TWI310342B - Sandwich panel and fabrication method thereof - Google Patents

Sandwich panel and fabrication method thereof Download PDF

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TWI310342B
TWI310342B TW95147836A TW95147836A TWI310342B TW I310342 B TWI310342 B TW I310342B TW 95147836 A TW95147836 A TW 95147836A TW 95147836 A TW95147836 A TW 95147836A TW I310342 B TWI310342 B TW I310342B
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Taiwan
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fiber cloth
resin
fiber
honeycomb core
core material
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TW95147836A
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Chinese (zh)
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TW200827151A (en
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Yung Lung Liu
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Ind Tech Res Inst
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Ϊ310342 1 i 九、發明說明: 【發明所屬之技術領域】 本發明係關於複合板材之結構及其製法,尤指 巢三明治板及其製法。 裡哞 【先前技術】 按諸如三明治板之傳統複合板材係由上、下表層、及 〇又於上、下表層中間之芯材所構成,可應用於作為隔間牆 f、隔音板、桌面、門板、挑高地板、及隔熱板等民生; 品中,亦可應用於諸如機艙、船艙地板之航太工業及—般 國防=業中。同時,隨著航太科技的不斷發展,有關諸= 蜂巢三明治板之研發需求亦日漸重要。 般而§,係以熱壓或壓力蒼之製程來製作蜂巢三明 治板。例如第1A圖所示,可先熱壓上、下表層1〇1、1〇3 ; 接著,如第1B圖所示,分別疊層片膠(adhesive fUn〇 1〇5、107於該上、下表層101、1〇3之間,並且將一蜂巢 •名材(honeycomb core) 109設於該片膠1〇5、1〇7之間。 然後,如第1C圖所示,進行熱壓以形成三明治構造。接 著,如第1D圖所示,進行挖邊槽之加工作業,形成裸露 出該蜂巢芯材1〇9之邊槽1〇91。最後,如第1£圖所示, 進行填膠作業,以例如樹脂之密封材1〇93填滿該邊槽 10 91 ’使該蜂巢芯材1 〇 9與外部隔絕。如此,便可得到 一蜂巢三明治板1 〇。 惟,前述技術需使用熱壓機或壓力釜。但,這些設備 的成本很高,尤其是壓力蚤,其投資成本往往超過數千萬 5 110015 13103421 以上,因此相對增加製造成本,而不利於廣泛使用。同時, 實用上為避免三明治板周緣裸露使錢渗人而造成的結 f強度快速下降、甚至引發脫層結構性的破壞,需進行挖 邊槽與填膠等加工作業,然此種挖邊槽與填膠等加工作業 相當^瑣且耗時,使得製造成本相對大幅增加。 是以’有人提出以樹脂轉注成型(Resin τ㈣⑹ M〇ldlng’ RTM)的方法來製作蜂巢三明治板。如第2A圖所 不’該方法係先進行密封㈣,例如分卿合熱塑 .聊、m至蜂巢芯材205之上下表面,以封住該蜂巢芯 材205之上下孔洞。當然,此步驟亦可利用熱固性樹脂, 以濕式積層的方式將蜂巢芯材2〇5之上下孔洞封住。接下 來,如第2B圖所示,分別層疊上、下表層2〇7、2〇9至 該熱塑性膠膜20卜203,形成三明治構造。然後,如第 %圖所示’進行樹脂轉注成型製程,將樹脂21〇注入該 上、下表層207、209。隨後,如第2D圖所示,在特定之 | /皿度^ £力下’等待適當時間使已注入該樹脂則之結構 固,。接,,如® 2E圖所示,進行挖邊槽之加工作業。 接著如第2F圖所不,進行填膠作業,以例如樹脂之密 =材2053填滿該邊槽2〇5卜使該蜂巢芯材與外部 隔、邑如此,便可得到一蜂巢三明治板20。 &lt;二而,此種習知技術僅於樹脂注人時可防止樹脂進入 ,巢:材的上下孔洞内’但完成後的三明治板仍會因四週 壬裸:的狀恕而使水氣進入,因此,此種習知技術仍然需 要進订挖邊槽及填膠封邊等加工作業,而無法直接一體成 6 110015 1310342, # 形三明治板。由此可知,雖然此種習知技術採用樹脂轉注 成型製程所需的設備費用較熱壓或壓力荃等低,但此無助 縮短製程時間,且仍有著製程繁複之問題。 另外,如美國專利公告第5,569,508號案提出一種於 蜂巢芯板之蜂巢中灌入發泡材之複合板材,雖省卻前述習 知技術中設置片膠或膠膜之密封步驟,但該方法所成型之 蜂巢二明治結構,其四週邊緣仍會有小部份的蕊材外漏, ,對於水氣的阻隔相對較差且影響其外觀,並且該製程其蕊 ^的所有孔洞會全部被發泡材填滿,而有造成結構增加^ 1的缺點,使得蜂巢三明治結構件所強調的質量輕及 度的優勢降低。X,美國專利公告第5,567,彻號案則於 上、下表層與片膠之間增設隔絕薄膜,並於層疊貼合前述 5層以及蜂巢芯板之後,再於該上、下表層之外表面貼合 、截、准補強層。然而,該方法仍需進行挖邊槽及填膠封邊等 加工作業,仍有製程繁複之缺點。故,此等習知技術於整 _體之製造成本仍料,而不具成本效益。 此外,中華民國專利證書第Μ24521 1號新型專利係提 f :種由蜂巢芯材、貼附於該蜂巢芯材兩表面且含浸環氧 樹月曰之玻璃纖維層、以及層疊於該玻璃纖維層之外表面的 =層所構叙蜂巢三日m該專利主要係將玻璃纖維 二=布含浸環氧樹脂後靜置—段時間,待環氧樹脂黏度提 :後再貼㈣該蜂巢芯材,独真线袋進行抽真空步 +於玻璃纖維編織布成化硬化後再拆除封袋以完成密封 另外中華民國專利公告第562741號發明專利則 110015 7 1310342Ϊ310342 1 i IX. Description of the Invention: [Technical Field of the Invention] The present invention relates to a structure of a composite sheet and a method for producing the same, and more particularly to a nest sandwich panel and a method of making the same.哞【Prior Art】 Conventional composite sheets such as sandwich panels are composed of the upper and lower layers, and the core material in the middle of the upper and lower layers, which can be applied as a partition wall f, a sound insulation board, a table top, Door panels, high-rise floors, and insulation panels, etc.; can also be used in aerospace industry such as engine room and cabin floor and general defense = industry. At the same time, with the continuous development of aerospace technology, the research and development needs of the various honeycombs are also becoming more and more important. As usual, § is made by the process of hot pressing or