據對應於此新的物件切片形狀,以雷射燒結粉 末顆粒。重覆此程序,直到製得完整物件爲止。得到其內 部有物件存在的粉末塊。因此,未經燒結的部分維持粉末 形式。之後,緩緩冷卻組合的產物,其溫度降至低於結晶 -4- (2) 卩11578 點CP時,物件固化。完全冷卻時,使物件與粉末分離, 該粉末可再用於另一操作。 建議所用粉末的MP-CP差儘量高以避免產製期間內 的變形(或捲曲)現象。這是因爲,在緊接著雷射光作用 之後的tQ時間點,樣品溫度大於粉末的結晶點(CP ), 但引入新鮮、較冷的粉末層會造成組份的溫度迅速降至低 於CP並引發變形之故。 此外,要求化焓(AHf)儘量高,以使得製得的組件 具良好幾何形狀清晰度。這是因爲,如果化焓過低,雷射 引入的能量足以因導熱而燒結接近成長壁的粉末顆粒,使 得組件的幾何形狀精準度就不再能令人滿意。 顯然之前關於藉雷射光燒結聚醯胺粉末的所有解釋適 用於引發熔化的任何輻射。 在特別的用途上,要求所得物件必須具有阻燃性,甚 至於耐燃性,但也必須符合煙霧散逸和毒性的標準。下文 中,爲加以簡化,’’耐燃"一詞用於阻燃性和耐燃性。已經 知道以金屬的有機亞膦酸鹽和以多磷酸銨爲基礎的有機磷 添加物適用於雷射燒結法。這些產物與聚醯胺粉末乾式摻 合便已足夠。也已經發現到,一般用於聚醯胺的耐燃劑並 非皆適用。例如,蜜胺氰尿酸酯不適用。 【發明內容】 發明總論 本發明係關於耐燃性聚醯胺粉末於藉由以輻射燒結此 -5- (3) 1311578 粉末而製備聚醯胺物件之方法中的用途’該粉末包含2至 4 0重量%至少一種耐燃劑和9 8至6 0重量%至少一種聚醯 胺,此耐燃劑是至少一種金屬的有機亞膦酸鹽和至少一種 多磷酸銨之摻合物。 根據一個體系,此粉末由下列組份所組成(以該粉末 的總重爲1〇〇重量% ):1311578 (1) Description of the Invention [Technical Field] The present invention relates to a flame-retardant polyamide powder and its use in a sintering method, for example, a method of sintering under irradiation of radiation (e.g., laser light). The present invention relates to a composition mainly composed of a flame resistant powder (e.g., formed of polyamidamine π or ruthenium 2) which can be blended with a technique of sintering treatment (e.g., under laser light). Its purpose is to develop a flame resistance that does not φ and thus impairs other performance characteristics of the material (suitable for viscosity/rheology/flowability of the target application, satisfactory mechanical properties) and can be sintered by using radiation. The material that transforms the technique (especially the laser sintering technique). [Prior Art] The technique of sintering polyamine powder by laser light is used to manufacture three-dimensional objects such as prototypes or models. The fine layer of polyimide powder is deposited on a horizontal plate maintained in a bath having a temperature of φ heat between the crystallization temperature CP and the melting point MP of the polyamide powder. The powder particles are sintered by laser at different points of the powder layer according to the geometry corresponding to the object, for example, using a computer having a shape of the object in the memory and reconstructing it in a slice form. The horizontal plate is then lowered by a thickness corresponding to the thickness of the powder layer (for example, between 0.05 and 2 mm and typically about 0.1 mm), after which a fresh powder layer is deposited and according to the shape of the new article corresponding to this, The powder particles are sintered by laser. Repeat this procedure until you have a complete object. A powder block having an object inside is obtained. Therefore, the unsintered portion maintains the powder form. Thereafter, the combined product is slowly cooled, and the temperature of the composition is lowered to below the crystalline -4-(2) 卩11578 point CP, and the article solidifies. When completely cooled, the article is separated from the powder and the powder can be reused for another operation. It is recommended that the MP-CP difference of the powder used be as high as possible to avoid deformation (or curling) during the production process. This is because, at the tQ time point immediately after the action of the laser light, the sample temperature is greater than the crystallization point (CP) of the powder, but the introduction of a fresh, colder powder layer causes the temperature of the component to rapidly drop below the CP and cause The reason of the deformation. In addition, the AHf is required to be as high as possible so that the resulting assembly has good geometric definition. This is because, if the phlegm is too low, the energy introduced by the laser is sufficient to sinter the powder particles close to the growth wall due to heat conduction, so that the geometric accuracy of the assembly is no longer satisfactory. It is clear that all previous explanations for the use of laser-fired polyamide powders are suitable for any radiation that initiates melting. In special applications, the resulting article must be flame retardant, even flame resistant, but must also meet the criteria for smoke odour and toxicity. Hereinafter, for the sake of simplicity, the term 'flame resistant' is used for flame retardancy and flame resistance. It is known that metal organic phosphinates and organophosphorus additions based on ammonium polyphosphate are suitable for laser sintering. Dry blending of these products with the polyamide powder is sufficient. It has also been found that flame retardants which are generally used for polyamines are not suitable. For example, melamine cyanurate is not suitable. SUMMARY OF THE INVENTION The present invention relates to the use of a flame resistant polyamine powder in a method for preparing a polyamidide article by sintering the -5- (3) 1311578 powder by radiation. The powder comprises 2 to 4 0% by weight of at least one flame retardant and 98% to 60% by weight of at least one polyamine, the flame retardant being a blend of at least one metal organic phosphinate and at least one ammonium polyphosphate. According to one system, the powder consists of the following components (to a total weight of the powder of 1% by weight):

• 2至4 0重量%至少一種耐燃劑,此耐燃劑是至少 一種金屬的有機亞膦酸鹽和至少一種多磷酸銨之摻合物; • 9 8至6 0重量%至少一種聚醯胺;和 • 至少一種選自UV安定劑、抗氧化劑、染料、顏 料、殺菌劑和流變劑中之試劑。 根據一個體系,所用亞膦酸鹽是選自式(I)所示的 亞膦酸鹽和式(Π)所示的二亞膦酸鹽:• 2 to 40% by weight of at least one flame retardant, the flame retardant being a blend of at least one metal organic phosphinate and at least one ammonium polyphosphate; • 98 to 60% by weight of at least one polyamine; And • at least one agent selected from the group consisting of UV stabilizers, antioxidants, dyes, pigments, bactericides, and rheological agents. According to one system, the phosphinate used is selected from the group consisting of a phosphinate represented by the formula (I) and a diphosphinate represented by the formula (Π):

Μ 〇 Ο II II -Ρ—R3——P——o Ι (II)Μ 〇 Ο II II - Ρ - R3 - P - o Ι (II)

Ri -Λ.- R2Ri -Λ.- R2

Mxn 其中Ri和R2相同或相異且是直鏈或支鏈Ci至C6烷基和 /或芳基; R3是直鏈或支鏈(:2至C1G伸烷基、〇6至C1G伸芳基 、c6至Cio烷基伸芳基或c6至CiG芳基伸院基; -6- 1311578Mxn wherein Ri and R2 are the same or different and are straight or branched Ci to C6 alkyl and/or aryl; R3 is straight or branched (2 to C1G alkyl, 〇6 to C1G aryl) , c6 to Cio alkyl extended aryl or c6 to CiG aryl extended base; -6- 1311578

M是耗、銘和/或鋅離子; m是2或3 ; η是1或3 ; X是1或2。M is a depletion, an imprint and/or a zinc ion; m is 2 or 3; η is 1 or 3; X is 1 or 2.

