TWI309601B - - Google Patents

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TWI309601B
TWI309601B TW095144522A TW95144522A TWI309601B TW I309601 B TWI309601 B TW I309601B TW 095144522 A TW095144522 A TW 095144522A TW 95144522 A TW95144522 A TW 95144522A TW I309601 B TWI309601 B TW I309601B
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TW
Taiwan
Prior art keywords
mold
forming
signal
substrate
optical disc
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TW095144522A
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Chinese (zh)
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TW200732129A (en
Inventor
Ebina Toshiyuki
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Meiki Seisakusho Kk
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Publication of TW200732129A publication Critical patent/TW200732129A/en
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Publication of TWI309601B publication Critical patent/TWI309601B/zh

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  • Manufacturing Optical Record Carriers (AREA)
  • Optical Record Carriers And Manufacture Thereof (AREA)

Description

1309601 九、發明說明: 【發明所屬之技術領域】 本發明係有關於光碟基板成形模具、光碟基板及光碟產 品相關,特別是有關於層疊支承射出成形之光碟基板時,不 讓光碟基板訊號面接觸其他光碟基板之堆層條的形成。 【先前技術】 傳統形成堆層條(Stack Rib)的光碟基板與其製法則有專 利文獻1乃至專利文獻3 ;專利文獻1上有公開,在兩面上形 _ 成堆層條的光碟基板;但關於專利文獻1方面,由於兩面上 有堆層條,因此無法在一面上確保廣泛的平坦水平面,而無 法進行廣範圍的印刷等,因此所製造的光碟產品具有外觀不 佳的問題。 另外’在專利文獻2中有公開在母模座爪部内面侧形成 堆層條的光碟基板;但專利文獻2在堆層條相反面上有形成 出母模座痕跡的凹部,因此無法在前述相反面上確保廣泛的 _ 平坦水平面,因此所製造的光碟產品具有外觀不佳的問題。 專利文獻3中的圖5上有公開專利文獻1的案例,圖3 上有公開一般的案例,而且專利文獻3中的堆層條半徑方向 位置,被設置於同於母模座爪部所形成的凹部位置;但引用 文獻3屬於藉由變更周圍方向以設置堆層條的寬厚與薄部 刀,再將母模座痕跡凹部嵌合於堆層條、或隔開間隔後重疊 —片光碟基板的公開例;但專利文獻3則在堆層條相反面上 叹有透過母模座爪部所形成的凹部,因此無法在前述相反面 上確保廣泛的平坦水平面’目麟製造的光碟產品具有外觀 1309601 不佳的問題。 特開2006-12331號公報(請求項工、圖j、 專利文獻2 :特開漏—2〇號公報(_、圖ι〇)。 專利文獻3 :特開2002-251784號公報(請求項卜圖3、 圖5、圖8、圖9、圖1〇)。 【發明内容】</ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> <RTIgt; Formation of a stack of other optical disc substrates. [Prior Art] Conventionally, a stacking substrate (Stack Rib) optical disk substrate and a manufacturing method thereof are disclosed in Patent Document 1 and Patent Document 3; Patent Document 1 discloses that a plurality of optical disk substrates are formed on both sides; According to Patent Document 1, since a plurality of layers are formed on both sides, a wide flat surface cannot be secured on one side, and a wide range of printing or the like cannot be performed. Therefore, the manufactured optical disk product has a problem of poor appearance. In addition, Patent Document 2 discloses a disc substrate in which a stack of strips is formed on the inner surface side of the mold base claw portion. However, Patent Document 2 has a concave portion on the opposite surface of the stacker strip to form a mold base mark, and thus cannot be described above. On the opposite side, a wide _ flat level is ensured, so the manufactured disc product has a problem of poor appearance. The case of Patent Document 1 is disclosed in FIG. 5 of Patent Document 3, and a general case is disclosed in FIG. 3, and the radial direction position of the stacking strip in Patent Document 3 is set in the same manner as the claw portion of the female mold base. The position of the concave portion; however, the reference 3 belongs to the method of changing the surrounding direction to set the width and thickness of the stacking strip, and then fitting the recess of the female mold seat to the stacking strip, or overlapping the spacers to overlap the optical disc substrate However, in Patent Document 3, the concave portion formed by the claw portion of the female mold seat is slanted on the opposite surface of the stacking strip, so that it is impossible to ensure a wide flat horizontal surface on the opposite surface. 1309601 Bad question. Japanese Laid-Open Patent Publication No. 2006-12331 (Request for Item, Figure j, Patent Document 2: Special Open Leak- 2〇 Bulletin (_, Fig. ι〇). Patent Document 3: JP-A-2002-251784 (Request) 3, FIG. 5, FIG. 8, FIG. 9, and FIG. 1). [Summary of the Invention]

—、所欲解決之技術問題:- The technical problem to be solved:

專利文獻1 圖3、圖4)。 有鑑於上述問題’本發明的目的在於提供,一種用於解 決在堆層條相反面上,無法確保歧的平坦水平面所造成 光碟產im外觀不佳㈤題的光碟基板成形模具;另外也提供 解決前制__基板絲碟產品;再者,也提供解決前 述光碟基板成形、或製造前述光碟產品時的各種問題;另外, 本發明的課題絲限定於特定絲基板、及特定光碟產品, 用於分開讀取的雷射光’也可用於短波辣藍色雷射光或藍 色雷射光的藍光光碟(Blue-ray Disk)上。 二、解決問題之技術手段: 本發明如權利要求1所述的光碟基板成形模具,其特徵 在於,在第一模具和第二模具之間所形成的空腔内,進行光 碟基板成形的光碟基板成形模具上,第一模具上設有形成訊 號面的母模,且在安裝母模部分的内周侧上形成有堆層條 (Stack Rib)的環狀凹部;第二模具則具有與前述母模、及環 狀凹部呈對向設置的部位形成平坦水平面的形成面。 1309601 本發明如權利要求2所述的光碟基板成形模具,其特徵 在於,如權利要求1的第一模具為活動模具,其配設了可前 移的方式形成光碟基板中心孔的外刀,在支撐外刀與母模的 内周母模座爪部之間設有環狀凹部。 本發明如權利要求3所述的套管構件,其特徵在於,被 配設於前述權利要求2所述的活動模具内周母模座的内周孔 内,在空腔形成面上形成了至少有一部分用於形成堆層條的 環狀凹部。 本發明如權利要求4所述的光碟基板成形方法,其特徵 在於,使用權利要求1所述的光碟基板成形模具,在光碟基 板的一面上形成訊號面、及在該訊號面内周侧自該訊號面突 出的堆層條;另一面,則成形與前述訊號面、及堆層條上呈 對向設置的平坦水平面。 本發明如權利要求5所述的光碟產品製法,其特徵在於, 在藉由權利要求4所述的紼基板成形方法所成形的光碟基 板的一面上,除了前述堆層條之外,在前述訊號面上設有保 護層;另一面,則在前述訊號面及前述堆層條呈對向設置的 部位上形成平坦水平面,該水平面有實施表面處理。 本發明如翻要求6所述的辆基板,其槪在於,在 -面上形成峨面,另—面形成水平面的光碟基板,於前述 面上形成訊號面、及在該訊號面内周側自該訊號面突出堆 層條;另-面,則形成與訊號面、及堆層條呈對向設置的部 位上形成平坦水平面。 ,1309601 本發明如權利要求7所述的辆產品,其特徵在於,一 面上設有賴光碟基板訊號面的保制,另—面,則有實施 表面處理的光品;在前述光縣㈣—面上形成訊號 面、及在該訊號面内周侧自該訊號面突出的堆層條的同時, 除了堆層條之外,在訊號面上設有保護層;光碟基板的另一 面,則與前述訊號面、及墊層條呈對向設置的部分形成平坦 水平面’該水平面上有實施表面處理。 二、對照先前技術之功效: 本發明的光碟基板成形模具屬於,在第一模具和第二模 具之間所形成的空動,進行光碟基板成形的光碟基板成形 模具,第一模具上敦有形成訊號面的母模,且在安裝該母模 部分的内周侧上,有形成堆層條(Stack Rib)的環狀凹部;第 二模具則與前述母模、及環狀凹部呈對向設置的部位上,形 成平坦水平面的形成面,因此成形的光碟基板一訊號面和對 向的另一面上,可在訊號面及堆層條上呈對向設置的部位上 確保廣泛的水平面,而不為成形及冷卻光碟基板時帶來障 礙’再者,還可製造出外觀優美的光碟產品。 【實施方式】 參閱圖1以說明本發明的實施型態的光碟基板成形模 /、,圖1為本實施型態的光碟基板成形模具的主要部位剖面 圖;本實施型態的光碟基板成形模具11用於成形板厚 1.1咖、直徑12〇皿1(皆含成形誤差)藍光光碟(依據Blue_ray 1309601Patent Document 1 Fig. 3, Fig. 4). In view of the above problems, an object of the present invention is to provide a disc substrate forming mold for solving the problem of poor appearance of a disc produced by a flat horizontal surface on the opposite side of the stacking strip, which is incapable of ensuring a disparity (5); The prefabricated __substrate wire disc product; furthermore, various problems in solving the above-mentioned optical disc substrate formation or manufacturing of the optical disc product are provided; and the subject matter of the present invention is limited to a specific silk substrate and a specific optical disc product, and is used for The separately read laser light can also be used on short-wave spicy blue laser light or blue laser light blue-ray disk. The optical disk substrate forming mold according to claim 1, wherein the optical disk substrate formed by the optical disk substrate is formed in a cavity formed between the first mold and the second mold. In the forming mold, the first mold is provided with a mother mold for forming a signal surface, and an annular recess of a stack of Ribs is formed on the inner peripheral side of the mounting female mold portion; the second mold has a mother body The mold and the annular recess form a flat surface formation surface in a portion where the opposing portions are provided. 1309601 The optical disc substrate forming mold according to claim 2, wherein the first mold according to claim 1 is a movable mold, and an outer cutter that can form a center hole of the optical disc substrate in a forward manner is disposed. An annular recess is provided between the outer outer cutter and the inner peripheral female mold claw portion of the female mold. The sleeve member according to claim 3, wherein the sleeve member is disposed in the inner peripheral hole of the movable mold inner peripheral mold base according to claim 2, and at least the cavity forming surface is formed. There is a portion of the annular recess used to form the stack of strips. The optical disk substrate forming method according to claim 4, wherein the optical disk substrate forming mold according to claim 1 is formed on a surface of the optical disk substrate, and the inner peripheral side of the signal surface The stacking layer protrudes from the signal surface; the other side forms a flat horizontal surface which is opposite to the signal surface and the stacking strip. The optical disk product manufacturing method according to claim 5, wherein the signal is formed on one surface of the optical disk substrate formed by the ruthenium substrate forming method according to claim 4, except for the stack layer A protective layer is disposed on the surface; and the flat surface is formed on the opposite side of the signal surface and the stacking strip, and the horizontal surface is subjected to surface treatment. According to the invention, the substrate of claim 6 is characterized in that the surface of the substrate is formed on the surface, and the surface of the substrate is formed on the surface, and the signal surface is formed on the surface, and the inner surface of the signal surface is formed on the inner surface of the signal surface. The signal surface protrudes from the stacking strip; the other surface forms a flat horizontal surface on the portion opposite to the signal surface and the stacking strip. The product of claim 7 is characterized in that, on one side, a signal surface of the optical disk substrate is provided, and on the other side, a surface material is disposed; in the light county (four)-surface Forming a signal surface and a stack of strips protruding from the signal surface on the inner side of the signal surface, and providing a protective layer on the signal surface in addition to the stacking strip; the other side of the optical disc substrate is as described above The signal surface and the layer of the bedding layer are arranged to face each other to form a flat horizontal surface. The horizontal surface has a surface treatment. 2. The effect of the prior art: The optical disk substrate forming mold of the present invention belongs to a disk substrate forming die formed by forming a disk substrate between the first mold and the second mold, and the first mold is formed thereon. a master mold of the signal surface, and an annular recess forming a stacking strip (Stack Rib) on the inner peripheral side of the mounting portion; the second mold is disposed opposite to the master mold and the annular recess Forming a flat horizontal surface, so that the formed signal surface of the optical disk substrate and the opposite surface of the optical disk substrate can ensure a wide horizontal plane on the signal surface and the opposite layer on the stacking layer, without It creates obstacles in the formation and cooling of optical disc substrates. Furthermore, it is also possible to manufacture optical disc products with beautiful appearance. [Embodiment] An optical disk substrate forming mold according to an embodiment of the present invention will be described with reference to Fig. 1. Fig. 1 is a cross-sectional view showing a main part of an optical disk substrate forming mold of the present embodiment; 11 for forming sheet thickness 1.1 coffee, diameter 12 dish 1 (all with forming error) Blu-ray disc (according to Blue_ray 1309601

Disc Rewritable Format、為註冊商標)用光碟基板。 如圖1所示的光碟基板成形模具11包含了第1模具的活 動模具12、和第2模具的固疋模具13 ’在合模的兩模具I〗、 13之間則形成出可變容積的空腔14 ;被安裝於未標示在圖式 的射出成形機活動盤的活動模具12包含了,被黏合於未標示 在圖式活動内板的活動侧鏡面板15、配設於前述鏡面板15 表面以形成訊號面的母模16、及配設於前述鏡面板15内周 孔,以支承前述母模16的内周母模座17、及内周母模座17 内周孔所配設之固定套管19、前述固定套管19内周孔所配設 的推頂器套管20、推頂器套管20内周孔所配設的圓柱狀外刀 21、被嵌插於外刀21内周孔的突出插銷22、支承母模16外 周部而未標示於圖式的外周母模座等。 針對第1模具之活動模具12各部位進行詳述;鏡面板15 屬於薄圓柱形構件,空腔14侧的表面15a有實施鏡面加工; 另外,鏡面板15内面(被黏合於活動内板)則形成了用於流 動冷部媒體的冷卻媒體流路15b ;關母模座17屬於圓柱形 構件’空腔軸φ的外周端上設有祕固定賴16的爪部 本實施型態中的爪部18外周端可設置於直徑22. 3麵部 而且爪# 18形狀為南度0. limn〜0.4腿,從本體部往母 模16側的突出尺寸約為〇· 2mm ;母模16的板厚約為 〇.2mm〜〇.6咖程度’表面上則形成出讓訊號形成於光碟基板 1309601 刖述訊號面D2也可形成 D1訊號面D2的細微凸起部;再者, 出用作記錄型光碟時的溝等。 固疋套管19為圓柱形構件,可從内周母模座η之 2_的間隙23中喷出脫膜空氣;再者,前述間隙幻位= 以設置於直徑17. Gmm〜20· 5mm範圍為最佳;另外,這此才 上的尺寸皆屬常溫時的尺寸;此外,套管構件的固管 1 的空腔形成面上’财辆基板D1上形成出祕形成^條Disc Rewritable Format, which is a registered trademark). The optical disk substrate forming mold 11 shown in Fig. 1 includes a movable mold 12 of a first mold and a fixed mold 13' of a second mold, and a variable volume is formed between the two molds I and 13 of the mold clamping. The movable mold 12 mounted on the movable plate of the injection molding machine not shown in the drawings includes a movable side mirror panel 15 that is not attached to the movable inner panel of the drawing, and is disposed on the mirror panel 15 The surface of the mother die 16 forming the signal surface and the inner peripheral hole of the mirror panel 15 are supported to support the inner peripheral die holder 17 of the female die 16 and the inner peripheral hole of the inner peripheral die holder 17 The fixed sleeve 19, the ejector sleeve 20 disposed in the inner peripheral hole of the fixed sleeve 19, and the cylindrical outer cutter 21 disposed in the inner peripheral hole of the ejector sleeve 20 are inserted into the outer cutter 21 The protruding pin 22 of the inner peripheral hole supports the outer peripheral portion of the female die 16 and is not shown in the outer peripheral die holder of the drawings. Each part of the movable mold 12 of the first mold is described in detail; the mirror panel 15 is a thin cylindrical member, and the surface 15a on the side of the cavity 14 is mirror-finished; in addition, the inner surface of the mirror panel 15 (adhered to the movable inner panel) A cooling medium flow path 15b for flowing the cold medium is formed; the closing mold base 17 belongs to the cylindrical member, and the outer peripheral end of the cavity axis φ is provided with a claw portion of the fixed portion 16 in the present embodiment. 18 The outer peripheral end can be set to a diameter of 22.3 face and the claw #18 shape is south degree 0. limn~0.4 leg, the protruding dimension from the main body portion to the female mold 16 side is about 〇·2 mm; the thickness of the female mold 16 About 〇.2mm~〇.6 咖度', on the surface, a signal is formed on the optical disk substrate 1309601. The signal surface D2 can also form a fine convex portion of the D1 signal surface D2. Furthermore, it is used as a recording type optical disc. Ditch and so on. The fixing sleeve 19 is a cylindrical member, and the stripping air can be ejected from the gap 23 of the inner peripheral mold base η 2; further, the gap phantom position is set to a diameter of 17. Gmm 〜 20 · 5 mm The range is the best; in addition, the size of this is the size at normal temperature; in addition, the cavity forming surface of the solid pipe 1 of the sleeve member is formed on the surface of the financial substrate D1.

