1304371 、 九、發明說明： • 【發明所屬之技術領域】 本發明為結合_騎城魏置及其料，胁母模上將 薄膜應用一加壓加熱褒置之加壓板壓制薄膜周邊，再以加熱板軟 化薄膜後予以減，使該薄職吸附於該母模之成賴内，而後 移開前述之加壓加熱震置，再藉一公模與母模密合，使公模與母 籲模内之薄膜產生一預設間隙，該間隙則透過公模注入塑膠原料而 與該薄膜結合形成—體，於開模後，取出該所需厚度之半成品表 面結合-層再將該半成品周邊剩餘邊材扣裁切，以形成 具有各種表面花樣之美觀效果的技術領域。 【先前技術】 按-般薄膜與歸表面結合之製法，係存在有以下方法·· l塑膠射th成型後，絲面顧轉印花財式，呈現美觀性。 2·薄膜成型後再將其貼附於塑膠成型之表面上。 _ 3•於射出成麵具㈣先置—具赫型效果之細，經射出成型 後將離型紙撕下，使該高溫射出後之離型紙上的花紋或單色 表層黏附於該塑膠成品表面上。 【發明内容】 一、解決的問題： 1.習知_轉印製法其製造緩慢，效率低，補成本高。 2· !知/細貼附於塑膠成品表面方法，其不良率高，且速度慢， 其容易產生皺摺，將造成貼附不均而容易部份脫落。 1304371 矣射出成型與薄膜結合係為成型後將花紋翻射出成型之高 ， _轉Η卩’且啟模時，必騎_ 表層容易因編造成損傷，甚至脫落。从轉印之 二、解決的手段 1·本發明之方_藉H之細翻邊対定位柱，該定位 域設-_相_之定魏，經_加壓加練置之加壓板壓 春 偷該薄膜之周邊，再以一加熱減入該加壓板之槽孔内，同 時對该薄膜隔空加熱軟化，並應用該成型槽底部所設之氣溝槽 所連通之排氣孔予以抽氣，使該薄膜被吸附於該成型槽内，而 後移開前述之加壓加熱裝置，再藉一公模與母模密合，使公模 與母核内之薄膜產生一預設間隙，該間隙則經透過公模注入塑 膠原料而與該薄膜結合形成一體，於開模後，取出該成品表面 結合-層薄膜之半成品，再將辭成品周邊剩餘邊材予以裁 鲁切’以形成具有各種表面花樣之美觀製法及其所使用之裝置者。 2·本發明之裝置，細—賴，其上設有細槽，該成型槽之周 邊設有數個定位柱，且位於成型槽底之適當位置設有氣溝槽， 並與排氣孔連通；而位於母模上方設一公模，該公模與母模之 間設有一加壓加熱裝置，該加壓加熱裝置可依其所使用射出成 型機之型式，裝配該公、母模為臥式或立式而作進退移行或在 外侧固定；該加壓加熱裝置係以一固定板底面設一加熱板，該 加熱板下方設一加壓板，該加壓板開設一槽孔供加熱板嵌入·， 1304371 則述之固定板上穿設有數限位桿，並分別穿設一彈菁，再穿過 • 該加壓板，經-端撐托軸另—端螺母定位，使該固定板壓縮 彈簧而將加熱減入該槽孔内，並與該位於成型槽上之薄膜呈 適當間距，使薄膜受加熱板隔空加熱軟化，再由該排氣孔抽 氣，使δ亥薄膜被吸附於該成型槽内，經前述加屢加熱裝置 則公模即與母模密合，使公模恰與該薄膜呈一預設間隙，再由 鲁 公模注人_物料於母模内與該_結合為—體，經啟模而形 姐塑膠表面結合薄膜之半成品，透過裁邊而可呈現表面具 有所匕紋之美觀性，並提供牢固結合之效果。 3. 本發明之__上設找減，域前述賴u位检相對 應位置’以提供該薄膜置於該母模上時，該定位柱可喪入該定 位孔内定位，以防止薄膜偏移或產生皺摺。 4. 本發明之_加壓加紐置可峡於公顯賴之—側，且以 鲁該母模作左、右位移；當母模於開模後移出公模下方並位於 該加壓加熱裝置下方，經取下半成品即可預先擺放薄膜後，應 用加壓加熱裝置對該薄臈壓制及隔空加熱軟化，並予以抽_ 薄膜吸附於成型槽内’再將母模退人公模下方作前述相同:射 出成型，使薄膜與塑膠表層為一體，且依前述循環動作者。 5. 本發明之可觸設置兩频，而該域域奸可狀於公樓 與母模之-側，且該兩母模則可作往復位移，使該一母模位= 公模下方時，另-母_位_加壓加歸置下方，以提供二 1304371 Γ射出成型並與薄膜結合時，另—母模同時作擺放薄膜及加 I加熱，同時抽氣吸附薄膜於成型槽内。 6.本發明可設細_互間相具有—適#缝之賴，並以往 復旋轉該數個母模於至少—母模位槪少—加壓加熱裝置下 方’以及其中一母模位於該公模下方，以提供其中一母模作射 出成型時’其餘母模作擺放薄膜或同時具有壓制與隔空加執軟 化功能者。 7. ^、母模皆固定於射出成型機上，則本發明之加壓加熱裝置 可裝置進出於公、母模之間，以提供加壓加熱裝置進入公、母 桓之，，再對位於母模上之薄膜進機制定位及加熱軟化，以 及抽乳吸附薄膜於母模之成型槽内，同時退出加壓加熱裝置後 進行公模與母模之密合作射出成型結合_於_表層者。 =侧之域加置可依雜與賴裝置於射㈣賴所採 壯式或臥式’則該加壓加熱裝置即可依前述射出成型機之型 2置於公、母模之外側作進退移行_於模具外側而令母 模作進退移行者。 【實施方式】 〜四圖所示’係Ή模1，其上設有成型槽11， "a之周邊設有數個定位柱12，供-薄膜4之定位孔41 =該薄膜4位於該成型槽11上方;再者，該成型槽η底 狀適自錄財缝㈣，域魏孔14料；秘於母模！ 1304371 上方設一公模2,該公模2與母模1之一側設有一加壓加熱裝置3; 该加壓加熱裝置3係以一固定板31底面設一加熱板32,該加熱板 32下方設一加壓板33，該加壓板33開設一槽孔331供加熱板％ 甘入入’如述之固定板31上穿設有數限位桿34，並分別穿設一彈簧 35 ’再牙過該加壓板33之穿孔332，經一端撐托頭341與另一端 螺母342定位（如第五圖），使該固定板31壓縮彈簧％而將加熱 板32嵌入該槽孔331内，然與母模丨上之薄膜4維持一適當間距 (如第五圖），而對位於成型槽U上之薄膜4加熱軟化，再由該 排氣孔14抽氣（如第六圖），使該薄膜4被吸附於該成型槽n内， 經前述加壓加熱裝置3移除，則公模2即與母模丨密合，使公模2 恰與該薄膜4呈-預設間隙5 (如第七圖），再由公模2注入塑膠 物料於母模1内與該薄膜4之預設間隙5内結合為—體，經啟模 而形成於歸表面結合_之核品，碰過裁如可呈現表面 具有所需花紋之美觀性，並提供牢固結合之效果。 請參與第—〜四圖所示，係將薄膜4之定位孔41穿設於一母 杈1上之成型槽11周邊的定位柱⑵再以一加壓加熱裝置S之加 壓板33壓制於該薄膜4之周逄，同時以一加熱板&散入該加: 板33之槽孔331内，而與該薄膜4鋪一適當間距（如第五圖）， 並對其隔空加熱軟化’再應_成型槽u底部所設之氣溝槽Ο 所連通之排氣孔14扣抽氣（如第細，使該_ 4被吸曰附於 該成型槽11内，而後移開前述之加壓加熱襄置3，再藉—公模2 1304371 、與賴1密合，使公模2與母模1内之薄膜4產生-預設間隙5 *(如第七圖）’賴隙5舰透過公模2注人塑膠原料而與該薄膜 4結合形成-體，於職後，取出該成品表面結合—層薄膜之半成 ^再將該半成品周邊麵邊材予以裁切，以形成具有各種表面 化樣之美觀製法及其所使用之袭置者。 請參閱第二、三圖所示’前述_4上設有定位孔Μ，並盘 鲁前述賴！之定位柱12相對應位置，以提供該薄膜4置於該母模 1上時，該定位柱12可喪入該定位孔41内定位，以防止薄膜4 偏移或產生皺摺。 好閲弟一、二圖所示’前述加壓加熱裝置3可固定於公模2 :、母板1之侧’且以该母模】作左、右位移；當母模^於開模 ;^移出42下方’並位於該加壓加熱裝置3下方，經取下半成 扣即可預先槪細4後’細加壓加紐置3對轉膜4壓制 及加熱軟化’並予以抽氣將_ 4吸附於成賴n内，再將母模 1退入公核2下方作前述烟之射出成型，使_ 4與轉表層為 一體，且依前述循環動作者。 請參閱第八圖所示，之可並排設置兩母模卜ι，，而該加壓加 ㈣置3可，於公模2與彻之—側，且該兩母模1、！，則可 作往複位移，使該-母模u立於公模2下方時，另一母模！