TWI304850B - Exhaust after-treatment system for the reduction of pollutants from diesel engine exhaust and related method - Google Patents

Exhaust after-treatment system for the reduction of pollutants from diesel engine exhaust and related method Download PDF

Info

Publication number
TWI304850B
TWI304850B TW092123236A TW92123236A TWI304850B TW I304850 B TWI304850 B TW I304850B TW 092123236 A TW092123236 A TW 092123236A TW 92123236 A TW92123236 A TW 92123236A TW I304850 B TWI304850 B TW I304850B
Authority
TW
Taiwan
Prior art keywords
exhaust gas
soot
aftertreatment system
exhaust
cooling
Prior art date
Application number
TW092123236A
Other languages
Chinese (zh)
Other versions
TW200417677A (en
Inventor
A Kammel Refaat
Original Assignee
Converter Technology Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Converter Technology Inc filed Critical Converter Technology Inc
Publication of TW200417677A publication Critical patent/TW200417677A/en
Application granted granted Critical
Publication of TWI304850B publication Critical patent/TWI304850B/en

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Description

1304850 五、發明說明(1) 本申請案主張2 0 0 2年7月2 5日申請之美國專利g 案第6 0/39 8473號及2 0 0 3年3月12日申請之美國專 请案第60/45404 6號的權利。 發明範疇 本發明大體上係關於柴油引擎_。更明確地說,., 於一種用來捕捉並去除且/或熱解柴油機廢氣污! 如顆粒污染物、揮發性有機化合物(V〇cs)、毫 子计數、N 0 x、H C、C 0和S 0 d的後處理系統。 的顆粒污染物在全世界都 。其對健康之影響的重大 性影響遠超過一般所能想 部分係由V0C化合物以及^ 象所產生。儘管目前尚未 定法規,終將會取出基準 的最低水準,而這將會是 形成煙霧和酸雨的兇手; 有著戲劇性的進展。相較 率,當今世代的柴油引擎 儘/當今的柴油引擎顯穷 乾淨之廢氣的要求要到達 i時申請 利臨時申 本發明關 ί物〔例 微米級粒 發明背景 柴油引擎所發散出 理當局相當大的注意 其對於人類健康的毒 廢氣污染物的毒性大 子之形成和計數的現 毫微米級粒子計數訂 氣的量限制在可實現 理的主題。氧化氮是 酸雨的主要由來。 近十年來引擎技術 〇.6〇 gm/bhp.hr排放 1 gm/bhp.hr排放率, 油引擎乾淨,對於更 到環境管 究已顯示 。柴油機 5:米級粒 對VOCs和 其排入大 來環境管 氧化硫是 1 9 98年的 夠達到0. 舊型柴 幾近於零 1304850 五、發明說明(2) --:- 放率方會終止°就目前來說,USEPA和CARB法規係針 子於從2007年份之重型卡車起將顆粒污染物排放率降到〇. gm/bhp.hr且N0排放率降到〇2 gm/bhphr。就今天來 :,要僅只利用引擎技術來達成此等目標排放率縱非不可 ^也疋非常困難的。只剩下廢棄後處理方式是要合乎這些 法規的最具可行性替代方案。1304850 V. INSTRUCTIONS (1) This application claims US application No. 60/39 8473 and application filed on March 12, 2003, filed on July 25, 2002. Right 60/45404. Scope of the Invention The present invention generally relates to diesel engines. More specifically, . . , used to capture and remove and / or pyrolysis diesel exhaust! Post-treatment systems such as particulate contaminants, volatile organic compounds (V〇cs), millin counts, N 0 x, H C, C 0 and S 0 d. The particulate pollutants are all over the world. Its significant impact on health impacts far exceeds what is generally thought to be caused by V0C compounds and images. Although there are no regulations yet, the minimum level of the benchmark will be taken out, and this will be the murderer of smoke and acid rain; there has been dramatic progress. Compared with the current generation of diesel engines, the demand for exhaust gas from today's diesel engines is extremely poor, and the requirements for exhaust gas are required to arrive at the time when the application for the application of the invention is urgent. The large amount of attention paid to the formation of toxic toxic exhaust pollutants for human health and the counting of the current nanometer-scale particle counts for the counting of gas is limited to the achievable subject. Nitric oxide is the main source of acid rain. Engine technology in the past decade 〇.6〇 gm/bhp.hr emissions 1 gm/bhp.hr emission rate, oil engine clean, for environmental management has been shown. Diesel engine 5: meters of grain to VOCs and its discharge into the environment of the large-scale environmental sulphur oxide is 9 9 98 enough to reach 0. The old type of wood is close to zero 1304850 5, invention description (2) --:- release rate For the moment, the USEPA and CARB regulations reduce the particulate pollutant emission rate to 〇.gm/bhp.hr and the N0 emission rate to 〇2 gm/bhphr from the 2007 heavy truck. As far as today is concerned, it is very difficult and difficult to use only engine technology to achieve such target emission rates. Only the post-disposal treatment is the most viable alternative to these regulations.

在最近一十五年内用以捕捉柴油機顆粒污染物並減少N〇X 的後處理技術受到相當大的關注。其中大多數技術係專注 ^將顆粒污染物^在過濾介質例如蓳青石陶瓷壁流型過濾 器.、纏繞在多孔官上的陶瓷纖維、以及金屬纖維過濾介 質此專裝置被統稱為顆粒污染物捕集器(p a r t i c u 1 a t e traps)。 儘管經證實顆粒污染物捕集器是效率能達到8 〇 _ 9 5%的 有效過濾介質,其必須為過濾器介質清除積累的煙灰使其 回到起始狀態以備另一輪的過濾作業。這個需求導致當今 眾所周知之再生程序(regeneration process) 〃的發 展。儘管再生程序的原則係簡單地以燒掉積累的煙灰為^ 礎,其在實務應用方面仍不可靠。就此觀之,再生程序二 顆粒污染物捕集器在現實世界應用有著嚴格限制條件。舉 例來說,再生作業必須在過濾器負載達到一閾值時起始, 超過此閾值則跨越過濾器介質之壓力降會開始快速加大且 會干擾到引擎效能表現。就一統計學觀點來看,柴油卡車 運作期間的廢氣溫度曲線並沒有高到能在需要時起始再生 如序。頃結合一些方式以促進再生程序,例如、、誘發或強 程Post-processing techniques used to capture diesel particulate matter and reduce N〇X in the last fifteen years have received considerable attention. Most of these technologies focus on particle contaminants in filter media such as cordierite ceramic wall flow filters, ceramic fibers wrapped around porous bodies, and metal fiber filter media. Collector (particu 1 ate traps). Although the particulate contaminant trap is proven to be an effective filter medium with an efficiency of 8 _ _ 9 5%, it must remove the accumulated soot from the filter media to return it to its original state for another round of filtration. This demand has led to the development of today's well-known regeneration process. Although the principle of the regeneration procedure is simply based on burning off the accumulated soot, it is still unreliable in practical applications. In this regard, the regeneration process II particle contaminant trap has strict constraints on real-world applications. For example, regeneration operations must begin when the filter load reaches a threshold above which the pressure drop across the filter media begins to increase rapidly and can interfere with engine performance. From a statistical point of view, the exhaust gas temperature profile during the operation of the diesel truck is not high enough to initiate regeneration as needed. Combine some ways to promote regeneration procedures, such as, induced, or

第6頁 1304850 五、發明說明(3) 迫再生〃 ’其中利用一外部熱源將過濾器介質之溫度提升 ^煙灰的點燃溫度以上以起始燃燒。另一選擇,頃提議以 貝金屬及/或賤金屬催化劑做為過濾器介質之一塗層或做 為柴油的添加物。催化劑能將煙灰點燃溫度從6 2 0°C降到 低達320°C,這加強了在引擎運作.期間依靠廢氣溫度曲線 (特別是在高引擎負載之時)達成再生作業的可行性。依 賴催化劑達成再生作業會造成有關於因柴油内之硫化合物 導致催化劑中毒的其他問題。此導致超低硫含量柴油被採 用以確保催化劑有經久的玎作用性。雖然在現實生活應用 中f成功再生的可行性年復一年地得以提高’再生問題並 未70全解決。在最終分析中,將具有詳盡邏輯之複雜昂貴 更體用在使運作期間之其他問題(例如可褒度和耐久度) 更為惡化的嚴苛廢氣環境中工作。 與顆粒污染物捕集器之再生程序相關的最具關鍵性限制 條,係有關於作業中的可靠度,這是一個決定性因子,特 ^疋在移動式應用方面。柴油引擎車輛在道路上並非依循 單一驅動循環模式。事實上有一些柴油動力車輛經歷長時 間的空轉狀態而其他車輛在交通擁擠區内遽作。所有此等 因子使得廢氣溫度曲線過低無法在一被動糸統中完成再生 作業。即使有催化劑存在也是如此。因此’在運作期間會 產生不當問題。雖然此等問題通常能透過、、強迫再生〃 ^ 式改正,相關主動組件例如廢氣内的燃油唷射、閥、微處 理器、熱電偶、及類似物經證實在嚴苛廢氟環境中需要大 規模維護作業且可靠度不佳。處於一排氣系統或其附近之Page 6 1304850 V. INSTRUCTIONS (3) forced regeneration ’ where an external heat source is used to raise the temperature of the filter medium above the ignition temperature of the soot to initiate combustion. Alternatively, it is proposed to use a shell metal and/or base metal catalyst as one of the filter media or as an additive to diesel. The catalyst reduces the soot ignition temperature from 620 °C to as low as 320 °C, which enhances the feasibility of regenerative operation during engine operation, depending on the exhaust gas temperature profile (especially at high engine loads). Regeneration operations relying on the catalyst can cause other problems with catalyst poisoning due to sulfur compounds in the diesel fuel. This results in ultra low sulfur content diesel being used to ensure long lasting enthalpy of the catalyst. Although the feasibility of successful regeneration in real-life applications has been improved year after year, the problem of regeneration has not been fully resolved. In the final analysis, complex and expensive detailed logic is used to work in a harsh exhaust environment that exacerbates other problems during operation, such as ductility and durability. The most critical constraint associated with the regeneration process of particulate contaminant traps is the reliability of the job, which is a decisive factor, especially in mobile applications. Diesel engine vehicles do not follow a single drive cycle mode on the road. In fact, some diesel-powered vehicles experience long periods of idling while other vehicles are operating in congested areas. All of these factors make the exhaust gas temperature profile too low to complete the regeneration operation in a passive system. This is true even if a catalyst is present. Therefore, there will be problems during operation. Although these problems can usually be corrected by forced regeneration, related active components such as fuel injection, valves, microprocessors, thermocouples, and the like in exhaust gas have proven to be large in harsh waste fluorine environments. Scale maintenance operations and poor reliability. In or near an exhaust system

第7頁 1304850 五、發明說明(4) ~ ----〜 組件必須對於高達3 0 g’ s的高陡震負載以及熱陡震 證合格。柴油機廢氣環境中之主動組件的可靠度經试#涊 夠好。 D兄只不 顆粒污染物捕集系統要達到依據Ep4之4 5 〇, 〇 〇 〇英里 度以及1 5 0 ’ 〇 0 0英里免保養間隔所需要的另一個主要挑戰 在於耐久度。大多數主動組件和系統缺乏滿足此等耐久声 要求的能力,因為不當陡震負載、熱陡震應力、及直& 關因子。 ,、相 N0控制技術是多樣的。顯著的控制技術包含稀薄燃繞 化劑、電漿輔助催化劑、吸收劑、選擇性催化還原、以及 廢氣再循環(EGR) ^幾乎所有此等已知技術均有效於將 N0辨放率降低25%至90% ^很顯然的,廢氣再循環是具 可管理的問題數量之最具前景技術。在柴油引擎内,Egr 問題包含:(1)廢氣受煙灰污染,這在引擎的進氣系統 内造成問題,(2)廢氣高溫干擾到引擎效能,及(3)壓 力差不足以驅使必要的廢氣量流到引擎進氣口來維持正常 循環。這些問題阻礙了 EGR技術在柴油引擎應用方面的接 文度。頃針對柴油引擎開筆出經進化的新£(^概念,例如 尚壓型和低壓型策略及其組合。習知的EGR系統複雜且使 用亦具有低耐久度、低可靠度和高燃料損失(fuel penalty)的大量硬體。 總括而言,再生法及EGR適應的問題雖有進展但仍讓研 1者,碩轉向。特定言之,經證實要使煙灰困在過濾器介 負内疋—項非常困難且難以捉摸的任務,並沒有明雄的解Page 7 1304850 V. INSTRUCTIONS (4) ~ ----~ The components must pass the high steep shock load of up to 30 g's and the thermal shock test. The reliability of the active components in the diesel exhaust environment is well tested. The D brother's only particulate contamination capture system requires another durability challenge to achieve maintenance intervals based on Ep4's 4 5 〇, 〇 〇 mile and 1 50 〇 0 0 mile. Most active components and systems lack the ability to meet these endurance requirements due to improper steep shock loads, thermal shock stresses, and direct & off factors. , phase N0 control technology is diverse. Significant control techniques include lean burners, plasma assisted catalysts, absorbents, selective catalytic reduction, and exhaust gas recirculation (EGR). ^Almost all of these known techniques are effective in reducing N0 resolution by 25%. To 90% ^ Obviously, exhaust gas recirculation is the most promising technology with a manageable number of problems. In diesel engines, the Egr problem includes: (1) exhaust gas is contaminated by soot, which causes problems in the engine's intake system, (2) exhaust gas high temperature interferes with engine performance, and (3) pressure difference is insufficient to drive the necessary exhaust The flow to the engine intake to maintain a normal cycle. These problems hinder the EGR technology's degree of communication in diesel engine applications. The new £(^ concept for the development of diesel engines, such as the still-pressure and low-pressure strategies and their combinations. The well-known EGR system is complex and uses low durability, low reliability and high fuel loss. In a nutshell, the problems of regeneration and EGR adaptation have progressed, but they still make the researcher a good one. In particular, it has been proved that the soot is trapped in the filter. Very difficult and elusive task, no Mingxiong solution

第8頁 1304850 五、發明說明(5) 答保證在移動式和固定式柴油機應用中被接受。當今存在 對相關技藝之進步的明讀需求。 發明概述 本發明關於顆粒污染物捕集之範疇且以一不同架構取代 當今所知技術以解決前述問題。本發明之方案係以將細微 煙灰粒子凝集成能輕易從廢氣流中分離之較大尺寸的方式 為基礎。可利用兩種方法達成已凝集粒子之分離。該等方 法為離心分離以及透過反向脈衝喷流去除已凝集煙灰。.已 分離的粒子得經收集並包裝成實心丸塊當作商品販售。另 一選擇,已分離的粒子得在一會消除溫度突然升高和熱點 之受控環境内基於一連續方式焚化,從而達成高可靠度和 耐久度。本發明所揭示内容之應用會提供一經簡化且堅固 耐用的EGR系統,其解決柴油機應用中的絕大多數EGR問 題。該系統適合以尚無須遵守之高水準控制法規所不及的 排放物,例如降低毫微米級粒子計數、完全消除有毒空氣 污染物(V 0 C s )、顆粒污染物轉化器内之較低壓力降、以 及從柴油機廢氣中釋出的N 0和硫化合物。 本發明係以運用多樣眾所周知之物理現象和特性為基礎 經由一總體系統方案清理柴油機廢氣之法規明定和未定污 染物。習知廢氣粒子捕捉方式係以提供一過濾機能的前提 為基礎。本發明系統之一核心產品是顆粒污染物轉化器。 對固定式引擎來說極具吸引力之本發明第一方案係以用一 凝集程序取代過濾程序為基礎。有一滿載煙灰之顆粒污染Page 8 1304850 V. INSTRUCTIONS (5) A guarantee is accepted in mobile and stationary diesel applications. There is a need for an explicit reading of the advancement of related art. SUMMARY OF THE INVENTION The present invention addresses the aforementioned problems with respect to the scope of particulate contaminant capture and replacing the techniques known today with a different architecture. The solution of the present invention is based on the incorporation of fine soot particles into a larger size that can be easily separated from the exhaust stream. Two methods can be used to achieve separation of agglomerated particles. These methods remove centrifugation of soot from the centrifugal separation and through the reverse pulse jet. The separated particles are collected and packaged into solid pellets for sale as a commodity. Alternatively, the separated particles are incinerated based on a continuous manner in a controlled environment that eliminates sudden temperature rises and hot spots, thereby achieving high reliability and durability. The application of the present disclosure will provide a simplified and rugged EGR system that addresses most of the EGR problems in diesel applications. The system is suitable for emissions that are not covered by the high level of control regulations that are not yet to be observed, such as reducing nanometer particle counts, completely eliminating toxic air pollutants (V 0 C s ), and lowering pressure drops in particulate pollutant converters. And N 0 and sulfur compounds released from diesel exhaust. The present invention is based on the use of a variety of well-known physical phenomena and characteristics to clean up the regulatory and undetermined contaminants of diesel exhaust via an overall system solution. Conventional exhaust gas particle capture methods are based on the premise of providing a filter function. One of the core products of the system of the invention is a particulate contaminant converter. The first aspect of the invention, which is highly attractive to stationary engines, is based on the use of an agglutination program instead of a filtering program. a particle filled with soot

第9頁 1304850 五、發明說明(6) =^集器會導致進入的顆粒污染物完全凝集,亦即進入凝 ς器内的所有顆粒污染物經收集合併成—較大尺寸狀態以 $隨後在下游端移除。一旦凝集器裝有煙灰粒子,進二粗 古捕捉效率就會大幅提高且對於較細小粒徑的效率會更 阿。這造成已知最高的毫微米級粒子捕捉效率。在凝集器 之下游側被吹落的粒子是破裂的樹枝晶,因此其尺寸為 在依作業條件及樹枝晶是乾的或.濕的而定,招j枝晶粒徑 井00微米的範圍内,而進入的輯子在毫微米級至1微 =劊範圍内且平均是〇 · 1微米。粒徑在1至10 0微米之範圍 做# ί出新的機會將其分離且經由焚化或單純收集之方式 *入二處置。不管採用何者,今天為人所知的再生程序都 =艾ί更可靠的替代方式取代。比起習知過濾技術,將粒 =離、壓縮以形成煙灰丸塊是一個更為有效且更可靠的 當;;i焚化法本質上來說也是被動的、連續性、且因而非 =耐久,且其解決了與再生程序相關的習知問題。 出新:Ϊ ί分離程序取代再生程序在肖染物減量方面創造 量= 物補集策略相較是反向思考)…物減 這些好處it去所不及的許多好處。非侷限性舉例來說, 降低,iii i (n廢氣溫度降低使得廢氣流迷和黏度 溫度迫使重^ 降的縮減係數兩達3 · 1 ; ( 2)較低的廢氣 高的效率捕凝結成毫微米級粒子,其能被以非常 迫使較大量的毫ίίίΓΐί尾管;(3)降低廢氣溫度 町毫微未級粒子在顆粒污染物轉化器發生凝結Page 9 1304850 V. INSTRUCTIONS (6) = The collector will cause the incoming particulate contaminants to completely agglutinate, that is, all the particulate contaminants entering the condenser will be collected and merged into a larger size state for subsequent The downstream side is removed. Once the agglutinator is filled with soot particles, the efficiency of the capture will be greatly improved and the efficiency of the finer particles will be more efficient. This results in the highest known nanometer particle capture efficiency. The particles blown off on the downstream side of the aggregator are ruptured dendrites, so the size is in the range of 00 μm depending on the working conditions and the dendrites are dry or wet. And the incoming pieces are in the range of nanometers to 1 micro=刽 and the average is 〇·1 micron. Particle size in the range of 1 to 10 microns. # ί A new opportunity to separate it and incinerate it or simply collect it. Regardless of the use, today's well-known regeneration procedures are replaced by a more reliable alternative. Compared to conventional filtration techniques, it is more efficient and more reliable to divide the particles to form a soot pellet; the i incineration method is also passive, continuous, and thus non-durable, and It solves the conventional problems associated with the regeneration process. New: Ϊ ί Separation program replaces the regeneration program in terms of the amount of reduction in the amount of material subtracted = the object replenishment strategy is compared to the reverse thinking)... Subtracting these benefits is a lot of benefits that it can't. For example, the reduction, iii i (n reduction in exhaust gas temperature causes the exhaust gas flow and viscosity temperature to force the reduction factor of the reduction of two to 3 · 1; (2) the lower exhaust gas efficiency is condensed into Micron-sized particles, which can be forced to a large amount of a small amount of tail pipe; (3) lowering the exhaust gas temperature, the nano-level particles are condensed in the particle pollutant converter