pressure Cang. For example, as shown in FIG. 1A, the upper surface layer 1〇1, 1〇3 may be hot-pressed first. Then, as shown in FIG. 1B, a sheet of glue (adhesive fUn〇1〇5, 107 is laminated thereon, Between the lower layers 101 and 1〇3, and a honeycomb (fashionable material) (honeycomb core) 109 is disposed between the sheets of glue 1〇5, 1〇7. Then, as shown in Fig. 1C, hot pressing is performed. The sandwich structure is formed. Next, as shown in Fig. 1D, the processing operation of the edge groove is performed to form the side groove 1〇91 where the honeycomb core material 1〇9 is exposed. Finally, as shown in Fig. 1, the filling is performed. In the glue operation, the side groove 10 91 ' is filled with the sealing material 1 〇 93 of the resin to isolate the honeycomb core material 1 〇 9 from the outside. Thus, a honeycomb sandwich panel 1 得到 can be obtained. Hot presses or autoclaves. However, the cost of these equipments is very high, especially the pressure, and the investment cost often exceeds tens of millions of 5 110015 13103421, so the relative increase in manufacturing costs is not conducive to widespread use. At the same time, practical In order to avoid the bareness of the periphery of the sandwich plate, the strength of the knot f is rapidly decreased, and even In order to cause the structural damage of the delamination, it is necessary to carry out the processing operations such as the edge-cutting groove and the filling, and the processing operations such as the edge-cutting groove and the filling are quite complicated and time-consuming, so that the manufacturing cost is relatively increased. It has been proposed to make a honeycomb sandwich panel by resin transfer molding (Resin τ(4)(6) M〇ldlng' RTM). As shown in Fig. 2A, the method is first sealed (4), for example, the separation of thermoplastics, chat, m to the hive. The upper surface of the core material 205 is sealed to seal the upper and lower holes of the honeycomb core material 205. Of course, this step can also seal the lower hole of the honeycomb core material 2〇5 with a thermosetting resin by using a thermosetting resin. As shown in Fig. 2B, the upper and lower layers 2〇7, 2〇9 are respectively laminated to the thermoplastic film 20b to form a sandwich structure. Then, as shown in Fig. 100, the resin transfer molding process is performed. The resin 21 is injected into the upper and lower layers 207 and 209. Subsequently, as shown in Fig. 2D, under the specific | / dish force, 'waiting for a suitable time to make the structure of the resin injected, solid, then, , as shown in Figure 2E, for the edge groove Next, as shown in FIG. 2F, the filling operation is performed, and the side groove 2〇5 is filled with, for example, a resin dense material 2053, so that the honeycomb core material is separated from the outside, so that a honeycomb can be obtained. Sandwich board 20. <2, this conventional technique can prevent the resin from entering when the resin is injected, and the inside and outside of the nest: but the finished sandwich board will still be surrounded by nakedness: The water vapor is allowed to enter. Therefore, such a conventional technique still requires processing operations such as cutting the edge groove and filling the edge seal, and cannot directly integrate into a 6 110015 1310342, #-shaped sandwich panel. It can be seen that although the cost of equipment required for such a conventional resin transfer molding process is lower than that of hot pressing or pressure enthalpy, this does not help to shorten the processing time, and there is still a problem of complicated processing. In addition, as disclosed in U.S. Patent No. 5,569,508, a composite sheet in which a foamed material is poured into a