(Stack Rib)D3的部分環狀凹部24 ;套管構件的推頂器套管 20包含了圓柱形構件’脫觀碟基板D1時,可設置於藉由未 標示於圖絲鶴手錢行_之處;而錄頂H套管2〇的 空腔形成面上,形成了驗形成祕獅條⑽的部分環狀凹 部24 ;因此本實施型態中的環狀凹部24,形成於内周母模座 17爪部18與外刀21之間所設的固定套管19、及推頂器套管 20上。 如背景技術攔的記載所*,在光碟基板D1上設置堆層條 D3的目的松’層疊冷卻已成形的光碟基板di時,不讓光碟 基板(尤其是訊號面)才目互接觸;本發明中的堆層條D3則以 將外周端設錄16mm〜22mm部分為最佳;再者,設置於 Πηιιη〜19. 5mm部分上更佳;Rib底部寬度為〇. 5咖〜5. 〇腿, 尤其疋以0. 8mm〜2. 〇職為最佳堆層條頂部寬度為〇. lnim〜 2· 0mm為最佳,而且Rib高度以◦·丨麵〜3麵為最佳;因此 .1309601 因應别述升遗堆層條D3大小的環狀凹部2心則形成於被安装 在活動模具12母模16部分的關側;再者,即使前述環狀 立P 24並非〜全是連續環狀,也在環狀位置上設有複數凹 和複數堆層條D3也可被配列成環狀;另外,本實施型態中 的Μ條D3剖面形狀屬於梯形,但也可做成上面侧為r面、 或頂端呈角形等各種型態。 另外如將j衣狀凹部24設置於外刀21和内周母模座w 魯 與爪#18之間的部分’那麼也可設置内周母模座π、固定套 管19、推頂器套管2〇之其中i個或其中2個以上;再者,内 周母模座和固定套管是由相同構件構成的内周母模座時,也 可設置於其内周母模絲面。若屬前述時,則以將脫膜空氣 喷出孔’設置於環狀凹部内部或環狀凹部外周侧為最佳;另 外,也可將環狀凹部24或含環狀凹部24之内周母模座17、 固定套管19、推彻套㈣的空卿成面的—部份或全部, • 粗面加工成Rz0·05卿〜〇.4卿以便更容易脫膜。 另一方面’被安裝於未標示圖式的射出成形機固定盤上 的第2模制纖13衫了,_你未㈣式的固定 内板的固定纖面板25、鏡面板25内周孔觀設的插入間門 26、插入閉門26内周孔所配設的内刀27、及内刀27内周孔 内所配設的洗口套28等;以下將更進-步詳述固定模具13 的各部位,·鏡面板25屬於薄圓柱形構件’空腔形成面脱有 .1309601 實施鏡面加工;再者’前述空腔形成面25a粗面加工成Rz〇. 〇5 /zm〜0· 4//m以便谷易脫膜的同時,也可將水平面加做成壓 紋狀;另外,鏡面板25内面(黏合於固定内板上)則形成出 流動冷卻媒體的冷卻媒體流路25b;而且脫膜時。可從前述鏡 面板25與插入閘門26之間隙29中噴出空氣;内刀訂的内 周孔上配設了洗口套28 ’洗口套28的前端面,則從内刀27 活動模具對向面後退後再行配設;再者,關於内刀方面,在 # 形成光碟基板D1中心孔D5的毛邊對策上,也可只將内周孔 侧突出設置於活動模具對向面上。 而且固定模具13鏡面板25的空腔形成面25a、插入閘門 26的空腔形成面26a、内刀27的空腔形成面27a,各以相同 高度所設置喊,光碟基板D1上麟成出形成水平面加的 水平形成面;因此光碟基板D1成形時,和光碟基板讥訊號 面D2相反的部位’形成出平坦水平面D6 (也包含因模具構件 籲 間的間隙,而有些微毛邊時的平坦定義);另外,在活動模具 12與固定模具13的位置關係上,朝活動側的母模16以略呈 對向的方式配設了固定側鏡面板25 ;另外,朝内周母模座17 與固疋套管19以略呈對向的方式配設了插入閘門π ;再者, 朝推頂器套管20以略呈對向的方式配設了内刀27 ;另外,朝 外刀21以略呈對向的方式配設了澆口套28,而可前移設置的 外刀21前端,則被嵌合於内刀27。 12 I3〇96〇l 接下來’將以圖2說明藉由本實施型態光碟基板成形模 具11所成形的光碟基板D1,而用該光碟基板D1所製造的光 碟產品的藍光光碟D (註冊商標)(以下簡稱為「藍光光碟D」) 及藍光光碟D製法;依據圖2所示,為本實施型態的藍光光 碟放大剖面圖。 首先將說明光碟基板D1的成形程序。運轉未標示於圖式 的射出成形機的鎖模装置,以移動被安裝於活動盤的活動模 具12,並進行閉模;活動模具12則藉此被嵌合於安裝在固定 盤上的固定模具13,以形成可變容積空腔μ ;接下來,前進 未標示於圖式的射出裝置的螺旋後,透過前述射出裝置喷 嘴、及合理接觸該喷嘴的固定模具13澆口套28,讓射出裝置 加熱氣缸内的熔融樹脂,射出填充於前述空腔14内;本實施 型態中的熱塑性透明樹脂使用的是聚碳酸酯,並以3〇〇。匚〜 340 C的喷嘴溫度射出填充於前述空腔μ内;而且,對空腔 14内射出填充熔融樹脂的同時,重新運轉鎖模裝置,讓活動 模具12往固定模具13前進,並壓縮空腔14内的熔融樹脂以 進行良好的複印;由於本實施型態是成形藍光光碟D用光碟 基板D1 ’因此前述母模16與固定側的鏡面板25空腔形成面 25a之間隔,會以近似l lmm的位置停止活動模具12。 接下來’讓活動模具12的外刀21朝固定模具13内刀27 内刖進以進行切斷澆口’並開口光碟基板D1的中心孔D5;再 13 1309601 者’本實施型態是藉由形成訊號面D2之活動模具12的外刀 21開口中心孔D5,因此讀取藍光光碟D時所載置的中心孔 D5 ’不發生載置部Dl〇的毛邊問題。 射出填充於空腔14内的熔融樹脂’則與前述壓縮及前述 切斷澆口並行’並藉由冷卻的光碟基板成形模具U進行冷卻 固化,而且在空腔14内冷卻固化熔融樹脂後,接下來則開始 從前述固定模具13鏡面板25與插入閘門26之間隙29、及活 _ 動模具丨2内周母模座17與固定套管19之間隙23等中喷出 脫膜空氣;而且,讓前述脫膜空氣遍及模具空腔形成面與光 碟基板D1之間’同時後退移動活動模具12以進行開模;此 時,活動模具12的環狀凹部24,也會從外周周圍間隙23噴 出脫膜空氣’以同時將空氣送入活動模具12的光碟基板di 訊號面D2及堆層條D3,以輕鬆脫膜;本實施型態中所成形的 光碟基板D1及未標示於圖式的洗口,則在開模時同時移動活 • 動模具12,並在完成開模位置上,藉由未標示於圖式的取出 機的取出用機械人吸附水平面D6,同時透過推頂器套管2〇 的前進,而從活動模具12完全脫膜,另外同時也透過突出插 銷22,從光碟基板D1完全分離洗口。 藉由本實施型態所成形的光確基板D1,構成出如圖2所 示的藍光光碟D ;換言之,光蝶基板D1厚度為L lmm、直徑 120mm、中心孔D5的直徑為15腿(皆含容許成形誤差範圍); 14 ‘1309601 而且在前述光碟基板m的-面(讀取時形成下方的面)上, 在直徑22咖〜23fflm部分上設有依據内周母模座17的爪部18 所形成的凹部D4外周端’其外周側上_由母模16形成訊 號面D2 ;另外,自前述凹部D4的内周侧直徑16腿〜22麵位 置上,堆層條D3外周端則形成與前述凹部%呈同心圓;再 者,前述光碟基板D1的前述訊號面D2,在另一面(讀取時形 成上方的面)上與訊號面D2或堆層細呈對向設置的部位, • 除了構件_魏毛料之外,皆形成出平㈣水平面D6。 接下來,透過取出由機械人所取出的光碟基板D卜是在 未標示於®式的冷卻用峨賴疊冷卻;冷卻_藏庫中央 處配設了垂直方向支柱,並於該支柱插通中心孔D5,讓底面 的訊號面D2呈水平的方式載置光碟基板D1;此時,光碟基板 D1上认有堆層條j)3,前述堆層條D3的前端面則合理接觸於 下方光碟基板D1的水平面D6上,上下並肩的光板w, _ 能在不接觸D1的水平面D6與訊號面D2的方式進行層疊。 完成冷卻(含退火工程)光碟基板趴後,接下來將光碟 基板D1送往鋁蒸鍍裝置,以藉由鋁蒸鍍處理訊號面,並於訊 號面D2上开)成銘蒸鑛層D7 ;再者,也可藉由其他方法處理訊 號面’·形成鋁蒸鑛層D7的光碟基板m則設有用於保護訊號 面D2 (含銘蒸鑛層D7)的保護層肋;本實施型態上的保護層 D8板厚為(U_,直徑(外徑)同於光碟基板D1,中心開口 15 1309601 部直控(内徑)大於光碟基板D1凹部D4外周端的樹脂板, 刖黏著劑所貼合;因此,對於光碟基板D1的堆層條D3部 分,排除了保護層D8的中心開口部,因此貼合時堆層條肋 不造成障礙;再者,光碟基板D1上的堆層條D3,也可藉由將 尚度設定為〇· 2mm乃至0· 3mm ’且挪成賴層D後,在不接 觸光碟基板D1與D1的情況下進行疊合;形成的保護層跗除 了剷述之外,也在訊號面D2上塗佈液狀樹脂以旋轉光碟基板 • D1,再透過光硬化或照射紅外線的方法硬化前述液狀樹脂, 以形成保護層D8 ;另外,保護層D8的標準厚度為〇· ι_,但 也可在0· 05mm乃至〇. 2刪範圍内。 而且形成保護層D8的光碟基板D1水平面加上有進行印 刷;本實施型態中的光碟基板D1,是從全面呈平坦的水平面 D6 ’形成於中心孔D5附近或中心孔D5,由於含訊號面])2及 堆層條D3的整個對向面上,有實施形成印刷層卯的印刷等 • 表面處理,因此可製造出外觀佳的光碟產品;但不需對整個 水平面D6進行印刷’也可從面積比8〇〜1〇〇%範圍内進行印 刷;另外,水平面D6的表面處理,也可採用不仰賴印刷,而 疋黏貼膠臈或紙等其他表面處理方法;另外,一般都是依照 處理訊號面、形成保護層、印刷水平面的順序予以進行,但 也可更換順序’·歷經前述工程所製造的藍光光碟D,是從保護 層的一側,用短波長(4〇5nm)藍色雷射光或紫藍色雷射光 ‘1309601 進行讀取;再者,本實施型態的藍光光碟D,是經過直接包裝 通產。。’因此疋將藍光光碟ρ安裝於讀取裝置内以進 行讀取’但並不目此排除放入收納盒而流通產品,再將各收 納盒安裝於讀取裝置上。 接下來’將說明圖3所示的其他實施型態的光碟基板成 形模具31,圖3為其他實施型態的光碟基板成形模具的主要 部位剖面圖;光碟基板成形模具31設有第—模具·動模具 Φ 32的内周母模座33、固定套管34、跨過推頂器套管35以形 成堆層條D3a的環狀凹部36 ;因此,固定套管34的空腔形成 面位在’低於内周母模座33外周姻定模具對向面、及推頂 器套g、35内周侧之固定模具對向面的位置(内部位置)·而 ,,是從内周母模座33與固定套管34的間隙37喷出脫膜空 氣’另外’本實施型態的内周母模座33爪部%,未突出於第 -模具的固定模具42侧,而是爪部38内面朝向固定模具42 鲁 侧【成出逐漸擴控的錐狀;並且,嵌合於前述爪部38的母 模39中。孔40 ’則朝内面侧(活動侧的鏡面板&amp;侧)擴徑; 因此本實施型態縣朝向母模39表面突出,並藉由固定模具 對向面皆為平坦的_母難33爪部38,以支承母模洲; 因此將熔融樹脂射㈣充於空腔43時,爪部38不妨礙嫁融 樹脂的流動;另外’讓間隙37喷出的脫膜空氣容易遍及母 模39與光碟基板Dia的訊號面D2a之間。 17 .1309601 再者,圖3光碟基板成形模具31上的活動模具32等其 他構件及固賴具42,因㈤於圖丨所示的實施㈣故省略說 明;而且光碟基板Dla的成形程序及光碟基板Dla所製造的 光碟產品的藍光絲Da製程亦同,故省略綱;再者,圖3 所示的内周母模座33爪部38,則如圖4所示,其特徵在於, 藉由平坦光碟基板成形模具31所製造的藍光光碟Da,以前述 爪部38所成形的部位則呈平坦;因此,也可視其需要在堆層 條D3a附近設置保護層]。 接下來,將說明圖5所示的其他實施型態的光碟基板成 形模具51 ;圖5表示其他實施型態的光碟基板成形模具的主 要部位剖光碟基板成賴具51職第-模具固定模具 52上的固疋侧鏡面板53表面,配設了形成訊號面的母模% ; 而且’固定模具52在前述鏡面板53内周孔上配設了内周母 模座55,以藉由前述内周母模座55爪部56支承母模54 ;另 外,固定模具52則將内刀57配設於關母模座55的内周孔, 内刀57内的洗口套58,則配設於後退位置;而且,在内刀 57工腔形成面上則形成堆層條⑽的環狀凹部;另外,内 周母模座55細刀57之間設相於喷皱膜空氣的間隙 60,再者,環狀凹部59也可只設置關母模座55、或設置於 内周母模座55與内刀57祕,也可從相同構件中形成内周 母模座55與内刀57,再設置於該構件上;而且,將環狀凹部 1309601 59設置於内刀57時,可對母模54側與環狀凹部59兩侧,供 應從内刀57與内周母模座55之間隙6〇所嘴出的脫膜空氣, 以進行良好的脫膜。 另外’圖5所示的實施型態第二模具的活動模具61,在 減述賴54呈制驗置上,配設了活_的鏡面板犯; 在前述鏡面板62關孔内,而與前述關母模座55呈對向 的位置上’配設了固定套管63 ;另外,在固定套管63的内周 拳 孔内❿與别述内刀57呈對向的位置上配設了推頂器套管 64;而且,以相同高度設置前述鏡面板62的空腔形成面62&amp;、 固定套管63的空腔形成面63a、推頂器套管64的空腔形成面 64a ’且可在光碟基板di上形成平坦水平面D6 ;並且關於可 在固疋模具52與活動模具61之間,形成可變容積空腔65方(Stack Rib) part of the annular recess 24 of D3; the ejector sleeve 20 of the sleeve member comprises a cylindrical member 'when the disc substrate D1 is removed, it can be set by the money that is not marked in the figure Whereas, the portion of the cavity forming surface of the top H sleeve 2 is formed, and a partial annular recess 24 is formed to form the lion strip (10); therefore, the annular recess 24 in the present embodiment is formed on the inner circumference. The fixing sleeve 19 between the claw portion 18 and the outer blade 21 of the die holder 17 and the ejector sleeve 20 are provided. According to the description of the background art, the purpose of providing the stacking strip D3 on the optical disc substrate D1 is to laminate the cooled optical disc substrate di, so that the optical disc substrate (especially the signal surface) is not in contact with each other; The stacking layer D3 is preferably set to have a peripheral portion of 16 mm to 22 mm; further, it is preferably set on the Πηιιη~19. 