第10頁 1304850 五、發明說明(7) 捕捉而不是在尾管之後發生;(4)採用鉑催化劑而非柴 油氧化催化劑能使S0氦化成硫酸鹽毫微米級粒子,其能與 煙灰粒子一同收集,免於從尾管排出硫化合物;(5)該 活性鉑催化劑亦使5 0-70%的N0氧化成N0 2。一旦廢氣冷卻 至2 0 0°F或更低溫,N0體積即能被水吸收、從而得到一顯 著且簡單的N0排放率降低方式;(6)顆粒污染物轉化器 之效能係與廢氣溫度曲線無關,但就其他習知技術來說絕 非如此。熟習此技藝者在閱覽過以下提出的發明細節之後 會明瞭以上及其他好處。 既以顆粒污染物凝集和分離轉化器做為本發明之基礎, 其他增添和加強部分發展成一著眼於柴油機廢氣所釋出之 所有已知污染物的系統設計。在移動式應用中,已焚化廢 氣副產物已經清除顆粒污染物,因此得將其再導往引擎進 氣口當作乾淨廢氣以進行廢氣再循環(EGR) 。EGR提供減 少NO妁機能。廢氣再循環流得在尾管透過一分流閥受到更 進一步的調變。 在廢氣係導往一沈澱室而非焚化器的情況中,該室在引 擎運作期間收集煙灰至其裝滿,這通常進行一段3 - 6個月 的時間。當該室裝滿,其在一例行保養作業(例如油品更 換)中卸載。·在保養廠内,顆粒污染物被清空至一煙灰滾 筒,且加工成壓縮丸塊。此可藉由堵住排氣尾管且容許引 擎空轉的廢氣流將積累的煙灰(清掃流)掃到一煙灰滾 筒。將一隔室清空到煙灰滾筒内的程序要花費大約5分 鐘。單一個煙灰滾筒能用於1 0個至數百個移動式引擎。在Page 10 1304850 V. INSTRUCTIONS (7) Capture rather than after the tailpipe; (4) Use of a platinum catalyst instead of a diesel oxidation catalyst to sulphurize S0 into sulfate nanometer particles that can be collected with soot particles Exemption of sulfur compounds from the tail pipe; (5) The active platinum catalyst also oxidizes 50-70% of N0 to N0 2 . Once the exhaust gas is cooled to 200 °F or lower, the volume of N0 can be absorbed by water, resulting in a significant and simple way to reduce the N0 emission rate; (6) the effectiveness of the particle pollutant converter is independent of the exhaust gas temperature profile. But this is not the case with other conventional technologies. Those skilled in the art will appreciate the above and other benefits after reviewing the details of the invention presented below. Both the particulate contaminant agglomeration and separation converters are the basis of the invention, and other additions and enhancements have evolved into a system design that looks at all known contaminants released by diesel exhaust. In mobile applications, incinerated by-products have been purged of particulate contaminants and will therefore be redirected to the engine intake as clean exhaust for exhaust gas recirculation (EGR). EGR provides reduced NO妁 performance. The exhaust gas recirculation flow is further modulated by the tail pipe through a diverter valve. In the case where the exhaust gas is directed to a sedimentation chamber rather than an incinerator, the chamber collects the soot during its operation until it is full, which is usually carried out for a period of 3-6 months. When the chamber is full, it is unloaded during a routine maintenance operation (such as oil change). • In the maintenance plant, particulate contaminants are emptied into a soot drum and processed into compressed pellets. This sweeps the accumulated soot (sweeping stream) to a soot drum by blocking the exhaust tail pipe and allowing the engine to idle the exhaust stream. The process of emptying a compartment into the ashtray takes about 5 minutes. A single soot can be used for 10 to hundreds of mobile engines. in

第11頁 1304850 五、發明說明(8) 固定式應用、海上應用或多引擎應用,且確保有空間安裝 一煙灰滾筒的情況中,清掃流係直接通到煙灰滾筒而不需 要一煙灰室。另一選擇,該沈澱室得由一收集煙灰的袋子 取代。 本發明之系統能以高效率提供PM、N0X、毒物(VOCs)、 毫微米級粒子計數、SO 2、HC和C0的減少效果。此外,顆粒 污染物轉化器以及該系統之絕大部分殘餘物(ba 1 ance) 的簡單被動本質係解決耐久度、可靠度以及與習知後處理 技術相關之其他安全性考量的一個最具前景的方案。 本發明之另一實施例對於小型柴油七擎應用(例如卡車 和SUV的引擎)極具吸引力。幾乎在所有此等應用中,後. 處理硬體的大小是關鍵所在,特別是在移動式應用的改 裝。此外,以瞬變模式運作的引擎無法讓離心分離器以最 佳狀態適切運作,因為會在離心分離器内增添紊流、旋渦 效應以及離心加速度改變。本實施例係由不含離心分離器 之單件硬體組成。凝集程序替換成一準凝集-過瀘程序。 該硬體結合一運用以過濾篩加大之鋼絲網介質的複合鋼絲 網。準凝集-過濾、介質為一依凝集原理工作接著在單一或 多重階段中過濾的深過濾器。並不希冀此介質當作一個完 全的凝集器作用。因此,在顆粒污染物收集效率開始變差 (由跨越該介質之壓力降的增加測得)時,必須橡取手段 以淨化該介質。這導致採用一反向脈衝喷流將收藏在該介 質内的煙灰團逐出。在上游側的已凝集吹離煙灰沈澱在外 罩底部上。為防止已凝集煙灰被攪起且再次進入鋼絲網介Page 11 1304850 V. INSTRUCTIONS (8) For stationary applications, offshore applications or multi-engine applications, and ensuring space for installation of a soot drum, the sweeping flow is directed to the soot drum without the need for a soot chamber. Alternatively, the precipitation chamber may be replaced by a bag that collects soot. The system of the present invention can provide PM, NOX, poisons (VOCs), nanometer particle counts, SO 2 , HC and C0 reduction effects with high efficiency. In addition, the simple passive nature of the particulate pollutant converter and the vast majority of the system's residue (ba ance) is one of the most promising for addressing durability, reliability, and other safety considerations associated with conventional post-treatment techniques. Program. Another embodiment of the present invention is highly attractive for small diesel seven engine applications, such as engines for trucks and SUVs. In almost all of these applications, the size of the processing hardware is critical, especially in mobile applications. In addition, engines operating in transient mode do not allow the centrifugal separator to function optimally as turbulence, vortex effects, and centrifugal acceleration changes are added to the centrifugal separator. This embodiment consists of a single piece of hardware that does not contain a centrifugal separator. The agglutination procedure is replaced by a quasi-agglomeration-overclaw procedure. The hardware incorporates a composite steel mesh that utilizes a mesh material that is filtered to enlarge the mesh. Quasi-aggregation-filtration, the medium is a deep filter that works on an agglutination principle followed by filtration in a single or multiple stages. It is not a good idea to use this medium as a complete agglutinator. Therefore, when the particle contaminant collection efficiency begins to deteriorate (as measured by an increase in pressure drop across the medium), a rubbering means must be used to purify the medium. This results in the use of a reverse pulse jet to expel the soot clusters trapped within the medium. The agglomerated blown off soot on the upstream side settles on the bottom of the outer casing. In order to prevent the agglomerated soot from being stirred up and re-entering the wire mesh

第12頁 1304850 五、發明說明 質,可利 下的已集 鋼絲網之 該準凝 矩形,具 下安裝( 選擇,本 於在某些 鋼絲網介 絲網之隔 且提高煙 本發明 應瞭解到 實施例, (9) 用一多孔片分離因重力和振動而掉到該多孔片以 中煙灰使煙灰與主廢氣流分開。該多孔片與複合 間的間隔完全用於讓主廢氣流通過。 集-過濾介質實施例的形狀得為(但不侷限於) 有適合在移動源(例如卡車和巴士)上進行樓板 under-the-floor installation)的高度。另一 實施例得採取一圓柱形裝置.的形式,其可能亦適 卡車和巴士上垂直安裝。在每一實施例中,容納 質之隔室的數量可為一個、兩個或更多。容納鋼 室的數量加多能降低壓力降,提高煙灰保持容量 灰捕捉效率。 之其他可應用領域在下文詳細說明中變得明確。 此詳細說明及特定實例雖然表現出本發明之較佳 其目的僅做為範例說明而非限制本發明的範圍。 較佳實施例詳細說明 以下較佳實施例說明本質上僅為範例,且不就任何方面 限制本發明、發明應用或使用。 A.系統簡述 一開始參照圖式中的圖1,其中參考數字在數個圖中代 表相同或對應的部分,圖1繪出一用以減少引擎廢氣之污 染物的後處理系統。圖1所示系統得用於對眾多在貧氣條 件運作且具有可觀顆粒污染物量的内燃機(例如柴油引 擎、高壓液態天然氣引擎)之廢氣進行後處理。本發明之Page 12 1304850 V. Description of the invention, the quasi-condensed rectangle of the collected wire mesh can be installed underneath. (Selected, this is in the case of some wire mesh screens and improves the smoke. The invention should be understood In the embodiment, (9) separating a porous sheet by gravity and vibration to the porous sheet to separate the soot from the main exhaust gas stream. The space between the porous sheet and the composite is completely used to allow the main exhaust gas to pass therethrough. The set-filter media embodiment is shaped to be, but is not limited to, a height suitable for under-the-floor installation on mobile sources such as trucks and buses. Another embodiment may take the form of a cylindrical device that may also be mounted vertically on trucks and buses. In each embodiment, the number of compartments containing the contents may be one, two or more. Increasing the number of steel chambers can reduce the pressure drop and increase the soot retention capacity. Other applicable fields will become apparent in the detailed description below. The detailed description and specific examples are intended to be illustrative and not restrictive DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT The following description of the preferred embodiments is merely exemplary in nature and is not intended to limit the invention. A. Brief Description of the System Referring initially to Figure 1 of the drawings, wherein the reference numerals represent the same or corresponding parts in the several figures, Figure 1 depicts an aftertreatment system for reducing contaminants from engine exhaust. The system of Figure 1 is used to post-treat exhaust gases from a number of internal combustion engines (e.g., diesel engines, high pressure liquid natural gas engines) that operate under lean conditions and have significant particulate pollutants. The invention

第13頁 1304850 五、發明說明(10) 系統得設言f為將廢氣的所有污 這包,了 :顆粒污染物和毫微=物通通破壞/分離/去除。 物’氧化氮’碳氫化合物,—=級粒子’揮發性有機化合 合併處理,能以高致率為釋入化碳以及二氧化硫。經過 污染物’讓此等高污染作大氣中的廢氣去除所有上述 繼續參照圖1且額外參照支成非常環保的。 式柴油引擎應用之本發^月'轉^ ’該等圖中繪出用於固定 化催化劑1 〇連接於—引擎匕系統的多個較佳實施例。氧 化催化劑或是活性責金屬催^歧管。催化劑1 〇得為柴油氧 )。在催化劑1 〇之後是排氣)劑(例如用在汽油引擎應用 在進入顆粒污染物轉化器$ 〇糸统50 ’該系統設計為讓廢氣 可行冷卻模式通常能劃分0之前有最大可能冷卻效果。 區段:一輻射段6 〇,二二μ代表熱轉移之不同模式的三個 的是一液體對流段8卜 j疋一空氣對流段70,在其後Page 13 1304850 V. INSTRUCTIONS (10) The system has to say that f is all the waste of the exhaust gas. The particulate pollutants and the nanometers are destroyed/separated/removed. The material 'nitrogen oxide' hydrocarbons, -= grade particles' volatile organic compounds combined treatment, can release carbon and sulfur dioxide at a high rate. After the pollutants have been removed, the high-level pollution is removed from the atmosphere. All of the above is continued with reference to Figure 1 and the additional reference is very environmentally friendly. The present invention is directed to a plurality of preferred embodiments for the immobilization of a catalyst 1 〇 connected to an engine 匕 system. The oxidation catalyst or the active metal is responsible for the manifold. Catalyst 1 is obtained as diesel oxygen). After the catalyst 1 〇 is the exhaust agent (for example, used in gasoline engine applications in the particulate pollutant converter $ 〇糸 system 50 ' The system is designed to allow the exhaust gas to be cooled. The mode of cooling can usually be divided into 0 before there is maximum possible cooling effect. Section: a radiant section 6 〇, 22 代表 represents a different mode of heat transfer, three of which are a liquid convection section 8 卜 疋 an air convection section 70, after which

用於固定式應用之顆私、·亡A 詳細繪出。該顆粒“ 器在圖3、4和6中更 -凝集器12 0、一冑心分離;主要包括-進氣段U°、 “。可運用一如圖4、5A和離二13°以及出氣段“Ο。出氣段 太迪々、生择—π、、 b你5β所示的焚化器1 5 0。在轉化器 收I W^道往外通到一煙灰收集室1 7 0。離開煙灰 ϋ i ί 〇的乾淨廢氣形成一送往引擎之空氣濾清器的廢 壤(EGR) 20 0。該EGR系統可運用一軸向增壓泵241 以正確計量EGR流量。集中在煙灰收集室丨7〇内的煙灰往外 通到煙灰加工滚筒2 〇 〇以將煙灰做成丸塊形式再利用。 B.氧化催化劑For the fixed application, the private and the dead A are drawn in detail. The granules are more in Figures 3, 4 and 6 - the agglomerator 120, a core separation; mainly comprising - the inlet section U°, ". You can use an incinerator as shown in Figure 4, 5A and two 13 ° and the gas outlet section "Ο. The gas outlet section is too dioxic, raw selection - π,, b you 5β. In the converter to receive IW ^ road to the outside Go to a soot collection chamber 170. The clean exhaust gas leaving the soot i ί 形成 forms a waste soil (EGR) 20 that is sent to the air filter of the engine. The EGR system can use an axial boost pump 241 The EGR flow rate is correctly measured. The soot concentrated in the soot collection chamber 丨7〇 is passed to the soot processing drum 2 〇〇 to reuse the soot into pellets. B. Oxidation catalyst

第14頁 1304850 五、發明說明(11) 本發明之氧化催化劑 之輕餾分但會容許v〇Cs之重選擇為會充分減少V0C化合物 最終收集在顆粒污染物轉彳,分通過,在排氣管内凝結且 一黏合材料,其產出具有2裔内。vocs之凝縮餾分係當作 止.因氣旋分離器内遭遇到尺寸的已凝集顆粒污染物且防 此,一較小尺寸的柴油氡化紊淹或漩渦現象而分解。因 已足夠。柴油氧化催化南丨·他化劑對本發明的用途來s兑就 化亦有效,且對二氧化炭氫化合物、-氧化碳氧 果。另一方面,活性主人1 s〇〇之氧化作用亦有些微效 氧化碳、和催化劑對於使碳氫化合物、.一 物和使N0氧化A = l氧化以及使S0.氣化成硫酸鹽化合 酸鹽對於柴油機廢ί摩有率。業界皆知使S〇氣化成硫 因為這導致顆粒污染是非常不想要的催化活性, 化劑後的廢氣溫度已冷名2 2赵另—#面,#經過催 毫微米級的硫酸鹽粒;部i硫ΐ鹽凝結溫度以下,會形成 内。煙灰和硫酸鹽的可連同煙灰粒子收集到轉化器 充分冷卻效果的情心形成潮濕褐色粒子。在能達到 污染。亦應注意到Ν(^以ί 能以高效率清除廢氣的S0 由於NO是反應性的約二二0%的效率氧化成N〇2。 的方式連同硫酸鹽化合、二皮透=轉化器之後用水洗務廢氣 c.廢氣冷卻系統 用來冷卻廢氣之装置车@ 丨做# 如水之可取得性而1β依引擎應用和液體冷卻介質例 之特質為基礎。當廢日f =案係以利用熱轉移模式 氣在向 >凰狀悲下離開氧化催化劑1 〇,Page 14 1304850 V. INSTRUCTIONS (11) The light fraction of the oxidation catalyst of the present invention, however, allows the weight of v〇Cs to be selected to substantially reduce the final collection of V0C compounds in the conversion of particulate contaminants, passing through, in the exhaust pipe. Coagulated and a bonded material, the output of which has 2 dimes. The condensing fraction of vocs is treated as a result of the size of the aggregated particulate contaminants encountered in the cyclone separator and prevented by a smaller size of diesel deuterated flooding or vortexing. Because it is enough. The diesel oxidation catalyzed by the use of the present invention is also effective for the use of the present invention, and for the carbon dioxide hydrogen compound, the oxidized carbon oxide. On the other hand, the oxidation of the active host 1 s is also slightly oxidized by carbon, and the catalyst is used to oxidize hydrocarbons, and to oxidize A0 to N0 and to vaporize S0. For the diesel engine waste rate. It is known in the industry that the gas is converted into sulfur because it causes particle pollution to be a very undesired catalytic activity. The temperature of the exhaust gas after the chemical agent has been cold-named 2 2 Zhao, another ##面,# passed through the nanometer-scale sulfate particles; When the i-sulfonium salt condensation temperature is below, it will form inside. Soot and sulphate can be combined with soot particles to collect the converter to fully cool the effect of the formation of wet brown particles. Can achieve pollution. It should also be noted that Ν (^ can efficiently oxidize the S0 of the exhaust gas with high efficiency. Since NO is oxidized to about 2020% of the efficiency of oxidation to N〇2. The way together with the sulphate compound, the second skin permeable = converter Washing waste water with water c. Exhaust gas cooling system is used to cool the exhaust gas device @ 丨做# If water is available and 1β is based on the characteristics of the engine application and liquid cooling medium. When the waste day f = case to use heat The transfer mode gas leaves the oxidation catalyst 1 under the glory of the phoenix,

1304850 五、發明說明(12) 運用到輻射排氣段6 0。輻射段6 0之特徵在於具有大表面積 或較大管件,且表面拋光層具有最高輻射特性,例如無光 黑。其後得為一空氣/廢氣熱交換段7 0。此段7 0依賴因車 輛運動而造成之外界空氣經過排氣管的相對速度。排氣管 得就軸向方向成瓦楞狀以擴大其表面積。亦可使用多個管 件。所有管件都必須暴露於風力係數。 最後一段是液體/廢氣熱交換器8 0。此段8 0依靠液體 〔例如引擎冷卻劑(一般是用在汽車)或是水〕之使用以 提供必要冷卻效果。應注意到大多數柴油引擎之廢氣溫度 在滿載狀態可達到大約9 0 0°F至1 0 0 0°F。目標之往轉化器 的進氣口廢氣溫度是大約2 5 0°F至3 0 0°F。在有足量冷卻效 果供應(例如水)且必須對N0滌氣的情況下,必須將廢氣 溫度更為降低至在轉化器之後大約1 5 0°F至2 0 0°F。對這三 種不同冷卻機制的選擇隨引擎應用而有大幅差異。一般而 言,輻射段6 0顯然提供最高冷卻效果且價格最低。第二或 第三種冷卻機制得為一起使用或單獨使用,視應用方式而 定。 D.顆粒污染物轉化器,全凝集 圖3、4、6和7更進一步繪出顆粒污染物轉化器1 0 0之一 較佳實施例。轉化器1 0 0之進氣段1 0 1藉由逐漸擴大進入外 罩1 1 3與凝集器1 0 2間之間隔的氣流渠道使來自於一圓管或 方管之進入氣流轉往該空間内對該凝集器給氣以使壓力降 最小化。’ 轉化器1 0 0内的凝集段1 0 2得為如圖3和4所示之單殼式或1304850 V. Description of invention (12) Applied to the radiating exhaust section 60. The radiant section 60 is characterized by having a large surface area or a large tube, and the surface finish layer has the highest radiation characteristics, such as no light black. This is followed by an air/exhaust heat exchange section 70. This section 70 relies on the relative speed of the outside air passing through the exhaust pipe due to the movement of the vehicle. The exhaust pipe is corrugated in the axial direction to enlarge its surface area. Multiple fittings can also be used. All fittings must be exposed to the wind force factor. The last section is the liquid/exhaust gas heat exchanger 80. This section 80 relies on the use of liquids such as engine coolant (usually used in automobiles) or water to provide the necessary cooling effect. It should be noted that the exhaust gas temperature of most diesel engines can reach approximately 900 °F to 1 0 0 °F at full load. The inlet exhaust gas temperature of the target to the converter is approximately 205°F to 300°F. In the case of a sufficient cooling effect supply (eg water) and the need to scrub N0, the exhaust gas temperature must be further reduced to approximately 1500 °F to 200 °F after the converter. The choice of these three different cooling mechanisms varies greatly depending on the engine application. In general, the radiant section 60 clearly provides the highest cooling effect and the lowest price. The second or third cooling mechanism may be used together or separately, depending on the application. D. Particle Contaminant Converter, Full Aggregation Figures 3, 4, 6 and 7 further depict one of the particulate contaminant converters 1000 preferred embodiment. The intake section 1 0 1 of the converter 100 is circulated into the space by gradually expanding the air flow channel that enters the space between the outer cover 1 1 3 and the agglomerator 1 0 2 The agglutinator supplies gas to minimize pressure drop. The agglutination section 1 0 2 in the converter 100 is a single-shell or as shown in Figures 3 and 4

第16頁 1304850 五、發明說明(13) 是如圖6和7所 表面積以加強 有氣流係導往 氣流係以一連 —渠道内處理 依廢氣從凝 而定,得以選 一部分正合吾 外,經由離心 出來的顆粒污 流向内往内芯 該凝集器係 小,具有如圖 側係由具有低 具有較高堆集 許在外側層上 鋼絲上捕捉到 子捕捉效率以 持壓力降盡可 孔容許將粒子 凝集器前頭積 序繪於圖1 0。 凝集器之厚 數應用中的平Page 16 1304850 V. Description of the invention (13) is the surface area shown in Figures 6 and 7 to enhance the flow of air to the airflow system in a row - the treatment in the channel depends on the exhaust gas from the condensation, to select a part of the normal, through The centrifugal flow of the particles is inward and inward toward the inner core. The agglutinator is small, and the side of the abundance is allowed to be captured by the lower side of the wire on the outer layer. The front of the agglutinator is shown in Figure 10. Thickness of the agglutinator