honeycomb of a honeycomb core board, although the sealing step of providing a sheet rubber or a film in the prior art is omitted, the method is formed. The structure of the honeycomb structure of the honeycomb is still a small part of the outer layer of the core, and the barrier to moisture is relatively poor and affects its appearance, and all the holes of the core of the process will be filled with foam. Full, and the disadvantage of causing a structural increase of ^1, the advantages of light weight and degree emphasized by the honeycomb sandwich structure are reduced. X, U.S. Patent No. 5,567, in the case of the addition of an insulating film between the upper and lower layers and the sheet rubber, and after laminating the above five layers and the honeycomb core sheet, and then on the outer surface of the upper and lower layers Fit, cut, and quasi-reinforcing layers. However, this method still requires machining operations such as grooving and filling and sealing, and there are still many shortcomings in the process. Therefore, the manufacturing costs of these conventional technologies are still not cost effective. In addition, the Republic of China Patent Certificate No. 24521 No. 1 is a type of honeycomb fiber material, a glass fiber layer adhered to both surfaces of the honeycomb core material and impregnated with an epoxy tree, and laminated on the glass fiber layer. The outer layer of the layer is composed of the honeycomb three-day m. The patent mainly consists of glass fiber 2 = cloth impregnated with epoxy resin and then allowed to stand for a period of time, after the epoxy resin viscosity is raised: then the (four) the honeycomb core material is The pure wire bag is vacuumed step + after the glass fiber woven cloth is hardened and then the bag is removed to complete the sealing. In addition, the invention patent of the Republic of China Patent No. 562741 is 110015 7 1310342

r I 先=熱塑性塑膠封膜貼附於蜂巢芯材,之後加熱此熱塑性 塑膠封膜至一近乎熔融溫度及加壓此熱塑性塑膠封膜使 其與蜂巢芯材黏合,冷卻後即完成密封步驟。之後,便可 採用樹脂轉注成型製程製作成為複合板材。 惟,刚述二專利技術僅止於進行樹脂轉注成型製程時 防止樹脂滲漏進入蜂巢蕊材的孔洞中,但對於避免三明治 板周緣裸露之技術,及防止水氣渗入蜂巢芯材,而造成結 ,強度快速下降、甚至引發脫層而破壞結構等缺失,仍需 藉由挖邊槽及填膠封邊等加工作業來解決。{古文,如何有 ,解決上述習知技術之缺失,應用更快速與更經濟之方式 提供具有高強度與輕量化之蜂巢三明治板,實為本領 術中亟待解決之課題。 【發明内容】 鑑於以上所敘述先前技術之缺點 於提供一種蜂巢三明治板及其製法,4 籲成本、縮短製程與簡化作業。 占,本發明之目的係在 俾同時降低設備投資r I First = thermoplastic plastic film attached to the honeycomb core material, then heat the thermoplastic plastic film to a near melting temperature and pressurize the thermoplastic plastic film to bond it to the honeycomb core material, and then complete the sealing step after cooling. After that, it can be made into a composite sheet by a resin transfer molding process. However, the second patented technology only prevents the resin from leaking into the pores of the honeycomb core during the resin transfer molding process, but the technique of avoiding the peripheral edge of the sandwich panel and preventing the moisture from penetrating into the honeycomb core material The rapid decline of strength, or even the occurrence of delamination and the destruction of structures, etc., still need to be solved by processing operations such as digging grooves and rubber sealing. {古文, how to have it, to solve the above-mentioned lack of conventional technology, to apply a faster and more economical way to provide a honeycomb sandwich panel with high strength and light weight, which is an urgent problem to be solved in the field. SUMMARY OF THE INVENTION In view of the above-described shortcomings of the prior art, a honeycomb sandwich panel and a method of making the same are provided, which are cost-effective, shorten the process, and simplify the operation. The purpose of the present invention is to reduce equipment investment at the same time.