根據一個體系,此聚醯胺選自ΡΑ11、ΡΑ12、由具 有6至12個碳原子的脂族二胺和具有9至18個碳原子的 脂族二酸之縮合反應所形成的脂族聚醯胺、具有超過90% 的11單元或超過90%的12單元之共聚醯胺Π/12。 本發明亦係關於由耐燃性聚醯胺粉末製得之物件,該 粉末包含2至40重量%至少一種耐燃劑和98至60重量% 至少一種聚醯胺,此耐燃劑是至少一種金屬的有機亞膦酸 鹽和至少一種多磷酸銨之摻合物,該粉末以輻射燒結。According to one system, the polyamine is selected from the group consisting of hydrazine 11, hydrazine 12, an aliphatic polyfluorene formed by the condensation reaction of an aliphatic diamine having 6 to 12 carbon atoms and an aliphatic diacid having 9 to 18 carbon atoms. Amine, having more than 90% of 11 units or more than 90% of 12 units of copolymerized amidoxime/12. The invention also relates to an article made of a flame resistant polyamide powder comprising 2 to 40% by weight of at least one flame retardant and 98 to 60% by weight of at least one polyamine, the flame retardant being organic of at least one metal A blend of a phosphinate and at least one ammonium polyphosphate which is sintered by radiation.

其亦係關於藉由以輻射燒結聚醯胺粉末而製備聚醯胺 物件之方法,該粉末包含2至4 0重量%至少一種耐燃劑和 98至60重量%至少一種聚醯胺,此耐燃劑是至少一種金 屬的有機亞膦酸鹽和至少一種多磷酸銨之摻合物。 根據一個體系,此輻射源自於雷射光。 此粉末可藉由構份之簡單乾式摻合製得,此爲較佳體 系。 也可以將阻燃劑加至在混合裝置中的熔融聚醯胺中及 將所得產物降爲粉末形式,但此情況中,會有化焓降低及 粉末藉燒結技術轉化之期間發生的前述結果之虞。 此聚醯胺可以是均聚醯胺或共聚醯胺。其可爲聚醯月安 和至少一種其他聚合物之摻合物,此聚醯胺形成基質’其 (5) 1311578 ί也聚合物形成分散於基質中之相。 輻射可由,如,雷射光束供應(因此’將此方法稱爲 ”雷射燒結”)。此方法中的光罩可介於粉末層和輻射來源 之間;受到光罩保護的粉末顆粒未被燒結。 發明之詳細說明 至於聚醯胺,所謂”聚醯胺”是指下列者之縮合產物:It is also a method for preparing a polyamidide article by irradiating a polyimide powder with radiation, the powder comprising 2 to 40% by weight of at least one flame retardant and 98 to 60% by weight of at least one polyamine, the flame retardant It is a blend of at least one metal organic phosphinate and at least one ammonium polyphosphate. According to one system, this radiation is derived from laser light. This powder can be obtained by simple dry blending of the components, which is a preferred system. It is also possible to add the flame retardant to the molten polyamine in the mixing device and to reduce the resulting product to a powder form, but in this case, there is a decrease in the hydrazine and a result of the aforementioned occurrence of the conversion of the powder by the sintering technique. Hey. The polyamine can be a homopolyamine or a copolymerized guanamine. It may be a blend of polyfluorene and at least one other polymer which forms a matrix of [5) 1311578 ί which also forms a phase dispersed in the matrix. Radiation can be supplied, for example, by a laser beam (thus 'this method is called "laser sintering"). The reticle in this method can be interposed between the powder layer and the source of radiation; the powder particles protected by the reticle are not sintered. DETAILED DESCRIPTION OF THE INVENTION As for polyamines, the term "polyamine" refers to the condensation products of:

一 一或多種胺基酸,如:胺基己酸、7-胺基庚酸、 11-胺基十一酸和12 -胺基十二酸,或一或多種內醯胺,如 :己內醯胺、庚內醯胺和月桂內醯胺; 一 一或多種鹽或二胺之混合物(如:己二胺、月桂 二胺、間一二甲苯二胺、雙-(對-胺基環己基)甲烷和三 甲基己二胺)與二酸(如:異酞酸、對酞酸' 己二酸、壬 二酸、辛二酸、癸二酸和月桂二酸及Cm至C18二酸)。 聚醯胺的例子可爲 PA 6、PA 6-6、PA11、PA12、 PA6-10、PA6-12 和 PA6-14。 也可以使用共聚醯胺。共聚醯胺可以是由至少兩種 α,ω -胺基羧酸或兩種內醯胺或—種內醯胺與一種α,ω_胺基 羧酸之縮合反應而得者。也可以是至少一種α, ω _胺基羧酸 (或一種內醯胺)、至少一種二胺和至少一種二羧酸之縮 合反應而得的共聚醯胺。也可以是脂族二胺與脂族二羧酸 和至少一種選自前述以外的脂族二胺和前述以外的脂族二 酸之其他單體之縮合反應而得的共聚安。 內醯胺的例子可爲,具有3至12個碳原子位於主環 -8 - (6) 1311578 上且其可經取代。例子可爲,如,β,β_二甲基丙內醯胺、 α,α-二甲基丙內醯胺、戊內醯胺、己內醯胺 '辛內醯胺和 月桂內醯胺。One or more amino acids, such as: aminocaproic acid, 7-aminoheptanoic acid, 11-aminoundecanoic acid, and 12-aminododecanoic acid, or one or more internal guanamines, such as: Amidoxime, heptanoin and laurylamine; a mixture of one or more salts or diamines (eg hexamethylenediamine, lauryldiamine, m-xylylenediamine, bis-(p-aminocyclohexyl) ) methane and trimethylhexamethylenediamine) and diacids (eg, isodecanoic acid, p-citric acid 'adipic acid, sebacic acid, suberic acid, sebacic acid and lauric acid, and Cm to C18 diacid) . Examples of polyamines are PA 6, PA 6-6, PA11, PA12, PA6-10, PA6-12 and PA6-14. Copolyamide can also be used. The copolymerized decylamine may be obtained by condensation reaction of at least two α,ω-amino carboxylic acids or two internal guanamines or an internal decylamine with an α,ω-aminocarboxylic acid. It may also be a copolymerized decylamine obtained by a condensation reaction of at least one α, ω-aminocarboxylic acid (or an internal guanamine), at least one diamine and at least one dicarboxylic acid. It may also be a copolymerization reaction of an aliphatic diamine with an aliphatic dicarboxylic acid and at least one aromatic diamine other than the above and another monomer other than the above aliphatic diacid. An example of the indoleamine may be one having 3 to 12 carbon atoms on the main ring -8 - (6) 1311578 and which may be substituted. Examples may be, for example, β,β-dimethylpropionamide, α,α-dimethylpropionamide, valeroinamine, caprolactam 'octeneamine and laurylamine.