5 mm portion; the width of the Rib bottom is 〇. 5咖〜5. In particular, the 疋 is 0. 8mm~2. The top width of the best stacking strip is 〇. lnim~ 2· 0mm is the best, and the Rib height is best from ◦·丨面~3 faces; therefore, 1309001 The annular recess 2 of the size of the riser layer D3 is formed on the closed side of the portion of the female mold 16 of the movable mold 12; further, even if the annular standing P 24 is not all continuous loops, Further, the plurality of concave and plural laminated strips D3 may be arranged in a ring shape at the annular position; in addition, the cross-sectional shape of the purlin D3 in the present embodiment is trapezoidal, but the upper side may be the r-shaped surface. , or the top is angular and other types. In addition, if the j-like recess 24 is provided in the portion between the outer blade 21 and the inner peripheral die holder w and the claw #18, the inner peripheral die holder π, the fixed sleeve 19, and the ejector sleeve may be disposed. One or more of the tubes 2 may be provided. Further, when the inner circumferential mold base and the fixed sleeve are the inner circumferential mold bases formed of the same member, they may be disposed on the inner circumferential mold surface. In the case of the above, it is preferable to provide the release air ejection hole 'in the inner side of the annular concave portion or the outer circumferential side of the annular concave portion. Alternatively, the annular concave portion 24 or the inner circumference of the annular concave portion 24 may be provided. Part of the mold base 17, the fixed sleeve 19, the push sleeve (4), or all of the hollow surface, the rough surface is processed into Rz0·05 qing~〇.4 qing to make it easier to remove the film. On the other hand, 'the second molded fiber 13 attached to the injection molding machine fixing plate of the unlabeled pattern, the fixed fiber panel 25 of the fixed inner panel of the type (four) type, and the inner peripheral hole of the mirror panel 25 Inserting the door 26, inserting the inner blade 27 disposed in the inner peripheral hole of the closing door 26, and the shroud sleeve 28 disposed in the inner peripheral hole of the inner blade 27, etc.; The part, the mirror panel 25 belongs to a thin cylindrical member, the cavity forming surface is removed, and the mirror surface processing is performed by the surface of the cavity forming surface 25a. Further, the rough surface of the cavity forming surface 25a is processed into Rz〇. 〇5 /zm~0·4// m, so that the valley is easy to release the film, the horizontal plane can also be embossed; in addition, the inner surface of the mirror panel 25 (adhered to the fixed inner panel) forms a cooling medium flow path 25b for flowing the cooling medium; Time. Air can be ejected from the gap 29 between the mirror panel 25 and the insertion gate 26; the inner peripheral hole of the inner knife is provided with the front end surface of the mouthpiece 28's mouthpiece 28, and the movable mold is opposed from the inner blade 27. Further, in the case of the inner blade, in the process of forming the burr of the center hole D5 of the optical disk substrate D1, only the inner peripheral hole side may be protruded on the opposing surface of the movable mold. Further, the cavity forming surface 25a of the mirror plate 25 of the fixed mold 13 and the cavity forming surface 26a of the insertion gate 26 and the cavity forming surface 27a of the inner blade 27 are each set at the same height, and the optical disk substrate D1 is formed. The horizontal surface is horizontally formed; therefore, when the optical disk substrate D1 is formed, the portion opposite to the optical disk substrate 讥 signal surface D2 forms a flat horizontal surface D6 (including the gap between the mold members and the flat definition of the micro burrs) Further, in the positional relationship between the movable mold 12 and the fixed mold 13, the fixed side mirror panel 25 is disposed in a slightly opposite manner to the movable side master mold 16; in addition, the inner peripheral female mold base 17 is fixed to the inner side The stern sleeve 19 is provided with the insertion gate π in a slightly opposite manner; further, the inner knives 27 are disposed in a slightly opposite manner to the ejector sleeve 20; The sprue bushing 28 is disposed in a facing manner, and the front end of the outer blade 21 that can be moved forward is fitted to the inner blade 27. 12 I3〇96〇l Next, the optical disc D1 formed by the optical disc substrate forming mold 11 of the present embodiment will be described with reference to FIG. 2, and the Blu-ray disc D (registered trademark) of the optical disc product manufactured by the optical disc substrate D1 will be described. (hereinafter referred to as "Blu-ray Disc D") and Blu-ray Disc D method; according to FIG. 2, an enlarged cross-sectional view of the Blu-ray disc of the present embodiment. First, the forming procedure of the optical disk substrate D1 will be explained. The mold clamping device of the injection molding machine not shown in the drawings is operated to move the movable mold 12 mounted on the movable tray, and the mold is closed; the movable mold 12 is thereby fitted to the fixed mold mounted on the fixed tray. 13 to form a variable volume cavity μ; next, after proceeding to the spiral of the injection device not shown in the drawing, the injection device is passed through the nozzle of the injection device and the fixed mold 13 of the nozzle 13 to make the injection device The molten resin in the cylinder is heated and injected into the cavity 14; the thermoplastic transparent resin in this embodiment is made of polycarbonate and is made of 3 Å. The nozzle temperature of 匚~340 C is injected and filled in the cavity μ; and, while the cavity 14 is filled with the molten resin, the mold clamping device is re-run, the movable mold 12 is advanced toward the fixed mold 13, and the cavity is compressed. The molten resin in the 14 is used for good copying; since the present embodiment is to form the optical disk substrate D1 for the Blu-ray disc D, the spacing between the aforementioned mother die 16 and the cavity-forming surface 25a of the fixed-side mirror panel 25 is approximately l. The movable mold 12 is stopped at the position of lmm. Next, 'the outer blade 21 of the movable mold 12 is pushed into the inner blade 27 of the fixed mold 13 to cut the gate' and open the center hole D5 of the optical disk substrate D1; then 13 1309601's embodiment is The outer blade 21 of the movable mold 12 forming the signal surface D2 is opened to the center hole D5. Therefore, the center hole D5' placed when the Blu-ray disc D is read does not have the problem of the burr of the placing portion D1. The molten resin filled in the cavity 14 is cooled and solidified by the cooled disk substrate forming mold U in parallel with the compression and the cutting gate, and is cooled and solidified in the cavity 14 and then connected. Then, the release air is ejected from the gap 29 between the mirror plate 25 and the insertion gate 26 of the fixed mold 13 and the gap 23 between the inner mold base 17 and the fixed sleeve 19 of the movable mold 丨 2; The stripping air is moved between the mold cavity forming surface and the disc substrate D1 while moving the movable mold 12 to perform mold opening; at this time, the annular recess 24 of the movable mold 12 is also ejected from the peripheral peripheral gap 23 The film air 'sends the air to the optical disk substrate di signal surface D2 and the stacking layer D3 of the movable mold 12 at the same time to easily release the film; the optical disk substrate D1 formed in the present embodiment and the cleaning not shown in the figure Then, when the mold is opened, the movable mold 12 is simultaneously moved, and at the completion of the mold opening position, the robot for the take-out machine, which is not shown in the drawing, adsorbs the horizontal plane D6 while passing through the ejector sleeve 2〇. Advance, and The film is completely removed from the movable mold 12, and at the same time, the cleaning pin 22 is completely separated from the optical disk substrate D1. The light-defining substrate D1 formed by the present embodiment forms a Blu-ray disc D as shown in FIG. 2; in other words, the thickness of the optical butterfly substrate D1 is L lmm, the diameter is 120 mm, and the diameter of the center hole D5 is 15 legs (both inclusive). Allowable forming error range); 14 '1309601 Further, on the surface of the optical disk substrate m (the surface formed below when reading), the claw portion 18 according to the inner circumferential die holder 17 is provided on the portion of the diameter 22 to 23ffm The outer peripheral end of the recessed portion D4 is formed on the outer peripheral side thereof by the mother die 16 to form the signal surface D2. Further, from the inner peripheral side of the recessed portion D4, the diameter is 16 to 22, and the outer peripheral end of the stacking strip D3 is formed. The recessed portion % is concentric; in addition, the signal surface D2 of the optical disk substrate D1 is disposed on the other surface (the upper surface formed during reading) in a direction opposite to the signal surface D2 or the stack; In addition to the components _ Wei wool, they all form a flat (four) horizontal plane D6. Next, the optical disk substrate D taken out by the robot is removed by cooling for the cooling type not marked by the ® type; the vertical direction pillar is disposed at the center of the cooling_storage, and the center is inserted into the center of the pillar. The hole D5 carries the optical disk substrate D1 in such a manner that the signal surface D2 of the bottom surface is horizontal; at this time, the stack substrate j) 3 is recognized on the optical disk substrate D1, and the front end surface of the stacked layer D3 is reasonably contacted to the lower optical disk substrate. On the horizontal plane D6 of D1, the light plates w, _ on the upper and lower sides can be stacked without contacting the horizontal plane D6 of D1 and the signal surface D2. After the cooling (including annealing process) of the optical disk substrate is completed, the optical disk substrate D1 is sent to the aluminum vapor deposition device to process the signal surface by aluminum evaporation, and is opened on the signal surface D2 to form a vaporized layer D7; Furthermore, the signal surface can be processed by other methods. The optical disk substrate m forming the aluminum vapor-drain layer D7 is provided with a protective layer rib for protecting the signal surface D2 (including the vaporized layer D7); The thickness of the protective layer D8 is (U_, the diameter (outer diameter) is the same as that of the optical disk substrate D1, and the central opening 15 1309601 is directly controlled (inner diameter) larger than the resin plate of the outer peripheral end of the concave portion D4 of the optical disk substrate D1, and the adhesive is adhered; Therefore, the central opening portion of the protective layer D8 is excluded from the portion of the stacking strip D3 of the optical disc substrate D1, so that the laminated strip rib does not cause an obstacle when the bonding is performed; further, the stacked strip D3 on the optical disc substrate D1 can also be By setting the degree to 〇·2mm or even 0·3mm' and moving it to the layer D, it is superposed without contacting the optical disk substrates D1 and D1; the formed protective layer is also removed from the description. Apply liquid resin on the signal surface D2 to rotate the optical disk substrate • D1, and then transparent The method of photohardening or irradiating infrared rays hardens the liquid resin to form the protective layer D8; in addition, the standard thickness of the protective layer D8 is 〇·ι_, but may also be in the range of 0. 