110015 8 1310342 ^ - t 巢芯材與該纖維布上、下表層及該封 =著’進行樹脂轉注製程,以使樹腊含浸該纖:::槽; 表層及填封該環槽;以及,最後,待樹化^布上、下 型蜂巢三明治板。 更化而以一體成 於前述製法中,可利用含浸樹脂於 封膠材、或以其他濕式n杨成各該 二封膠材表面結合纖維布上、下表2=。在分別於 乾的纖維布分別結合至該蜂巢芯材1之步:中’係包括將 表面。 何上下表面之封膠材的 本發明復提供一種蜂巢三明治板 括;蜂巢芯材;至少一封腺Μ八t 巢一月b板包 下表s,日且h _材刀別封閉該蜂巢芯材上、 下表面且具有大於該蜂巢芯材之 下表層,結合於該封膠材表面, 維布上、 材之外型尺寸,以於該蜂巢怒材與該纖^莽於該封膠 該封膠材之間設置環;^ :、’ 下表層及 —+ 衣槽,以及樹月旨,係填封該環槽。 於别述結構與製法中,該蜂巢芯材 塑膠及紙所組成群組之其中一 、自匕括鋁、 纖维布以形成各該封膠材。 ;^者白係含浸樹脂於 維布及塗覆有黏膠之纖維板所組成群組之盆中纖 认此▲七表層係由後數彼此堆疊之纖維布、 以及έ次該纖維布之樹脂所構成。 本發㈣設相㈣尺寸敍料巢以权封 與纖維布上、下表層疊層至該 夕材 注成型可達到以一製^巢兩表面,於樹脂轉110015 8 1310342 ^ - t nest core material and the fiber cloth, the lower layer and the seal = 'receive resin transfer process, so that the tree wax is impregnated with the fiber::: groove; surface layer and seal the ring groove; and, Finally, to be treed, the upper and lower honeycomb sandwich panels. Further, in the above-mentioned manufacturing method, the impregnated resin may be used in the sealant or the other wet type is bonded to the surface of each of the two sealants, and the following Table 2 =. In the step of respectively bonding the dried fiber cloth to the honeycomb core material 1, the middle portion includes the surface. The invention of the upper and lower surface sealing material provides a honeycomb sandwich plate; a honeycomb core material; at least one adenine eight t nest January b plate package table s, and the h _ material knife does not close the honeycomb core The upper and lower surfaces of the material have a surface layer larger than the bottom layer of the honeycomb core material, and are bonded to the surface of the sealant material, and the size of the material on the surface of the material, so that the honeycomb material and the fiber are sealed on the sealant. A ring is arranged between the sealant materials; ^:, 'the lower layer and the —+ the trough, and the tree month, which is to seal the ring groove. In the description of the structure and the method, one of the group consisting of the honeycomb core material plastic and paper is made of aluminum and fiber cloth to form each of the sealing materials. The white impregnated resin is in the basin of the group consisting of the weibu and the viscose-coated fiberboard. The seven-skin layer is a fiber cloth which is stacked on each other from the back, and the resin of the fiber cloth. Composition. The present invention (4) sets the phase (4) size reference nest with the weight seal and the fiber cloth, and the lower layer is laminated to the eve material. The injection molding can reach the surface of the two nests, and the resin is transferred.

110015 i; S 9 1310342 , i j果即’同時封邊與成型蜂巢三明治板,而可省略習知 技術進行挖邊槽及填膠封邊等加工作業,且 ==::備。藉此,可以更快速與更經濟‘ =習量化之蜂巢三明治板,以便大幅改善 【實施方式】 以下係藉由特定的具體實施說 式,熟悉此技藝之人士可 毛月之汽施方 鲁瞭解本發明之其他優點與^&quot;。明曰所.μ容輕易地 胃彡%第3Α到第3Ε圖’係顯示本發明蜂巢 的較佳實施例之製法,該製法包括下列步驟。 材。、刀別於蜂巢芯材上、下表面封閉至少-封膠 材ιιΠ::二提供—蜂巢,1,並於該蜂巢芯 柯之上Τ表面分別貼合至少一封膠材Η φ膠材13之外型尺寸係大於該蜂巢# 各該封 中,可利用例如含浸樹脂 : :本實施例 11之上、下表面。 .纖維布則共封閉該蜂巢芯材 如第3β圖所示,太莖付、&amp;业丄 專待適g k間使各該封牌 =,便可由各該封膠材13封閉該蜂巢芯材二 蜂巢-材=^於各該封膠材13之外型尺寸係大於該 蜂巢心材n,故令該蜂^材H與 係形成環槽111。 吵何U之間 接著’分別於二封膠材表面結合纖維布上、下表層。 110015 10 1310342 * t 布上、;表層二,於各該封谬材13之表面結合纖維 尺寸係相近:等於該封膠=維布上、下表層15之外型 纖維布上、下表展&quot; 3,以使該蜂巢芯材11與該 m。乾的纖維布V視=?:13之間形成有該環槽 (即,形賴纖維;至所需之層數 圖示)。 、曰15)後再置入模具(未 1上、下表層製程’以使樹脂含浸該纖維布 圖所==:,如;:咖 布,並且可同時封住今蜂:=入之树脂含浸該纖維 以避免該蜂巢芯材η:蜂外巢:^ 中,係將具有該蜂巢^材η =接觸。於本實施例 布上、 ^材1、該封膠材13、以及該纖維 兮模且内\日15之整體結構置人模具内’再將樹脂注入 内’树脂會逐漸含浸纖維布,同時樹脂會充填整個 第^後’待樹脂硬化而以一體成型蜂巢三明治板卜如 °斤不由於進订樹脂轉注製程時係使樹脂充填整 二,待樹脂硬化,脫模後即可取得一體成型的蜂巢三 +…而挖邊槽等加工及以樹脂將四週裸露的蜂巢 心材之封邊作業。 ,,同時由於此種方式所需之成型壓力小,可有效的節 令成本1且可训實驗及工程設計對模具做較精準的設 110015 11 1310342 - Λ 計’使設計彈性大且易於改變 性能和經濟效益之I本 此丨j 4滿足材料 皿之要求。而且應注意的是,雖 係以含浸樹脂少古斗、π 1 躍本Μ知例中 yr , 方式形成各該封膠材13,但於其他竇, 例中亦可例如传用涂潘士 &amp; _ 兵他貫% 的孔:同 、覆有鄉之纖維板來封住蜂巢蕊材 的孔洞,而非侷限於此。 