α,ω-胺基羧酸的例子可以是胺基十一酸和胺基十二酸 。二羧酸的例子可爲己二酸、癸二酸、異酞酸、丁二酸、 1,4-環己二羧酸、對酞酸、磺基異酞酸的鈉或鋰鹽、二聚 合的脂肪酸(這些二聚合的脂肪酸之二聚體含量至少98% 並以經氫化者爲佳)和月桂二酸HOOC- ( CH2 ) 10-CO〇HExamples of the α,ω-aminocarboxylic acid may be aminoundecanoic acid and aminododecanoic acid. Examples of the dicarboxylic acid may be adipic acid, sebacic acid, isodecanoic acid, succinic acid, 1,4-cyclohexanedicarboxylic acid, p-nonanoic acid, sodium or lithium salt of sulfisoisophthalic acid, and dimerization. Fatty acids (the dimer content of these dimerized fatty acids is at least 98% and preferably hydrogenated) and the lauric acid HOOC-(CH2) 10-CO〇H

此二胺可以是具有6至1 2個碳原子的脂族二胺;其 可爲飽和的環狀和/或芳族。其例可爲己二胺、哌嗪、丁 二胺、辛二胺、癸二胺、月桂二胺、i,5 _二胺基己烷、 2,2,4-三甲基-1,6-二胺基己烷、聚醇二胺、異佛爾酮二胺 (IPD )、甲基戊二胺(MPDM )、雙(胺基環己基)甲 烷(BCAM )或雙(3-甲基-4-胺基-環己基)甲烷( BMACM)。 共聚醯胺的例子可爲己內醯胺和月桂內醯胺之共聚物 (PA6/12 )、己內醯胺、己二酸和己二胺之共聚物( PA6/6-6 )、己內醯胺、月桂內醯胺、己二酸和己二胺之 共聚物(PA6/12/6-6)、己內醯胺、月桂內醯胺、1丨_胺基 --碳基二酸、壬二酸和己二胺之共聚物(PA6/6-9/11-12 )、己內醯胺、月桂內醯胺、11-胺基十一烷酸、己二酸 和己二胺之共聚物(PA6/6-6/1 1-12 )、或月桂內醯胺、壬 二酸和己二胺之共聚物(PA6-9/12)。 -9- (7) 1311578 可以使用聚醯胺之摻合物。這些是,如,聚醯胺和半 芳族聚醯胺之摻合物及脂族聚醯胺和環脂族聚醯胺之摻合 物。 可以是,如,專利申請案EP 1 2 2 7 1 3 1揭示之組成物 ,其包含以重量計之下列組份,總量是1 : • 5至40%非晶狀聚醯胺(B ),其基本上得自下 列物種之縮合反應:The diamine may be an aliphatic diamine having 6 to 12 carbon atoms; it may be a saturated cyclic and/or aromatic group. Examples thereof may be hexamethylenediamine, piperazine, butanediamine, octanediamine, decanediamine, lauryldiamine, i,5-diaminohexane, 2,2,4-trimethyl-1,6. -diaminohexane, polyalcohol diamine, isophoronediamine (IPD), methylpentanediamine (MPDM), bis(aminocyclohexyl)methane (BCAM) or bis(3-methyl- 4-amino-cyclohexyl)methane (BMACM). An example of a copolymerized decylamine may be a copolymer of caprolactam and laurylamine (PA6/12), a copolymer of caprolactam, adipic acid and hexamethylenediamine (PA6/6-6), caprolactone. Copolymer of amine, laurylamine, adipic acid and hexamethylenediamine (PA6/12/6-6), caprolactam, laurylamine, 1丨-amino-carboic acid, bismuth Copolymer of acid and hexamethylene diamine (PA6/6-9/11-12), caprolactam, laurylamine, 11-aminoundecanoic acid, adipic acid and hexamethylenediamine (PA6/ 6-6/1 1-12 ), or a copolymer of laurylamine, sebacic acid and hexamethylene diamine (PA6-9/12). -9- (7) 1311578 A blend of polyamido can be used. These are, for example, blends of polyamines and semi-aromatic polyamines and blends of aliphatic polyamines and cycloaliphatic polyamines. For example, the composition disclosed in the patent application EP 1 2 2 7 1 3 1 contains the following components by weight, the total amount is 1: • 5 to 40% amorphous polyamine (B) , which is basically derived from the condensation reaction of the following species:

☆ 選自環脂族二胺和脂族二胺之至少一種二胺或選 自環脂族二酸和脂族二酸之至少一種二酸,這些二胺或二 酸單元中之至少一者是環脂族, ☆ 或環脂族α,ω -胺基羧酸, ☆ 或這兩種可能性之組合, ☆ 及視情況選用之選自α , ω -胺基羧酸或相關可能 的內醯胺、脂族二酸和脂族二胺之至少一種單體, • 〇至4 0 %彈性聚醯胺(C ),其選自包含聚醯胺 團塊和聚醚團塊之共聚物和共聚醯胺, • 〇至2 0 %用於(A )和(Β )之配伍劑(D ), • 〇至4 0 %彈性修飾劑(Μ ), • 以(C ) + ( D ) + ( Μ )介於0和50%之間爲前提 • 與1〇〇%的差額以半晶狀聚醯胺(Α)補足。 專利申請案EP 1 227 1 3 2亦揭示含有以重量計之下列 組份的組成物,總量是1 0 0 % : 5至40%非晶狀聚醯胺(Β ),其基本上得自至 -10- 1311578☆ at least one diamine selected from the group consisting of a cycloaliphatic diamine and an aliphatic diamine or at least one diacid selected from the group consisting of a cycloaliphatic diacid and an aliphatic diacid, at least one of which is at least one of Cycloaliphatic, ☆ or cycloaliphatic α,ω-amino carboxylic acid, ☆ or a combination of these two possibilities, ☆ and optionally selected from α, ω-amino carboxylic acid or related guilt At least one monomer of an amine, an aliphatic diacid and an aliphatic diamine, • 〇 to 40% of an elastomeric polyamine (C) selected from the group consisting of copolymers and copolymers comprising a polyamido agglomerate and a polyether mass Indoleamine, • 〇 to 20% for (A) and (Β) compatibilizer (D), • 〇 to 40% elastic modifier (Μ), • (C) + ( D ) + ( Μ ) Between 0 and 50% presupposes • The difference with 1〇〇% is complemented by semi-crystalline polyamine (Α). Patent application EP 1 227 1 3 2 also discloses compositions containing the following components by weight, in a total amount of 100%: 5 to 40% amorphous polyamine (Β), which is basically derived from To -10- 1311578