示之多管式設計。在此二實施例中,需要大 凝集效率。在圖6和7所示多管式設計中,所 離心分離器。在圖3和4之單殼式凝集器中, 續方式往離心分離器饋送處理。因此,在每 的流量是總氣流的一部分。 集器到内管1 0 4之行進路徑以及凝集器長度 擇渠道内的流量。以每一渠道處理總氣流之 人之意,因為能夠減輕紊流和璇渦效應。此 作用使顆粒污染物分離的程序侷限在將分離 染物保持在凝集器的内徑,同時乾淨的廢氣 管1 0 7遷移。 由複合鋼絲網介質建構,其具有可變鋼絲大 24A特別晝出的堆集密度。凝集器1 02之上游 堆集密度之粗鋼絲製成,且逐漸改成下游端 密度的細鋼絲,如圖1 0所示。此選擇準則容 捕捉到大顆粒污染物,同時在較細較密集的 較小尺寸的顆粒污染物。此策略能有最高粒 及散佈於介質之均勻煙灰負載分佈,同時維 能的低。此外,在凝集器之上游側具有開口 捕捉到凝集器内部且防止煙灰層(結塊)在 累而導致壓力降提高。凝集顆粒污染物之程 度在大約1 Omm至大約3 0麵的範圍内,在大_多 均值是大約1 Oirnn至2 Omm。此厚度連同在鋼絲The multi-tube design is shown. In these two embodiments, a large agglutination efficiency is required. In the multi-tubular design shown in Figures 6 and 7, the centrifugal separator. In the single-shell agitator of Figures 3 and 4, the process is fed to the centrifugal separator. Therefore, the flow rate at each is part of the total airflow. The travel path from the collector to the inner tube 104 and the length of the agglutinator select the flow within the channel. The intention of treating the total airflow in each channel is because it reduces the turbulence and turbulence effects. This effect limits the process of particle contaminant separation by keeping the separated material in the inner diameter of the aggregator while the clean exhaust pipe migrates. Constructed from a composite wire mesh medium with a packing density of a variable wire large 24A. The upstream of the aggregator 102 is made of a thick steel wire of dense density and gradually changed to a thin steel wire of a downstream end density, as shown in Fig. 10. This selection criterion captures large particle contaminants while at the same time being denser and denser with smaller sized particle contaminants. This strategy has the highest particle size and uniform soot loading distribution across the media, while low energy. In addition, there is an opening on the upstream side of the aggregator that captures the inside of the aggregator and prevents the soot layer (caking) from becoming exhausted resulting in an increase in pressure drop. The degree of agglomerated particle contaminants ranges from about 1 Omm to about 30 faces, and the mean of the large _ is about 1 Oirnn to 2 Omm. This thickness is together with the wire

第17頁 1304850 五、發明說明(14) 積::煙灰樹突晶並結合低流速能得到從柴油機 毫微米級粒子的最高效率,能將粒子 ;:;=、:”°4至105。這大幅減少廢氣毒性污染物之- 塊==集器與其他習知煙灰過濾技術例如壁流塑單 2 ίίϊ對比,後者裝置的壁厚平均為L1職至。.3 :’使其對於捕捉次微米級和毫微来級子效 知乂蘇€六= 车 廢氣之方式更為強化。習 氣i過程中會形成大量的亳微米級粒子,且在廢 度時會達到最大生成量。將廢氣從9〇〇τ 1 0 0 0 F範圍冷卻至大約25〇τ _3〇〇卞會迫使大量毫微米級 ίί 轉化器前頭。咸信負責剩餘毫微米級粒子計數 、二乂形成的v〇c化合物輕餾分經由氧化催化劑幾乎 =壞殆盡。本發明之氧化催化劑、冑氣冷卻以及凝集器 、〇併效果在全業界提供廢氣離開尾管之前的最高毫微米 級粒子計數減少度。 E.離心分離器 本發明較佳實施例之離心分離器繪於圖3、4和7。圖3之 離心分離益係由一安裝在同心芯管j丨丨上的螺旋鑽丄〇 5構 ,。來自於凝集器之廢氣以一連續均勻方式送到離心分離 器的全長。該同心芯管配備了沿流徑等距間隔的窗口 1 09。該等窗口沿螺旋鑽旋轉方向相隔大約12〇。。為起始 ,轉流型,在通往螺旋鑽的進氣口不使用窗口。採用一點 忒(coher;si〇n)擋板1〇3使氣流返漸建構成螺旋運動。隨Page 17 1304850 V. INSTRUCTIONS (14) Product:: Ash ash tree crystals combined with low flow rates can get the highest efficiency from diesel nanometer-sized particles, capable of particles;:;=,:”°4 to 105. Significantly reduce the toxic pollutants of the exhaust gas - block == collector compared with other conventional soot filtration technologies such as wall flow plastic sheet 2 ίίϊ, the wall thickness of the latter device is average from L1 to .3: 'make it to capture submicron The level and the nano-levels are more effective. The method of exhausting the car is more intensive. During the process of habit i, a large amount of 亳-micron particles will be formed, and the maximum amount of production will be reached at the time of waste. 〇〇τ 1 0 0 0 F range cooling to approximately 25 〇 _3 〇〇卞 will force a large number of nanometer ίί converter front. Xianxin is responsible for the remaining nanometer particle count, dike formation v〇c compound light fraction The oxidation catalyst, the helium gas cooling, and the agglomerator and enthalpy effect of the present invention provide the highest nanometer particle count reduction degree before the exhaust gas leaves the tail pipe in the whole industry. E. Centrifugal separator Preferred embodiment of the invention The centrifugal separator is depicted in Figures 3, 4 and 7. The centrifugal separation of Figure 3 consists of an auger 5 mounted on a concentric core tube j. The exhaust from the aggregator is continuously uniform. The mode is sent to the full length of the centrifugal separator. The concentric core tube is equipped with a window 10 which is equidistantly spaced along the flow path. The windows are spaced apart by about 12 沿 in the direction of rotation of the auger. Do not use the window to the air inlet of the auger. Use a little 忒 (coher; si〇n) baffle 1〇3 to make the airflow gradually form a spiral motion.

第18頁 1304850 五、發明說明(15) 著渠道内的氣流建立成型,該黏聚板以徑向方向逐漸往内 芯管移動。因此,該黏聚板起自於外徑且螺旋地往内芯移 動。需要大約1 . 5圈的螺旋鑽轉動以建立整個旋轉氣流渠 道。在此建構旋轉氣流渠道之區段内不使用窗口。第一個 窗口用在該黏聚板末端之後1 2 0°以容許粒子在鄰近於芯 管之排氣層内分離。此後,窗口設計以一:相當於來自凝集 器之進入氣流流率的速率捕捉廢氣流的乾淨層。這容許氣 流渠道内的流速保持大致恆定。離心分離器之起始區段以 及第一窗口之位置的選擇確立了廢氣在進入窗口之前的旋 轉循環次數。一般而言,大約兩次旋轉循環就足以使粒徑 約大於2微米的已凝集粒子分離。越高的旋轉循環次數得 到越乾淨的廢氣。 圖1 1和1 2繪出以粒徑v s .旋轉之一函數繪出的典型通過 離心分離器粒子分離(遷移)作用。完整一圈氣旋(3 6 0 。旋轉)的粒子遷移由二個相繼箭頭之間的路徑表示。明 顯可知較大粒子的徑向方向遷移比較小粒子來得快。然 .而,有兩個現象對離心分離器内的粒子徑向遷移產生負面 影響:紊流和漩渦效應。此二現象均已透過利用不同大小 之粒子的氣溶膠模型之立體流體-機械分析加以研究。漩 渦效應對較小粒子造成支配性影響且能導致粒子以離心方 向之反方向遷移,從而抗拒期望的分離作用。然而,漩渦 侷_P艮於大約在螺旋鑽兩側附近之局部區域,如圖11和1 2所 示。因此,將窗口選擇為避開漩渦區以避免受污染的廢氣 再次進入窗口内。Page 18 1304850 V. INSTRUCTIONS (15) The airflow in the channel is established, and the cohesive plate gradually moves toward the inner core tube in the radial direction. Therefore, the cohesive plate starts from the outer diameter and spirally moves toward the inner core. Approximately 1.5 turns of auger rotation is required to establish the entire rotating airflow channel. No window is used in the section where the rotating airflow channel is constructed. The first window was used at 120 ° after the end of the cohesive plate to allow the particles to separate within the venting layer adjacent to the core tube. Thereafter, the window is designed to capture a clean layer of exhaust gas flow at a rate corresponding to the incoming gas flow rate from the agglomerator. This allows the flow rate within the gas flow channel to remain substantially constant. The selection of the initial section of the centrifugal separator and the position of the first window establishes the number of rotation cycles of the exhaust gas prior to entering the window. In general, about two cycles of rotation are sufficient to separate agglomerated particles having a particle size greater than about 2 microns. The higher the number of rotation cycles, the cleaner the exhaust gas. Figures 1 1 and 12 depict the typical particle separation (migration) effect by centrifugal separator, plotted as a function of particle size v s . The particle migration of a complete cyclone (3 60 0. rotation) is represented by the path between two successive arrows. It is obvious that the radial migration of larger particles is faster than that of small particles. However, there are two phenomena that have a negative impact on the radial migration of particles within the centrifugal separator: turbulence and vortex effects. Both of these phenomena have been studied by stereoscopic fluid-mechanical analysis using aerosol models of particles of different sizes. The vortex effect has a dominant effect on the smaller particles and can cause the particles to migrate in the opposite direction of the centrifugal direction, resisting the desired separation. However, the vortex _P 艮 is localized in the vicinity of both sides of the auger, as shown in Figs. 11 and 12. Therefore, the window is selected to avoid the vortex area to prevent contaminated exhaust gas from entering the window again.

第19頁 1304850 五、發明說明(16) 在測試期間吾人經由實驗觀察到未曾完全凝集成大 0微米或更大之較小粒子或者是可能已因為紊流或漩渦效· 應而分解成較小粒子者會被集中在芯管的外側表面上乂 觀察結果與離心作用之效應相矛盾。吾人假設此等小粒匕 係因為漩渦效應而被帶到芯管然後經由粒子收集之 式收集。此等粒子被視為是脫逃者,凝集在怒管的表面、 上,然後一旦其大小達到一特定閾值保證在氣流方 充分阻滯效應(drag effect)即開始以氣流方向遷 這些粒子雖然僅佔全部粒子的一小部卜 遷移。 手段否=幾乎會完全再搭上窗口流。 诛取某些 頭。2: ΐ: ί ΐ!上17或分離器如,9所示安裝在窗口前 等粒子徑向遷移-段充分的徑向距離以避免進人要 氣流使用的窗口空間内。因為粒子慣性,$些粒 -獨立於進人窗口之氣流的流徑。此現象 被稱,不等運動(nQn_isQkinetic)。 ,科予中 乾淨的廢氣流以—漸進方式進入窗口。芯管内收集到的 乾淨廢氣釋入大氣中。所有已凝集粒子保持分離且以一連 續方士積累,離心分離器之外徑或附近。在離心分離器之 下游廢,的一部分载運所有已分離粒子且導往一出口 或一電焚化器。此部分廢氣被稱為清掃流(scavenger Π ow)> 。出口機構繪於圖%、6C和7C的剖面圖中。利用黏 聚螺旋板1 1 2協助清掃流經由出氣口 1丨6離開。 在一電焚化器11 7當作顆粒污染物轉化器之一體組件使Page 19 1304850 V. INSTRUCTIONS (16) During the test, we observed through experiments that small particles larger than 0 microns or larger have not completely integrated or may have been broken down into smaller ones due to turbulence or vortex effect. The particles are concentrated on the outer surface of the core tube, and the observation results contradict the effect of centrifugation. We assume that these small particles are brought to the core tube by the vortex effect and then collected by particle collection. These particles are considered to be escapers, agglomerate on the surface of the irritating tube, and then, once their size reaches a certain threshold, ensure that the particle has sufficient drag effect to begin to move the particles in the direction of the airflow, although only A small part of all particles migrated. Means no = almost completely catch up with the window stream. Take some headers. 2: ΐ: ί ΐ! The upper 17 or separator, as shown in Figure 9, is installed in front of the window. The radial migration of the particles is sufficient for the radial distance to avoid entering the window space for airflow. Because of particle inertia, some particles - independent of the flow path of the airflow into the window. This phenomenon is called unequal motion (nQn_isQkinetic). The clean exhaust stream enters the window in a progressive manner. The clean exhaust gas collected in the core tube is released into the atmosphere. All agglomerated particles remain separated and accumulate in a continuous square, outside or near the outer diameter of the centrifugal separator. Part of the waste downstream of the centrifugal separator carries all of the separated particles and is directed to an outlet or an electric incinerator. This part of the exhaust gas is called the sweep stream (scavenger Π ow)>. The exit mechanism is shown in the cross-sections of Figures %, 6C and 7C. The cleaning spiral 1 1 2 is used to assist the sweeping flow to exit through the gas outlet 1丨6. In an electric incinerator 11 7 as a component of a particulate pollutant converter

第20頁 1304850 五、發明説明(17) 用的情況中,如圖4所示,二個圓錐狀篩總成以其末端連 接於内芯管1 1 1和外殼1 1 5 ’而二個匹配末端繫結在一起 此排列能有保持通過複合篩總成之廢氣流速為低所需要的 大表面積。清掃流均分於此二圓錐狀篩總成。表面積得藉 由使圓錐狀篩總成的數量加倍而倍增(圖中未示)。Page 20 1304850 V. INSTRUCTION DESCRIPTION (17) In the case of use, as shown in Fig. 4, two conical screen assemblies are connected at their ends to the inner core tube 1 1 1 and the outer casing 1 1 5 'and two matches The ends are tied together to provide a large surface area required to maintain a low flow rate of exhaust gas through the composite screen assembly. The sweeping flow is divided into two conical sieve assemblies. The surface area is multiplied by doubling the number of conical sieve assemblies (not shown).

F.焚化器,較佳實施例A 複合筛總成繪於圖24 A和24B*。這些篩具有不同功处 第一篩1 2 0係選擇為具有大尺寸編織鋼絲和寬大開口。筛 1 2 0之下游側經電絕緣材料(例如一陶瓷物質)塗佈^ 2 篩1 20連接於1 2伏特或24伏特的電源供應器。第二篩i 21與 第一篩1 20大致相同,差別在於電絕緣物係施加在與 〃 篩120纏結的面上。第三篩122為障壁篩且選擇、 5 0微米的開口。第四篩1 2 3為一粗鋼絲篩且選擇為二一; 個筛120、121和122提供結構性支撐。第一和^餘 二121之纏結側上的陶瓷塗層提供防止筛金屬短路的雙重保σ 護。 '、 在:f二依本發明之接續順序穿透篩總成 灰集中在當作障壁的篩122外側表面上。煙灰已疑夢煙 方向内持續堆積煙灰層直到其 / -和第二篩12()和121上的煙/ 12G。集中在第 裸露觸。因為煙灰的高電傳導係數,:丄:二 路過煙灰層。煙灰在三到六秒内加Sit電 且在清掃流内有氧在Α_ …主〗 冋/皿’ 為加強焚化程序.,[和第、_ ’ ^灰非f快速地焚化。 第一和第二師121和122之裸露金屬可經F. Incinerator, Preferred Embodiment A The composite screen assembly is depicted in Figures 24A and 24B*. These screens have different work. The first screen 120 is selected to have large woven wire and wide openings. The downstream side of the screen 120 is coated with an electrically insulating material (e.g., a ceramic material). The screen 1 20 is connected to a 12 volt or 24 volt power supply. The second screen i 21 is substantially identical to the first screen 1 20 except that electrical insulation is applied to the face entangled with the screen 120. The third screen 122 is a barrier screen and is selected to have an opening of 50 microns. The fourth screen 1 2 3 is a thick steel screen and is selected as two; the screens 120, 121 and 122 provide structural support. The ceramic coating on the entangled side of the first and second 121 provides a double protection against shorting of the screen metal. ', at: f two in accordance with the successor sequence of the present invention through the screen assembly ash concentrated on the outer surface of the screen 122 as a barrier. The soot has been suspected to continue to accumulate the soot layer in the direction until it / / and the second screen 12 () and 121 smoke / 12G. Focus on the bare touch. Because of the high electrical conductivity of soot, 丄: two passes through the ash layer. The soot is added with Sit in three to six seconds and aerobic in the sweeping stream. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The bare metal of the first and second divisions 121 and 122 can be

第21頁 1304850 五 翻 、發明說明(18) "~~~' ——____ 塗佈。貴金屬塗層會以降低煙灰點揪 進焚化程序。在匕外’因為有鉑塗層存在,::方式大幅促 含量低仍維持高效率的焚化程序。焚 吏廢氣内之氧 C〇、C0及水赛氣,這此都中从尸 的副產品是 122。“都疋無害的氣體且能通過第三筛 灰燼堆積物在其在第一和第二篩120和L 漸堆積起來時可能干擾到焚化器的運二,間隔内逐 動而震落且落到焚化器底部一空腔内 夕數灰燼因振 殘;灰爐得利用反壓脈動經由一例行保總成的 欠化程序僅發生在煙灰堆積物達到一 二二示 之局部區域。這使得焚化程序間歇發路的時點 於跨越複合筛之極低流速、煙灰負 =連續性。由 f化程序被視為是在-受控之,量, 7和下游側之間的廢氣溫度觀察不化态之上游 ;的侵襲具有高化學抗性的不鱗:具對碳和 :之選定特製合金(例如被稱為α人:::笔鉻和鋁含 就篩材料而言非常夠用。 巧α。金的市售等級合金) 離開使用一焚化器之轉化器的清六% 犯用作一廢氣再循環(EGR),因此^有顆粒污染物且 70件之後的引擎進氣口。空氣濾产係連接於在空氣濾清 立清掃(EGR)流的充分驅動力T 之後的真空壓為—建 式的。然而,醒量小而不可"系統$列全然是被動 卜J徑制,且後繼N0減少率不Page 21 1304850 Five turn, invention description (18) "~~~' ——____ Coating. Precious metal coatings will reduce the soot point and incinerate the process. In addition to the presence of a platinum coating, the :: method greatly promotes incineration procedures that maintain high efficiency at low levels. The oxygen in the exhaust gas, C〇, C0 and water, is burned, and the by-product of the corpse is 122. “All the harmless gases can pass through the third sieve ash deposits, which may interfere with the operation of the incinerator when they are gradually piled up in the first and second screens 120 and L. The ash of the bottom of a chamber in the incinerator is dissipated by the ash; the ash furnace can use the back pressure pulsation through a sub-program of the line guarantee assembly only occurs in the local area where the soot deposit reaches the one-two-two indication. This makes the incineration procedure The intermittent route is at a very low flow rate across the composite screen, soot negative = continuity. The f-program is considered to be - controlled, the amount, the exhaust gas temperature between the 7 and the downstream side is not observed. Upstream; invasive with high chemical resistance of non-scale: with a choice of special alloys for carbon and: (for example, called alpha human::: pen chromium and aluminum containing sieve material is very sufficient. Qiao α. Commercial grade alloy) 6% off the converter using an incinerator for use as an exhaust gas recirculation (EGR), thus having particulate contaminants and 70 engine inlets. Air filter connection Full drive force T in air filtration cleanup (EGR) flow After that, the vacuum pressure is - constructed. However, the wake-up is small and the system $column is completely passive, and the subsequent N0 reduction rate is not

1304850 五、發明說明(19) 南’在1 5 - 2 0_%的範圍内。此外,含弓丨敬 因空氣遽清元件之後的負壓非常低所以 、二轉狀二1304850 V. Description of invention (19) South is in the range of 1 5 - 2 0_%. In addition, with the bow, the negative pressure after the air clearing the component is very low, so two turns