，則位 於該加壓加熱裝置3下方 裎 μ、母模卜1射出成型而與_ —時’另-母模可同時擺放薄膜及加壓加熱，並抽氣吸附薄膜 砑爹阅弟1304371, IX, invention description: • [Technical field of the invention] The present invention is a combination of _ riding a city Wei and its material, the mother mold is applied to the film by a pressurized heating device to press the film around the film, and then After the film is softened by the heating plate, the thin film is absorbed into the matrix of the master mold, and then the above-mentioned pressure heating is removed, and then the male mold and the mother mold are closely adhered to make the male mold and the female mold The film in the die mold generates a predetermined gap, and the gap is injected into the plastic material through the male mold to form a body with the film. After the mold is opened, the semi-finished surface of the desired thickness is taken out and the layer is finished. The remaining sapwood buckles are cut to form a technical field with various surface patterns. [Prior Art] According to the method of combining the film with the surface, there are the following methods: · After the plastic injection of th, the silk surface is transferred to the flower and the appearance is beautiful. 2. After the film is formed, it is attached to the surface of the plastic molding. _ 3•Injecting into a mask (4) Pre-set—with the effect of the Hep-type effect, after the injection molding, the release paper is torn off, so that the pattern or the monochrome surface on the release paper after the high-temperature injection adheres to the surface of the plastic finished product. on. SUMMARY OF THE INVENTION First, the problem solved: 1. Conventional _ transfer method is slow to manufacture, low efficiency, and high cost. 2· ! Know / fine attached to the surface method of plastic products, its high defect rate, and slow speed, it is prone to wrinkles, will cause uneven attachment and easy to partially fall off. 1304371 矣Injection molding and film bonding system is used to form the high pattern after the molding, and _ turn Η卩', and when the mold is opened, the surface layer is easily damaged or even detached. From the transfer of the second, the solution of the means 1 · the side of the invention _ by the H of the fine cuff 対 positioning column, the positioning field set - _ phase _ of the Wei, after the pressure of the pressure plate pressure The spring steals the periphery of the film, and then is heated into the slot of the pressing plate by heating, and the film is heated and softened by air, and is applied to the vent hole connected by the air groove provided at the bottom of the forming groove. Pumping, the film is adsorbed in the forming tank, and then the above-mentioned pressure heating device is removed, and a male mold is closely adhered to the mother mold to make a predetermined gap between the male mold and the film in the mother core. The gap is integrated with the film by injecting the plastic material through the male mold, and after the mold is opened, the semi-finished product of the finished surface bonding-layer film is taken out, and then the remaining sapwood around the finished product is cut and cut to form The aesthetic method of various surface patterns and the devices used therein. 