少一種選用之環狀二胺、至少一種芳族二酸和選用之下列 至少一種單體之縮合反應: α , ω -胺基羧酸, 脂族二酸, 脂族二胺, • 0至4 〇 %彈性聚醯胺(c ),其選自包含聚醯胺 團塊和聚醚團塊之共聚物和共聚醯胺,Condensation reaction of at least one selected cyclic diamine, at least one aromatic diacid and at least one of the following monomers selected: α, ω-amino carboxylic acid, aliphatic diacid, aliphatic diamine, • 0 to 4 〇% elastomeric polyamine (c) selected from the group consisting of copolymers of polyamidene agglomerates and polyether agglomerates and copolymerized guanamines,

• 〇至20%用於(A )和(β )之配伍劑(d ), • ( C ) + ( D )介於2和50%之間, • ( B ) + ( C ) + ( D )不低於 3 0 %, • 與100%的差額以半晶狀聚醯胺(A)補足。 一部分聚醯胺以包含聚醯胺團塊和聚醚團塊之共聚物 代替(亦即,使用包含至少一種前述聚醯胺和至少一種包 含聚醯胺團塊和聚醚團塊之共聚物之摻合物)並未背離本 發明之範圍。• 〇 to 20% for (A) and (β) compatibilizers (d), • (C) + (D) between 2 and 50%, • ( B ) + ( C ) + ( D ) Not less than 30%, • The difference with 100% is complemented by semi-crystalline polyamine (A). A portion of the polyamine is replaced by a copolymer comprising a polyamidene agglomerate and a polyether agglomerate (ie, using a copolymer comprising at least one of the foregoing polyamines and at least one comprising a polyamido agglomerate and a polyether agglomerate) The blends do not depart from the scope of the invention.

包含聚醯胺團塊和聚醚團塊之共聚物源自於包含反應 性末端之聚醯胺序列和包含反應性末端之聚醚序列之共聚 縮反應,例如,特別是: 1) 包含二胺鏈末的聚醯胺序列和包含二羧基鏈末的 聚氧伸烷基序列。 2 ) 包含二羧基鏈末的聚醯胺序列和包含二胺鏈末的 聚氧伸烷基序列,其藉脂族α,ω -二羥基化的聚氧伸烷基 序列(被稱爲聚醚二醇)之氰基乙基化反應和氫化反應而The copolymer comprising a polyamine block and a polyether mass is derived from a copolymerization reaction of a polyamine sequence comprising a reactive end and a polyether sequence comprising a reactive end, for example, in particular: 1) comprising a diamine A polyamidene sequence at the end of the chain and a polyoxyalkylene sequence comprising a dicarboxy chain. 2) a polydecylamine sequence comprising a dicarboxy chain end and a polyoxyalkylene sequence comprising a diamine chain end, which is represented by an aliphatic α,ω-dihydroxylated polyoxyalkylene alkyl sequence (referred to as a polyether) Cyanide ethylation and hydrogenation of diols

-11 - 1311578-11 - 1311578

3) 包含二羧基鏈末的聚醯胺序列和聚醚二醇,特定 情況中,此產物是聚醚酯醯胺。以使用這些共聚物爲佳。 包含二羧基鏈末的聚醯胺序列源自於’如,有限制鏈 的二羧酸存在時,α,ω-胺基羧酸、內醯胺或二羧酸和二 胺之縮合反應。 此聚醚可以是,如,聚丁二醇(PTMG )。後者亦被 稱爲聚四氫呋喃(PTHF )。3) A polyamidole sequence comprising a dicarboxy chain end and a polyether diol, in which case the product is a polyether ester decylamine. It is preferred to use these copolymers. The polyamine sequence comprising a dicarboxy chain end is derived from the condensation reaction of an α,ω-aminocarboxylic acid, an indoleamine or a dicarboxylic acid and a diamine in the presence of a limiting chain dicarboxylic acid. This polyether can be, for example, polytetramethylene glycol (PTMG). The latter is also known as polytetrahydrofuran (PTHF).

聚醯胺序列的數均分子量Μη介於3 0 0和1 5,0 0 0之間 ,以介於6 0 0和5 0 0 0之間爲佳。聚醚序列的質量Μη以介 於1 0 0和6 0 0 0之間爲佳,介於2 0 0和3 0 0 0之間較佳。 此包含聚醯胺團塊和聚醚團塊之聚合物亦可包含無規 分佈的單元。這些聚合物可藉聚醚和聚醯胺團塊之同時反 應製得。 例如,聚醚二醇、內醯胺(或α,ω -胺基酸)和限制 鏈的二酸可於少量水存在時反應。得到的聚合物基本上具 有聚醚團塊和聚醯胺團塊,後者的長度變化很大,但也有 多種反應物以不規則的方式反應,它們以合乎統計的方式 延著聚合物鏈分佈。 這些聚合物包含聚醯胺團塊和聚醚團塊,無論它們源 自於事前製得之聚醯胺和聚醚序列之共聚縮反應或源自於 單階段反應,其皆,如,Shore D硬度介於20和75之間 (以介於30和70之間爲佳),內稟黏度(於對-甲酚中 ,初濃度0.8克/ 100毫升時,於25°C測得)介於〇.8和 2.5之間。MFI値介於5和50之間(23 5 °C,載量1公斤 -12- (10) 1311578 聚醚二醇團塊以此形式使用並與包含羧基末端的聚醯 胺圑塊共聚縮合或者被胺化,以轉化成聚醚二胺’及與包 含羧基末端的聚醯胺團塊縮合。它們亦可與聚醯胺先質和 鏈限制劑摻合,以製備包含具統計分佈單元之聚醯胺團塊 和聚醚團塊的聚合物。The number average molecular weight Μη of the polyamine sequence is between 300 and 1,500, preferably between 650 and 50,000. The mass Μη of the polyether sequence is preferably between 100 and 6,000, preferably between 200 and 30,000. The polymer comprising a polyamine block and a polyether mass may also comprise randomly distributed units. These polymers can be prepared by simultaneous reaction of polyether and polyamido agglomerates. For example, a polyether diol, an indoleamine (or an α,ω-amino acid) and a chain-limiting diacid can be reacted in the presence of a small amount of water. The resulting polymer essentially has a polyether mass and a polyamidene agglomerate, the length of which varies widely, but there are also a variety of reactants that react in an irregular manner, which extend the polymer chain distribution in a statistically acceptable manner. These polymers comprise a polyamidene agglomerate and a polyether agglomerate, whether they are derived from a copolymerization reaction of a polyamine sequence and a polyether sequence prepared in advance or derived from a single-stage reaction, such as, Shore D Hardness between 20 and 75 (preferably between 30 and 70), internal viscous viscosity (measured at 25 ° C in p-cresol, initial concentration 0.8 g / 100 ml) Between .8 and 2.5. MFI値 is between 5 and 50 (23 5 °C, loading 1 kg-12-(10) 1311578 polyether diol agglomerates are used in this form and copolymerized with a polyamido oxime block containing a carboxyl terminal or Aminated to be converted to a polyether diamine' and condensed with a polyamine group comprising a carboxyl terminus. They may also be blended with a polyamine precursor and a chain limiting agent to prepare a polymer comprising statistically distributed units. a polymer of a guanamine agglomerate and a polyether mass.

包含聚醯胺團塊和聚醚團塊之聚合物揭示於us 4 33 1 786、US 4 115 475、US 4 1 95 015、US 4 83 9 441、US 4 864 0 1 4、US 4 230 8 3 8 和 U S 4 3 3 2 9 2 0。 包含聚醯胺團塊和聚醚團塊之共聚物的量與聚醯胺的 量之重量比可介於1/99和15/85之間。Polymers comprising a polyamine block and a polyether mass are disclosed in US 4 33 1 786, US 4 115 475, US 4 1 95 015, US 4 83 9 441, US 4 864 0 1 4, US 4 230 8 3 8 and US 4 3 3 2 9 2 0. The weight ratio of the copolymer comprising the polyamide block and the polyether block to the amount of polyamine may be between 1/99 and 15/85.

至於聚醯胺和至少一種其他聚合物之摻合物’其可爲 包含聚醯胺基質和形成分散於此基質中之相的其他一或多 種聚合物形式之摻合物形式。此其他聚合物的例子有聚嫌 烴、聚酯、聚碳酸酯、PPO (聚伸苯化氧的縮寫)、PPS (聚伸苯化硫的縮寫)或彈料。 本發明之特別有用的聚醯胺選自PA1 1、PA12 ’脂族 聚醯胺源自於具有6至12個碳原子的脂族二胺和具有9 至18個碳原子的脂族二酸之縮合反應,且共聚醯胺11/12 具有超過90 % 11單元或超過90 % I2單元。 源自於具有6至12個碳原子的脂族二胺和具有9至 18個碳原子的脂族二酸之縮合反應之脂族聚醯胺的例子有 PA 6-12,源自於己二胺和1,12-月桂二酸之縮合反應 -13- (11) 1311578 PA 9-12 ’源自於C9二胺和月桂二酸之縮合反 應, PA 10-10’源自於C1G二胺和1,10_癸二酸之縮合反應 PA 10-12,源自於C9二胺和1,12_月桂二酸之縮合反 應。As for the blend of polyamine and at least one other polymer', it may be in the form of a blend comprising a polyamine substrate and other one or more polymer forms which form a phase dispersed in the matrix. Examples of such other polymers are polyabidocarbons, polyesters, polycarbonates, PPO (abbreviation for polyphenylene oxide), PPS (abbreviation for polyphenylene sulfide) or elastomers. The particularly useful polyamine of the present invention is selected from the group consisting of PA1 1, PA12 'aliphatic polyamines derived from an aliphatic diamine having 6 to 12 carbon atoms and an aliphatic diacid having 9 to 18 carbon atoms. The condensation reaction, and the copolymerized decylamine 11/12 has more than 90% of 11 units or more than 90% of I2 units. An example of an aliphatic polyamine derived from the condensation reaction of an aliphatic diamine having 6 to 12 carbon atoms and an aliphatic diacid having 9 to 18 carbon atoms is PA 6-12, which is derived from Condensation of amine and 1,12-lauric acid-13- (11) 1311578 PA 9-12 'from the condensation reaction of C9 diamine and lauric acid, PA 10-10' is derived from C1G diamine and The condensation reaction of 1,10-sebacic acid, PA 10-12, is derived from the condensation reaction of C9 diamine and 1,12-lauric acid.