流。 不會建立起EGR G.煙灰收集室 能取代焚化器之另一較佳實施例儀刺, 一 之煙灰收集室170。煙灰室170為一簡單隔室〇圖丄3和14^: 一做為清掃流進氣口的出氣口 1 7 1且在上伽士 ’〃、在底有 廢氣出口的第二出氣口 1 7 3。離開此隔室的做為乾淨 前文所述之廢氣再循環。 化至的乾淨廢氣變成 該煙灰室具有以篩1 74分開的二個隔間。 · 灰障壁。除了小流量清掃流之外、,將筛174選Is #古·/ 表面積且具有約小於5 0微米之空洞能得到跨 、 流速。這使彳于_ 1 74成為擋住巳凝集煙灰的障壁煙灰· 篩丨74之表面上以層(結塊)形式堆積。隨著越來越多戶 煙灰持續堆積於篩之下侧,這些層最終會因為車輛振曰 陡震負載而掉到該室之底部。 運用一具,—彈簧和鋼珠以自身固有頻率振動的系統能 增強釋放煙灰層的程序。該振動系統係經由路面振動和引 擎振動激勵。該煙灰室得設計為收集一輛卡車運作三到六 個月所產生=煙灰,此取決於引擎的煙灰排放水準。煙灰 係集中在,室之下半部不超過該篩。此室可使用一焚化 器。煙灰,焚化益係由兩列塗佈著鉑的交錯排列不銹鋼管 組成,且疋4在底。卩。較下列接地且較上列連接於1 2伏特 或24伏特電源供應器。橋接該接地管與有電管間之間隙的flow. There is no EGR G. soot collection chamber that can replace the other preferred embodiment of the incinerator, a soot collection chamber 170. The soot chamber 170 is a simple compartment 丄3 and 14^: one is used as a gas outlet for the purge air inlet 172 and is at the upper garth '〃, the second air outlet at the bottom with an exhaust outlet 17 3. Leave this compartment as clean as described above for exhaust gas recirculation. The cleaned exhaust gas turned into the soot chamber has two compartments separated by a sieve 1 74. · Gray barrier. In addition to the small flow sweep stream, the sieve 174 is selected to have an Is. #古·/ surface area and has a void of less than about 50 microns to obtain a crossover, flow rate. This causes the 彳 1 74 to be deposited as a layer (agglomerate) on the surface of the barrier soot/screen 74 which blocks the soot agglomerated soot. As more and more household soot continues to accumulate on the underside of the screen, these layers eventually fall to the bottom of the chamber due to the shocking load of the vehicle. The use of a system in which the spring and the steel ball vibrate at their natural frequencies enhances the process of releasing the soot layer. The vibration system is excited by road vibration and engine vibration. The ash room is designed to collect a truck for three to six months of production = soot, depending on the soot level of the engine. The soot is concentrated, and the lower half of the chamber does not exceed the sieve. An incinerator can be used in this room. The soot, incineration benefit consists of two rows of staggered stainless steel tubes coated with platinum, and the crucible 4 is at the bottom. Hey. Connect to a 12 volt or 24 volt power supply than the ground and above. Bridging the gap between the grounding pipe and the electric pipe

第23頁 1304850 五、發明說明(20) 煙灰持續地焚化。煙灰室内使用的焚化器經久耐用且具有 簡單設計。焚化器副產品為無害氣體,其循環給引擎進氣 口當作EGR系統的一部分。 用到活性鉑氧化催化劑之柴油機應用會使S0氰化成硫酸 鹽化合物,且應以煙灰收集方式取代焚化程序。這單純是 因為硫酸鹽化合物無法焚化。將硫酸鹽化合物再循環給引 擎當作EGR之一部分可能對引擎之進氣系統造成不受保證 的損害。這導致一較佳實施例,其中將煙灰集中在煙灰室 内i,最後在一煙灰加工滚筒2 2 0内加工成煙灰丸塊,最_終 當作被稱為破黑(carbon b 1 ack)的商品販售。煙灰室 1 7 0之清空方式為將隔室1 7 0底部之第二出氣口 1 7 8連接到 煙灰加工滾筒2 .2 0,暫時塞住卡車的尾管且使引擎以幾近 空轉狀態運作大約五分鐘。引擎廢氣流會把集中在煙灰室 1 7 0底部的煙灰掃入煙灰滾筒内。 Η.煙灰加工滚筒 最好以收集煙灰之方式取代焚化煙灰的應用要求使用如 圖1 7和1 8所示的煙灰加工滾筒。滾筒2 0 0的功能是分離煙 灰且將煙灰收集到一空腔底部並定期壓縮直到形成一壓縮 固體丸塊。將丸塊釋入一容器(塑膠袋)·内以當作化學工 業用於例如印刷等應用的商品運輸販售。硫酸鹽和硫酸與 煙灰一同被收集且其丸塊可能呈現褐色。 煙灰滚筒2 0 0包括一進氣流分佈螺旋鑽2 0 1。二或四個同 心圓錐形障壁篩2 0 2安裝在周圍空間内。篩2 0 2之背側連接 於出氣歧管2 0 3。出氣歧管20 3連接於一真空增力鼓風機Page 23 1304850 V. INSTRUCTIONS (20) Ash is continuously incinerated. The incinerator used in the soot chamber is durable and simple in design. The incinerator by-product is a harmless gas that circulates to the engine inlet as part of the EGR system. Diesel applications using active platinum oxidation catalysts will cyanide S0 into sulfate compounds and should be replaced by soot collection. This is simply because the sulfate compound cannot be incinerated. Recycling the sulphate compound to the engine as part of EGR can cause unwarranted damage to the engine's intake system. This results in a preferred embodiment in which the soot is concentrated in the soot chamber i and finally processed into a soot pellet in a soot processing drum 220, most of which is referred to as carbon b 1 ack. Goods are sold. The ash room 170 is emptied by connecting the second air outlet 178 at the bottom of the compartment 170 to the soot processing drum 2.20, temporarily plugging the tail pipe of the truck and operating the engine in a nearly idling state. About five minutes. The engine exhaust stream sweeps the soot that is concentrated in the bottom of the soot chamber 170 into the soot drum.烟. Ash processing drums It is best to replace the incineration soot with the method of collecting soot. The soot processing drum shown in Figures 17 and 18 is used. The function of the drum 200 is to separate the soot and collect the soot into the bottom of a cavity and periodically compress until a compressed solid pellet is formed. The pellets are released into a container (plastic bag) for sale as a chemical for the transportation of goods such as printing. Sulfate and sulfuric acid are collected together with the soot and the pellets may appear brown. The soot drum 200 includes an intake stream distribution auger 201. Two or four concentric conical barrier screens 20 2 are installed in the surrounding space. The back side of the screen 2 0 2 is connected to the gas outlet manifold 2 0 3 . The outlet manifold 20 3 is connected to a vacuum booster blower

第24頁 1304850 五、發明說明(21) 2 〇 4,後者係用來造成充刀真二度以驅使最小流量通過滚 筒 2 0 0。 在已凝集煙灰集中在篩20 2上時’堆積起一煙灰層且跨 越篩2 0 2的反壓力加大。因此’需要—機構吹掉此等煙灰 層。得使用二個較值實施例:如圖1 7所示之反壓力脈動或 是如圖1 8所示之搖.筛振動器。 反壓力脈動由一將高壓空氣輸入一空氣槽20 6内的小型 壓縮機2 0 5組成。空氣槽2 0 6以管路連接至薛2 〇 2背部且經 由一控制閥2 0 7釋放高壓空氣。閥2 0 7定期啟動讓高壓空氣 脈衝流到篩2 0 2之背侧釋放煙灰塊。釋脫的煙灰掉到空腔 底部。利用一彈簧加栽止回閥2 0 8防止脈銜空氣旁流。 在滚筒2 0 0之核心部分有一馬達動力心軸2 〇 9驅使壓實器 210向下將落下的煙灰壓入圓柱形空腔内至達到一特定已 才父準負載。停住馬達且使該壓實器返回上部位置以備第二 次循環。/在重複進行壓實循環之後,丸塊成長至其達到一 特定高度為止。一電信號表示已形成一完整丸塊,另一馬 達動力心軸2 1 1將底部固持板2 1 3移離該空腔。在馬達心: 20 9的後續作業循環中,該壓實器將該丸塊趕到底部平吉 2 1 4。將該丸塊釋放於袋2 1 2以備移除運輸。 $ 此二馬達心軸的運作係由一具有以前述步驟 :邏輯的微處理器(圖中未示)㈣。煙灰加工 /、統係在其連接於煙灰收集室時啟動(接通清二=二 ,程序就卡車來說平均要花費五分鐘。由於 &工 室可能要三到六個月的卡車運作,一個煙灰Page 24 1304850 V. INSTRUCTIONS (21) 2 〇 4, the latter is used to cause the second degree of filling to drive the minimum flow through the roller 200. When the agglomerated soot is concentrated on the screen 20 2, a soot layer is accumulated and the counter pressure across the screen 2 0 2 is increased. Therefore, the 'required' mechanism blows off these soot layers. Two comparative examples are used: counter-pressure pulsation as shown in Fig. 17 or a shaker shaker as shown in Fig. 18. The counter pressure pulsation is composed of a small compressor 205 which inputs high pressure air into an air tank 206. The air tank 206 is connected in a pipeline to the back of the Xue 2 〇 2 and releases high pressure air via a control valve 207. Valve 2 0 7 is periodically activated to allow high pressure air to flow to the back side of the screen 2 0 2 to release the soot block. The released soot falls to the bottom of the cavity. The use of a spring-loaded check valve 2 0 8 prevents the bypass of the air. At the core of the drum 200 there is a motorized spindle 2 〇 9 that urges the compactor 210 to press the dropped soot down into the cylindrical cavity until a specific, predetermined load is reached. Stop the motor and return the compactor to the upper position for the second cycle. / After repeating the compaction cycle, the pellets grow until they reach a certain height. An electrical signal indicates that a complete pellet has been formed and another motor power spindle 21 has moved the bottom retaining plate 212 from the cavity. In the subsequent operation cycle of the motor core: 20 9 , the compactor rushes the pellet to the bottom Pingji 2 1 4 . The pellet is released into the bag 2 1 2 for removal of shipping. The operation of the two motor spindles is performed by a microprocessor (not shown) (four) having the aforementioned steps: logic. The soot processing/system is activated when it is connected to the soot collection room (turning on the second=two, the procedure takes an average of five minutes for the truck. Since the & studio may take three to six months of truck operation, one Soot

第25頁 1304850 五、發明說明(22) _ 至少十部到多達數百部的卡 釋放煙灰層之另一較佳 ,供服務。 栗(pUlsator)或搖動如圖Μ所示之機力月 釋離篩202的充分作用搖動器218提供讓煙灰 ---- 就V0C含量為高且煙灰是潮濕的 mu - 方面,在 動 塊釋離篩202的充分作用。就 應用條件來說,.以反向脈 ^ =為间且煙久八⑼仰… V0C館分為低且煙灰較為方案為佳。另—方面,在 動器方案為較佳,因為1錢1的情況中,以機力脈動泵/搖 W /、間單且輕真巫 轉…準凝集/過滤” 源應用。顆粒污染物轉化 H預期_中係用於移動式.來 所示為一具有二個隔室的 =^或多個隔室。圖20 用的-較佳實施例。在雙隔室構造;ί樓;下移動式應 至之内。每股氣流被導往如 4 進虱〜分入二個隔 網或—類複合毛織品過遽_ 和之—複合鋼絲 係-具有低壓力降=灰:;:; =的特徵 另一方面,運用具有適當女丨=令里的凝集介質。 帶過濾功能。•決於廢氣、::$保持篩會提供-附 付揄師在廢氣流的上游側凝集煙 分比 狀物。這些現象會提高複合鋼絲網介;能形成 夏二煙灰收集效,;且伴隨著壓力降加大。質之煙灰保持容 々2圖19之爲平型準凝集/過遽轉化器且 ϋ轉往隔室並膨脹的進氣口 2 5 5。該等隔b讓,入的 刀開。每一隔室皆有準凝集/過濾 刀離板 拉門機構265繪於圖23中。出氣口地隼—被動式 叹果乾乎廢氣且將其Page 25 1304850 V. INSTRUCTIONS (22) _ At least 10 to as many as hundreds of cards release another layer of the soot layer for service. The chestnut (pUlsator) or the full-acting shaker 218 that shakes the mechanical release of the screen 202 as shown in Fig. 提供 provides the soot----in terms of the V0C content is high and the soot is moist mu-in terms, Fully functioning off the screen 202. As far as the application conditions are concerned, the reverse pulse ^ = is the middle and the smoke is eight (9). The V0C pavilion is divided into low and the soot is better. On the other hand, the actuator scheme is better, because in the case of 1 money, the machine pulsates the pump / shakes W /, and the single and lightly turns... quasi-aggregation / filtration. Source application. H is expected to be used for mobile. It is shown as a ^^ or multiple compartments with two compartments. Figure 20 uses a preferred embodiment. In a double compartment configuration; The formula should be within. The flow of each air is led to such as 4 into the 隔 ~ into two nets or - composite wool over _ _ and - composite wire system - with low pressure drop = gray:;:; = On the other hand, the use of an agglutination medium with an appropriate niece = order. With a filtering function. • Depends on the exhaust gas, :: $ keeps the screen will provide - the attached sergeant agglomerates the smoke on the upstream side of the exhaust stream These phenomena will improve the composite steel wire mesh; can form the Xia 2 soot collection efficiency; and with the increase of pressure drop. The quality of the soot retains the capacity 2 Figure 19 is the flat quasi-aggregation / over-conversion converter and twist The air inlet to the compartment and inflated 2 5 5. The partition b allows the knife to be opened. Each compartment has a quasi-aggregation/filtering knife . Sliding door mechanism 265 is depicted in FIG 23 to the air outlet Falcon - Passive sigh dried fruits thereof and the exhaust gas almost

1304850 五、發明說明(23) 外送。一被動式焚化器2 8 0實施例B繪於圖2 5中。 圖1 9之準凝集/過濾介質得製作為具有不同設計策略之 一或多層。為達到最高煙灰保持容量和效率,上游的層設 計為捕捉較大顆粒污染物。下游的層設計為捕捉較小尺寸 的顆粒污染物。這會得到一遍及於介質之幾近均勻煙灰負 載並且降低反壓力積累對上煙灰負載之比。圖24A和24B分 別繪出三層鋼絲絨以及三層鋼絲絨和篩。 上游層之鋼絲絨的平均纖維直徑為1 6 - 2 5微米(亦稱為 平均液壓纖維直徑)且得具有3% - 6%的堆集密度(堆集 密度之定義為鋼絲絨重量對同容積之實心鋼重量的百分比 )。篩可具有5 Ox 5 0或2 Ox 5 0的網目計數(其定義為每英 吋的開口數量)。後繼各層會具有較小纖維直徑、較高堆 集密度和較高的每英吋網目計數,例如2 5 - 3 5微米纖維直 徑、4%至8%堆集密度以及75x 75目、ΙΟΟχ 100目或4Ox 1 0 0目。具有較高百分比之VOCs的煙灰會需要較大纖維尺 寸、較低堆集密度及較低篩網目計數以應付會提高壓力降 的 '膠質化效應(gummy effect)"。 準凝集/過濾顆粒污染物轉化器之另一較佳實施例為一 如圖2 2所示之圓形構造。此實施例之鋼絲網介質係以圓柱 形設計為基礎,其中鋼絲網是圓柱形、分離器片是圓柱 形、且外罩也是圓柱形。該轉化器亦可具有一或多個隔 室。此實施例對於某些卡車應用(例如具有垂直消音器者 )是合用的。圖22繪出一具有二個隔室的典型圓形構造。 該圓形實施例的所有元件和邏輯本質上來說與扁平型實施1304850 V. Description of invention (23) Delivery. A passive incinerator 2 800 Embodiment B is depicted in Figure 25. The quasi-aggregation/filter media of Figure 19 can be fabricated as one or more layers with different design strategies. To achieve maximum soot retention capacity and efficiency, the upstream layer is designed to capture larger particulate contaminants. The downstream layer is designed to capture smaller size particulate contaminants. This results in a nearly uniform soot loading in the medium and reduces the ratio of back pressure buildup to upper soot loading. Figures 24A and 24B depict three layers of steel wool and three layers of steel wool and screen, respectively. The upper layer of steel wool has an average fiber diameter of 16 6 to 25 microns (also known as average hydraulic fiber diameter) and has a packing density of 3% to 6% (the stacking density is defined as the solid weight of the steel wool to the same volume) Percentage of steel weight). The sieve may have a mesh count of 5 Ox 5 0 or 2 Ox 50 (defined as the number of openings per inch). Subsequent layers will have smaller fiber diameters, higher packing densities, and higher net count per inch, such as 2 5 - 3 5 micron fiber diameter, 4% to 8% stack density, and 75 x 75 mesh, ΙΟΟχ 100 mesh or 4Ox 1 0 0 mesh. Soots with a higher percentage of VOCs will require larger fiber sizes, lower packing densities, and lower mesh counts to cope with the 'gummy effect' that would increase the pressure drop. Another preferred embodiment of the quasi-agglomerated/filtered particulate contaminant converter is a circular configuration as shown in Figure 22. The wire mesh medium of this embodiment is based on a cylindrical design in which the wire mesh is cylindrical, the separator piece is cylindrical, and the outer cover is also cylindrical. The converter can also have one or more compartments. This embodiment is useful for certain truck applications, such as those with vertical silencers. Figure 22 depicts a typical circular configuration with two compartments. All elements and logic of this circular embodiment are essentially implemented in a flat form

第27頁 1304850 五、發明說明(24) 例相同。 J .反向脈衝喷流系統 當複合鋼絲網/鋼絲絨介質變成在上游側滿載煙灰,煙 灰樹突晶依氣流方向遷移。該介質之下游層最後滿載煙 灰,且在超出一特定閾值時,煙灰會開始(以已凝集粒子 狀態)吹離。因此,介質之煙灰收集效率開始劣化且最終 可能具有非常低的值。 一旦達到煙灰吹離閾值即會啟動一反向脈衝喷流。此狀 況係在跨越轉化器之壓力降達到一閾值時即觸發。藉由使 高壓壓縮空氣脈動衝擊鋼絲網之下游側,已收集的煙灰會 以進入的原始廢氣流之反方向吹離。反向脈衝喷流係設計 為將容許鋼絲網介質卸載之已積累煙灰量的足量煙灰吹 離。被吹離的煙灰經由重力作用沈澱在隔室底部。為防止 煙灰被進入的廢氣攪動,得在每一隔室之下部隔間内插入 一多孔篩。煙灰穿過該篩之孔掉落。廢氣在該篩頂上通 過,而容納在該篩底下的煙灰因為不發生流動而困居於 此。最好是在低廢氣流量例如空轉狀態或是引擎停機之時 進行高壓空氣之脈動。最好使煙灰逐出效果最大化。廢氣 流之方向係相反於脈衝空氣的方向,因此廢氣流能對脈衝 喷流有一反作用。此外,為使脈衝噴流的效果最大化,得 在每一隔室之乾淨廢氣出口使用一拉門。該門在脈動期間 暫時性關閉幾分之一秒至兩秒以確保所有脈衝空氣會通過 鋼絲網介質。 K.脈衝噴流系統之控制邏輯Page 27 1304850 V. INSTRUCTIONS (24) The examples are the same. J. Reverse Pulse Jet System When the composite wire mesh/steel wool medium becomes full of soot on the upstream side, the soot dendrite migrates in the direction of the gas flow. The downstream layer of the medium is finally loaded with soot, and when a certain threshold is exceeded, the soot will begin to blow off (in the state of agglomerated particles). Therefore, the soot collection efficiency of the medium begins to deteriorate and may eventually have a very low value. Once the soot blow off threshold is reached, a reverse pulse jet is initiated. This condition is triggered when the pressure drop across the converter reaches a threshold. By pulsing the high pressure compressed air against the downstream side of the wire mesh, the collected soot will blow away in the opposite direction of the incoming raw exhaust stream. The reverse pulse jet system is designed to blow a sufficient amount of soot from the accumulated soot amount that would allow the wire mesh media to be unloaded. The soot that is blown off is deposited by gravity at the bottom of the compartment. To prevent the soot from being agitated by the incoming exhaust gas, a perforated screen is inserted into the lower compartment of each compartment. The soot falls through the hole in the sieve. The exhaust gas passes over the top of the screen, and the soot contained under the screen is trapped because it does not flow. It is preferable to perform high-pressure air pulsation at a low exhaust gas flow such as an idling state or an engine shutdown. It is best to maximize the effect of soot ejection. The direction of the exhaust stream is opposite to the direction of the pulsed air, so the exhaust stream can have a counteraction to the pulsed jet. In addition, in order to maximize the effect of the pulse jet, a sliding door is used at the clean exhaust outlet of each compartment. The door is temporarily closed for a fraction of a second to two seconds during pulsing to ensure that all pulsed air passes through the wire mesh media. K. Control logic of pulse jet system