π 11、八別爾蜂巢一月〜板1包括該蜂巢芯材 刀別用於封閉該蜂巢芯材u上、下表面之 結合於該封膠材13表 -材13、 ㈣产揭#面之纖維布上、下表層15、以及填 封°亥J衣槽1U之樹脂17。 該蜂巢芯材n可為例如銘、塑膠或紙等之任一種所 =’且具複數六邊形、四邊形、圓型或其他形狀之孔格 圖不)。由於該蜂巢芯材j j可為任何習知之蜂巢芯 材’其結構與作用原理均為習知,故於此不再為文贅述' 該封膠材13具有大於該蜂巢芯材n之外型尺寸,且 可為熱固性樹脂及纖維布所構成之熱固性纖維布、塗覆有 黏膠之纖維板或其他等效封膠材。該纖維布可為合成纖維 γ如杜邦之克維拉)、碳纖維、玻璃纖維、或其他可供樹 脂流通之等效纖維布。於本實施例中係設置一層封膠材 13,但於其他實施例中亦可設置多層封膠材13;換言之, 係設置至少一封膠材13。 該纖維布上、下表層15係具有等於該封膠材13之外 型尺寸,以於該蜂巢芯材11與該纖維布上、下表層15 及該封膠材13之間設置環槽111。於本實施例中,該纖 維布上、下表層15係由複數彼此堆疊之纖維布、以及含 110015 12 1310342 « r 次該纖維布之樹脂所構成,所堆疊之纖維布數量係視需要 而定,故於此不對此多說明。 §树月曰17係填封該環槽111,而呈例如環狀。該樹 月曰17可為例如環氧樹脂、不飽和聚酯、酚醛樹脂或其他 可防止水氣侵襲該蜂巢芯材11之等效樹脂。 八 本發明係先形成環槽於該蜂巢芯材與該纖維布上、下 表層及該封膠材之間’藉此可由—製程步驟便一體成型蜂 巢三明治板’而可省略習知技術中挖邊槽及填膠封邊等加 作業且無需使用諸如熱壓或壓力蚤等生產設。如此, 可同時降低設備投資成本、縮短製程與簡化作業,以更快 速與更經濟的方式成型具有高強度與輕量化之三明治結 構板件。因此,本發明已解決f知技術之種種缺失。… 以上所述之具體實施例,僅係用以例釋本發明之特黑 及功效’而非用以限定本發明之可實施範蜂,在未脫離才 ,明上揭之精神與技術範訂,任何運用本發明所揭示产 谷而完成之等效改變及修飾,均仍應為下述之申請 圍所涵蓋。 【圖式簡單說明】 圖; 第1Α至第1Ε圖係習知蜂巢三明治板之製法之示意 第2 Α至第2 F圖係另一習知蜂巢三明治板之製法之示 意圖;以及 、〆 第3A至第3E圖係本發明蜂巢三”板較佳實施例之 製法之示意圖。 110015 13 1310342 &lt; f 【主要元件符號說明 1 蜂巢三明治板 11 蜂巢芯材 111 環槽 13 封膠材 15 纖維布上、下表層 17 樹脂 10 蜂巢三明治板 101 上表層 103 下表層 105、 107 片膠 109 蜂巢芯材 1091 邊槽 1093 密封材 20 蜂巢三明治板 201、 203 熱塑性膠膜 205 蜂巢芯材 2051 邊槽 2053 密封材 207 上表層 209 下表層 210 樹脂 14 110015110015 i; S 9 1310342 , i j fruit is 'the same edge sealing and forming honeycomb sandwich board, and the conventional techniques such as digging groove and rubber sealing can be omitted, and ==:: preparation. In this way, it is possible to make the honeycomb sandwich board more rapid and more economical. In order to greatly improve the following [embodiment] The following is a specific implementation formula. Those who are familiar with this skill can learn from Mao Yuezhi. Other advantages of the invention are &^&quot;. The present invention shows a preferred embodiment of the honeycomb of the present invention, which comprises the following steps. material. The knife is sealed on the upper and lower surfaces of the honeycomb core material at least - the sealing material ιιΠ:: two provides - the honeycomb, 1, and the surface of the honeycomb core is attached to at least one adhesive material Η φ glue 13 The outer dimension is larger than the honeycomb. In each of the seals, for example, an impregnated resin can be used: the upper surface and the lower surface of the present embodiment 11. The fiber cloth is closed to the honeycomb core material as shown in the third β-graph, and the honeycomb core material is sealed by each of the sealing materials 13 by the stalking, &amp; The second honeycomb-material=^ is different from the honeycomb core material n in each of the sealing material 13 so that the honeycomb material H forms a ring groove 111. Noisy between the U and then 'on the surface of the two seals combined with the fiber cloth, the lower layer. 110015 10 1310342 * t cloth, surface layer 2, the surface of each of the sealing materials 13 combined fiber size is similar: equal to the sealant = on the cloth, on the surface layer 15 outside the fiber cloth, the following table exhibition 3, so that the honeycomb core material 11 and the m. The inner surface of the dry fiber cloth V: = 13 is formed (i.e., the fibers are shaped; to the desired number of layers). , 曰 15) and then put into the mold (not 1, upper layer process 'to make the resin impregnated with the fiber cloth map ==:, such as;: coffee cloth, and can simultaneously seal the current bee: = resin impregnation The fiber avoids the honeycomb core material η: bee outer nest: ^, which will have the honeycomb material η = contact. In this embodiment, the cloth, the material 1, the sealant 13, and the fiber mold