05 mm or even 〇. The surface of the optical disk substrate D1 of the layer D8 is printed; the optical disk substrate D1 of the present embodiment is formed from the fully flat horizontal plane D6' near the center hole D5 or the center hole D5, because the signal surface is included] And the entire opposing surface of the stacking strip D3 is subjected to printing such as printing to form a printing layer, etc., so that a disc product having a good appearance can be produced; but it is not necessary to print the entire horizontal plane D6. Printing in the range of 8〇~1〇〇%; in addition, the surface treatment of the horizontal plane D6 can also be carried out without relying on printing, and other surface treatment methods such as adhesive tape or paper; in addition, generally according to the processing signal surface, The order in which the protective layer and the printing level are formed is performed, but the order of the printing process can also be changed. 'The Blu-ray disc D manufactured by the above-mentioned project is from the side of the protective layer, using a short wavelength (4〇5nm). Blue or violet laser light color laser beam 'read 1,309,601; Furthermore, the present embodiment patterns D Blu-ray discs, are packaged directly pass through the production. . Therefore, the Blu-ray disc ρ is mounted in the reading device for reading. However, it is not intended to exclude the insertion of the storage cassette to distribute the product, and the respective receiving cassettes are attached to the reading device. Next, a description will be given of a disk substrate forming die 31 of another embodiment shown in FIG. 3, and FIG. 3 is a cross-sectional view showing a main part of a disk substrate forming die of another embodiment. The disk substrate forming die 31 is provided with a first die. The inner peripheral mold base 33 of the movable mold Φ 32, the fixed sleeve 34, and the ejector sleeve 35 are formed to form the annular recess 36 of the stacking strip D3a; therefore, the cavity of the fixed sleeve 34 is formed in a plane 'Below the position of the opposite side of the fixed mold on the outer circumference of the inner circumferential mold base 33 and the inner surface of the ejector sleeves g and 35 (internal position). The gap 37 between the seat 33 and the fixed sleeve 34 ejects the release air 'in addition' to the claw portion % of the inner peripheral mold base 33 of the present embodiment, which does not protrude from the fixed mold 42 side of the first mold, but the claw portion 38 The inner surface faces the lug side of the fixed mold 42 [in a tapered shape which is gradually expanded and controlled; and is fitted into the female mold 39 of the aforementioned claw portion 38. The hole 40' expands in diameter toward the inner surface side (the mirror panel side of the movable side); therefore, the present embodiment protrudes toward the surface of the female mold 39, and is flat by the opposing faces of the fixed mold. The portion 38 supports the female mold; therefore, when the molten resin is injected into the cavity 43, the claw portion 38 does not interfere with the flow of the marshalling resin; and the 'release air that is ejected from the gap 37 is easily spread over the female mold 39 and Between the signal surface D2a of the disc substrate Dia. 17 .1309601 Further, other members such as the movable mold 32 and the fixing member 42 on the optical disk substrate forming mold 31 of FIG. 3 are omitted because (5) is implemented in the figure (4), and the forming procedure and the optical disk of the optical disk substrate D1a are omitted. The process of the blue-ray Da of the optical disk product manufactured by the substrate D1 is the same, so the outline is omitted. Moreover, the claw portion 38 of the inner peripheral die holder 33 shown in FIG. 3 is as shown in FIG. 4, and is characterized by The Blu-ray disc Da produced by the flat disc substrate forming mold 31 is flat at the portion where the claw portion 38 is formed; therefore, a protective layer may be provided in the vicinity of the stacking strip D3a as needed. Next, the optical disk substrate forming mold 51 of the other embodiment shown in FIG. 5 will be explained. FIG. 5 shows the main part of the optical disk substrate forming mold of the other embodiment, which is formed by the optical disk substrate. The surface of the upper solid side mirror panel 53 is provided with a female mold % for forming a signal surface; and the 'fixed mold 52 is provided with an inner peripheral mother mold base 55 on the inner peripheral hole of the mirror panel 53 to be The female mold base 55 claw portion 56 supports the female mold 54. Further, the fixed mold 52 has the inner cutter 57 disposed in the inner peripheral hole of the closing mold holder 55, and the shroud sleeve 58 in the inner cutter 57 is disposed on a retracted position; further, an annular recess of the stacking strip (10) is formed on the forming surface of the inner knife 57 working chamber; in addition, a gap 60 is formed between the inner peripheral female mold base 55 and the fine knife 57, which is opposite to the air of the wrinkle film. The annular recess 59 may be provided only with the female die holder 55 or the inner female die holder 55 and the inner blade 57. Alternatively, the inner female die holder 55 and the inner blade 57 may be formed from the same member. Provided on the member; and, when the annular recess 1309601 59 is disposed on the inner blade 57, the female mold 54 side and the annular concave portion 59 can be provided. For the blade 57 should the gap 55 of the nozzle 6〇 release the air in the periphery of the female die holder, for good release. In addition, the movable mold 61 of the second mold of the embodiment shown in FIG. 5 is disposed on the inspection panel, and is provided with a mirror panel of the living panel; in the closed hole of the mirror panel 62, The fixed mold base 55 is disposed at a position opposite to the 'fixed sleeve 63'; and the inner peripheral punch hole of the fixed sleeve 63 is disposed at a position opposite to the inner cutter 57. The ejector sleeve 64; moreover, the cavity forming surface 62&amp; of the mirror panel 62, the cavity forming surface 63a of the fixing sleeve 63, and the cavity forming surface 64a' of the ejector sleeve 64 are disposed at the same height. A flat horizontal surface D6 may be formed on the optical disc substrate di; and a variable volume cavity 65 may be formed between the solid mold 52 and the movable mold 61.

面,雖然結構不同,但前述圖1所示的光碟基板成形模具U 則相同。 隹 因此除了圖2所示的光碟基板D1的細微點之外,光碟基 板成形模具51所成形的光碟基板di略同;再者,只要變更 母模座形狀及母模中心孔形狀,還可成形圖4所示的光碟基 板Dla;另外,光碟基板D1成形程序及光碟基板D1所製造的 光碟產品D的製程亦同,故在此省略說明。 另外’雖然本發明並未逐一列舉,但並未侷限於上述本 實施型態’亦適用於熟悉該項技術者沿襲本發明的主要内容 1309601 所做的變更;使用的樹脂種類未限定於前述聚碳酸酯,也可 使用具卓越光學特性的其他樹脂;另外,除了藉由光碟基板 成形模具的母模形成訊號面之外,也可在後續工程在母模表 面上使用光硬化樹脂以進行複印、及形成訊號面。 1309601 【圖式說明】 圖1:本發明實施型態光碟基板成形模具之主要部位剖面 圖。 圖2 :本發明實施型態的藍光光碟放大剖面圖。 圖3:本發明其他實施型態的光碟基板成形模具的主要部 位剖面圖。 圖4:本發明其他實施型態的藍光光碟放大剖面圖。 圖5:本發明其他實施型態的光碟基板成形模具的主要部 位剖面圖。 【主要元件符號說明】 11 光碟基板成形模具 12 活動模具(第一模具) 13 固定模具(第二模具) 14 空腔 15 5 25 鏡面板 15a 表面 15b ’ 25b 冷卻媒體流路 16 母模 Π 内周母模座 18 爪部 19 固定套管 推頂器套管 21 20 1309601 21 外刀 22 突出插銷 23,29間隙 24 環狀凹部 25a,26a,27a 空腔形成面 26 插入閘門 27 内刀 φ 28 澆口套 31 光碟基板成形模具 32 活動模具(第一模具) 33 内周母模座 34 固定套管 35 推頂器套管 36 環狀凹部 φ 37 間隙 38 爪部 39 母模 40 中心孔 41 鏡面板 42 固定模具(第二模具) 43 空腔 22 1309601 51 光碟基板成形模具 52 固定模具(第一模具) 53 鏡面板 54 母模 55 内周母模座 56 爪部 57 内刀 φ 58 洗口套 59 環狀凹部 60 間隙 61 活動模具(第二模具) 62 鏡面板 63 固定套管 64 推頂器套管 φ 65 空腔 62a、63a、64a 空腔形成面 D 藍光光碟(光碟產品) D1 光碟基板 D2 訊號面 D3 堆層條 D4 凹部 23 1309601 D5 D6 D7 D8 D9Although the structure is different, the optical disk substrate forming mold U shown in Fig. 1 described above is the same. Therefore, in addition to the minute points of the optical disk substrate D1 shown in FIG. 2, the optical disk substrate di formed by the optical disk substrate forming mold 51 is slightly the same; in addition, the shape of the female die holder and the shape of the center hole of the female mold can be changed. The optical disk substrate D1 shown in FIG. 4 is also the same as the manufacturing process of the optical disk substrate D1 and the optical disk product D manufactured by the optical disk substrate D1, and thus the description thereof will be omitted. In addition, although the present invention is not enumerated one by one, it is not limited to the above-described embodiment, and is also applicable to changes made by those skilled in the art in accordance with the main content 1309601 of the present invention; the type of resin used is not limited to the aforementioned poly Carbonate, which can also make other resins with excellent optical properties; in addition, in addition to forming the signal surface by the master mold of the optical disk substrate forming mold, it is also possible to use photohardenable resin for copying on the surface of the mother mold in subsequent processes. And form a signal surface. 1309601 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing the main part of a mold for forming an optical disk substrate according to an embodiment of the present invention. Fig. 2 is an enlarged cross-sectional view showing a Blu-ray disc of an embodiment of the present invention. Fig. 3 is a cross-sectional view showing the main part of a disk substrate forming mold according to another embodiment of the present invention. Figure 4 is an enlarged cross-sectional view showing a Blu-ray disc of another embodiment of the present invention. Fig. 5 is a cross-sectional view showing the main part of a disk substrate forming mold according to another embodiment of the present invention. [Main component symbol description] 11 Disc substrate forming mold 12 Movable mold (first mold) 13 Fixed mold (second mold) 14 Cavity 15 5 25 Mirror panel 15a Surface 15b ' 25b Cooling media flow path 16 Female mold Π Inner circumference Female mold base 18 claw portion 19 fixed sleeve ejector sleeve 21 20 1309601 21 outer knife 22 protruding bolt 23, 29 gap 24 annular recess 25a, 26a, 27a cavity forming surface 26 insertion gate 27 inner knife φ 28 pouring Mouth cover 31 Optical disc substrate forming mold 32 Movable mold (first mold) 33 Inner peripheral female mold base 34 Fixed sleeve 35 Ejector sleeve 36 Annular recess φ 37 Clearance 38 Claw 39 Female mold 40 Center hole 41 Mirror panel 42 Fixed mold (second mold) 43 Cavity 22 1309601 51 Optical disc substrate forming mold 52 Fixed mold (first mold) 53 Mirror panel 54 Female mold 55 Inner peripheral female mold base 56 Claw portion 57 Internal knife φ 58 Washing sleeve 59 Annular recess 60 Clearance 61 Movable mold (second mold) 62 Mirror panel 63 Fixed sleeve 64 Ejector sleeve φ 65 Cavity 62a, 63a, 64a Cavity forming surface D Blu-ray disc (disc product) D1 Disc substrate D2 Signal surface D3 Stacking strip D4 recess 23 1309601 D5 D6 D7 D8 D9

DIODIO

Da φ Dla D2a D3a D8a 中心孔 水平面 鋁蒸鍍層 保護層 印刷層 载置部 藍光光碟(光碟產品) 光碟基板 訊號面 堆層條 保護層 24Da φ Dla D2a D3a D8a Center hole Water level Aluminum evaporation coating Protective layer Printing layer Blu-ray disc (disc product) Disc substrate Signal surface Stacking layer Protective layer 24

Claims (1)

1309601 ♦ 十、申請專利範圍: 1. 一種光碟基板成形模具,其特徵在於:在第一模具和 第二模具之間所形成的空腔内,進行光碟基板成形的光碟基 板成形模具上,第-模具上設有戦峨_母模,且在安 裝母模部分_周侧上,有形成堆層條的環狀凹部;第二模 關具有與前述補、及前述雜凹部呈對向設置的部位 上,形成了平坦水平面的形成面。 2. 如請求項1所述的辆基板成形模具,前述第一模且 • 為活動模具,其配設了能以前移方式形成了光碟基板中心孔 的外刀,在支撐該外刀與母模的内周母模座與爪部之間,設 置了前述環狀凹部。 、3,種套#構件,其特徵在於:触設於魏請求項2 所述的活動模具内周母模座的内周孔内,且在空腔形成面上 形成了至少有-部分用於形成堆層條的環狀凹部。 4. -光碟基板成形方法,其特徵在於··使用請求項2所 賴光縣板成賴具,使光縣板的—面上形成訊號面、 及在該訊號__自該峨面突㈣層條;使光碟基板的 另一面’形成與前賴脑、及贿堆層條呈對向設置的平 坦水平面。 5. -種光碟產品製造方法,其特徵在於:在藉由請求項4 2述的光碟基板成形方法所成形的辆基板的—面上,除了 則述堆層條σρ分之外,在前述訊號面上設有保護層;另一面, 顺前賴號面及前獅層條呈對向設置卿位上形成平坦 水平面,該水平面有實施表面處理。 25 1309601 6. —種光碟基板’其特徵在於:在一面上形成訊號面, 另一面形成水平面的光碟基板,於前述一面上形成訊號面、 及在該訊號面内周侧自該訊號面突出堆層條;於前述另一 面,則形成與前述訊號面、及堆層條呈對向設置的部位上形 成平坦水平面。 7. -種光碟產品製法’其特徵在於:—面上設有保護光 碟基板訊號_紐層’另-面财實絲面處理的光碟產 品上,在前述光碟基板的-面上形成訊號面、及在該訊號面 内周侧自該訊號面突出堆層條_時,除了前述堆層條部分 之外,在前述訊號面上設有保護層;在前述光碟基板的另一 面’則形成與魏職面、及堆層條呈對向較的部位上形 成了平坦水平面,在水平面上實施表面處理。 26 1309601 七、指定代表圖: (一) 本案指定代表圖為:圖1。 (二) 本代表圖之元件符號簡單說明: 11光碟基板成形模具 19固定套管 12活動模具(第一模具)20推頂器套管 13固定模具(第二模具)21外刀 14 空腔 22 突出插銷 15,25鏡面板 23, 29間隙 _ 15a表面 24環狀凹部 15b,25b冷卻媒體流路 25a,26a,27a空腔形成面 16母模 26插入閘門 17内周母模座 27内刀 18爪部 28澆口套 • 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式:1309601 ♦ X. Patent application scope: 1. A disc substrate forming mold characterized in that: in a cavity formed between a first mold and a second mold, a disc substrate forming mold for forming a disc substrate is first- The mold is provided with a 戦峨-mother mold, and on the side of the mounting female mold portion _, there is an annular concave portion forming a stacking strip; the second mold closing portion has a portion opposite to the aforementioned complementary and the aforementioned concave concave portion On the upper side, a formation surface of a flat horizontal surface is formed. 2. The substrate forming mold according to claim 1, wherein the first mold and the movable mold are provided with an outer cutter capable of forming a center hole of the optical disc substrate in a forward movement manner, and supporting the outer cutter and the female mold The annular recess is provided between the inner peripheral die holder and the claw. , 3, a set of members, characterized in that: it is placed in the inner peripheral hole of the inner mold base of the movable mold described in the claim 2, and at least a portion is formed on the cavity forming surface for Forming an annular recess of the stack of strips. 4. A method of forming a disc substrate, characterized in that: the use of the Laiguang County board-forming device of claim 2 causes a signal surface to be formed on the surface of the Guangxian board, and the signal surface __ from the surface of the surface (4) The layered strip; the other side of the disc substrate 'forms a flat horizontal surface that is opposite to the front and the bridle layer. A method of manufacturing a disc product, characterized in that, in the surface of the substrate formed by the optical disc substrate forming method described in the claim 4, the signal is in addition to the stack σρ The protective layer is provided on the surface; on the other side, the flat surface and the lion layer are formed on the opposite side to form a flat horizontal surface, and the horizontal surface is subjected to surface treatment. 25 1309601 6. A type of optical disc substrate is characterized in that: a signal surface is formed on one side, and a surface of the optical disc is formed on the other side, a signal surface is formed on the one surface, and a signal surface is protruded from the signal surface on the inner peripheral side of the signal surface. The layer strip; on the other side, a flat horizontal surface is formed on a portion disposed opposite to the signal surface and the stack layer. 7. The method for manufacturing a disc product is characterized in that: on the optical disc product having the surface of the optical disc substrate, the surface of the optical disc substrate is formed on the surface of the optical disc substrate. And when the stack layer _ is protruded from the signal surface on the inner side of the signal surface, a protective layer is disposed on the signal surface except for the stack layer portion; and the other side of the optical disc substrate is formed with Wei The face and the stacking strip form a flat horizontal surface on the opposite portion, and the surface treatment is performed on the horizontal surface. 26 1309601 VII. Designation of the representative representative: (1) The representative representative of the case is as shown in Figure 1. (2) The symbol of the symbol of the representative figure is briefly described: 11 CD substrate forming mold 19 fixing sleeve 12 movable mold (first mold) 20 ejector sleeve 13 fixed mold (second mold) 21 outer knife 14 cavity 22 Projection pin 15, 25 mirror panel 23, 29 gap _ 15a surface 24 annular recess 15b, 25b cooling medium flow path 25a, 26a, 27a cavity forming surface 16 female mold 26 inserted into the gate 17 inner peripheral die holder 27 inner blade 18 Claw part 28 sprue cover • Eight, if there is a chemical formula in this case, please reveal the chemical formula that best shows the characteristics of the invention:
TW095144522A 2006-02-23 2006-11-30 Optical disc base plate and shaping method, mold and optical disc product and making method TW200732129A (en)

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JP2006046371A JP2007226888A (en) 2006-02-23 2006-02-23 Molding die for disk substrate, disk substrate and optical disk product

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JP6056402B2 (en) * 2012-11-15 2017-01-11 ソニー株式会社 Manufacturing method of substrate for optical recording medium

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