第28頁 1304850 —---- 五、發明說明(25) 本發明之控制邏輯的主要 ;網介質上的積累煙灰,以脈衝:間值時逐出鋼 間,裝到介質二在現實世界中車輛運作* 付。然而,壓力降也受廢氣流巧";之壓力降測量值測 期間限制壓力降, =響二由於取好在車輛運作 循環性車輛m =並不代表介質上滿載煙灰。然而,在 L· ^ ^ ’月間重複出現的高壓力降能用來备作介質 内煙灰裝載門檻的声暑 耳月匕用來田作;丨貝 I到高壓力降閾值的二ί 滋因此’控制邏輯係以延長達 定值時,押制、羅Ϊ r為 且在總累計時間達到-預 丨值θ 1Λ輯起始脈動程序。高壓力降之閾值的典塑 I上之累呻栌/央于水柱的範圍内。處於壓力閾值及其 上之累《t %間閾值的典型值得為在三到五 反向脈衝噴流的典型控制邏料於圖…4的範®内 一脈衝喷流循環之起始有動 起始私序時,必須滿足其他條件。 讦 卜。引擎RPM必須接近空 ::關係到引: 車輛停下來時即簡單地達成。帛二條件:y生的了空 軋槽再裝滿以脈衝衝擊下一個隔室所需要=到二間 丨間隔為兩分鐘到十分鐘,視車輛上的高壓2 : |控制邏輯圖繪於圖26。 门垒工氧來源而疋 L ·焚化器-較佳實施例、、b"Page 28 1304850 —---- V. Description of the invention (25) The main control logic of the present invention; the accumulation of soot on the mesh medium, with the pulse: the interval between the steel and the medium 2 in the real world Vehicle operation* paid. However, the pressure drop is also limited by the pressure drop measurement; the pressure drop is measured during the measurement of the pressure drop, = 2 due to the good operation in the vehicle. Cycling vehicles m = does not mean that the medium is full of soot. However, the high pressure drop that occurs repeatedly during L· ^ ^ 'month can be used as a field for the soot loading threshold of the medium. The mussel I to the high pressure drop threshold is therefore ' When the control logic is extended to a fixed value, the pulsing, the Ϊ r is, and the total accumulated time reaches the pre-predicted value θ 1 to start the pulsation procedure. The threshold of the high pressure drop threshold is on the range of the water column. The typical threshold value of the threshold between the pressure threshold and the above-mentioned “t%” is the typical control logic for the three-to-five reverse-pulse jets. The start of the one-pulse jet cycle in the Fan® of Fig. 4 In the private order, other conditions must be met.讦 卜. The engine RPM must be close to empty :: related to the lead: the vehicle is simply reached when it stops.帛Second condition: y raw empty groove is filled again with a pulse impact on the next compartment required = two to two intervals of two minutes to ten minutes, depending on the high voltage on the vehicle 2: | control logic diagram 26. Gate source oxygen source and 疋 L · Incinerator - preferred embodiment, b"

第29頁 1304850 '---_____ 五、發明說明(26) 最適合平面式或圓形實施& > ^ 器由相互電絕緣且交替充電^之=器:於圖4?焚化 得為實心板或多孔板。心的組成。該!板件 錄鋼構成且經高活性催化劑二ff牛最好是由财尚溫不 化器的情況中,最好扇平= 塗#。在使用—焚 因重力、廢氣脈動、及路面=稍斜以便容:煙灰 焚化器遷移。一旦煙灰橋接C陡震和振動負二而往 間隙即啟動該焚化器”匕容;之相鄰; 放電。 汗讓煙灰快速焚化的電流大置 焚,器容積大到足以儲存灰Λ(焚化作業的副產品)。 二匕器會需要定期拆解和傾例灰燼。此清潔間隔 付為在25〇〇0至1 50 0 0 0英里之車輔行敬距離範圍以内的任 一點,端視基準顆粒污染物排访,玄 Μ•廢氣再循環 物排放率和行駛趟數而定。 納入本發明中之廢氣再循環(EGR)解決了一般常見在 柴油機應用之EGR要遭遇到的主要問題。第一問題關係到 在空轉和低負載引擎運作條件下,跨越⑽端子的座力不 足’這使得要達到目標NQ減少率所f要的流量降低。此狀 況在空轉和低引擎負載條件時相當普遍、納入一高效率軸 ,流增力鼓風機241即解決此問題。鼓風機241輸送必要流 量以達成期望N0減少率並且確保在所有引擎運作狀態下都 有連續清掃流。在緩和高引擎貞“態時,鼓風機241會 節制因跨越EGR端子之高壓力差而造成的㈣流,幾乎是當 作EGR控制閥,因而實際上不消耗功率。在空轉和低引擎Page 29 1304850 '---_____ V. INSTRUCTIONS (26) Best for planar or circular implementations &> ^ The devices are electrically insulated from each other and alternately charged ^=: Figure 4? Incineration is solid Plate or multiwell plate. The composition of the heart. That! The plate is composed of recorded steel and the high-activity catalyst is the best. In the case of the good temperature, it is best to flatten = ##. In use - burning due to gravity, exhaust gas pulsation, and road surface = slightly inclined to accommodate: soot incinerator migration. Once the soot bridges C and the vibration is negative, the vibration is turned into the gap and the incinerator is activated. The adjacent; the discharge. The current of the rapid incineration of the soot is set to be large, and the volume is large enough to store the ash (incineration operation). By-products. The two-pass device will require periodic dismantling and ashing. This cleaning interval is paid at any point within the range of 25〇〇0 to 15000 miles. Pollutant emissions, Xuanzang • Exhaust gas recirculation rate and driving mileage. The exhaust gas recirculation (EGR) included in the present invention solves the main problems encountered in EGR, which is commonly found in diesel applications. The problem is related to insufficient seating force across the (10) terminal under idling and low-load engine operating conditions. This reduces the flow required to achieve the target NQ reduction rate. This condition is quite common during idle and low engine load conditions. A high efficiency shaft, flow booster blower 241 solves this problem. Blower 241 delivers the necessary flow to achieve the desired N0 reduction rate and ensures a continuous sweep flow in all engine operating conditions. High relaxation engine Zhen "tense, (iv) control the blower 241 will be crossed by the stream of high pressure EGR terminal caused by a difference almost as if the EGR control valve and therefore consuming virtually no power. In idle and low engine

第30頁 1304850 五、發明說明(27) 負載狀態’其有中等程度的電力消耗。 流量係經由一簡單控制單元242控制,該單元具有以 擎RMP信號243和節流閥位置信號244為基礎的邏輯。此 排列對於柴油文裝應用來說為最佳。EGR控制邏輯比起 OEM的邏輯大幅簡化。本發明之EGR邏輯係以最大N〇減少率 以及最少燃料損失為基礎,但容許可見排放物例如顆粒.污 染物、HC和C0有任何增加。可見基準排放物和顆粒污染物 的增加是透過轉化系統減少。 準凝集/過濾轉化器之EGR系統使用一轉向閥276。轉向 閥位1係由一來自於如圖20所示之ECU單元的信號控制。 該轉向閥的獨特設.計能以限制尾管之流動面積因而提高尾 管及EGR管内之壓力的方式將EGR流精確輸送給引擎進氣 口。EGR流得為在進氣口空氣濾清器的前頭注入。此排列 容許在逸離的已凝集粒子進入引擎進氣系統之前更進一步 去除。 本發明之E G R策略解決了 eg R相關之主要已知問題且得將 其總括為:(1)利用增力鼓風機增強並控制E G R流;(2 )EGR流已清除可能阻塞或污染引擎進氣系統的污染物; 及(3)廢氣在進入顆粒污染物轉化器之前經冷卻至一低 溫。回流EGR管線提供額外冷卻效果。再循環回引擎的廢 氣可視為解決與容積效率及引擎效能相關之問題的過冷 EGR。 N.水滌氣器 在可取得水的情況下,在轉化器之後將水注入排氣管内Page 30 1304850 V. INSTRUCTIONS (27) Load state 'There is moderate power consumption. The flow is controlled via a simple control unit 242 having logic based on the engine RMP signal 243 and the throttle position signal 244. This arrangement is optimal for diesel texturing applications. The EGR control logic is greatly simplified compared to the OEM's logic. The EGR logic of the present invention is based on a maximum N〇 reduction rate and a minimum fuel loss, but allows for any increase in visible emissions such as particulates, contaminants, HC, and CO. It can be seen that the increase in baseline emissions and particulate contaminants is reduced by the conversion system. The EGR system of the quasi-aggregation/filter converter uses a steering valve 276. Steering valve position 1 is controlled by a signal from an ECU unit as shown in FIG. The unique design of the steering valve accurately delivers EGR flow to the engine intake in a manner that limits the flow area of the tail pipe and thus the pressure in the tail pipe and EGR pipe. The EGR flows into the front of the air inlet of the air intake. This arrangement allows for further removal of the escaped agglomerated particles before they enter the engine intake system. The EGR strategy of the present invention solves the major known problems associated with eg R and has to be summarized as: (1) using an enhanced blower to enhance and control EGR flow; (2) EGR flow has been removed may block or contaminate the engine intake system And (3) the exhaust gas is cooled to a low temperature before entering the particulate pollutant converter. The return EGR line provides additional cooling. Exhaust gas recycled back to the engine can be considered as a supercooled EGR that addresses issues related to volumetric efficiency and engine performance. N. Water scrubber Injecting water into the exhaust pipe after the converter in the case where water is available

第31頁 1304850 五、發明說明(28) 以捕捉廢氣流内的活性N〇氨體。水滌氣器亦能捕捉硫酸鹽 化合物。可對水增添鹼性以增強NO捕捉效率。 0.系統運作 在大多數固定式應用中係 係由小型柴油氧化催化劑、 轉化器组成。在引擎起動階 霧且氧化催化劑未發生作用 說,這些VOCs和顆粒污染物 形式凝結。此等粒子在.凝华 管在引擎暖機期間提供小幅 轉狀態中,廢氣溫度和流量 離心分離效果大幅下降,這 然而’此現象藉由另外兩個 内且紊流和漩渦效應顯著降 引擎空轉狀態),作用於陷 氣動力阻力大幅減小。這會 遷移作用減少且使得運作模 式。在此情況中,凝集器會 減少。其淨效應仍為清除廢 隨著引擎溫熱且引擎負載加 條件使氧化催化劑活性化, VOCs化合物之輕餾分燒起來 條件下將廢氣溫度降為25〇-將廢氣冷卻至2 5 0 - 3 0 範i 使用圖1和2所示系統。此系統 冷卻排氣管路以及顆粒污染物 段中’發生一陣短暫的濃厚煙 ,但VOCs團較低溫。換句話 以液體或固體毫微米級粒子之 器内以高效率收集凝集。冷卻 冷卻效果。在低引擎負载和空 皆低。因此’氣旋分離器内之 會減弱粒子的離心分離作用。 現象抵消:煙灰保持在凝集器 低。當廢氣流量為低(例如在 入鋼絲網内之煙灰樹突晶的空 導致複合鋼絲網介質内之煙灰 式從凝集模式改變成保持模 當成一過濾器。紊流和漩渦也 氣的顆粒污染物和V〇Cs物質。 大’廢氣溫度和流量加大。此 導致碳氫化合物、一氧化碳及 。冷卻管提供在後續引擎運作 300°F之目標低溫的功能。 丨能使廢氣流量從滿载狀態減 1304850 五、發明說明(29) 少多達40% ^此外,藉由將廢氣從9〇〇_1〇〇〇卞冷卻至 ,3〇0-2 50°F範圍能使廢氣黏度降低4〇%。相較於沒 :管路的轉化器淨效應為使跨越顆粒污染物轉化又冷 力降的縮減係數高達3·卜此係數是遵守引擎 —^壓 壓力規格的關鍵所在且其造成較低的燃料損谷許*反 化器能提供一減音功能,以該轉化系統取 ^ ; 4轉 情況中的反壓力可為一 wash。淨效應為在換= 化器的情況中不會導致燃料損失加大。器換成轉 微=Ξ其他f知過;慮、介r,鋼絲網凝集11顯然是捕捉次 類最有效介質。鋼絲網介質内的粒子捕捉機制歸 2 J拉式:慣性衝擊、截流、以及擴ϋ兩種收集 單1鑰綸t粒徑是無效的,但只要粒徑加大即會有顯著的 ^ f准效率。柴油機廢氣之特徵在於具有平均約0. 1微 ϋ j t粒子以及相當大量的毫微来級粒子°粒子收集< i^'成為捕捉柴油機煙灰粒子之主流模式。小型粒 擴气運马布朗運動(Browni an movement)的大量隨機 β 動’與氣體分子碰撞且因而傾向於使氣體流線偏 A 二’此等粒子在與剛性表面(例如纖維表面或是纖 維間煙灰沈德^ 、 小型粒子單ΐ碰撞之後沈積在此等剛性表面上。代表 I~纖維收集效率(擴散模式)及總體收集效率 之方程式如下所示: 擴散模式之單一纖維收集效率(F d)為: 毛=2.7pe 〆 1+〇.39d 尸〆•处 1+〇.624y·Page 31 1304850 V. INSTRUCTIONS (28) To capture the active N-hydrazine in the exhaust stream. Water scrubbers also capture sulfate compounds. Alkaline can be added to the water to enhance NO capture efficiency. 0. System Operation In most stationary applications, the system consists of a small diesel oxidation catalyst and a converter. At the start of the engine, the mist and the oxidation catalyst did not work. These VOCs and particulate contaminants form condensation. These particles in the small-turn state of the condensing tube during the engine warm-up period, the exhaust gas temperature and flow centrifugal separation effect is greatly reduced, however, this phenomenon significantly reduces the engine idling by the other two internal turbulence and vortex effects. State), the dynamic resistance acting on the trap is greatly reduced. This will reduce the migration and make the mode of operation. In this case, the agglutinator will be reduced. The net effect is still to eliminate the waste. As the engine warms and the engine load is added to activate the oxidation catalyst, the light fraction of the VOCs compound is burned to reduce the exhaust gas temperature to 25 〇 - the exhaust gas is cooled to 2 5 0 - 3 0 Fan i uses the system shown in Figures 1 and 2. This system cools the exhaust line and the particulate contaminant section. A short burst of intense smoke occurs, but the VOCs are cooler. In other words, agglutination is collected with high efficiency in a liquid or solid nano-sized particle. Cooling cooling effect. It is low at low engine load and empty. Therefore, within the cyclone separator, the centrifugal separation of the particles is attenuated. Phenomenon offset: soot remains low in the agglutinator. When the flow rate of the exhaust gas is low (for example, the void of the soot dendrite in the wire mesh causes the soot in the composite wire mesh medium to change from the agglutination mode to the retention mode as a filter. The turbulent flow and the vortex are also gaseous particulate pollutants. And V〇Cs substances. Large 'exhaust gas temperature and flow rate increase. This leads to hydrocarbons, carbon monoxide and cooling pipes. It provides the function of the target engine to operate at a low temperature of 300 °F. 丨 can reduce the exhaust gas flow from the full load state 1304850 V. INSTRUCTIONS (29) As much as 40% ^ In addition, by reducing the exhaust gas from 9〇〇_1〇〇〇卞 to 3〇0-2 50°F, the exhaust gas viscosity can be reduced by 4%. Compared with no: the net effect of the converter of the pipeline is to reduce the coefficient of reduction of the cross-particle pollutants and the cooling force up to 3·· This coefficient is the key to comply with the engine-pressure pressure specification and it causes lower The fuel loss damper* can provide a sound reduction function, and the back pressure in the case of 4 conversion can be a wash. The net effect is that it will not cause fuel loss in the case of the converter. Increase. Change to turn micro = Ξ other f know Considering, intervening, steel mesh agglutination 11 is obviously the most effective medium for capturing sub-classes. The particle trapping mechanism in steel mesh media is 2 J-pull: inertial impact, interception, and expansion. The diameter is ineffective, but as long as the particle size is increased, there will be a significant quasi-efficiency. Diesel exhaust gas is characterized by an average of about 0.1 micro ϋ jt particles and a considerable amount of nano-order particles ° particle collection < i^' has become the mainstream mode for capturing diesel soot particles. A large number of random β-movements of the Brownian an movement have collided with gas molecules and thus tend to deflect the gas streamline A's such particles. It is deposited on these rigid surfaces after collision with rigid surfaces (such as fiber surfaces or between interfibers, soot particles, small particles). The equation representing I~ fiber collection efficiency (diffusion mode) and overall collection efficiency is shown below. : The single fiber collection efficiency (F d) of the diffusion mode is: hair = 2.7 pe 〆 1 + 〇. 39d corpse • at 1 + 〇. 624 y ·

第33頁 1304850 五、發明說明(30) 其中Pe是以下式算出的皮克里特數(Peclet number ):Page 33 1304850 V. Inventive Note (30) where Pe is the Peclet number calculated by the following formula:

Pe = Vdf/D 其中V是線性氣體速度,d f是有效纖維直徑 且D是擴散係數或是粒子擴散率,其計算方式為 D = C Kb Τ/37Γ β gdp 其中C是坎寧安修正係數(Cunningham correction factor) ,Kb是波茲曼常數(Boltzman constant) ,T是 絕對氣體溫度,// g是氣體黏度,dp是粒子直徑,且 Kn是以下式算出的努森數(Knuds en number):Pe = Vdf/D where V is the linear gas velocity, df is the effective fiber diameter and D is the diffusion coefficient or the particle diffusivity, which is calculated as D = C Kb Τ/37Γ β gdp where C is the Cunningham correction coefficient ( Cunningham correction factor), Kb is the Boltzman constant, T is the absolute gas temperature, // g is the gas viscosity, dp is the particle diameter, and Kn is the Knuds en number calculated by the following formula:

Kn = 2λ /df 其中又=氣體分子之平均自由路徑,d f =有效纖維直徑。 纖維介質之總體收集效率為: 其中:a是纖維堆集密度且Η是過濾器厚度。 以上方程式僅適用於擴散模式之粒子收集,此為主要模 式。粒子收集之另兩種模式因其效果不大所以直接不予理 會,但在將其納入考量時,總收集效率會略微提高。就不 同粒徑數值解出上述方程式顯示單一纖維效率隨著粒徑減 小而指數性增加。舉例來說,粒徑為1. 0微米之粒子具有 0 . 0 0 1的單一衝擊纖維效率。粒徑為0 . 1微米之粒子具有0 . 0 0 0 7的單一纖維攔截效率以及0 . 0 5的單一擴散纖維效率0 . 0 5。粒徑在毫微米級範圍内例如0 . 0 2微米(2 0毫微米)的Kn = 2λ /df where = the mean free path of the gas molecules, d f = the effective fiber diameter. The overall collection efficiency of the fiber medium is: where: a is the fiber packing density and Η is the filter thickness. The above equation applies only to particle collection in diffusion mode, which is the main mode. The other two modes of particle collection are directly ignored because they are not effective, but when they are taken into account, the total collection efficiency will increase slightly. Solving the above equation for different particle size values shows that the efficiency of a single fiber increases exponentially with decreasing particle size. For example, a particle having a particle size of 1.0 micron has a single impact fiber efficiency of 0.01. The particles having a particle size of 0.1 μm have a single fiber intercepting efficiency of 0.007 and a single diffusing fiber efficiency of 0.05. The particle size is in the range of nanometers, for example, 0.02 micrometers (20 nanometers)

第34頁 1304850 五、發明說明(31) ~~~~~-~~_ 粒子具有0.0 0 0 1的單一纖維攔截效率以及〇 子擴散效率。這些範例係就α =0.005 ' df = 10微米早;只立八 分/秒,T = 2 0 0°C的典型鋼絲網介質案例舉出。〃、V-8么 也要注意到上述方程式是針對綠色纖維 煙灰樹突晶堆積者)。-旦煙灰開始堆積在有 其作用即如同具有極小纖維尺寸 仑暂"資上, 提升至更高。毫微来級粒子之子 1 0 5的S級(亦即以被捕捉粒子數旱此回達 子當中僅有一個粒子逃過纖維介質)/、 105個進入的粒 計中,鋼絲尺寸為大且鋼絲平均間距卜微^凝集器設 容許已收集/捕捉樹突晶遷移至離開纖維微未…此特徵 試數據來看,在纖維介質上捕捉煙灰樹突^為呀止。從測 於金屬纖維的粒子收集模式。這造就了綠U J顯現優 agglQmerat〇r)的術語,這是指—種新的纖維介 ,習此技藝者會理解到過濾器與凝集器的主 保持效率,過濾器的保持效率為高,而差異在於 是零。在柴油引擎應用中,空轉與滿載之率: 常大。在空轉狀態下,凝集器因低作L 2者非 質’且能累積大量煙灰。在滿載狀態下而;過2 進入煙灰更多的已凝集煙灰樹突晶。然而,^ : °人走比 中等負載和滿載狀態的大範圍運作來看均蓋空轉、 (捕集)…零…集器内特2置集器保持 此狀況得到自我修正。|煙灰被吹離之 ”::’ % &夕氣流衝入Page 34 1304850 V. INSTRUCTIONS (31) ~~~~~-~~_ The particles have a single fiber interception efficiency of 0.00 0 1 and a diffusion efficiency of the raft. These examples are based on the case of α =0.005 'df = 10 μm; typical wire mesh media with only eight minutes/second and T = 200 °C. 〃, V-8? Also note that the above equation is for green fiber soot tree dendrite stackers). - Once the soot has begun to accumulate, it has the effect of being as high as the minimum fiber size. The S-class of the nano-particles of the first-order particles (that is, the number of captured particles is only one of the replies to the fiber medium). In the 105-input granules, the wire size is large and The average spacing of the wires is set to allow the collection/capture of dendrites to migrate away from the fibers. This feature data shows that the tobacco dendrites are captured on the fiber medium. Patterns collected from particles measured from metal fibers. This has led to the terminology of Green UJ showing excellent agglQmerat〇r), which refers to a new type of fiber. The skilled artisan will understand the main retention efficiency of the filter and the aggregator, and the filter retention efficiency is high. The difference is that it is zero. In diesel engine applications, the rate of idling and full load: always large. In the idling state, the aggregator is amorphous because of low L 2 and can accumulate a large amount of soot. Under full load; over 2 into the soot has more agglomerated soot dendrites. However, ^ : ° people walk more than the medium load and full load state of the wide range of operations to see the idling, (capture) ... zero ... collector Nate 2 set to maintain this situation is self-correcting. | Ashes are blown away ”::’ % &