And the inner structure of the 15th is placed in the mold, and then the resin is injected into the resin. The resin will gradually be impregnated with the fiber cloth, and the resin will be filled with the entire ^ after the resin is hardened to form a honeycomb sandwich plate. Since the resin is filled into the whole process when the resin is transferred into the process, the resin is hardened, and after the demoulding, the integrally formed honeycomb three +... can be obtained, and the edge-cutting groove is processed, and the beading of the surrounding honeycomb core material is exposed by the resin. At the same time, because the molding pressure required by this method is small, the effective cost can be reduced and the experimental and engineering design can be used to accurately set the mold. 110015 11 1310342 - Λ 计 ' Make the design flexible and easy to change performance And the economic benefit of this I 丨j 4 meets The requirements of the hopper. It should be noted that although the sealing material 13 is formed by the yr, the π 1 Μ Μ Μ Μ Μ , 但 , , , , , , , , , , , , , 但 但 但 但 但 但 但 yr Use the coat of Pan Shi &amp; _ 兵兵%%: the same, covered with fiberboard to seal the hole of the honeycomb core, not limited to this. π 11, Babel hive January ~ board 1 including this The honeycomb core cutter is used to close the upper and lower surfaces of the honeycomb core material, and is bonded to the surface material 13 of the sealant material 13, the fiber cloth of the surface of the seal material, the surface layer 15, and the seal of the surface. The resin of the 1U of the tank is 17. The honeycomb core material n can be, for example, any of the inscriptions, plastics, or papers, and has a plurality of hexagonal, quadrangular, circular, or other shapes. Since the honeycomb core material jj can be any conventional honeycomb core material, its structure and function principle are well known, so it is no longer described herein. The sealant material 13 has a larger size than the honeycomb core material n. And it can be a thermosetting fiber cloth composed of a thermosetting resin and a fiber cloth, a fiberboard coated with a viscose or other equivalent sealing material. The fiber cloth may be synthetic fiber γ such as DuPont®, carbon fiber, glass fiber, or other equivalent fiber cloth for resin circulation. In the present embodiment, a layer of sealant 13 is provided. However, in other embodiments, a plurality of sealants 13 may be provided; in other words, at least one adhesive 13 is provided. The upper and lower layers 15 of the fiber cloth have a size equal to that of the sealant 13, so that a ring groove 111 is provided between the honeycomb core 11 and the fiber cloth, the lower layer 15 and the sealant 13. In the present embodiment, the upper and lower layers 15 of the fiber cloth are composed of a plurality of fiber cloths stacked on each other, and a resin containing 110015 12 1310342 « r fiber cloth, and the number of stacked fiber cloths is determined as needed. Therefore, this does not explain this. The tree raft 17 is filled with the ring groove 111 and is, for example, annular. The tree moon 17 may be, for example, an epoxy resin, an unsaturated polyester, a phenol resin or other equivalent resin which prevents moisture from attacking the honeycomb core 11. The eighth invention first forms a ring groove on the honeycomb core material and the fiber cloth, between the lower surface layer and the sealant material, thereby forming a honeycomb sandwich plate by a process step, and the conventional technique can be omitted. Side tanks and glue sealing and other operations are added without the use of production equipment such as hot pressing or pressure boring. In this way, equipment investment costs can be reduced, processes can be shortened, and operations can be simplified, and sandwich panels with high strength and light weight can be formed in a faster and more economical manner. Accordingly, the present invention has solved various deficiencies in the art. The specific embodiments described above are merely used to illustrate the special black and efficacy of the present invention, and are not intended to limit the implementation of the present invention, and the spirit and technical specifications are disclosed. Any equivalent changes and modifications made using the grain found in the present invention should still be covered by the following application. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 to Fig. 1 is a schematic diagram of a method for preparing a honeycomb sandwich panel. Figs. 2 to 2F are schematic diagrams showing another method for preparing a honeycomb sandwich panel; and, 〆, 3A 3E is a schematic diagram of a preferred embodiment of the honeycomb three-plate of the present invention. 110015 13 1310342 &lt; f [Main component symbol description 1 Honeycomb sandwich plate 11 Honeycomb core material 111 Ring groove 13 Sealing material 15 On the fiber cloth , the lower layer 17 resin 10 honeycomb sandwich plate 101 upper surface layer 103 the lower layer 105, 107 sheet glue 109 honeycomb core material 1091 side groove 1093 sealing material 20 honeycomb sandwich board 201, 203 thermoplastic film 205 honeycomb core material 2051 side groove 2053 sealing material 207 Upper surface layer 209 Lower surface layer 210 Resin 14 110015

Claims (1)

1310342 、申請專利範圍: 種蜂巢三明治板之製法,係至少包括以下步驟: 材分別於一蜂巢芯材上、下表面封閉至少一封膠 ,忒封膠材之外型尺寸係大於該蜂巢芯材; 刀別於二封膠材表面結合纖維布上、下表芦: ^維布上、下表層之外型尺寸係、相近或等於該封膠' ’以使該蜂巢芯材與該纖維布上、下表層及該封膠 材之間形成環槽; a 進行樹脂轉注製程,以使樹脂含浸該纖維布上、 下表層及填封該環槽;以及 2. 待樹脂硬化而以一體成型蜂巢三明治板。 :申請專利範圍第1項之製法,其中,該蜂巢芯材係 為選自包括鋁、塑膠、及紙所組成群組之1 製成者。 4者所 4. 如申请專利範圍第1項之製法,其中,係含浸樹脂於 纖維布以形成各該封膠材。 、 如申請專利範圍第1項之製法,其中,該封膠材為選 自包括熱固性纖維布、及塗覆有黏膠之纖維板所組成 群組之其中一者所製成者。 5.如申請專利範圍第Η之製法,其中,在進行樹脂轉 注製程之步驟時,係將層疊之該蜂巢芯材、該封膠 材、以及該纖維布上、下表層一起置入模具。 6·=申請專利範圍第丨項之製法,其中,在分別於二封 膠材表面結合纖維布上、下表層之步驟中,係包括將 110015 15 1310342 乾的纖維布分別結合至該蜂巢芯材上、下表面之封膠 材的表面’以供形成該纖維布上、下表層。 7. 如申凊專利範圍第6項之製法,其中,該纖維布係為 選自包括合成纖維、碳纖維、以及玻璃纖維所組成群 組之其中一者所製成者。 8. 如申明專利範圍第丨項之製法,其中,該纖維布上、 下表層係由複數彼此堆疊之纖維布、以及含浸該纖維 布之樹脂所構成。 、 9. t申請專利範圍第1項之製法,其中,該樹脂為環氧 树脂、不飽和聚酯、酚醛樹脂1 10. 一種蜂巢三明治板,係至少包括 者 蜂巢芯材; 主π — 封膠材,分別封閉該蜂巢芯材上、下 面,且具有大於該蜂巢芯材之外型尺寸; 纖維布上、下表#,社人认# ’ 士4層、Q合於該封膠材表面,且盈 有相近或等於該封膠材之外 且/、 與該纖維布上、下表 &gt;、’以於該蜂巢芯材 及 下表層及該封膠材之間設置環槽;以 , 八叫叫%彳苜 〇 11·如申請專利範圍第1G項之蜂 蜂巢芯材係為選自包 一I板,其中, 其中一者所製成者。、、轉、及紙所組成㊉ 12.如申請專利範圍第1G項之 該封谬材係為含浸有樹脂之纖維—布l板’其中, 110015 16 ί310342 、 &lt; r 13.如申請專利範圍第12 纖維布係為選自包括合成織蜂唯巢二山明治板,其中,該 从如申請專利範圍第^項者之所蜂製巢成之纖維布。 封膠材為選自包括熱固性織唯布二明治板’其中’該 % ^ ^ ,, 纖維布、及塗覆有黏膠之纖 、准板所組成群組之其中_者所製 15.如申請專利範圍 L 只及峄巢二明治板,其中,該 16如η、下表層係包括含浸有樹脂之纖維布。 ,纖:;1圍第:〇項,蜂巢三明治板,其中,該 人: 下表層係由複數彼此堆疊之纖維布、以及 3浸該纖維布之樹脂所構成之表層。 17· 2請專利範圍第1G項之蜂巢三明治板,其中,該 祕知為丨衣氧樹脂、不飽和聚酯、酚醛樹脂之其中之一 者0 110015 171310342, the scope of patent application: The method for preparing a honeycomb sandwich board comprises at least the following steps: the material is respectively sealed on the upper surface and the lower surface of a honeycomb core material, and the outer size of the sealing material is larger than the honeycomb core material. The knife is attached to the surface of the second sealing material and is combined with the fiber cloth, and the following table is as follows: ^ on the cloth, the outer dimension of the lower layer is similar or equal to the sealant '' to make the honeycomb core material and the fiber cloth Forming a ring groove between the lower layer and the sealant; a performing a resin transfer process to impregnate the fiber cloth, the lower layer, and filling the ring groove; and 2. curing the resin to integrally form the honeycomb sandwich board. The method of claim 1, wherein the honeycomb core material is one selected from the group consisting of aluminum, plastic, and paper. 4. The method of claim 1, wherein the method of claim 1 is in which a resin is impregnated into a fiber cloth to form each of the sealants. The method of claim 1, wherein the sealant is made of one selected from the group consisting of a thermosetting fiber cloth and a fiber board coated with a glue. 5. The method of claim </ RTI> wherein, in the step of performing the resin transfer process, the honeycomb core material to be laminated, the sealant material, and the upper and lower layers of the fiber cloth are placed together in a mold. 6·= The method for applying the scope of the patent application, wherein the step of bonding the fiber cloth on the surface of the second sealing material to the lower layer separately comprises bonding the fiber cloth of 110015 15 1310342 dry to the honeycomb core material respectively. The surface of the sealant of the upper and lower surfaces is used to form the upper layer of the fiber cloth. 7. The method of claim 6, wherein the fiber cloth is one selected from the group consisting of synthetic fibers, carbon fibers, and glass fibers. 8. The method of claim 2, wherein the upper and lower layers of the fiber cloth are composed of a plurality of fiber cloths stacked on each other and a resin impregnated with the fiber cloth. 9. The method of claim 1, wherein the resin is an epoxy resin, an unsaturated polyester, or a phenolic resin. 10. A honeycomb sandwich panel comprising at least a honeycomb core material; a primary π - sealant The material is respectively closed on the bottom and the bottom of the honeycomb core material, and has a size larger than the outer diameter of the honeycomb core material; on the fiber cloth, the following table #, the social person recognizes that the '4 layers, Q is on the surface of the sealing material, And the filling is similar to or equal to the sealing material and/or with the fiber cloth, the following table &gt;, 'to provide a ring groove between the honeycomb core material and the surface layer and the sealing material;蜂%彳苜〇11· The honeycomb core material of the bee of claim 1G is selected from the group I plate, one of which is made. Composition of,, and, and paper. 12. The cover material of the 1G item of the patent application is a fiber impregnated with resin - a plate l '110015 16 395310342, &lt; r 13. If the patent application scope The 12th fiber cloth is selected from the group consisting of synthetic woven bees, Weishen Ershan Meizhi board, and the fiber cloth which is made from the bee of the patent application scope. The sealant is made of a group consisting of a thermosetting woven cloth, a metal fiber cloth, and a fiber-coated fiber and a quasi-plate. The patent application scope L is only for the 峄 二 明 明 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , fiber:: 1 circumference: 〇 item, honeycomb sandwich panel, wherein, the person: the lower layer is a surface layer composed of a plurality of fiber cloths stacked on each other, and 3 resin impregnated with the fiber cloth. 17· 2 Please request the honeycomb sandwich panel of the 1Gth patent range, in which the secret is one of the epoxy resin, unsaturated polyester, and phenolic resin. 0 110015 17
TW95147836A 2006-12-20 2006-12-20 Sandwich panel and fabrication method thereof TWI310342B (en)

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