至於具有超過90 % 11單元或超過90 % 12單元的共聚 醯胺1 1 /1 2,它們源自於1 1 -胺基十一酸與月桂內醯胺(或 α,ω -胺基(Ci2)酸)之縮合反應。 使用聚醯胺之摻合物亦屬本發明範圍內。 與耐燃劑摻合之前,此聚醯胺根據專利案EP 1 4 1 3 5 9 5中所揭示的方法’經水和水蒸氣處理。此專利案中, 所揭示的方法用以增進聚醯胺的下列兩個參數中之至少一 者:(i )其熔點和(Π )其化焓AHf,此方法中: • 此聚醯胺以固態與水或水蒸汽於接近其結晶點 C P的溫度下接觸達足以引發此增進的時間, • 之後,自聚醯胺分離水(或水蒸汽)並乾燥此聚 醯胺。 此聚醯胺可以是均聚醯胺或共聚醯胺。其可爲聚醯胺 和至少一種其他聚合物之摻合物,此聚醯胺形成基質且其 他一或多種聚合物形成分散相。 有利的情況中’聚醯胺爲分離形式,如粉末或顆粒。 經此處理之顆粒可於之後經硏磨形成粉末。 -14- (12) 1311578 以水或水蒸汽進行之處理亦可藉以甲醇萃出可能存在 於聚醯胺中之低聚物之例行處理的方式進行。 根據另一形式,水或水蒸汽可包含甲醇。藉此可同時 萃出存在於經處理之聚醯胺中的低聚物和雜質。本發明之 此形式中’建議在乾燥聚醯胺之前先行沖洗,以徹底移除 存在的任何甲醇。 至於耐燃劑或阻燃劑,其比例介於2和4 0重量%之間 ,以介於5和3 5重量%之間爲佳,此分別是98至60重量 %和95至65重量%聚醯胺。較佳情況中,其介於5和30 重量%,相當於95至70重量%聚醯胺。除了金屬的有機 亞膦酸鹽和多磷酸銨以外,添加硼酸鋅作爲協同劑。硼酸 鋅的比例可介於0和1 0重量%之間,此相當於1 0 0至9 0 重量%耐燃劑或阻燃劑,總(協同劑+耐燃劑)構成1 00重 量%。 至於粉末,它們可爲不同尺寸。例如,雷射燒結法中 所用粉末之尺寸高至3 50微米且以尺寸介於10和1〇〇微 米之間爲佳。較佳情況中,D50是60微米(亦即,50%顆 粒之尺寸低於60微米)。 至於其製備,其可藉由簡單的乾式摻合構份而進行。 可以使用常用之粉狀產物的混合機(如:Henschel®混合 機)。於標準溫度和壓力下摻合。摻合時間必須足以使得 摻合物均勻;此時間可介於2和1 5分鐘之間。 也可以在混合裝置中,將耐燃劑加至熔融的聚醯胺中 ,及將所得的產物降至粉末形式。摻合時間必須足以使得 -15- (13) 1311578 摻合物均勻。使用’如,擠壓機。於擠壓出口處,產物以 顆粒形式回收,之後硏磨至與乾式摻合法中所用聚醯胺粉 末相同之顆粒尺寸。 本發明之粉末亦可包含添加劑:UV安定劑、抗氧化 劑、染料、顏料或殺菌劑。這些產物以在添加耐燃劑之前 先摻入聚醯胺中爲佳。As for copolyamine 1 1 /1 2 having more than 90% of 11 units or more than 90% of 12 units, they are derived from 1 1 -aminoundecanoic acid and laurylamine (or α,ω-amino group (Ci2) The condensation reaction of acid). Blends using polyamido are also within the scope of the invention. Prior to blending with the flame retardant, the polyamine is treated with water and steam according to the method disclosed in the patent EP 1 4 1 3 5 95. In this patent, the disclosed method is used to enhance at least one of the following two parameters of polyamine: (i) its melting point and (Π) its hydrazine AHf, in which: • the polyamine The solid is contacted with water or water vapor at a temperature near its crystallization point CP for a time sufficient to initiate this increase. • Thereafter, water (or water vapor) is separated from the polyamine and the polyamine is dried. The polyamine can be a homopolyamine or a copolymerized guanamine. It may be a blend of polyamidamine and at least one other polymer which forms a matrix and the other polymer or polymers form a dispersed phase. Advantageously, the polyamine is in isolated form, such as a powder or granule. The granules thus treated can be honed to form a powder. -14- (12) 1311578 Treatment with water or steam may also be carried out by routine treatment of the extraction of oligomers which may be present in the polyamide. According to another form, the water or water vapor may comprise methanol. Thereby, oligomers and impurities present in the treated polyamine can be simultaneously extracted. In this form of the invention, it is recommended to rinse prior to drying the polyamide to completely remove any methanol present. As for the flame retardant or the flame retardant, the ratio is between 2 and 40% by weight, preferably between 5 and 35 % by weight, which are 98 to 60% by weight and 95 to 65% by weight, respectively. Guanamine. Preferably, it is between 5 and 30% by weight, corresponding to 95 to 70% by weight of polyamine. In addition to the metal organic phosphinate and ammonium polyphosphate, zinc borate is added as a synergist. The proportion of zinc borate may be between 0 and 10% by weight, which corresponds to from 1 to 0% by weight of the flame retardant or flame retardant, and the total (synergistic agent + flame retardant) constitutes 100% by weight. As for the powder, they can be of different sizes. For example, the powder used in the laser sintering method has a size of up to 3 50 μm and preferably has a size between 10 and 1 μm. Preferably, the D50 is 60 microns (i.e., 50% of the particles are less than 60 microns in size). As for its preparation, it can be carried out by a simple dry blending constitution. Mixers of commonly used powdered products (eg Henschel® mixers) can be used. Blend at standard temperature and pressure. The blending time must be sufficient to make the blend uniform; this time can be between 2 and 15 minutes. It is also possible to add the flame retardant to the molten polyamine in a mixing device and to reduce the resulting product to a powder form. The blending time must be sufficient to make the -15-(13) 1311578 blend uniform. Use ', for example, an extruder. At the extrusion exit, the product is recovered in the form of granules which are then honed to the same particle size as the polyammonium powder used in the dry blending process. The powder of the present invention may also contain additives: UV stabilizers, antioxidants, dyes, pigments or bactericides. These products are preferably incorporated into the polyamine prior to the addition of the flame retardant.

【實施方式】 現將詳細描述本發明。百分比以重量%表示。 1 ) 具有耐燃性之PA粉末之製備[Embodiment] The present invention will now be described in detail. Percentages are expressed in weight percent. 1) Preparation of PA powder with flame resistance

使用Henschel®快速混合機,於其中摻入適合於雷射 光下燒結的PA 1 1 ( D50是48微米,並經根據專利案FR 2 8 4 6 3 3 3 A1處理,熔點2 0 1 °C,化焓1 〇 5焦耳/克)、 阻燃劑摻合物(根據下文所定義的比例添加)、0.6%酚系 φ 抗氧化劑和0.1 %發烟矽石(作爲流變劑),調配製得聚 醯胺粉末摻合物。摻合時間爲15〇s。藉此製得之摻合物篩 經開口爲160微米的布。 阻燃劑性質、比例和PA比例示於下文中的實例和比 較例之描述中。 2) 具有耐燃性之PA粉末之轉化 根據前述製法1)製得之粉末摻合物被引至用以藉由 將一層聚醯胺粉末澱積於位於受熱至溫度介於結晶點和溶 -16- (14) 1311578 點之間之槽中之水平表面上而製造三維物件的雷射燒結裝 置中。此雷射根據對應於物件的幾何形狀而燒結粉末顆粒 ’例如,使用3D System Vanguard®裝置,其記憶物件形 狀並以切片形式重建。Using a Henschel® rapid mixer, incorporating PA 1 1 suitable for sintering under laser light (D50 is 48 microns and treated according to patent FR 2 8 4 6 3 3 3 A1, melting point 2 0 1 °C,焓1〇5 joules/gram), flame retardant blend (added according to the ratio defined below), 0.6% phenolic φ antioxidant, and 0.1% fumed vermiculite (as rheological agent) Polyamide powder blend. The blending time was 15 〇s. The blend thus obtained was sieved through a cloth having an opening of 160 μm. The flame retardant properties, ratios, and PA ratios are shown in the examples below and in the comparative examples. 2) Conversion of PA powder with flame resistance The powder blend prepared according to the above Process 1) is introduced to be used to deposit a layer of polyamidamine powder by being heated to a temperature at a crystallization point and dissolved -16 - (14) A laser sintering device for the manufacture of three-dimensional objects on a horizontal surface in a groove between 1311578 points. This laser sinters the powder particles according to the geometry corresponding to the object', e.g., using a 3D System Vanguard® device, the memory of which is shaped and reconstituted in slices.

以尺寸12x3英吋且厚度爲0.05英吋的試樣進行火燄 試驗。以這些試樣測定燃燒時間(秒鐘)和燃燒長度(英 吋)。燃燒長度<6英吋且燃燒時間儘量短時,視爲點燃 性質令人滿意。 現將描述具有不適用於本發明之阻燃劑之PA摻合物 的三個比較例(Cpl至Cp3 ): • 具有蜜胺氰尿酸酯(Cpl) 根據前文1 )中所述的方法,製得包含8 9.3 % P A 1 1、 10%蜜胺氰尿酸酯(例如,Melapur C25 )(作爲阻燃劑) 、0.6%酚系抗氧化劑和0.1 %發烟矽石(作爲流變劑)之 粉末摻合物。但在粉末的轉化期間內(其方法揭示於2)The flame test was carried out on a sample having a size of 12 x 3 inches and a thickness of 0.05 inch. The burning time (seconds) and the burning length (inch) were measured using these samples. When the burning length is <6 inches and the burning time is as short as possible, the ignition property is considered to be satisfactory. Three comparative examples (Cpl to Cp3) having a PA blend which is not suitable for the flame retardant of the present invention will now be described: • having melamine cyanurate (Cpl) according to the method described in the above 1), Made of 89.3% PA 1 1, 10% melamine cyanurate (for example, Melapur C25) (as a flame retardant), 0.6% phenolic antioxidant and 0.1% fumed vermiculite (as a rheological agent) Powder blend. But during the conversion of the powder (the method is disclosed in 2)

),藉雷射燒結製造之期間內,觀察到組件變形。 • 具磷酸銨(Cp2 ) 根據前文1)中所述的方法,製得包含89.3% PA1 1、 10%磷酸銨(例如,Exolit AP 752 )(作爲阻燃劑)、 0.6%酚系抗氧化劑和0.1%發烟矽石(作爲流變劑)之粉 末摻合物。但在粉末的轉化期間內(其方法揭示於2 )) ,發現此組成物爲化合物在製造槽昇華,使得雷射光減弱 及弄髒建構槽,所以並非非常適用於建構組件。此外,所 得組份的燃燒時間是1 29秒鐘,耐燃性無法令人滿意。 -17- (15) 1311578 • 具多磷酸銨(CP3 ) 根據前文1 )中所述的方法,製得包含8 9 · 3 % PA 1 1、) During the manufacturing period of laser sintering, component deformation was observed. • Ammonium phosphate (Cp2) according to the method described in the above 1), containing 89.3% PA1 1, 10% ammonium phosphate (for example, Exolit AP 752) (as a flame retardant), 0.6% phenolic antioxidants and A powder blend of 0.1% fumed vermiculite (as a rheological agent). However, during the conversion of the powder (the method of which is disclosed in 2)), it was found that the composition sublimed in the manufacturing bath, so that the laser light weakened and soiled the construction groove, so it was not very suitable for constructing the assembly. Further, the burning time of the obtained component was 1,29 seconds, and the flame resistance was unsatisfactory. -17- (15) 1311578 • With ammonium polyphosphate (CP3), according to the method described in 1) above, it is made to contain 8 9 · 3 % PA 1 1

1 0%多磷酸銨(例如,Exolit AP 423 )(作爲阻燃劑)、 0.6%酚系抗氧化劑和0.1%發烟矽石(作爲流變劑)之粉 末摻合物。但在2)中的轉化期間內,發現此組成物因爲 會在製造槽中形成煙霧,導致雷射光減弱,所以非常不適 用於建構組件。此外,所得組份的燃燒長度是8.9英吋, 欲達到的目標必須<6英吋,且燃燒時間是1 1 6秒鐘,所 以耐燃性無法令人滿意。 因此發現到,蜜胺氰尿酸酯、磷酸銨和多磷酸銨單獨 使用將無法得到適用於所欲用途之組成物。 現將描述與適用於本發明之阻燃劑摻合之PA摻合物 的兩個實例(實例1和實例2 ): • 具有10%亞膦酸鹽/多磷酸銨摻合物(實例1) 如1 )所述地調配包含89.3% PA1 1、10%磷化合物摻 ^ 合物(Exolit OP1311,Clariant)(作爲阻燃劑)、0.6% 酚系抗氧化劑和〇 . 1 %發烟矽石(作爲流變劑)之粉末摻 合物。藉此得到的粉末根據2)中所述的轉化法轉化之後 ,製得之組件的燃燒性質令人滿意,其燃燒長度是3英吋 ,燃燒時間是3 6秒鐘。破裂時拉伸率是49%,抗張強度 是 40MPa ( ASTM 63 8 )。 • 具有15%亞隣酸鹽/多磷酸銨摻合物(實例2) 如1 )所述地調配包含84.3% PA1 1、15%磷化合物摻 合物(E X ο 1 i t 0 P 1 3 1 1,C1 a r i a n t )(作爲阻燃劑)、0.6 % -18- (16) 1311578 酚系抗氧化劑和0.1%發烟矽石(作爲流變劑)之粉末摻 合物。依2)中所述之轉化而得之組件的燃燒性質令人滿 意,其燃燒長度是3.6英吋,燃燒時間是23秒鐘。破裂 時拉伸率是32%,抗張強度是36MPa ( ASTM 638)。A powder blend of 10% ammonium polyphosphate (e.g., Exolit AP 423) (as a flame retardant), 0.6% phenolic antioxidant, and 0.1% fumed vermiculite (as a rheological agent). However, during the conversion period in 2), it was found that this composition was very unsuitable for constructing components because it formed smoke in the manufacturing tank and caused the laser light to be weakened. Further, the burned length of the obtained component was 8.9 inches, the target to be achieved was <6 inches, and the burning time was 126 seconds, so that the flame resistance was unsatisfactory. Thus, it has been found that the use of melamine cyanurate, ammonium phosphate and ammonium polyphosphate alone will not provide a composition suitable for the intended use. Two examples of the PA blend blended with the flame retardant suitable for use in the present invention (Examples 1 and 2) will now be described: • 10% phosphinate/ammonium polyphosphate blend (Example 1) The formulation as described in 1) comprises 89.3% PA1 1, 10% phosphorus compound admixture (Exolit OP1311, Clariant) (as a flame retardant), 0.6% phenolic antioxidant and 〇. 1% fumed vermiculite ( A powder blend as a rheological agent). After the powder thus obtained was converted according to the conversion method described in 2), the obtained assembly had satisfactory combustion properties, and its burning length was 3 inches, and the burning time was 36 seconds. The elongation at break was 49% and the tensile strength was 40 MPa (ASTM 63 8). • Blend with 15% hypophosphite/polyammonium phosphate (Example 2) as described in 1) contains 84.3% PA1 1, 15% phosphorus compound blend (EX ο 1 it 0 P 1 3 1 1 , C1 ariant ) (as a flame retardant), a powder blend of 0.6% -18- (16) 1311578 phenolic antioxidant and 0.1% fumed vermiculite (as a rheological agent). The combustion properties of the assembly obtained in accordance with 2) were satisfactory, with a burn length of 3.6 inches and a burn time of 23 seconds. The elongation at break was 32% and the tensile strength was 36 MPa (ASTM 638).