第35頁 1304850 五、發明說明(32) - 該區内且因而發生更多煙灰堆積至達到與介質其他部八 平衡狀態。跨越顆粒污染物轉化器之反壓力在經歷五=、日± 的長時間空轉狀態能提高大約5 0%。當引擎轉速從8 〇 〇 ^ 提高至1100 RPM五至十秒,反壓力下降40%。此為過 量煙灰堆積之一自我修正模式。 ^ 已凝集粒子可被導::在電焚化器_ ’在此於煙灰堆積達到形 成一電路之程度時發生焚化作用。因為煙灰之高電傳導係 數’ 一衝流立即加熱煙灰。在廢氣内有氧存在,且焚化器 篩上有鉑塗層的條件下,煙,灰以低溫非常快速地焚化(通 常是在3至5秒内)。由於焚化作用係在焚化器篩上區域性 間歇發生,焚化器下游的溫度升高並不明顯。又,因為在 一給定位置焚化的煙灰量有限、廢氣内氧含量有限且跨越 篩之廢氣流速非常低,局部性溫度升高不多且不會對筛造 成損害《焚化的副產品是CO 2、Η 2〇和灰燼。灰燼因振動和 重力而掉到焚化器空腔底部。由於此空腔具有大尺寸,此 空腔需要清除之前能收藏相當於行駛20000 0至40 0 〇〇〇英里 的灰燼累積量。不過建議的清除間隔是1 5 0 0 0 〇至2 0 0 〇 〇 〇英 里。 、 離開焚化器之廢氣已清除顆粒污染物且為低温。其能用 作“ EGR以適度降低NO排放率。在期望NO排放率較大幅減 少的情況’使用一增壓泵以增加並控制EGR流量。增壓系 之控制邏輯考慮到在低引擎負載維持清掃流且確保有適當 流量的廢氣再循環得到最大的NO減少度。為使對燃料費之 影響最小化’在所有引擎運作狀態都供應受控的EGR流。Page 35 1304850 V. INSTRUCTIONS (32) - More soot buildup occurs in the area and thus reaches equilibrium with the rest of the medium. The back pressure across the particle contaminant converter can increase by about 50% over a long idle state of five =, day ±. When the engine speed is increased from 8 〇 〇 ^ to 1100 RPM for five to ten seconds, the back pressure drops by 40%. This is a self-correcting mode for excessive soot accumulation. ^ Aggregated particles can be guided: incineration occurs at the point where the incinerator _ 'has reached the point where the soot buildup forms a circuit. Because of the high electrical conductivity of the soot, a rush immediately heats the soot. In the presence of oxygen in the exhaust gas and the presence of a platinum coating on the incinerator screen, the soot and ash are incinerated very quickly at low temperatures (usually within 3 to 5 seconds). Since the incineration occurs intermittently on the incinerator screen, the temperature rise downstream of the incinerator is not significant. Moreover, because the amount of soot incinerated at a given location is limited, the oxygen content in the exhaust gas is limited, and the flow rate of the exhaust gas across the screen is very low, the local temperature rise is not much and does not cause damage to the sieve. The by-product of incineration is CO 2. Η 2〇 and ash. The ash falls to the bottom of the incinerator cavity due to vibration and gravity. Due to the large size of this cavity, this cavity needs to be able to collect a cumulative amount of ash equivalent to 20,000 to 40 mile miles before being cleared. However, the recommended clearing interval is 1 500 〇 to 2 0 0 〇 〇 〇 里. The exhaust gas leaving the incinerator has cleared particulate contaminants and is low temperature. It can be used as “EGR to moderately reduce NO emission rate. In the case where a large reduction in NO emission rate is expected”, a booster pump is used to increase and control EGR flow. The control logic of the booster system is considered to maintain sweeping at low engine load. Flow and ensure proper flow of exhaust gas recirculation for maximum NO reduction. To minimize the impact on fuel costs, 'controlled EGR flow is supplied in all engine operating conditions.

第36頁 1304850 五 此 化 有 引 、發明說明(33) _ EGR控制邏輯所缺乏的是使引擎顆 ’因為後處理系統非常有效地廡^ ¥物排放率最 充分的冷卻水供應之固定式、^、此類過量排放物。 擎應用得到N0減少率高於EGR所|使用或灌溉用的柴油 中,建議使用一活性鉑氧化催化蝌生的機會。在此情况 硫礅酸鹽,且視廢氣溫度而定使5〇、7^此催化劑使S0氨化成 酸鹽得與顆粒污染物一同收集,限 < 的No氧化成N0 π巯 至低於硫酸鹽凝結溫度的溫产且隨制條件為廢氣必須冷卻 器内。離開轉化器之廢氣二二水膝,輕污染物收集到轉化 2〇〇-15〇下。這容許由水捕捉反應性^廢氣溫度降成-加鹼性物質。N0瘩入水内會形成硝贶體。最—好對水添 分對於大量的水影響报小,且對於| °硕酸之高稀釋性部 總括來說,硫酸和顆粒污染物集中在极應用可能有好處。 分是排入水中溶解而非排又空Z中。煙灰室内,而硝酸部 經歷瞬變模式運作的小型g油 後處理硬體。關鍵性因素在於硬體二用.需要改造減小的 ^運用準凝集/過據介質之另、一實施大小和複雜度。此導. 特徵為低過濾效率,作 j的開發。此介質的 率鈇高。過濾篩的存在隨煙火之後其收集效 ί高收集效率。煙灰收集效率就二大上游側上而 疋,此時間視引擎排放又時間維持大致穩 後’當複合介質裝㉟了煙灰二開:個工作時。在此之 J力降持續增加。4_特定壓;吹離作業且 成相當於煙灰紫载循環之開頭的起始=:該介質需要再生 狀態,但有一些煙灰Page 36 1304850 Five-in-one introduction, invention description (33) _ The lack of EGR control logic is to make the engine block 'because the post-processing system is very effective in reducing the amount of cooling water supply that is the most adequate. ^, such excess emissions. In applications where the N0 reduction rate is higher than the EGR used or used in irrigation, it is recommended to use an active platinum oxidation to catalyze the chance of twinning. In this case, thiocyanate, and depending on the temperature of the exhaust gas, 5 〇, 7 此 this catalyst allows S0 to be ammoniated to form an acid salt to be collected together with the particulate pollutants, and the limit of No is oxidized to N0 π 巯 to less than sulfuric acid. The temperature of the salt condensation temperature is constant and the exhaust gas must be in the cooler. Leaving the converter's exhaust gas, the light pollutants are collected and converted into 2〇〇-15〇. This allows the temperature to be captured by the water to be reduced to - the addition of alkaline substances. N0 breaks into the water and forms a nitrate body. Most—good water additions have a small impact on large amounts of water, and for high dilutions of the acidity, it may be beneficial to concentrate sulfuric acid and particulate contaminants in extreme applications. The points are discharged into the water instead of being discharged and empty. In the ash chamber, the nitric acid unit is subjected to a transient mode operation of a small g oil post-treatment hardware. The key factor is the use of hardware. It needs to be modified to reduce the size and complexity of using a quasi-aggregation/passage medium. This guide is characterized by low filtration efficiency and is developed for j. The rate of this media is high. The presence of the filter screen is effective with the collection efficiency after the pyrotechnics. The soot collection efficiency is on the upper two sides of the upstream side. At this time, depending on the engine emissions, the time remains roughly stable after the composite medium is installed. The J-force drop here continues to increase. 4_specific pressure; blow off the work and become the start of the beginning of the soot purple load cycle =: the medium needs to be regenerated, but there is some soot

第37頁 1304850 五、發明說明(34) 仍留在複合介質内以維持高煙灰收隼效率。這 衝噴流技術之採用。顯現出 _ = 载循環之起點的準介質典型收集效Π反壓力特性繪K 2 7 0 反向脈衝噴流技術最為雜姑 ^ &达 秒;其能在引擎…處在於其;續幾分之- :因此,廢氣會減弱反其以廢氣流之相反方向流 衝嗔流,煙灰被吹離介質::衝噴流的效果。-旦啟動脈 備便進仃另一循裱的煙灰過】再生且 對在一舊型1 985年份柴喃上Λ W本 進行的測試顯現一、、綠色1 #車上之準凝集/過濾轉化器 率。在累積大約4〇〇英里之化器有4〇%的煙灰過滤效 運作5 0 0英里會在55 mph條j率二:士 :0%。再繼續 0。然後以高壓空氣脈衝衝暫讓反壓力提兩到60英吋I 有明顯變化。吾人亦觀察§'系統。、此後的收集效率沒 •ιπϊξ有助於減緩成之 力降成長率。在查驗此單元 广 函數的壓 筛上觀㈣f量塊狀堆積物。Κ:ΐί ί::::過據 的振動而为解’這能降低反壓力。在行駛1〇。。工:面誘致 從兩個隔室的底部移除大約一磅的煙灰。 、之後, 期中此-具備焚化器之轉化器是1要J =Page 37 1304850 V. INSTRUCTIONS (34) remain in the composite medium to maintain high soot collection efficiency. The use of this jet technology. The typical collection effect of the quasi-media showing the starting point of the _ = cycle is the K 2 7 0 reverse pulse jet technology, the most common idiot ^ &seconds; it can be in the engine ... at a few points - : Therefore, the exhaust gas will weaken and flow in the opposite direction of the exhaust gas flow, and the soot is blown away from the medium: the effect of the jet flow. - Once the pulsation is started, another smog will be taken. The test will be carried out on an old type 1 985 year old 柴 Λ 本 本 、 、 、 、 、 、 绿色 绿色 绿色 绿色 绿色 绿色 绿色 绿色 绿色 绿色 绿色 绿色 绿色 绿色Rate. In a chemicalizer that accumulates about 4 miles, there is a 4% ash filter effect. Operation 500 miles will be at 55 mph. J rate 2: ± 0%. Continue with 0. Then, with a high-pressure air pulse, the back pressure is temporarily raised by two to 60 inches. We also observe the § 'system. Since then, the collection efficiency has not been reduced to help reduce the growth rate. In the inspection of the unit of the wide function of the screen, (4) f mass deposits. Κ:ΐί ί::::According to the vibration of the data, it is a solution. This can reduce the back pressure. Driving 1 〇. . Work: Face inducement Remove approximately one pound of soot from the bottom of the two compartments. After that, in the mid-term - the converter with the incinerator is 1 to J =

在一焚化器搭配於轉化器使用的情況中,轉化m 斜度安裝為讓焚化器處於最低點以協助煙次遷=枯以_ 空腔。預期中此一具備栝仆· g夕M /^獎具—& _ 焚化I 1304850 五、發明說明(35) 至20000 0英里 如圖2 1所示 焚化器。此等 分的反向脈衝 用於多部車輛 脈衝喷流係同 分擴大以容納 集中在轉化器 煙灰係在每— 煙灰,可用一 換袋子,視基 入保養廠内之 本發明之說 明要點的變異 脫離本發明之 清除積累 具有煙灰 轉化器亦 喷流系統 。反向脈 時對所有 脈衝空氣 底部的煙 反向脈動 空袋進行 準拂放率 卡車和巴 明本質上 型會在本 精神和範 灰燼的免保養裝置。 收集袋27 2之轉化器並不一定需要 不一定要有安裝成轉化器之一體部 。事實上此脈衝系統得為固定式且 衝空氣系統係透過排氣尾管啟動且 轉北器隔室工作。袋的大小應能充 在環境壓力下的容積《脈衝空氣將 灰掃入袋内。就此運作類型來說, 事件期間被掃入袋内。當該袋裝滿 更換。吾人估計每6到3 0個月要更 而定。此系統排列對於至少每週進 士的車輛改裝作業有吸引力。 僅為範例,因此預期中不脫離本發 發明之範圍内。此等變異型不視為 圍。In the case where an incinerator is used in conjunction with a converter, the conversion m slope is installed to allow the incinerator to be at the lowest point to assist in the movement of the smoke. It is expected that this one will have a servant · g M M / ^ trophy - & _ incineration I 1304850 five, invention description (35) to 20,000 0 miles as shown in Figure 2 incinerator. This aliquot of the reverse pulse is used for the multi-vehicle pulse jet system to expand in the same way to accommodate the concentrating of the converter soot in each of the soot, a changeable bag, and the basis of the description of the invention in the maintenance plant. The variation from the scavenging accumulation of the present invention has a soot converter and a jet flow system. The reverse pulse is applied to all the pulsed air at the bottom of the smoke. The reverse pulsation of the empty bag is carried out. The truck and the bamin are essentially type-free in this spirit and the ash-free maintenance-free device. The converter for collecting the bag 27 2 does not necessarily need to be installed as one of the bodies of the converter. In fact, this pulse system is fixed and the air system is activated through the exhaust tailpipe and operates in the northerly compartment. The bag should be sized to fill the volume under ambient pressure. Pulsed air sweeps the ash into the bag. For this type of operation, it was swept into the bag during the event. When the bag is full, replace it. I estimate that it will be more every 6 to 30 months. This system arrangement is attractive for at least weekly vehicle modifications. It is merely an example and is therefore intended to be within the scope of the present invention. These variants are not considered to be around.

1304850 圖式簡單說明 圖1為一用於固定式應用之完全被動型顆粒污染物轉化系 統的簡圖,圖中繪出依據本發明原則之廢氣流。 圖2為該顆粒污染物轉化系統之一簡圖,圖中繪出依據本 發明原則重點在於控制廢氣再循環的廢氣流。 圖3為具有單一凝集管之該顆粒污染物轉化器之一縱向剖 面圖,圖中繪出進氣口、凝集和分離部、以及出氣口。 圖3 A為一沿圖3之線A - A取得的剖面圖。 圖3B為一沿圖3之線B-B取得的剖面圖。 圖3C為一沿圖3之線C-C取得的剖面圖。 圖4為該顆粒污染物轉化器之一縱向剖面圖,其具有整合 在柱狀體内的一個兩段式分離器以及一個焚化器。 圖4 A為一沿圖4之線A - A取得的剖面圖。 圖4B為一沿圖4之線B-B取得的剖面圖。 圖4C為一沿圖4之線C-C取得的剖面圖。 圖5 A和5 B繪出整合式焚化器編織篩元件及進行中之焚化程 序的詳細剖面圖。 圖6為一具有多個凝集管之顆粒污染物轉化器的縱向剖面 圖。 圖6A為一沿圖6之線A-A取得的剖面圖。 圖6B為一沿圖6之線B-B取得的剖面圖。 圖6 C為一沿圖6之線C _ C取得的剖面圖。 圖7為一具有多個凝集管及兩段式粒子分離器之顆粒污染 物轉化器的縱向剖面圖。 圖7 A為一沿圖7之線A - A取得的剖面圖。1304850 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a simplified diagram of a fully passive particulate contaminant conversion system for stationary applications, depicting exhaust gas flow in accordance with the principles of the present invention. Figure 2 is a simplified diagram of the particulate contaminant conversion system depicting an exhaust stream that focuses on controlling exhaust gas recirculation in accordance with the principles of the present invention. Figure 3 is a longitudinal cross-sectional view of the particulate contaminant converter with a single agglomeration tube depicting the inlet, agglutination and separation sections, and the gas outlet. Figure 3A is a cross-sectional view taken along line A - A of Figure 3. Figure 3B is a cross-sectional view taken along line B-B of Figure 3. Figure 3C is a cross-sectional view taken along line C-C of Figure 3. Figure 4 is a longitudinal cross-sectional view of the particulate contaminant converter having a two-stage separator integrated into the column and an incinerator. Figure 4A is a cross-sectional view taken along line A - A of Figure 4. Figure 4B is a cross-sectional view taken along line B-B of Figure 4. Figure 4C is a cross-sectional view taken along line C-C of Figure 4. Figures 5A and 5B depict detailed cross-sectional views of the integrated incinerator woven screen element and the in-process incineration process. Figure 6 is a longitudinal cross-sectional view of a particulate contaminant converter having a plurality of agglomerates. Figure 6A is a cross-sectional view taken along line A-A of Figure 6. Figure 6B is a cross-sectional view taken along line B-B of Figure 6. Figure 6C is a cross-sectional view taken along line C_C of Figure 6. Figure 7 is a longitudinal cross-sectional view of a particulate pollutant converter having a plurality of agglomerates and a two-stage particle separator. Figure 7A is a cross-sectional view taken along line A - A of Figure 7.

第40頁 1304850 圖式簡單說明 圖7B為一沿圖7之線B-B取得的剖面圖。 圖7C為一沿圖7之線C-C取得的剖面圖。 圖8為粒子分離器内一螺旋鑽的側視圖,其具有用來衰減 °喿音的多個排通開口。 圖9為一繪出窗口設計以及脫逃粒子射出和分離之原則的 剖面圖_。 圖1 0為一複合鋼絲網凝集器的剖面圖。 圖1 1繪出以離心分離器内之一流徑函數表示的2微米粒子 遷移以及窗口位置的分析結果,二個相繼箭頭之間的間隔 對應於因一下降氣旋旋轉轉動(3 6 0° )造成的遷移。此 , 圖係由一立體流體-機械分析產生且以粒徑和漩渦效應之 影響凸顯粒子遷移。 圖1 2繪出5微米粒子在離心分離器内之遷移以及窗口位置 的分析結果。二個相繼箭頭之間的間隔對應於因一全周氣 旋旋轉轉動(3 6 0° )造成的遷移。 圖13為煙灰收集室之一平面圖。 圖1 4為煙灰收集室之一剖面圖。 圖1 5為具有一整合式焚化器之煙灰收集室的剖面圖。 圖16為具有一整合式焚化器之煙灰收集室的平面圖。 圖1 7為具備反向脈衝噴流之煙灰加工滚筒的一縱向剖面 圖。 圖1 8具備機力搖動器之煙灰加工滾筒的一修改剖面圖。 圖1 9為一用於移動式應用之顆粒污染物轉化器和EGR系統 的簡圖。Page 40 1304850 Schematic description of the drawing Fig. 7B is a cross-sectional view taken along line B-B of Fig. 7. Figure 7C is a cross-sectional view taken along line C-C of Figure 7. Figure 8 is a side elevational view of an auger within a particle separator having a plurality of discharge openings for attenuating the hum. Figure 9 is a cross-sectional view showing the principle of window design and the principle of escape and separation of particles. Figure 10 is a cross-sectional view of a composite wire mesh agglomerator. Figure 11 depicts the results of the analysis of the migration of 2 micron particles and the position of the window as a function of the flow path in the centrifugal separator. The spacing between the two successive arrows corresponds to the rotation of a falling cyclone (3 60 °). Migration. Thus, the graph is produced by a three-dimensional fluid-mechanical analysis and highlights particle migration by the effects of particle size and vortex effects. Figure 12 depicts the migration of 5 micron particles in a centrifugal separator and the analysis of window position. The spacing between the two successive arrows corresponds to the migration due to a full-circle rotational rotation (360°). Figure 13 is a plan view of one of the soot collection chambers. Figure 14 is a cross-sectional view of one of the soot collection chambers. Figure 15 is a cross-sectional view of a soot collection chamber having an integrated incinerator. Figure 16 is a plan view of a soot collection chamber having an integrated incinerator. Figure 17 is a longitudinal cross-sectional view of the soot processing drum with reverse pulse jet. Figure 18. A modified cross-sectional view of a soot processing drum with a mechanical shaker. Figure 19 is a simplified diagram of a particulate pollutant converter and EGR system for mobile applications.