2. The device of the present invention, which is provided with a fine groove, the periphery of the forming groove is provided with a plurality of positioning columns, and an air groove is arranged at an appropriate position of the bottom of the forming groove, and is connected with the exhaust hole; And a male mold is arranged above the master mold, and a pressure heating device is arranged between the male mold and the female mold, and the pressure heating device can be assembled according to the type of the injection molding machine used for assembling the male and female molds. Or the vertical type is moved forward or backward or fixed on the outside; the pressure heating device is provided with a heating plate on the bottom surface of a fixing plate, and a pressing plate is disposed under the heating plate, the pressing plate defines a slot for the heating plate to be embedded · 1304371 The fixed plate is provided with a number of limit rods, and a pair of elastic rods are respectively placed, and then through the pressure plate, the end-end nut is positioned via the end-supporting shaft to compress the fixed plate. The spring is heated into the slot and is spaced at a proper distance from the film on the forming groove, so that the film is heated and softened by the heating plate, and then evacuated by the vent hole, so that the film is adsorbed to In the forming tank, the male mold and the female mold are replaced by the above-mentioned heating and heating device. In combination, the male mold is placed in a predetermined gap with the film, and then the Lugong mold injects the material into the mother mold and the _ is combined into a body, and the plastic mold surface is combined with the semi-finished product of the film through the mold opening. The edges are trimmed to give the surface a smudged aesthetic and provide a strong bond. 3. In the present invention, the __ is set to reduce, and the corresponding position of the domain is detected to provide the film on the master mold, and the positioning post can be placed in the positioning hole to prevent the film from being biased. Move or wrinkle. 4. The _ pressurization plus button of the present invention can be placed on the side of the public display, and is displaced left and right by the master mold; when the master mold is moved out of the mold, it is moved under the male mold and located at the pressure heating device At the bottom, after the semi-finished product is removed, the film can be placed in advance, and the pressing and heating device is used to press and soften the thin crucible, and the film is sucked into the forming tank, and then the female mold is retired under the male mold. The same as the above: injection molding, the film and the plastic surface layer are integrated, and the circulator is motivated according to the foregoing. 5. The touchable setting of the present invention is two-frequency, and the domain can be shaped on the side of the public building and the female mold, and the two female molds can be reciprocally displaced, so that the female mold position = under the male mold , the other - mother _ position _ pressurization plus placement below, to provide two 1304371 Γ injection molding and combined with the film, the other - the mother mold at the same time for placing the film and adding I heating, while pumping the adsorption film in the molding tank . 6. The invention may be provided with a fine_interphase phase having a suitable seam and rotating the plurality of master molds at least - the mother mold position is reduced - under the pressure heating device and one of the master molds is located Below the male mold, in order to provide one of the female molds for injection molding, the remaining female molds are placed as a film or both have a pressing and emptying softening function. 7. When the master molds are fixed on the injection molding machine, the pressure heating device of the present invention can be installed between the male and female molds to provide a pressurized heating device to enter the male and female, and then located oppositely. The film on the master mold is positioned and softened by heating, and the pumping adsorption film is placed in the molding groove of the master mold, and at the same time, the pressure heating device is taken out, and the close cooperation between the male mold and the master mold is combined with the injection molding. = The side of the field can be added to the side and the device can be used to shoot (4) Lai to take the strong or horizontal type. Then the pressurized heating device can be placed on the outside of the male and female molds according to the type 2 of the injection molding machine. Move the _ on the outside of the mold to make the master model move forward and backward. [Embodiment] ~ Figure 4 shows the 'system 1', which is provided with a molding groove 11, and a plurality of positioning posts 12 are provided around the periphery of the film 4, and the positioning hole 41 of the film 4 is located. Above the trough 11; further, the shape of the forming groove η is suitable for recording the wealth (4), the domain Wei hole 14 material; secret to the mother model! 1304391 is provided with a male mold 2, and one of the male molds 2 and one side of the female mold 1 is provided with a pressure heating device 3; the pressure heating device 3 is provided with a heating plate 32 on the bottom surface of a fixing plate 31, the heating plate 32 A pressing plate 33 is disposed below, and the pressing plate 33 defines a slot 331 for the heating plate to be inserted into the fixing plate 31 as described above, and a plurality of limiting rods 34 are disposed, and a spring 35 is respectively disposed. The through hole 332 of the pressing plate 33 is positioned by the one end support head 341 and the other end nut 342 (as shown in FIG. 5), so that the fixing plate 31 compresses the spring % and inserts the heating plate 32 into the slot 331. However, the film 4 on the master mold is maintained at an appropriate distance (as shown in FIG. 5), and the film 4 located on the forming groove U is heated and softened, and then evacuated by the vent hole 14 (as shown in FIG. 6). The film 4 is adsorbed in the molding groove n, and is removed by the pressure heating device 3, so that the male mold 2 is in close contact with the mother mold, so that the male mold 2 and the film 4 are in a predetermined gap 5 ( As shown in the seventh figure), the plastic material injected into the male mold 2 is combined into the body in the predetermined gap 5 of the film 4, and is formed by the mold opening. Products, as may be touched Conference presentation surface having the desired pattern of aesthetics, and provide an effect of firmly binding. Please refer to the first to fourth figures, the positioning hole 41 of the film 4 is placed on the positioning post (2) around the molding groove 11 on the female file 1 and then pressed by the pressing plate 33 of the pressure heating device S. The film 4 is wound around the film 4, and is simultaneously dispersed into the slot 331 of the plate 33 by a heating plate & and is appropriately spaced from the film 4 (as shown in the fifth figure), and is heated and softened by the space. The vent hole 14 connected to the air groove 设 provided at the bottom of the forming groove u is degassed (if it is fine, the _ 4 is sucked and attached to the forming groove 11 and then removed. Pressurizing the heating device 3, and then borrowing - the male mold 2 1304371, and the lamella 1 to make the male mold 2 and the film 4 in the female mold 1 produce a predetermined gap 5 * (as shown in the seventh figure) The ship combines the plastic material with the male mold 2 and combines with the film 4 to form a body. After the job, the half of the surface of the finished product is removed and the peripheral material of the semi-finished product is cut to form The aesthetic method of various surface samples and the attackers used by them. Please refer to the second and third figures for the above-mentioned _4 with positioning holes, and the positioning of the above When the column 12 is correspondingly positioned to provide the film 4 on the master mold 1, the positioning post 12 can be placed in the positioning hole 41 to prevent the film 4 from being offset or wrinkled. In the second figure, 'the above-mentioned pressure heating device 3 can be fixed to the male mold 2: the side of the mother board 1 and is displaced left and right by the mother mold; when the mother mold is opened; ^ is removed below 42' And located under the pressure heating device 3, after taking the lower half of the buckle, it can be pre-twisted 4, then 'fine pressure plus button 3 pairs of the film 4 is pressed and heated and softened' and pumped to absorb _ 4 In the case of La, the master mold 1 is retracted into the lower side of the common core 2 to form the above-mentioned smoke injection molding, so that the _ 4 and the transfer surface layer are integrated, and the actor is circulated according to the above-mentioned cycle. Please refer to the eighth figure, which can be arranged side by side. The two female molds are ι, and the pressurization plus (four) is set to 3, in the male mold 2 and the complete side, and the two female molds 1, !, can be reciprocally displaced, so that the - female master When the male mold 2 is below, another female mold! is located below the pressure heating device 3, and the female mold 1 is injection molded and the _-time 'other-mother mold can simultaneously place the film and pressurize and heat And pumping the adsorption film
1304371 4於成型槽11内。 請參閱第九®所示，該母模丨可設置數個相互間分別具有一 適當角度’独減_缝個域丨賤少—賴丨⑽至^ 一加壓加熱裝置3下方’以及其中—母模丨，位於該公模2下方^ 以提供其中—母模丨，铺㈣爾，其餘母模i作擺放薄膜*或 同時具有加壓加熱軟化功能者。 - 、母稹^百固疋於射出成型 、上’則本發明之加壓加裝置3可裝置進出於公、母模2、 壓加熱裝置3進人公、賴之間，再對位 Γ壓她及加舰，以及抽軸薄膜4 、母核1之成型槽11内，再退出加廢加熱裝置 母模1 ^密合作射出成型結合薄膜4於塑勝表層者/丁 A吴2與 母模:、、九圖所示，前述之褒置，係可依公模2與 知遂省略贅述)^=式於射出成型機（此為f知機11設備眾所皆 加壓加練置3 g 啊結合_ 4之功能，則該 外侧作進退移行或@ 1式作則述裝置於前述 域娜__物1物移行者。 11 1304371 - 【圖式簡單說明】 .第一圖為本發明之第一實施例裝置及第一步驟圖。 第二圖為本發明第一實施例分解動作及第二步驟圖。 第三圖為本發明第一實施例分解動作及第三步驟圖。 第四圖為本發明第一實施例分解動作及第四步驟圖。 第五圖為本發明第四圖之配置剖面圖。 第六圖為本發明抽氣動作剖面及第五步驟圖。 • 第七圖為本發明之射出成型結合薄膜動作剖面及第六步驟圖。 第八圖為本發明第二實施例圖。 第九圖為本發明第三實施例圖。 【主要元件符號說明】 成型槽11 氣溝槽13 公模2 固定板31 加壓板33 穿孔332 彈簧35 螺母342 定位孔41 母模1、Γ 定位柱12 排氣孔14 加壓加熱裝置3 加熱板32 槽孔331 限位桿34 撐托頭341 薄膜4 預設間隙5 121304371 4 is in the molding groove 11. Please refer to the ninth®, the master 丨 can be set to have a suitable angle between each other 'individually _ sewed 丨贱 丨贱 — 丨 丨 丨 丨 丨 丨 丨 丨 10 10 10 10 10 10 10 10 10 10 10 以及 以及 以及 以及 以及 以及 以及The female mold 丨 is located below the male mold 2 to provide one of them - the female mold 丨, the shop (four) er, the other mother molds i for placing the film * or at the same time having the pressure heating softening function. -, mother 稹 ^ 百固疋 in injection molding, on the 'the pressure adding device 3 of the present invention can be installed into the male and female molds 2, the pressure heating device 3 into the public, lie, and then the position pressure She and the ship, as well as the shafting film 4, the forming groove 11 of the mother core 1, and then withdraw from the waste heating device master mold 1 ^ close cooperation injection molding combined film 4 in the plastic surface layer / Ding A Wu 2 and the mother mold : , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , In combination with the function of _ 4, the outer side is made to advance or retreat or the @1 type is described as the device in the aforementioned domain __ thing 1 thing migrator. 11 1304371 - [Simple diagram] The first picture is the invention The first embodiment is an exploded operation and a second step of the first embodiment of the present invention. The third figure is an exploded operation and a third step of the first embodiment of the present invention. The first embodiment of the present invention is an exploded view and a fourth step diagram. The fifth figure is a cross-sectional view of the fourth embodiment of the present invention. The gas action profile and the fifth step diagram. The seventh diagram is the action profile and the sixth step diagram of the injection molding bonded film of the present invention. The eighth figure is the second embodiment of the present invention. The ninth figure is the third embodiment of the present invention. Fig. [Description of main component symbols] Molding groove 11 Air groove 13 Male die 2 Fixing plate 31 Pressurizing plate 33 Perforation 332 Spring 35 Nut 342 Positioning hole 41 Master die 1, 定位 Positioning column 12 Vent hole 14 Pressure heating Device 3 heating plate 32 slot 331 limit rod 34 support head 341 film 4 preset clearance 5 12