根據1)製得之粉末包含99.3% PA11、0.6 %酚系抗氧 化劑和0.1 %發烟矽石(作爲流變劑)和0%阻燃劑時,其 燃燒超過1 〇英吋,破裂時拉伸率是52%,抗張強度是 3 9MPa ( ASTM 63 8 )。 發現燃燒時間顯著降低,但不會損及以根據本發明之 組成物藉燒結法製得之物件的機械性質。The powder prepared according to 1) contains 99.3% PA11, 0.6% phenolic antioxidant and 0.1% fumed vermiculite (as a rheological agent) and 0% flame retardant, which burns more than 1 〇 吋, when pulled The elongation is 52% and the tensile strength is 3 9 MPa (ASTM 63 8). It was found that the burning time was remarkably lowered, but the mechanical properties of the articles produced by the sintering method according to the composition of the present invention were not impaired.

-19--19-

Claims (1)

十、申請專利範圍 1. 一種耐燃性聚醯胺粉末於藉由以輻射燒結此粉末 而製造聚醯胺物件之用途,該粉末包含2至40重量%至少 一種耐燃劑和98至60重量%至少一種聚醯胺,此耐燃劑 是至少一種金屬的有機亞膦酸鹽和至少一種多磷酸銨之摻 合物。 2. 如申請專利範圍第1項之用途,其中粉末由下列 φ 組份所組成(以該粉末的總重爲1 〇〇重量% : • 2至4 0重量%至少一種耐燃劑,此耐燃劑是至少 一種金屬的有機亞膦酸鹽和至少一種多磷酸銨之摻合物; • 98至60重量%至少一種聚醯胺;和 • 0至3 8重量%至少一種選自UV安定劑、抗氧化 劑、染料、顏料、殺菌劑和流變劑之試劑。 3 _ 如申請專利範圍第2項之用途,其中所用的亞膦 酸鹽是選自式(I)所示的亞膦酸鹽和式(Π)所示的二亞 φ 膦酸鹽:X. Patent Application Range 1. Use of a flame resistant polyamide powder for producing a polyamide material by sintering the powder by radiation, the powder comprising 2 to 40% by weight of at least one flame retardant and 98 to 60% by weight of at least A polyamine which is a blend of at least one metal organic phosphinate and at least one ammonium polyphosphate. 2. For the use of the scope of claim 1, wherein the powder consists of the following φ components (1% by weight of the total weight of the powder: • 2 to 40% by weight of at least one flame retardant, the flame retardant) Is a blend of at least one metal organic phosphinate and at least one ammonium polyphosphate; • 98 to 60% by weight of at least one polyamine; and • 0 to 38% by weight of at least one selected from the group consisting of UV stabilizers, An agent for an oxidizing agent, a dye, a pigment, a bactericide, and a rheological agent. 3 _ The use of the phosphinate in the application of the second aspect of the application, wherein the phosphinate is selected from the group consisting of the phosphinates of the formula (I) (Π) The two sub-φ phosphonates: 其中Ri和 Rz相同或相異且是直鏈或支鏈<^至C6烷基和 -20- (2) 1311578 /或芳基; R3是直鏈或支鏈(:2至C1Q伸烷基、〇6至C1Q伸芳基 、C6至c1G烷基伸芳基或c6至C1G芳基伸烷基; Μ是鈣、鋁和/或鋅離子; m是2或3 ; η是1或3 ; X是1或2。Wherein Ri and Rz are the same or different and are straight or branched <^ to C6 alkyl and -20-(2) 1311578 / or aryl; R3 is straight or branched (: 2 to C1Q alkyl) 〇6 to C1Q aryl, C6 to c1G alkyl aryl or c6 to C1G aryl alkyl; hydrazine is calcium, aluminum and/or zinc ion; m is 2 or 3; η is 1 or 3; X is 1 or 2. 4. 如申請專利範圍第1至3項中任一項之用途’其 中聚醯胺選自ΡΑ 11、ΡΑ 12、由具有6至12個碳原子的 脂族二胺和具有9至18個碳原子的脂族二酸之縮合反應 所形成的脂族聚醯胺、具有超過90%的1 1單元或超過 90%的12單元之共聚醯胺11/12。4. The use according to any one of the claims 1 to 3 wherein the polyamine is selected from the group consisting of ruthenium 11 , ruthenium 12 , an aliphatic diamine having 6 to 12 carbon atoms and having 9 to 18 carbons An aliphatic polyamine formed by the condensation reaction of an aliphatic diacid of an atom, having more than 90% of 11 units or more than 90% of 12 units of copolymerized decylamine 11/12. 5. 一種由耐燃性聚醯胺粉末製得之物件’該粉末包 含2至4 0重量%至少一種耐燃劑和9 8至6 0重量%至少一 種聚醯胺,此耐燃劑是至少一種金屬的有機亞膦酸鹽和至 少一種多磷酸銨之摻合物,該粉末係以輻射燒結。 6. 一種藉由以輻射燒結聚醯胺粉末而製備聚醯胺物 件之方法,該粉末包含2至4 0重量%至少一種耐燃劑和 98至60重量%至少一種聚醯胺,此耐燃劑是至少一種金 屬的有機亞膦酸鹽和至少一種多磷酸銨之摻合物。 7. 如申請專利範圍第6項之方法’其中該輻射源自 於雷射光。 -21 -5. An article made of a flame resistant polyamide powder, the powder comprising 2 to 40% by weight of at least one flame retardant and 98 to 60% by weight of at least one polyamine, the flame retardant being at least one metal A blend of an organic phosphinate and at least one ammonium polyphosphate which is sintered by radiation. 6. A method for preparing a polyamidide article by irradiating a polyimide powder with radiation, the powder comprising 2 to 40% by weight of at least one flame retardant and 98 to 60% by weight of at least one polyamine, the flame retardant being a blend of at least one metal organic phosphinate and at least one ammonium polyphosphate. 7. The method of claim 6, wherein the radiation is derived from laser light. -twenty one -
TW94124567A 2005-07-20 2005-07-20 Fireproofing polyamide powders and their use in a sintering process TWI311578B (en)

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