1304850 圖式簡單說明 圖2 0為一用於移動式應用之準凝集-過濾顆粒污染物轉化 器和EGR的扁平簡圖’圖中繪出依據本發明原則之廢氣 流。 圖2 1為一用於移動式應用之凝集-過濾顆粒污染物轉化器 的扁平簡圖,圖中繪出強調不同反向脈衝噴流架構的廢氣 流以及煙灰收集袋的使用。 圖2 2為一用於移動式應用之圓柱形準凝集/過濾顆粒污染 物轉化器的剖面圖。 圖2 3 A和2 3B分別繪出處於開放位置和關閉位置之拉門機 構。 圖24A和24B為一凝集/過濾複合鋼絲網介質以及類纖維篩 過濾介質的剖面圖。 圖2 5繪出一搭配圖2 0和2 2之顆粒污染物轉化器的被動式焚 化器排列。 圖2 6為一用來控制準凝集/過濾顆粒污染物轉化器内之反 向脈衝喷流的控制邏輯圖。 圖2 7繪出有或沒有過濾篩之類鋼絲網介質的典型收集效率 和反壓力特性。 圖2 8為一繪出用以捕捉、處置和破壞VOCs、S0及N0 ^原 理的邏輯圖。 元件符號說明: 1 0氧化催化劑 2 0進氣流分佈螺旋鑽 5 0排氣系統 6 0輻射段 7 0空氣對流段 8 0液體對流段1304850 BRIEF DESCRIPTION OF THE DRAWINGS Figure 20 is a schematic diagram of a quasi-aggregation-filtering particulate contaminant converter and EGR for mobile applications. The figure depicts exhaust gas flow in accordance with the principles of the present invention. Figure 21 is a flat schematic view of an agglomerated-filtered particulate contaminant converter for mobile applications depicting exhaust gas flow that emphasizes different reverse pulse jet architectures and the use of a soot collection bag. Figure 2 2 is a cross-sectional view of a cylindrical quasi-agglomerated/filtered particulate contaminant converter for mobile applications. Figure 2 3 A and 2 3B depict the sliding door mechanism in the open position and the closed position, respectively. 24A and 24B are cross-sectional views of an agglomerated/filtered composite wire mesh medium and a fiber-like screen filter medium. Figure 2 5 depicts a passive incinerator arrangement with a particle contaminant converter of Figures 20 and 22. Figure 26 is a control logic diagram for controlling the reverse pulse jet in the quasi-agglomerated/filtered particle contaminant converter. Figure 27 depicts the typical collection efficiency and back pressure characteristics of a mesh medium with or without a filter screen. Figure 28 is a logic diagram depicting the principles of capturing, handling, and destroying VOCs, S0, and N0. Symbol description of components: 1 0 oxidation catalyst 2 0 inlet flow distribution auger 50 exhaust system 6 0 radiation section 7 0 air convection section 8 0 liquid convection section

第42頁 1304850 圖式簡單說明 1 0 0顆粒污染物轉化器 1 0 2凝集器 1 0 3黏 104内管 1 0 7内 11 0進氣段 1 1 1同 1 1 3外罩 1 15外 11 7簡單粒子推出器 1 2 0第一篩 121第 1 2 3第四篩 13 0離 15 0焚化器 17 0煙 173、 178第二出氣 π 200、22 0煙灰加工 滾筒 2 0 2同心圓錐形障壁篩 20 4真空增力鼓風機 2 0 5小型壓縮機 2 0 7控 209、211馬達動力 心轴 21 3底部固持板 2 14底 21 8機力搖動器 2 4 11¾ 242簡單控制單元 2 4 3引 2 5 5進氣口 2 5 7分 2 5 8準凝集/過據介質 271出氣口 2 7 2煙 101進 氣 段 聚 ( C ( Dh e r s i on)擋 板 芯 管 1 0 9省 D 心 芯 管 11 2黏 聚 螺 殼 1 1’6 出 氣 D 12 0凝 集 器 — 篩 12 2第 篩 心 分 離 器 14 0出 氣 段 灰 收 集- 室 171出 氣 D 174篩 2 8 0被 動 式 2 03出 氣 歧 2 0 6空 氣 槽 制 閥 2 0 8彈 簧 加 2 10壓 實 器 部 平 臺 2 12袋 效 率 軸 向流增力鼓風機 擎 RMP信號 244節 流 閥 離 板 2 6 5被 動 式 灰 收 集 袋 2 7 6轉 向 閥 旋板 焚化器 管 載止回閥 位置信號 拉門機構Page 42 1304850 Schematic description 1 0 0 particle pollutant converter 1 0 2 agglutinator 1 0 3 sticky 104 inner tube 1 0 7 inner 11 0 air inlet section 1 1 1 with 1 1 3 outer cover 1 15 outer 11 7 Simple particle ejector 1 2 0 first screen 121 1 2 3 4th screen 13 0 from 15 0 incinerator 17 0 smoke 173, 178 second gas π 200, 22 0 soot processing drum 2 0 2 concentric conical barrier screen 20 4 vacuum booster blower 2 0 5 small compressor 2 0 7 control 209, 211 motor power spindle 21 3 bottom retaining plate 2 14 bottom 21 8 power shaker 2 4 113⁄4 242 simple control unit 2 4 3 lead 2 5 5 air inlet 2 5 7 points 2 5 8 quasi-aggregation / passing medium 271 air outlet 2 7 2 smoke 101 air inlet section poly (C (Dh ersi on) baffle core tube 1 0 9 province D core tube 11 2 Adhesive shell 1 1'6 Outlet D 12 0 agglomerator - Sieve 12 2 Separator 14 0 Outlet section ash collection - Chamber 171 Outlet D 174 Screen 2 8 0 Passive 2 03 Outlet 2 0 6 Air Groove Valve 2 0 8 spring plus 2 10 compactor platform 2 12 bag efficiency The flow booster blower engine RMP signal 244 valve section 65 from the movable plate 2 is ash collection bags 276 to turn rotary valve plate incinerator valve position signal carrier tube sliding mechanism

Claims (1)

1304850 六、申請專利範圍 1. 一種從柴油引擎之廢氣清除法規既定和未定之污染物 的柴油機廢氣後處理系統,該系統包括: 一氧化催化劑; 一廢氣 一柴油 染物;及 冷卻系統,其用來冷卻廢氣; 機顆粒污染物轉化器,其用來凝集和分離顆粒污 一廢氣 淨廢氣流 2. 如申 氣冷卻系 度。 3. 如申 經冷卻至 且降溫至 4 '如申 粒污染物 其中下部 5 ·如申 一廢氣再 流到一在 6.如申 油氧化催 當中一般 煙灰收集室,其用來收集並保持困入的煙灰;. 再循環系統,其使離開該顆粒污染物收集室之乾 到一在一引擎空氣濾清器下游的氣門。 請專利範圍第1項之廢氣後處理系統,其中該廢 統將廢氣冷卻至一低於一硫酸鹽凝結溫度的溫 請專利範圍第2項之廢氣後處理系統,其中廢氣 一大約3 0 0°F至2 5 0°F的溫度以捕捉VOCs重餾分, 2 0 0°F至1 5 0°F以捕捉硫酸鹽和N0威分。 請專利範圍第1項之廢氣後處理系統,其中該顆 收集室具有以一障壁篩隔開的第一和第二隔間, 隔間用於收集和保持困入的煙灰。 請專利範圍第1項之廢氣後處理系統,其更包括 循環系統使離開該顆粒污染物收集室之乾淨廢氣 一引擎空氣濾清器下游的氣門。 請專利範圍第1項之廢氣後處理系統,其中該柴 化劑之作用為至少破壞污染物之揮發性有機成分 稱為輕餾分的部分。1304850 VI. Scope of Application 1. A diesel exhaust aftertreatment system for removing stale and undetermined pollutants from exhaust gas of diesel engines, the system comprising: an oxidation catalyst; an exhaust gas-diesel dye; and a cooling system for Cooling exhaust gas; machine particle contaminant converter, used to agglomerate and separate the particulate waste - a net exhaust gas flow. 2. Such as the gas cooling system. 3. If the Shenjing is cooled down and cooled to 4', such as Shenliang Pollutant, the lower part of it 5. If Shenyi's exhaust gas flows to a general soot collection room in 6. For example, it is used to collect and keep sleepy. Influent soot; a recirculation system that leaves the particulate contaminant collection chamber to a valve downstream of an engine air filter. The exhaust gas aftertreatment system of the first aspect of the patent, wherein the waste system cools the exhaust gas to an exhaust gas aftertreatment system of the temperature range of the temperature range of less than one sulfate condensation temperature, wherein the exhaust gas is about 300° F to a temperature of 250 °F to capture the heavy fraction of VOCs, 200 °F to 150 °F to capture sulfate and N0. The exhaust gas aftertreatment system of the first aspect of the invention, wherein the collection chamber has first and second compartments separated by a barrier screen for collecting and retaining trapped soot. The exhaust gas aftertreatment system of the scope of claim 1 further includes a circulation system to allow clean exhaust gas leaving the particulate pollutant collection chamber to be a valve downstream of the engine air filter. The exhaust gas aftertreatment system of the first aspect of the patent, wherein the causticizing agent acts to destroy at least the volatile organic component of the pollutant, which is called a light fraction. 第44頁 1304850 六、申請專利範圍 7. 如申請專利範圍第1項之廢氣後處理系統,其中該氧 化催化劑為一活性氧化催化劑,其與該廢氣冷卻系統及該 柴油機顆粒污染物轉化器一起作用使柴油機廢氣之S0氨化 成硫酸鹽化合物經凝結、凝集且最終自一離開該柴油引擎 之一尾管的廢氣中分離。 8. 如申請,專利範圍第1項之廢氣後處理系統,其中該氧 化催化劑為一活性氧化催化劑,其與該廢氣冷卻系統及該 柴油機顆粒污染物轉化器合作使廢氣之大部分N0轉化成N0 然後經冷卻在該柴油機顆粒污染物轉化器之後以水滌氣方 式將其吸收,藉此自一離開該柴油引擎之一尾管的廢氣中 去除大量的N0排放物。 9. 如申請專利範圍第1項之廢氣後處理系統,其中該廢 氣冷卻系統包含一輻射模式冷卻段,一利用一環境空氣源 冷卻廢氣之第一對流模式冷卻段,及一利用一液體源冷卻 廢氣之第二對流模式冷卻段。 1 0.如申請專利範圍第9項之廢氣後處理系統,其中該輻 射模式冷卻段包含表面積大於習知管路且具有一暗色化外 表面的一或多個管子,藉此使冷卻效果最大化。 11.如申請專利範圍第9項之廢氣後處理系統,其中該第 二對流模式冷卻段包含具有波紋形狀之至少一管以不受阻 方式加大暴露於風速的部分以使冷卻效果最大化。 1 2.如申請專利範圍第9項之廢氣後處理系統,其中該第 二對流模式冷卻段包含一使用一般用在汽車應用中之液態 冷卻劑的熱交換器。Page 44 1304850 6. Patent application scope 7. The exhaust gas aftertreatment system of claim 1, wherein the oxidation catalyst is an active oxidation catalyst, which acts together with the exhaust gas cooling system and the diesel particulate pollutant converter Ammoxidation of the S0 of the diesel exhaust to a sulfate compound is condensed, agglomerated and eventually separated from the exhaust gas leaving one of the tailpipes of the diesel engine. 8. The exhaust gas aftertreatment system of claim 1, wherein the oxidation catalyst is an active oxidation catalyst, which cooperates with the exhaust gas cooling system and the diesel particulate pollutant converter to convert most of the exhaust gas N0 into N0. It is then absorbed by the diesel particulate pollutant converter after it is cooled by water scrubbing, thereby removing a large amount of N0 emissions from the exhaust gas leaving one of the tailpipes of the diesel engine. 9. The exhaust gas aftertreatment system of claim 1, wherein the exhaust gas cooling system comprises a radiation mode cooling section, a first convection mode cooling section for cooling the exhaust gas by an ambient air source, and a cooling by a liquid source a second convection mode cooling section of the exhaust gas. The exhaust gas aftertreatment system of claim 9, wherein the radiation mode cooling section comprises one or more tubes having a larger surface area than a conventional tube and having a darkened outer surface, thereby maximizing cooling effect . 11. The exhaust aftertreatment system of claim 9, wherein the second convection mode cooling section comprises at least one tube having a corrugated shape to increase the portion exposed to wind speed in an unimpeded manner to maximize cooling. 1 2. The exhaust aftertreatment system of claim 9, wherein the second convection mode cooling section comprises a heat exchanger using a liquid coolant generally used in automotive applications. 第45頁 1304850 六…申請專利範圍 1 3.如申請專利範圍第1項之廢氣後處理系統,其中用以 從廢氣凝集並分離出顆粒污染物之全凝集作用柴油機顆粒 污染物轉化器包含: 一外罩; 一離心分離器,其有一在該外罩内徑向中心的芯管,該 芯管具有用來捕捉乾淨廢氣流的複數個窗口; 、 一凝集器;及 複數個螺旋鑽,其從該芯管延伸至該凝集器使得廢氣在 一上游端進入該離心分離器、然後受迫進行一氣旋螺旋運 動且在一下游端離開。 1 4.如申請專利範圍第1 3項之廢氣後處理系統,其中該全 凝集作用轉化器更包括一含有複數個黏聚板之進氣段以在 該顆粒污染物轉化器之上游側建立廢氣之氣旋運動;及 一出氣段,其包含複數個黏聚板將已凝集顆粒污染物送 出以供後續加工。 1 5.如申請專利範圍第1 3項之廢氣後處理系統,其中該中 央芯管以一漸進方式捕捉並收集乾淨廢氣層使此等乾淨層 穿過該複數個窗口發展。 1 6 :如申請專利範圍第1 5項之廢氣後處理系統,其中該複 數個窗口設計為使乾淨廢氣層徑向地往該芯管改變流動方 向,藉此防止脫逃粒子再次進入乾淨空氣流内。 1 7.如申請專利範圍第1 5項之廢氣後處理系統,其中該等 窗口設計為具有從氣流渠道之一中間部分往該螺旋鑽延伸 的開口,該等開口終止於離該螺旋鑽一段短距離之處,藉Page 45 1304850 6 ... Patent Application Range 1 3. The exhaust gas aftertreatment system of claim 1 wherein the fully agglomerated diesel particulate pollutant converter for agglutinating and separating particulate contaminants from the exhaust gas comprises: a centrifugal separator having a core tube in a radially inner portion of the outer casing, the core tube having a plurality of windows for capturing a clean exhaust stream; an agglomerator; and a plurality of augers from the core The tube extends to the agglomerator such that the exhaust enters the centrifugal separator at an upstream end, is then forced to undergo a cyclonic helical motion and exits at a downstream end. 1 4. The exhaust gas aftertreatment system of claim 13 wherein the full agglomeration converter further comprises an inlet section comprising a plurality of cohesive plates to establish an exhaust gas on an upstream side of the particulate pollutant converter The cyclone motion; and an air outlet section comprising a plurality of cohesive plates for sending agglomerated particulate contaminants for subsequent processing. 1 5. The exhaust aftertreatment system of claim 13 wherein the central core tube captures and collects a clean exhaust layer in a progressive manner such that the clean layers pass through the plurality of windows. 1 6 : The exhaust gas aftertreatment system of claim 15 wherein the plurality of windows are designed such that the clean exhaust layer radially changes the flow direction to the core tube, thereby preventing the escape particles from entering the clean air stream again. . 1 7. The exhaust gas aftertreatment system of claim 15 wherein the windows are designed to have openings extending from an intermediate portion of the airflow channel to the auger, the openings terminating a short distance from the auger Distance, borrow 第46頁 1304850 六、申請專利範圍 此防止因漩渦現象所造成之脫逃顆粒污染物再次進入。 1 8 .如申請專利範圍第1 5項之廢氣後處理系統,其中該等 窗口建構為藉由不等運動(non-isokinetic)分離作用防 止脫逃粒子再次搭載。 1 9 .如申請專利範圍第1 5項之廢氣後處理系統,其更包括 複數個粒子推出器用以使集中在該芯管之一外表面上的脫 逃粒子和小粒子射入氣流内,該等粒子會徑向地遷移且不 會再次進入窗口氣流内。 2 0 .如申請專利範圍第1 5項之廢氣後處理系統,其更包含 一圍繞該芯管之同心外側管路以提供一第二階段清除作業 使脫逃粒子之分離減少率更高。 2 1.如申請專利範圍第1 5項之廢氣後處理系統,其中該凝 集器收集進入的次微米級和毫微米級顆粒污染物並使其凝 集成大尺寸粒子。 2 2 .如申請專利範圍第1 5項之廢氣後處理系統,其中該凝 集器具有一與該芯管為一體且同心的單一圓柱體設計。 2 3 .如申請專利範圍第1 5項之廢氣後處理系統,其中該凝 集器具有容納在該顆粒污染物轉化器之前頭的複數個圓柱 形管路。 24.如申請專利範圍第1 5項之廢氣後處理系統,其中該凝 彳 集器由一具有可變鋼絲尺寸和密實密度之複合鋼絲總成構 成,該凝集器之鋼絲和密度具有超過5 0微米之空洞間隙以 避免在所有引擎運作狀態中堵塞。 2 5 .如申請專利範圍第1 5項之廢氣後處理系統,其中該凝Page 46 1304850 VI. Scope of Patent Application This prevents the escape of particulate pollutants caused by vortex phenomena. 18. The exhaust gas aftertreatment system of claim 15 wherein the windows are constructed to prevent the escape of the escaped particles by non-isokinetic separation. 19. The exhaust gas aftertreatment system of claim 15 further comprising a plurality of particle ejector for injecting escape particles and small particles concentrated on an outer surface of one of the core tubes into the gas stream, The particles will migrate radially and will not enter the window airflow again. An exhaust aftertreatment system as claimed in claim 15 further comprising a concentric outer conduit surrounding the core tube to provide a second stage purge operation to provide a higher rate of separation reduction of the escaped particles. 2 1. The exhaust aftertreatment system of claim 15 wherein the agglomerator collects the incoming sub-micron and nano-sized particulate contaminants and condenses them into large-sized particles. An exhaust aftertreatment system as claimed in claim 15 wherein the agglomerator has a single cylindrical design integral with and concentric with the core tube. An exhaust aftertreatment system as claimed in claim 15 wherein the agglomerator has a plurality of cylindrical conduits received in front of the particulate pollutant converter. 24. The exhaust gas aftertreatment system of claim 15 wherein the condensation collector is comprised of a composite wire assembly having a variable wire size and a dense density, the wire and density of the agglomerator having more than 50 Micron voids to avoid blockages in all engine operating conditions. 2 5 . The exhaust gas aftertreatment system of claim 15 of the patent application, wherein the condensation 第47頁 1304850 ~~~s--- 六、申請專利範圍 集斋建構為在開始 此永久性裝載的煙 捕集毫微米級和次 26.如申請專利範 粒污染物轉化器包 Η化器之下游側 載運已凝集顆粒污 如申請專利範 化器包含第-和Ϊ =經1瓷塗佈, :連接於一電源供 ? 2後有-用來濾 疋提供結構性支撐 的結構篩。 28:如中請專利範 ,係選自礬土或錯 •如申請專利範 累旋鑽對進入的廢 強大離心作用以保 外徑。 .如申請專利範 累旋鑽包含複數個 銷聲壓波,該等旁 可與一消音器相較 煙灰裝載 灰會以接 微米級粒 圍第15項 含一同心 的一體部 染物之清 園第26項 一編織篩 該等篩構 應器,該 除煙灰粒 以抵抗造 陶 之後全時間保持煙灰樹突晶, 近1 0 5之計數量級的極高效率 子。 之廢氣後處理系統,其中該顆 圓錐狀焚化器,該焚化器為在 分’該焚化器透過管路得到— 掃流。 之廢氣後處理系統,其中該焚 ’該等篩經鉑塗佈且每—纏結 成該焚化器之兩側,且該第一 第二篩接地,在該第一和第二 子的障壁篩,在該障壁篩之後 成跨越篩總成之壓力降的壓力 圍第2 7頊之廢氣後處理系統,其中該 氧其中之一。 圍第1 5項之廢氣後處理系統,其中該等 氣流加工造成旋轉氣旋運動,藉此提供 持已凝集顆粒污染物分離在該螺旋鑽之 圍第2 9項之廢氣後處理系統,其中該等 不同尺寸的旁通孔,該等旁通孔用來抵 通孔搭配該凝集器内一複合鋼絲網提供 的減音效果。Page 47 1304850 ~~~s--- VI. The scope of application for patent collection is constructed to start the permanent loading of the cigarettes to capture the nanometer and the second. 26. For example, the patented granule pollutant converter package converter The downstream side carries the agglomerated particulates as the patented normalizer comprises a - and Ϊ = 1 porcelain coating, which is connected to a power supply for the purpose of filtering the structural sieve for providing structural support. 28: If the patent is in the middle of the patent, it is selected from the earth or wrong. • If you apply for a patent, you can use the powerful centrifugal force to ensure the outer diameter. If the patent application Fan Lidrill consists of a plurality of sound pressure waves, the side can be compared with a silencer, and the soot loading ash will be connected to the micro-level grain 15th item with a concentric integral part of the Qingyuan The 26 items of a woven sieve are used to maintain the soot dendrites for a full period of time after the ash granules are resisted, and the extremely high efficiency of the count of the order of 105. The exhaust gas aftertreatment system, wherein the cone incinerator is obtained by sweeping the incinerator through the pipeline. An exhaust gas aftertreatment system, wherein the incinerates are coated with platinum and each entangled into two sides of the incinerator, and the first and second screens are grounded, in the first and second sub-barrier screens, After the barrier screen, the pressure is divided by the pressure drop across the screen assembly to a second exhaust gas aftertreatment system, one of which is one of the oxygen. Exhaust gas aftertreatment system of item 15, wherein the airflow processing causes a rotary cyclone motion, thereby providing an exhaust gas aftertreatment system that separates agglomerated particulate contaminants from the auger of item 29 of the auger, wherein Different size bypass holes are used to abut the holes to match the sound reduction effect provided by a composite wire mesh in the agglutinator. 第48頁 1304850 六、申請專利範圍 3 1. —種從柴油引擎之廢氣清除法規既定和未定之污染物 的廢氣後處理系統,該系統包括:. 一外罩; 一準凝集/過濾複合鋼絲網介質; 一分離器; 一空氣脈動系統; 一電動壓力開關; 一電子控制模組(ECU); 一焚化器。 3 2 .如申請專利範圍第3 1項之廢氣後處理系統,其中該準 凝集/過濾轉化器包含一進氣段讓進入的廢氣擴散到隔 室; 一出氣段,其進行清潔廢氣作業。 3 3 .如申請專利範圍第3 1項之廢氣後處理系統.,其中一隔 室構成一進氣擴張次隔室,一準凝集/過濾介質。 3 4.如申請專利範圍第33項之廢氣後處理系統,其中該準 凝集介質以高效率收集、凝集且保持進入的顆粒污染物在 毫微米級和次微米級範圍内。 3 5.如申請專利範圍第34項之廢氣後處理系統,其中'該準 凝集/過濾介質由具有不同密實度之複合鋼絲網或是一藉 由過濾篩加大以提高煙灰收集和保持效率之複合鋼絲網介 質組成。 3 6 .如申請專利範圍第3 5項之廢氣後處理系統,其中該複 合鋼絲網介質及該等過濾篩具有超過5 (½¾:米之空洞間隙以Page 48 1304850 VI. Scope of Application for Patention 3. 1. An exhaust gas aftertreatment system for the removal of established and undetermined pollutants from exhaust gas from diesel engines. The system includes: a casing; a quasi-agglomerated/filtered composite wire mesh medium ; a separator; an air pulsation system; an electric pressure switch; an electronic control module (ECU); an incinerator. 3 2. The exhaust gas aftertreatment system of claim 31, wherein the quasi-aggregation/filter converter comprises an intake section for diffusing the incoming exhaust gas to the compartment; and an outlet section for performing the cleaning exhaust operation. 3 3. The exhaust gas aftertreatment system of claim 31, wherein one compartment constitutes an intake expansion sub-compartment, a quasi-aggregation/filter medium. 3. The exhaust aftertreatment system of claim 33, wherein the quasi-agglomeration medium collects, agglomerates, and maintains ingress particulate contaminants in the nanometer and submicron range. 3 5. The exhaust gas aftertreatment system of claim 34, wherein the quasi-aggregation/filter medium is formed by a composite steel mesh having different densities or by a filter screen to increase soot collection and retention efficiency. Composite wire mesh media composition. 3 6. The exhaust gas aftertreatment system of claim 35, wherein the composite wire mesh medium and the filter screen have a void gap of more than 5 (1⁄23⁄4:meter) 第49頁 1304850 ~~'—--------------- ------ 六、申請專概® 避免在各樣引擎運作狀態中不當堵塞。 3 7.如申晴專利範圍第3 1項之廢氣後處理系統 凝集器/過濾介質設計並建構為在開始煙灰其中該準 王N*間保持已凝集煙灰,此永久性煙灰裝載會以暗^之後 1計數量級的極高效率大幅增強對毫微米級^ ^近105 子的收集和保持。 人械米級粒 38·如申請專利範圍第31項之廢氣後處 粒污染物轉化器包含-矩形焚化器,;焚;匕;位;中該顆 器之最低點,依賴重力作用捕捉並焚積^該轉化 物。 0系積的顆粒污染 二亡申請專利範圍第38項之廢氣後處理系統 二化益由一連接於一電源供應器之接地靜止、可二電 填:i間γγ'ϊπ與該外罩間之空腔強迫顆心亏二 使其温度提高至點4 G j ί :讓電流通過煙灰 知丁,、,必人 &gt; …/皿度且戒、冬兀全焚化;此焚化器能夠 40如:Ϊ ί燼:累積物,此-焚化器為-完全被動裝置。 動懕*蓋咕專利耗圍第3 1項之廢氣後處理系統,其中一電 ,^開關在跨越該準㈣/過遽介質或轉化器之壓力 一代表煙灰保持效率開始變差的閾值時測量該壓力 泣一開關對ECU發送一電信號要求啟動反向脈衝喷流 系、.克以將該介質帶回原始狀態。 如申請專利範圍第31項之廢氣後處理系統,其中一反 。脈衝喷流系統由一高壓空氣槽、電子控制模組(ECU . )、脈動閥以及在該轉化器之外罩内的被動&amp; π Μ。Page 49 1304850 ~~'—--------------- ------ VI. Application Specialization® Avoid improper clogging in the operating state of various engines. 3 7. For example, the exhaust gas after-treatment system aggregator/filter medium of the third paragraph of Shenqing Patent Range is designed and constructed to maintain agglomerated soot at the beginning of the soot, and the permanent soot loading will be dark ^ The extremely high efficiency of 1 count level then greatly enhances the collection and retention of nanometers. Man-made rice grade granules 38. The granule pollutant converter after the exhaust gas of claim 31 contains - rectangular incinerator, burning; enthalpy; position; the lowest point of the granule, relying on gravity to capture and burn The transformant is accumulated.系 后 申请 申请 申请 申请 申请 申请 申请 申请 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气 废气The chamber forcibly loses its heart and raises its temperature to a point of 4 G j ί : Let the current pass through the soot, and, must be &gt; ... / dish and ring, the winter is completely incinerated; this incinerator can be 40 such as:烬: Accumulation, this - incinerator is - completely passive.废气 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕 咕The pressure weeping switch sends an electrical signal to the ECU to initiate a reverse pulse jet system to bring the medium back to its original state. For example, in the exhaust gas aftertreatment system of claim 31, one of them is reversed. The pulse jet system consists of a high pressure air tank, an electronic control module (ECU.), a pulsating valve, and a passive & π 在 in the outer casing of the converter. 第50頁 1304850 六、申請專利範圍 4 2.如申請專利範圍第41項之廢氣後處理系統,其中該 ECU監控引擎運作狀態且僅在引擎停機或處於空轉狀態時 起始脈動以使反向脈衝喷流對該準複合介質的效果最大 化。 43. 如申請專利範圍第4 1項之廢氣後處理系統,其中該高 壓空氣槽的容積和氣壓使得脈動將煙灰吹離該準介質至上 游側,脈動的量使得在脈衝循環之後留下特定量的煙灰收 集和保持效率。 44. 如申請專利範圍第4 1項之廢氣後處理系統,其中一被 動拉門總成經由進入的脈衝空氣啟動而使得拉門關閉,此 動作會迫使所有進入的脈衝空氣通過該準凝集/過濾介質 以確保有效的煙灰吹離作業,此拉門在脈動結束時會藉由 一壓縮彈簧作用而返回開放位置。 45. 如申請專利範圍第3 1項之廢氣後處理系統,其中煙灰 能儲存在一收集袋内且在該袋滿載時丟棄該袋而非焚化。 4 6.如申請專利範圍第45項之廢氣後處理系統,其中該袋 之容積選擇為足以容納脈衝空氣容積且協助煙灰從該轉化 器遷移至該袋。 4 7. —種廢氣後處理系統,其中.煙灰收集室分離且收集移 動式器具上的已凝集煙灰粒子以在定期時距將其驅散。 48.如申請專利範圍第1項之廢氣後處理系統,其中該煙 灰收集室包含一保持篩以提供用來捕集已凝集煙灰的障壁 介質,該室之設計和安裝方式導致堆積在該篩之底部上的 煙灰塊掉到該隔室之下半部。Page 50 1304850 VI. Patent Application No. 4 2. The exhaust gas aftertreatment system of claim 41, wherein the ECU monitors the engine operating state and initiates the pulsation to reverse the pulse only when the engine is stopped or in an idle state. The effect of the jet on the quasi-composite medium is maximized. 43. The exhaust gas aftertreatment system of claim 41, wherein the volume and pressure of the high pressure air tank cause pulsation to blow soot off the quasi-media to the upstream side, the amount of pulsation leaving a specific amount after the pulse cycle Ash collection and retention efficiency. 44. The exhaust gas aftertreatment system of claim 41, wherein a passive sliding door assembly is activated by the incoming pulsed air to cause the sliding door to close, the action forcing all incoming pulsed air through the quasi-aggregation/filtering The medium is used to ensure effective soot blow off operation, and the sliding door returns to the open position by the action of a compression spring at the end of the pulsation. 45. The exhaust aftertreatment system of claim 31, wherein the soot can be stored in a collection bag and discarded when the bag is fully loaded rather than incinerated. 4. The exhaust aftertreatment system of claim 45, wherein the volume of the bag is selected to be sufficient to accommodate a pulsed air volume and to assist in the migration of soot from the converter to the bag. 4 7. An exhaust aftertreatment system in which the soot collection chamber separates and collects agglomerated soot particles on the mobile implement to disperse it at regular intervals. 48. The exhaust gas aftertreatment system of claim 1, wherein the soot collection chamber comprises a retaining screen to provide a barrier medium for trapping agglomerated soot, the chamber being designed and installed to cause accumulation in the screen The soot block on the bottom falls to the lower half of the compartment. 第51頁 1304850 六、申請專利範圍 4 9 .如申請專利範圍第2 6項之廢氣後處理系統,其中該煙 灰收集室包含一振動系統,該振動系統具有一可由車輛脈 動和振動激勵的彈簧和鋼珠,該鋼珠用來在該筛上之選定 位置造成一錘擊作用以持續釋放煙灰塊且防止煙灰塊堆 積。 5 0.如申請專利範圍第1項之廢氣後處理系統,其更包括 一煙灰加工滾筒用以從許多煙灰收集室收集已凝集的煙 灰,該滾筒將煙灰壓縮成實心丸塊以供運輸並使用在工業 應用中。 51.如申請專利範圍第3 4項之廢氣後處理系統,其中該煙 ( 灰加工滾筒包含一背部脈動系統以定期清理篩總成防止煙 灰堆積。 5 2 .如申請專利範圍第3 4項之廢氣後處理系統,其中該煙 灰加工滾筒包含一機力振動器以持續放鬆篩總成防止煙灰 堆積。 5 3.如申請專利範圍第3 4項之廢氣後處理系統,其更包括 一馬達動力心軸對煙灰施予一特定壓力以產出一壓密煙灰 丸塊。 54.如申請專利範圍第1項之廢氣後處理系統,其中該氧 _ 化催化劑、該廢氣冷卻系統及該顆粒污染物轉化器選擇為 透過氧化、凝結、凝集和分離等作甩共同消除來自於尾管 之所有VOCs化合物。 5 5.如申請專利範圍第1項之廢氣後處理系統,其中該活 性氧化催化劑、廢氣冷卻系統及該顆粒污染物轉化器使二</ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> A steel ball that is used to create a hammering action at selected locations on the screen to continuously release the soot block and prevent accumulation of soot blocks. The exhaust gas aftertreatment system of claim 1 further comprising a soot processing drum for collecting agglomerated soot from a plurality of soot collection chambers, the drum compressing the soot into solid pellets for transport and use In industrial applications. 51. The exhaust gas aftertreatment system of claim 34, wherein the smoke processing drum comprises a back pulsation system to periodically clean the screen assembly to prevent soot accumulation. 5 2. As claimed in claim 34. An exhaust gas aftertreatment system, wherein the soot processing drum comprises a mechanical vibrator to continuously relax the screen assembly to prevent soot accumulation. 5 3. The exhaust gas aftertreatment system of claim 34, further comprising a motor power core The shaft applies a specific pressure to the soot to produce a compacted soot pellet. 54. The exhaust gas aftertreatment system of claim 1, wherein the oxygen-catalyst, the exhaust gas cooling system, and the particulate pollutant conversion The apparatus is selected to eliminate all VOCs from the tail pipe by oxidation, condensation, agglomeration, separation, etc. 5 5. The exhaust gas aftertreatment system of claim 1 wherein the active oxidation catalyst, exhaust gas cooling system And the particulate pollutant converter makes two 第52頁 1304850 六、申請專利範圍 氧化硫氧化成硫酸鹽化合物,此等化合物連同煙灰化合物 一起凝結、凝集和分離,藉此減少並消除來自於尾管的硫 排放物。 5 6.如申請專利範圍第1項之廢氣後處理系統,其中廢氣 冷卻系統導致原本會在廢氣離開尾管時形成且被外界空氣 稀釋的毫微米級粒子凝結,該等已凝結的毫微米級粒子以 極高效率凝集在該凝集器内,該系統之設計消除了非常大 量原本會排入大氣中的毫微米級粒子。 5 7.如申請專利範圍第1項之廢氣後處理系統,其中焚-化 作業之副產品經往下游再循環回到引擎空'氣濾清器,該副 產品已清除固體污染物、過冷且用作廢氣再循環以減少N0 並改正柴油引擎應用當中與習知EGR有關的問題。 5 8.如申請專利範圍第1項之廢氣後處理系統,其中焚化 作業之副產品經再循環回到空氣濾清器下游,副產品流經 由高效率軸向增壓泵調節以得到N 0矣高終端調節減少率, 增壓泵氣流係利用電子控制模組或引擎控制單元經由引擎 RPM及節流閥位置信號調節。 5 9.如申請專利範圍第4 2項之廢氣後處理系統,其中該廢 氣再循環將廢氣送往空氣濾清器前頭之一引擎進氣口 ,藉 此利用透過引擎空氣濾清器完全清除任何脫逃污染物的廢 氣。 6 0.如申請專利範圍第1項之廢氣後處理系統,其更包括 一水滌氣器用以從廢氣吸收N0 2。 6 1. —種柴油引擎廢氣處理的方法,該方法包括以下步Page 52 1304850 VI. Scope of Application The oxidation of sulfur oxides into sulfate compounds, which together with the soot compounds condense, agglomerate and separate, thereby reducing and eliminating sulfur emissions from the tailpipe. 5. The exhaust gas aftertreatment system of claim 1, wherein the exhaust gas cooling system causes condensation of nanometer-scale particles which are formed when the exhaust gas leaves the tail pipe and are diluted by the outside air, the condensed nanometer-scale The particles are agglomerated in the aggregator with very high efficiency, and the system is designed to eliminate a very large number of nano-sized particles that would otherwise be released into the atmosphere. 5 7. The exhaust gas aftertreatment system of claim 1 of the patent scope, wherein the by-product of the incineration operation is recycled downstream to the engine air 'gas filter, the by-product has been cleared of solid pollutants, is too cold and used Exhaust gas recirculation to reduce N0 and correct problems associated with conventional EGR in diesel engine applications. 5 8. The exhaust gas aftertreatment system of claim 1 wherein the by-product of the incineration operation is recycled back to the downstream of the air filter, and the by-product stream is regulated via a high efficiency axial boost pump to obtain a N 0 high terminal The reduction rate is adjusted, and the booster pump airflow is regulated by the electronic control module or the engine control unit via the engine RPM and the throttle position signal. 5 9. The exhaust gas aftertreatment system of claim 4, wherein the exhaust gas recirculation sends the exhaust gas to an engine intake port at the front of the air filter, thereby completely removing any through the engine air filter. Exhaust gas that escapes pollutants. 60. The exhaust gas aftertreatment system of claim 1, further comprising a water scrubber for absorbing N0 2 from the exhaust gas. 6 1. A method for treating diesel engine exhaust gas, the method comprising the following steps 第53頁 1304850 六、申請專利範圍 驟: 將該廢氣冷卻至一低於一硫酸鹽凝結溫度的溫度; 凝集該廢氣之顆粒污染物; 收集且分離該廢氣之已凝集顆粒污染物。 6 2 .如申請專利範圍第6 1項之柴油引擎廢氣處理方法,其 中將該廢氣冷卻至一至少約低於3 0 0°F的溫度。 6 3 .如申請專利範圍第6 1項之柴油引擎廢氣處理方法,其 中該收集已凝集顆粒污染物之步驟包含提供一篩排列當作 一收集已凝集顆粒污染物之障,的步驟。 6 4.如申請專利範圍第6 1項之柴油引擎廢氣處理方法,’其 更包括提供一煙灰收集室以收集已凝集顆粒污染物的步 驟。 65.如申請專利範圍第64項之柴油引擎廢氣處理方法,其 更包括以下步驟:在該顆粒污染物收集室内定義出以^障 壁篩隔開的第一和第二隔間,該第一隔間用於收集並保持 困入的煙灰’。 6 6.如申請專利範圍第6 1項之柴油引擎廢氣處理方法,其 更包括以下步驟: 提供一氧化催化劑;且 破壞該廢氣之一揮發性有機成分的至少一部分。 6 7 .如申請專利範圍第6 1項之柴油引擎廢氣處理方法,其 中該收集該廢氣之已凝集顆粒污染物的步驟包含自該廢氣 以硫酸鹽形式提取出硫組份的步驟。 6 8 .如申請專利範圍第6 1項之柴油引擎廢氣處理方法,其Page 53 1304850 VI. Scope of Patent Application Procedure: Cooling the exhaust gas to a temperature below the condensation temperature of the sulfate; agglomerating the particulate contaminants of the exhaust gas; collecting and separating the agglomerated particulate contaminants of the exhaust gas. 6. The diesel engine exhaust gas treatment method of claim 61, wherein the exhaust gas is cooled to a temperature of at least about less than about 300 °F. 6. The diesel engine exhaust gas treatment method of claim 61, wherein the step of collecting agglomerated particulate contaminants comprises the step of providing a sieve arrangement as a barrier to collecting agglomerated particulate contaminants. 6 4. The diesel engine exhaust gas treatment method of claim 61, wherein the method further comprises the step of providing a soot collection chamber to collect agglomerated particulate contaminants. 65. The diesel engine exhaust gas treatment method of claim 64, further comprising the step of: defining, in the particulate pollutant collection chamber, first and second compartments separated by a barrier screen, the first compartment Used to collect and keep trapped soot'. 6. The diesel engine exhaust gas treatment method of claim 61, further comprising the steps of: providing an oxidation catalyst; and destroying at least a portion of one of the volatile organic components of the exhaust gas. 6. The diesel engine exhaust gas treatment method of claim 61, wherein the step of collecting the agglomerated particulate contaminants of the exhaust gas comprises the step of extracting the sulfur component from the exhaust gas in the form of a sulfate. 6 8 . The method for treating diesel engine exhaust gas according to claim 61 of the patent scope, 第54頁 1304850 六、申請專利範圍 更包括以下步驟: 使該廢氣之so袒份氧化成硫酸鹽化合物; 凝結且凝集該等硫酸鹽化合物;且 從該廢氣分離出已凝結凝集的硫酸鹽組份。 6 9 .如申請專利範圍第6 1項之柴油引擎廢氣處理方法,其 中該冷卻廢氣之步驟包含利用輻射冷卻作用冷卻廢氣的步 驟。 70 .如申請專利範圍第6 1項之柴油引擎廢氣處理方法,其 中該冷卻廢氣之步驟包含利用對流冷卻作用冷卻廢氣的步 驟。 · 71.如申請專利範圍第7 0項之柴油引擎廢氣處理方法,其 中該利用對流冷卻作用冷卻廢氣之步驟包含提供一熱交換 器的步驟。Page 54 1304850 6. The scope of application for the patent further includes the steps of: oxidizing so of the exhaust gas to a sulfate compound; coagulating and aggregating the sulfate compounds; and separating the sulfated agglomerated sulfate component from the exhaust gas . 6. The diesel engine exhaust gas treatment method of claim 61, wherein the step of cooling the exhaust gas comprises the step of cooling the exhaust gas by radiant cooling. 70. A diesel engine exhaust gas treatment method according to claim 61, wherein the step of cooling the exhaust gas comprises the step of cooling the exhaust gas by convective cooling. 71. The diesel engine exhaust gas treatment method of claim 70, wherein the step of cooling the exhaust gas by convection cooling comprises the step of providing a heat exchanger. 第55頁Page 55
TW092123236A 2003-03-12 2003-08-22 Exhaust after-treatment system for the reduction of pollutants from diesel engine exhaust and related method TWI304850B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US45404603P 2003-03-12 2003-03-12

Publications (2)

Publication Number Publication Date
TW200417677A TW200417677A (en) 2004-09-16
TWI304850B true TWI304850B (en) 2009-01-01

Family

ID=45071030

Family Applications (1)

Application Number Title Priority Date Filing Date
TW092123236A TWI304850B (en) 2003-03-12 2003-08-22 Exhaust after-treatment system for the reduction of pollutants from diesel engine exhaust and related method

Country Status (1)

Country Link
TW (1) TWI304850B (en)

Also Published As

Publication number Publication date
TW200417677A (en) 2004-09-16

Similar Documents

Publication Publication Date Title
JP4413777B2 (en) System for reducing pollutants in diesel engine exhaust gas
RU2260469C2 (en) Trap for solid particles and method of separation of solid particles from fluid medium flow
RU2518706C2 (en) Device and method for cleaning ice off-gas flow from solid particles
KR101655736B1 (en) Wet exhaust gas purification device
RU2392456C2 (en) Method and device for cleaning of exhaust gas
US9321008B2 (en) Device for discharging exhaust gas from diesel engine, having ammonolysis module
JP6571761B2 (en) How to clean off-gas or engine exhaust
WO1999044725A1 (en) Improvements in emissions control
JP2012237242A (en) Wet exhaust gas purification device
WO2002040836A1 (en) Exhaust emission control device and method of controlling exhaust emission
CN103670605B (en) A kind of diesel engine and particulate matter trap regenerating unit thereof
CN109184858A (en) A kind of exhaust treatment system and method
Majewski Diesel particulate filters
EP2761146A1 (en) Apparatus and method for filtering engine exhaust gases
KR20050062530A (en) Exhaust system for a lean-burn ic engine
TWI304850B (en) Exhaust after-treatment system for the reduction of pollutants from diesel engine exhaust and related method
CN205663484U (en) Processing apparatus behind diesel engine of circulated use
US7721536B2 (en) Particulate filter having expansible capture structure for particulate removal
CN102877916B (en) The system of cleaning of off-gas and its control method
CN205605272U (en) Large -scale maintenance vehicle exhaust purifier of railway
JP2018513298A (en) Method and system for removing particulate matter from engine exhaust or process equipment
CN107060956A (en) Catalysed particulate filter
Cheng Rolling regeneration trap for diesel particulate control
JP2005113817A (en) Exhaust emission control device for diesel engine
JP2024502271A (en) particulate filter

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees