TWI303978B - Production machine of warp knitted fastener tape - Google Patents

Production machine of warp knitted fastener tape Download PDF

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TWI303978B
TWI303978B TW95122792A TW95122792A TWI303978B TW I303978 B TWI303978 B TW I303978B TW 95122792 A TW95122792 A TW 95122792A TW 95122792 A TW95122792 A TW 95122792A TW I303978 B TWI303978 B TW I303978B
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knitting
core
warp
tape
guide
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TW95122792A
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Chinese (zh)
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TW200716009A (en
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Yoshio Matsuda
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Ykk Corp
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Description

♦1303978 • f (1) 九、發明說明 【發明所屬之技術領域】 本發明有關一用於拉鏈之經編針織拉鏈布帶的製造機 ,其針織一布帶,且同時沿著該拉鏈布帶之縱長側面端部 * 針織一芯線,該拉鏈布帶係以一經編針織結構所形成。 【先前技術】 Φ 一用於拉鏈之經編針織拉鏈布帶傳統上已譬如揭示於 曰本專利第 JP-UM-B-56- 1 608 8號及日本專利第 JP-A_8- 5 67 1 3號中,其中當藉著經編針織結構針織該拉鏈布帶時 同時針織一芯線。 日本專利第 JP-UM-B-56- 1 608 8號揭示第一範例,其 中一布帶主體係以二重織法針織,該二重織法係藉著多數 列之織針針織。亦藉著如於環繞著一芯部材料之方式中用 該多數列之織針雙面經編針織物針織編織法,針織連接至 Φ 其一附接部份之元件附接部份,以形成一展開部份。於曰 本專利第JP-UM-B-56- 1 608 8號中所揭示之第二範例組成 該布帶主體之元件附接部份的正面,及一具有藉著該多數 列之織針所針織的二重織法之外側端部,且同時如於環繞 ' 著該芯部材料之方式中藉著該多數列之織針以雙面經編針 織物針織編織法針織該元件附接部份的一中介部份。 日本專利第JP-A-8 -5 67 1 3號揭示一拉鏈布帶,其中 一布帶主體係藉著一織針以單重織法在一表面側或一後表 面側上針織。一元件附接部份係以雙鏈編織、第一緯紗插 -4- (2) (2)1303978 入編織、及第二緯紗插入編織所構成;該雙鏈編織係藉著 該芯部材料及配置在該芯部材料的兩側面之兩段針織紗線 所針織;該第一緯紗編織係藉著該緯紗所插入,該緯紗係 於該鏈針織編織的表面側及後表面側縫合處之間對稱地左 及右搖動;且該第二緯紗插入編織構成由該經編織物針織 編織、該鏈針織編織、及該平常之緯紗插入編織所製成的 布帶主體之編織的一部份。該元件附接部份之雙鏈針織編 織及該插入緯紗係分別交互地針織進入該布帶主體的表面 側及後表面側,以便於一大體上矩形橫截面中形成該元件 附接部份。 在此種拉鏈形式中,用於依照該經編針織結構之拉鏈 ,不管藉著該單列之織針以單重織法形成該布帶主體、或 如上述藉著該多數列之織針以該二重織法形成該布帶主體 ,其一般係於藉著針織該布帶主體形成具有一展開形狀的 元件附接部份之任一案例中,該形狀比該布帶主體更厚, 如依該元件附接部份圍繞該芯部材料之方式,該芯部材料 於該縱長方向中藉著該多數列之織針以雙針織編織延伸。 在另一方面,其已提出藉著該單列織針以單重織法針 織一布帶主體及一元件附接部份,同時藉著採用具有該單 一針床之經編針織機針織該芯線。譬如,日本專利第JP-B-54-217Sl號揭示一範例,其中二條芯線於一段全長中 在該拉鏈布帶之表面上的重疊狀態之下,被針織進入該拉 鏈布帶之元件附接部份的外側端部的二經圈之間。該外側 端部的二經圏係以一地紋緯紗緯度方向地插入,且二條勒 -5- (3) (3)1303978 緊緯紗係在一嵌入網的狀態之下由彼此相反方向緯度地插 入該芯線。該二條插入緯紗係由一薄紗編織法所製成,且 緯度方向地針織至不會在該等經圈之間彼此重疊。緯度方 向地插入該二經圈中之地紋緯紗係通過進入垂直地重疊的 芯線之間,且該勒緊緯紗在該上側緯紗之上表面上延伸, 而另一勒緊緯紗通過該下邊緯紗的表面之下方。該三種勒 緊緯紗由上下表面兩者固定該二條芯線。在該端部側面之 二經圈及當作該勒緊緯紗之薄紗在該全長上方造成均勻之 厚度,而不會與每一經圏堆起轉折點。 【發明內容】 如上述,大致上,倘若連接該元件附接部份之展開部 份,用於如一整體地針織該經線,該針織法視該多數列織 針之針織機而定,該針織機具有一表面側針床及一後表面 側針床。當以該芯線針織而形成該元件附接部份時,該芯 線被供給進入該多數列織針之中介部份。 當類似於該元件附接部份以該二重織法藉著該多數列 織針針織該布帶主體時,既然該布帶能以在該表面側及後 表面側上對稱之形式針織,其係可能於通過該布帶主體之 端部的中心之縱長方向中在一直線上配置該芯線,且亦於 該元件附接部份之表面側及後表面側中形成一展開部份, 並對稱地位在該表面側及後表面側上。近來,該拉鏈已大 多附接至多樣之柔軟衣服,且該拉鏈布帶本身已被要求爲 柔軟的。照常地,如果如上文所論及地於該二重織法中針 -6- (4) (4)•1303978 織該布帶主體,該布帶主體變厚,且增加硬度,以致將喪 失一針織衣類中所要求之柔軟性。 對比之下,如果使用該多數列織針的一側面之織針列 藉著該單重織法針織該布帶主體,雖然與日本專利第JP-A-8 -5 67 1 3號的第一範例之拉鏈布帶一模一樣,縱使該布 帶主體的一側面端部係藉著如日本專利第 JP-A-8 -5 67 1 3 號的第二範例中所揭示之二重織法所針織,該芯線係由該 布帶主體的端部之中心偏向該二列織針的另一側面。其結 果是,該元件附接部份之展開部份係亦不可避免地偏向至 另一側面,且用於陳列該等元件,該等元件不能平均地陳 列於該拉鏈布帶之端部的中心,及在此發生許多不便,如 不能平順地滑動該拉鏈。 縱使藉著該多數列織針之針織法僅只使用該兩列織針 的一側面織針列,與該單列織針相比較用於相同之針織時 間僅只形成1 /2縫合處,以致該工作效率係大幅地降低。 就此點,既然日本專利第JP-B-54-2 1 78 1號中所揭示之拉 鏈布帶藉著由遍及該整個拉鏈布帶的單一針床所構成之單 重織法執行該針織,該針織效率係兩倍地增加。此外,如 在其間固持布帶及在該表面側與後表面側上重疊之方式針 織該布帶,既然同時地針織一或二條芯線,藉著以該勒緊 緯紗蓋住該芯線所展開之一部份係在該表面側及後表面側 上對稱的,以致該等元件可平均地陳列。特別地是,當針 織該二條芯線時,該展開部份亦變大,且該等元件之附著 強度係同樣改善。 1303978 ' (6) 二條芯線之導引器所構成。該第二導引器可具有第一導引 溝槽,其形成在與該針床之滑槽相向的針織嘴部之表面上 •,及第二導引溝槽,其形成在與該平板構件的第一導引溝 槽相向之面上,該平板構件沿著該針織嘴部之表面設置。 本發明之經編針織拉鏈布帶於單重織法中使用單一床 式經編針織機針織該拉鏈布帶,且同時沿著該拉鏈布帶的 一側面端部將該芯線針織進入該地紋結構的一部份。既然 p 該針織速度係可達到雙針床型經編針織機的針織速度之大 約兩倍,提供高生產效率。不管該芯線是否爲一條或二條 ,該芯線針織部分形成一在該表面側及後表面側兩者上平 均地展開之部份。因此,該等元件不會偏向該表面側或後 表面側,且平均地附接該等元件。 特別地是,加入該常見之芯線導引器,本發明具有該 第二芯線導引器,用於引導該芯線進入該針織嘴部中之針 織通道,同時限制該等芯線自由地作用,以致該等芯線可 • 平順地通過,不會與鄰接該芯線針織通道的織針干涉。如 此,避免打斷該織針。 【實施方式】 將參考所附圖面敘述本發明之較佳具體實施例。 圖1及2係一透視圖及一側視圖,顯示藉著根據本發 明第一具體實施例之經編針織拉鏈布帶T的製造機形成拉 鏈元件列,及其針織動作。於此具體實施例中,該製造機 之一主體可爲一常見之直立針床式單一拉舍爾(Rashel) -9 - 1303978 ' (7) 機器、一飾針編織針織機、或一經編織物針織機。因此, 其詳細部份係由說明省略。 於這些圖面中,參考數字1標以一針床,用於可上下 滑動地容置複數織針2 (此後稱爲“織針”),該等織針 係沿著各個滑槽1 a平行地配置。數字3標以用於一地紋 結構之針織紗線。數字4標以針織導紗器,用於將該個別 之針織紗線3導入至該對應之織針2、搖動及橫移,以形 p 成該等縫合處。在此中,該針床1、該等織針2、及該針 織導紗器4係於此種Rashel機器中所一般供給之構件, 且它們不是本發明之顯著的特色。爲運轉構件之織針2及 針織導紗器4係分別連接至驅動源(未示出),且在預定 之時間控制下同步地運轉。於此具體實施例中,該等織針 2及該等針織導紗器4係左及右對稱,並在其間固持該針 床1之中心,且即刻針織時產生拉鏈布帶T之左及右耦接 # 數字5及6標以一對第一芯線導引器,用於引導兩條♦1303978 • f (1) IX. Description of the Invention [Technical Field of the Invention] The present invention relates to a manufacturing machine for a warp-knitted zipper tape for a zipper, which is knitted with a tape and at the same time along the zipper tape The longitudinal side end portion* is knitted with a core thread formed by a warp knitted structure. [Prior Art] Φ A warp-knitted zipper tape for a zipper has been conventionally disclosed in Japanese Patent No. JP-UM-B-56- 1 608 8 and Japanese Patent No. JP-A_8- 5 67 1 3 No. wherein a zipper tape is knitted by a warp knit structure while knitting a core wire. Japanese Patent No. JP-UM-B-56- 1 608 No. 8 discloses a first example in which a main tape system is knitted by a double weave, which is knitted by a plurality of knitting needles. Also by using a plurality of rows of double-needle warp knit fabric knit knitting methods in a manner surrounding a core material, knitting is attached to the component attachment portion of an attachment portion of Φ to form a Expand the section. The second example disclosed in the Japanese Patent Publication No. JP-UM-B-56- 1 608 8 constitutes the front surface of the component attachment portion of the tape main body, and a knitting needle having the plurality of columns Knitted double weave outer end portion, and at the same time, by means of the plurality of rows of knitting needles in the manner of surrounding the core material, the component attachment portion is knitted by double-sided warp knit knitting An intermediary part. A zipper tape is disclosed in Japanese Patent No. JP-A-8-57 67 1 3, in which a tape main system is knitted on a surface side or a rear surface side by a single weave by a knitting needle. a component attachment portion is constructed by double-strand weaving, first weft insertion -4- (2) (2) 1303978 weaving, and second weft insertion weaving; the double-strand weaving is by the core material and Two knitting yarns disposed on both sides of the core material are knitted; the first weft knitting is inserted by the weft yarn, and the weft yarn is between the surface side and the back surface side seam of the chain knitting fabric Shaking symmetrically left and right; and the second weft insertion weave forms part of the weaving of the body of the tape made from the knit fabric, the chain knit, and the usual weft insertion weave. The double-strand knit knitting of the component attachment portion and the inserted weft yarn are alternately knitted into the surface side and the rear surface side of the tape main body, respectively, so as to form the component attachment portion in a substantially rectangular cross section. In such a zipper form, for the zipper according to the warp knit structure, the tape main body is formed by a single weave by the knitting needle of the single row, or the knitting needle by the plurality of rows as described above The double weave forms the main body of the tape, which is generally in the case of forming an attachment portion of the component having an unfolded shape by knitting the main body of the tape, the shape being thicker than the main body of the tape, The element attachment portion surrounds the core material in the longitudinal direction by means of the plurality of rows of knitting needles extending in a double knit weave. On the other hand, it has been proposed to sew a tape main body and a component attaching portion by single weave by the single row knitting needle while knitting the core wire by using a warp knitting machine having the single needle bed. For example, Japanese Patent No. JP-B-54-217S1 discloses an example in which two core wires are knitted into the component attachment portion of the zipper tape under an overlapping state on the surface of the zipper tape over a full length. The outer end of the portion is between the two warps. The two ends of the outer end are inserted in a latitudinal direction of the weft yarn, and the two le-5-(3) (3) 1303978 tight weft yarns are inserted in the opposite direction from each other in a state of being embedded in the net. Wire. The two inserted weft yarns are made by a tissue weaving method and are knit in the latitudinal direction so as not to overlap each other between the warp circles. The latitude weft yarn inserted in the latitude direction passes between the vertically overlapping core wires, and the tightening weft yarn extends on the upper surface of the upper weft yarn, and the other tightening weft yarn passes the surface of the lower weft yarn Below it. The three tension weft yarns fix the two core wires by both the upper and lower surfaces. The two-circle on the side of the end and the tissue that acts as the weft of the weft yarn create a uniform thickness over the entire length without a turning point with each warp. SUMMARY OF THE INVENTION As described above, in general, if the unfolded portion of the component attaching portion is connected for integrally knitting the warp yarn, the knitting method depends on the knitting machine of the plurality of knitting needles, the knitting The machine has a surface side needle bed and a rear surface side needle bed. When the component attaching portion is formed by knitting the core wire, the core wire is fed into the intermediate portion of the plurality of row knitting needles. When the tape main body is knitted by the double weave by the double weave, similarly to the component attaching portion, since the tape can be knitted in a symmetrical manner on the surface side and the rear surface side, It is possible to arrange the core wire in a longitudinal direction through the longitudinal direction of the center of the end portion of the tape main body, and also form a developing portion in the surface side and the rear surface side of the component attaching portion, and to be symmetric The position is on the side of the surface and the side of the back surface. Recently, the zipper has been attached to a wide variety of soft clothes, and the zipper tape itself has been required to be soft. As usual, if the tape body is woven in the double weave in the needle weave 6-6(4)(4)•1303978 as discussed above, the tape body becomes thicker and the hardness is increased so that a knitting loss is lost. The softness required in clothing. In contrast, if the knitting needle string of one side of the majority of the knitting needles is used, the tape main body is knitted by the single weaving method, although the first one is in Japanese Patent No. JP-A-8 -5 67 1 3 The zipper tape of the example is identical, even if one side end of the main body of the tape is knitted by the double weave disclosed in the second example of Japanese Patent No. JP-A-8-5653-1. The core wire is biased toward the other side of the two rows of knitting needles by the center of the end of the tape body. As a result, the unfolded portion of the component attachment portion is also inevitably biased to the other side and is used to display the components that are not evenly displayed at the center of the end of the zipper tape. And there are many inconveniences here, such as not sliding the zipper smoothly. Even if only one side knitting needle row of the two rows of knitting needles is used by the knitting method of the plurality of knitting needles, only the 1/2 stitching is formed for the same knitting time compared with the single knitting needle, so that the working efficiency The system is greatly reduced. In this regard, the zipper tape disclosed in Japanese Patent No. JP-B-54-2 1 78 1 performs the knitting by a single weave method composed of a single needle bed spanning the entire zipper tape. Knitting efficiency is doubled. Further, if the tape is held in a manner to hold the tape therebetween and overlap on the side of the surface side and the back surface side, since one or two core wires are knitted at the same time, one of the core wires is covered by the tensioning weft yarn. The portions are symmetrical on the side of the surface and the side of the back surface such that the elements are evenly displayed. In particular, when the two core wires are knitted, the unfolded portion also becomes large, and the adhesion strength of the members is also improved. 1303978 ' (6) Two core wire guides. The second guide may have a first guiding groove formed on a surface of the knitting mouth facing the chute of the needle bed, and a second guiding groove formed on the plate member The plate member is disposed along the surface of the knitting mouth on the opposite side of the first guiding groove. The warp knitted zipper tape of the present invention is knitted in a single weave using a single bed warp knitting machine, and at the same time, the core thread is knitted into the ridge structure along one side end of the zipper tape. Part of it. Since the knitting speed of p is about twice as high as that of a double needle bed type warp knitting machine, it provides high productivity. Regardless of whether the core wire is one or two, the core knitted portion forms a portion which is uniformly spread on both the surface side and the rear surface side. Therefore, the elements are not biased toward the surface side or the back surface side, and the elements are attached evenly. In particular, incorporating the conventional core guide, the present invention has the second core guide for guiding the core into the knitting passage in the knitted mouth while restricting the cores from acting freely, such that The equal core wire can be passed smoothly without interfering with the knitting needle abutting the core knitting passage. As such, avoid breaking the needle. [Embodiment] A preferred embodiment of the present invention will be described with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS Figures 1 and 2 are a perspective view and a side view showing the formation of a zipper element row by a manufacturing machine for a warp-knitted zipper tape T according to a first embodiment of the present invention, and a knitting action thereof. In this embodiment, one of the main bodies of the manufacturing machine can be a common upright needle bed type Rashel -9 - 1303978 ' (7) machine, a needle knitting machine, or a warp knit fabric. Knitting machine. Therefore, detailed portions thereof are omitted from the description. In these drawings, reference numeral 1 is marked with a needle bed for slidably accommodating a plurality of knitting needles 2 (hereinafter referred to as "knitting needles") which are parallel along the respective chutes 1 a Ground configuration. The numeral 3 is marked with a knitting yarn for a ground structure. Numeral 4 is marked with a knitting yarn guide for introducing the individual knitting yarns 3 into the corresponding knitting needles 2, rocking and traversing to form the stitching portions. Here, the needle bed 1, the knitting needles 2, and the knitting yarn guide 4 are members which are generally supplied in such a Rashel machine, and they are not a remarkable feature of the present invention. The knitting needle 2 and the knitting yarn guide 4 for the running member are respectively connected to a driving source (not shown), and are operated synchronously under a predetermined time control. In this embodiment, the knitting needles 2 and the knitting yarn guides 4 are left and right symmetrical, and hold the center of the needle bed 1 therebetween, and the left and right of the zipper tape T are produced immediately after knitting. Coupling #Numbers 5 and 6 are marked with a pair of first core guides for guiding two

芯線7,8。該第一芯線導引器係圓柱形。如圖3所示,那 些芯線導引器5,6係配置在該等個別織針2之上方,用於 將該兩條芯線7,8導入該針織嘴部,該針織嘴部係該針床 1的針織導紗器4側面上之一開口,並在該拉鏈布帶T之 最左側端部的第一經圏W1及毗連該第一經圈W1的第二 經圈W2之間。該等芯線被引導至與該等織針2相向之位 置,該拉鏈布帶T係在此位置開始針織。該芯線係該拉鏈 布帶T特有的構件之一。很多元件係沿著該拉鏈布帶T -10 - 1303978 • · (8) 的一側面端部附接。該等附接方式包含藉著縫紉所附接之 案例、藉著堵縫金屬製元件所附接之另一案例、將元件一 體地附接至該布帶側面端部而同時形成該等元件之進一步 案例、或藉著針織或編織一由合成樹脂所製成的單絲而同 1 時針織或編織該拉鏈布帶所附接之又進一步案例,該合成 樹脂螺旋形或Z字型地形成。對於藉著堵縫金屬製元件所 附接之案例及一體地形成該合成樹脂製元件之案例,該芯 φ 線係特別有用的。 當藉著堵縫或形成法將該等元件附接至該拉鏈布帶T 時,如果該元件附接部份係類似於該拉鏈布帶主體以一像 薄片之形狀形成,僅只藉著堵縫該金屬或一體地形成該合 成樹脂不能提供一想要之附接強度。當堵縫或形成時,如 果鉤住該元件,而該元件之布帶端部係藉著該芯線所展開 ,可提供該想要之附接強度。因此,該芯線係該拉鏈布帶 T特有的組成構件。該芯線係不需要爲諸如常見布帶之種 • 類。該芯線必需被正確地導入該針織嘴部的一預定位置, 且因此當將該芯線針織進入該拉鏈布帶時,需要如上文所 論及之芯線用導引器。 大致上,該芯線傳統上已由一條紗線所製成,但此具 ^ 體實施例中,藉著該對第一芯線導引器5,6所引導之兩條 芯線7,8係配置在該拉鏈布帶T的一表面側及一後表面側 上,且針織進入該布帶T之元件附接部份。本發明亦包含 此一引導一條芯線進入一條芯線用導引器之案例,並將其 針織進入該拉鏈布帶之元件附接部份。於該對第一芯線導 -11 - 1303978 ,^ (9) 引器5,6之間,該具體實施例配置第二針織導紗器4b,用 於引導形成藉由該第一及第二經圈W1,W2所針織之地紋 結構的一部份之第二針織紗線3b,該部份地紋結構在一 進展方向中延伸。於該具體實施例中,形成該第一經圈 W1以組成該地紋結構之第一針織紗線3d係1-0/0-1之鏈 針織紗線,且該第二針織紗線3 a係〇 - 〇 / 4 - 4之插入緯紗。 取代該插入之緯紗,可使用一緞子針織紗線(1-0/3-4 )。 • 如果試著將藉由該對第一芯線導引器5,6所引導之兩 條芯線7,8僅只導入該第一織針2 a及該第二織針2 b間之 針織嘴部,而形成該第一經圈W1及第二經圈W2之紗圈 ,在該等芯線7,8與該第一織針2a及/或該第二織針2b 之間發生干涉。如此,該等芯線7,8不能平順地通過、及 可打斷該第一織針2a與該第二織針2b係可能的。 因此,該具體實施例具有第二芯線導引器9,其係本 發明之顯著的特色,用於將該等芯線7,8平順地導入該針 ® 織嘴部。該第二芯線導引器9係由第一芯線導引溝槽! b 及一平板構件1 〇所構成。該第一芯線導引溝槽1 b係形成 在一表面上,該表面相向於與該針床1之個別織針2的滑 槽1 a —起形成之側面。該第一芯線導引溝槽1 b係形成在 該弟一及第一織針2a,2b間之中介位置。與該第一芯線導 引溝槽lb相向地提供該平板構件10,並採取一允許該拉 鏈布帶T通過之空間。在相向於該平板構件1 〇的第一芯 線導引溝槽lb之位置,以與該第一芯線導引溝槽lb相同 之形狀形成一第二芯線導引溝槽l〇a。形成該第一及第二 •12- 1303978 < (10) 芯線導引溝槽lb及l〇a,用於沿著將針織進入該拉鏈布 帶T的芯線7,8之針織通道線性地引導。該第一及第二芯 線導引溝槽1 b及1 〇a係分別在半圓形橫截面中形成。 藉著向後定位的第一芯線導引器5所引導之第一芯線 7被導入該第一芯線導引溝槽lb,而藉著向前定位的第二 芯線導引器6所引導之第二芯線8被導入該第二芯線導引 溝槽1 0 a。 | 於此具體實施例中,大部分該等織針2係用於針織該 拉鏈布帶 T之地紋結構。該第一、第二、第三織針 2&,213,2〇,...係承納於該左及右滑槽1&,1&,1&,...之所有滑槽 中,於該針床1之縱長方向中在其間固持該中心,用於執 行該針織操作。所示具體實施例決定在該第一織針2a及 該第二織針2b之間足以使該第一及第二芯線7,8通過的 距離。因此,該縫合密度係可能變得粗糙的。倘若獲得一 想要之密度,此問題係藉著譬如在該緯紗中採用一具有高 • 熱收縮性之材料所解決,其插入此等縫合密度係粗糙之部 份中。 配置在該針床1上方之針織導紗器4&,413,4〇,...在該 等個別之織針2&,21^,2(:,...之間來回地搖動及橫側地橫移 ,以便回應於藉著該針織編織法所決定之織針 2&,213,2(:,...的直立動作纏繞該等針織紗線3&,313,3(:,...。藉 著該等針織導紗器4&,朴,4(:,...之纏繞動作與該等織針 2&,21),2(:,...的直立動作,該等針織紗線3&,313,3^...被導入 該等對應之織針2a,2b,2c,…,並形成該等縫合處。 -13- 1303978 ' (11) 圖3顯示藉由具有上面論及之結構的拉鏈布帶製造機 所生產之拉鏈布帶的一範例。根據所示範例,該第一經圈 W1係藉著該鏈針織紗線3d ( 0-1/1-0)、該第一經編織物 針織紗線3b ( 0-1/2-3 )、該第二經編織物針織紗線3c ( 2-3/1-0 )、及該第一插入緯紗3a ( 0-0/3-3 )所形成。該 第二經圈W2係藉著該鏈針織紗線3d ( 0-1/1-0)、該第 一經編織物針織紗線3b(0-l/2-3)、該第二經編織物針 _ 織紗線3c(2-3/l-0)、及該第二插入緯紗3e(0-0/4-4) 所形成。該第三及第四經圈W3,W4係藉著該鏈針織紗線 3d ( 0-1/1-0 )、該第二插入緯紗3e ( 0_〇/4-4 )、及該第 二經編織物針織紗線3c ( 2-3/1-0 )所形成。該第一至第 四經圈W1至W4係該元件附接部份a (未示出)。 該第五至第九經圈W5至W9係藉著該第二經編織物 針織紗線3c(2-3/l-0)與該第二插入緯紗3e(0-0/4-4) 所形成。該第十至第十二經圈係藉著該鏈針織紗線3 d ( • o-l/l-o)、該第二經編織物針織紗線3c ( 2-3/1-0 )、與 該第二插入緯紗3e ( 0-0/4-4 )所形成。該第五至第十二 經圏W5至W12形成該布帶主體b。在其中,該第十至第 十二經圈W 1 0至W 1 2係耳朵部份b E。在此中,相同數字 係給予形成該經圈W 1至W丨2之相同編織法的針織紗線, 但該等鏈針織紗線係全部不同的,且該等經編織物針織紗 線及該等緯紗係局部共同的,及該剩餘之經圈係局部不同 之針織紗線。 該第一及第二芯線7,8係沿著該第一經圏w 1及該第 -14- 1303978 ' (12) 二經圈W2間之經圈縱向插入。特別地是,該第一芯線7 係插入該弟一經編織物針織紗線3 c之沉片紗圈及該第一 插入緯紗3 a之間,且該第二芯線8係插入該第一插入緯 紗3 a及該第一經編織物針織紗線3b的沉片紗圈之間。總 之,該第一芯線7及該第二芯線8係沿著該拉鏈布帶τ之 元件附接部份A的外側端部針織,而該第一芯線7及該 第二芯線8固持在其間之第一插入緯紗3 a,且係藉著該 p 第二經編織物針織紗線3 c及該第一經編織物針織紗線3b 所勒緊。 在此時,該第一及第二芯線7,8係分別藉著該對第一 芯線導引器5,6所引導,且同時重疊地被導入該第一織針 2a及該第二織針2b間之針床1及平板構件10的部份, 與導入該第一芯線導引溝槽lb及該第二芯線導引溝槽 10a,該等導引溝槽具有該第二芯線導引器之作用。在相 向地形成的第一芯線導引溝槽lb及第二芯線導引溝槽 p 10a中所導入之第一芯線7及第二芯線8被穩定地引導、 同時重疊,而不會改變該等芯線之距離及位置。其結果是 ,該第一芯線7及該第二芯線8在其間固持該第一緯紗 3 a,當作該地紋結構的一部份,且被固定在藉著該第一及 第二織針2a,2b之間所針織的第一及第二經編織物針織紗 線3b,3c之個別沉片紗圈所勒緊的狀態之下,並形成該展 開部份C,其沿著該拉鏈布帶T之元件附接部份A的外側 端部在兩側面上方平均地展開。相等大量之展開部份c增 強待附接元件之附接強度。 -15- 1303978 1 (13) 圖4顯示一拉鏈布帶τ之製造機的第二具體實施例。 於該第一具體實施例中,既然當作該第二芯線導引器之局 部組成構件的平板構件1 0係由該單一平板構件所製成, 該平板構件1 0係藉著一支撐構件(未示出)所固定地支 撐,且拉鏈布帶Τ之左及右耦接係與例如一連接針織紗線 (未示出)連接及同時地針織。在另一方面,代替該單一 平板構件1 〇,本具體實施例在該針床1之中心直接地支 撐二塊第一及第二平板構件1 1 a,1 1 b。此具體實施例獨立 地針織拉鏈布帶T之左及右耦接。該第一及第二平板構件 lla,l lb中所形成之第二芯線導引溝槽11c係相向於該針 床1中所形成之第一芯線導引溝槽lb。 於該第一具體實施例中及亦於該第二具體實施例中, 既然該第一織針2a及該第二織針2b間之空間係設定爲比 另一空間更寬達兩倍,以致一條芯線可輕易地通過,造成 該第一經圈W 1及該第二經圏W2間之縫合密度係粗糙的 。因此,對於該第一經圈W1之鏈針織紗線3 d以及延伸 於該第一至第三經圈W 1間之第一緯紗3 a,本具體實施例 較佳地是使用高收縮性之紗線。合意地是,在此時之收縮 程度係百分之12至24。再者,如果固定該第一及第二芯 線7,8而針織於該第一及第二經圏W1,W2間之第一及第 二經編織物針織紗線3b,3c的厚度,係製成其他針織紗線 3a,3d,3e的一至三倍,該展開部份變得進一步較大,且該 等元件之附接強度係很大程度地增加。 (14) 1303978 【圖式簡單說明】 圖1係一局部橫截面視圖,顯示單一針床式Rash el 經編針織機之針織嘴部’該針織機當作一根據本發明之第 一具體實施例的經編針織拉鏈布帶之製造機; 圖2係該相同機器的一側視圖; 圖3係一局部平面圖,其槪要地顯示藉著上面論及機 器所針織的經編針織拉鏈布帶之針織編織法的一範例;及 j 圖4係一局部橫截面視圖,顯不單一針床式Rashel 經編針織機之針織嘴部,該針織機當作一根據本發明之第 二具體實施例的經編針織拉鏈布帶之製造機。 【主要元件符號說明】 1 :針床 1 a :滑槽 lb :導引溝槽 | 2 :織針 2 a :織針 2 b :織針 2 c :織針 2 d :織針 2 e :織針 3 :針織紗線 3 a :插入緯紗 3 b :針織紗線 -17- 1303978 、 (15) 3 c :針織紗線 3 d :針織紗線 3 e :插入緯紗 4 :針織導紗器 4a :針織導紗器 4b :針織導紗器 4c :針織導紗器 5 :第一芯線導引器 6 :第一芯線導引器 7 :芯線 8 :芯線 9 :第二芯線導引器 1 〇 :平板構件 l〇a :導引溝槽 1 1 a :平板構件 1 1 b :平板構件 11c :導引溝槽 A :元件附接部份 BE :耳朵部份 C :展開部份 T :拉鏈布帶 W1 :經圈 W2 :經圏 W3 :經圈 -18 1303978 * (16)Core wires 7, 8. The first core guide is cylindrical. As shown in FIG. 3, those core guides 5, 6 are disposed above the individual knitting needles 2 for guiding the two core wires 7, 8 into the knitting mouth, and the knitting mouth is the needle bed. One of the sides of the knitting yarn guide 4 is opened between the first warp W1 at the leftmost end of the fastener tape T and the second warp W2 adjoining the first warp W1. The core wires are guided to a position facing the knitting needles 2, and the fastener tape T is knitted at this position. The core wire is one of the members unique to the zipper tape T. Many components are attached along one side end of the zipper tape T-10 - 1303978 • (8). The attachment means comprises, by way of sewing attachment, another case attached by a caulking metal component, the component being integrally attached to the side end of the tape and simultaneously forming the components Further examples, or by knitting or weaving a monofilament made of a synthetic resin, and knitting or weaving the zipper tape as in the further case, the synthetic resin is formed in a spiral or zigzag shape. The core φ line system is particularly useful for the case of attaching a metal component by caulking and integrally forming the synthetic resin component. When the components are attached to the zipper tape T by caulking or forming, if the component attachment portion is formed in a sheet-like shape similar to the zipper tape main body, only by caulking The metal or integral formation of the synthetic resin does not provide a desired attachment strength. When caulking or formation, the desired attachment strength can be provided if the element is hooked and the end of the tape of the element is unwound by the core. Therefore, the core wire is a constituent member unique to the fastener tape T. The core wire does not need to be a type such as a common tape. The core wire must be correctly introduced into a predetermined position of the knitting mouth, and thus when the core thread is knitted into the zipper tape, a guide for the core wire as discussed above is required. In general, the core wire has been conventionally made of one yarn, but in this embodiment, the two core wires 7, 8 guided by the pair of first wire guides 5, 6 are disposed in The zipper tape T is on one surface side and a rear surface side, and is knitted into the component attachment portion of the tape T. The present invention also encompasses the case of guiding a core wire into a core guide and knitting it into the component attachment portion of the zipper tape. Between the pair of first core wires -11 - 1303978, ^ (9), 5, 6, the second embodiment of the second knitting guide 4b is configured to guide the formation of the first and second A portion of the second knit yarn 3b of the woven woven structure of the loop W1, W2, the portion of the embossed structure extending in a direction of progression. In this embodiment, the first warp W1 is formed to constitute a first knitting yarn 3d of the ground structure, and the second knitting yarn 3a is a chain knitting yarn. 〇- 〇 / 4 - 4 Insert the weft. Instead of the inserted weft yarn, a satin knitting yarn (1-0/3-4) can be used. • If it is attempted to introduce only the two core wires 7, 8 guided by the pair of first wire guides 5, 6 into the knitting mouth between the first knitting needle 2 a and the second knitting needle 2 b, The yarn loops of the first warp W1 and the second warp W2 are formed, and interference occurs between the core wires 7, 8 and the first knitting needle 2a and/or the second knitting needle 2b. Thus, the core wires 7, 8 cannot pass smoothly, and the first knitting needle 2a and the second knitting needle 2b can be broken. Thus, this particular embodiment has a second core guide 9, which is a significant feature of the present invention for smoothly introducing the cores 7, 8 into the needle' The second core guide 9 is guided by the first core wire! b and a plate member 1 〇. The first core guiding groove 1b is formed on a surface which faces the side formed with the sliding groove 1a of the individual knitting needles 2 of the needle bed 1. The first core guiding groove 1 b is formed at an intermediate position between the first one and the first knitting needles 2a, 2b. The plate member 10 is provided opposite to the first core guide groove lb, and takes a space allowing the zipper tape T to pass therethrough. At a position facing the first core guiding groove lb of the plate member 1 ,, a second core guiding groove 10a is formed in the same shape as the first core guiding groove lb. Forming the first and second•12-1303978<(10) core guiding grooves lb and la for linearly guiding the knitting passages of the core wires 7, 8 which are knitted into the fastener tape T . The first and second core guiding grooves 1b and 1a are formed in a semicircular cross section, respectively. The first core wire 7 guided by the rearwardly positioned first core guide 5 is introduced into the first core guiding groove lb, and the second guided by the forwardly positioned second core guide 6 The core wire 8 is introduced into the second core wire guiding groove 10 a. In this particular embodiment, most of the knitting needles 2 are used to knit the woven structure of the zipper tape T. The first, second, and third knitting needles 2&, 213, 2, ... are received in all the chutes of the left and right chutes 1&, 1&, 1&, ..., The center is held therebetween in the longitudinal direction of the needle bed 1 for performing the knitting operation. The particular embodiment shown determines the distance between the first knitting needle 2a and the second knitting needle 2b sufficient to pass the first and second core wires 7, 8. Therefore, the stitch density may become rough. If a desired density is obtained, the problem is solved by, for example, using a material having a high heat shrinkability in the weft yarn, which is inserted into the rough portion of the stitch density. The knitting yarn guides 4&, 413, 4, ... disposed above the needle bed 1 are rocked and traversed back and forth between the individual knitting needles 2&, 21^, 2 (:, ...) Lateral traverse, in response to the upright motion of the knitting needles 2&, 213, 2 (:, ..., determined by the knitting weaving method, winding the knitting yarns 3 &, 313, 3 (:,. .. by the knitting yarn guides 4 &, Park, 4 (:, ... winding action and the knitting needles 2 & 21), 2 (:, ... the upright movement, these Knitted yarns 3&, 313, 3^... are introduced into the corresponding knitting needles 2a, 2b, 2c, ... and form the stitches. -13- 1303978 ' (11) Figure 3 shows by having An example of a zipper tape produced by the zipper tape manufacturing machine of the structure discussed above. According to the illustrated example, the first warp W1 is knitted by the chain yarn 3d (0-1/1-0) The first warp knit yarn 3b (0-1/2-3), the second warp knit yarn 3c (2-3/1-0), and the first inserted weft 3a (0) -0/3-3) formed by the second warp knitting yarn 3d (0-10/10-0), the first warp knitted needle Yarn 3b (0-l/2-3), the second warp knit yarn 3c (2-3/l-0), and the second inserted weft 3e (0-0/4-4) Formed by the third and fourth warp rings W3, W4 by the chain knitting yarn 3d (0-1/1-0), the second inserted weft yarn 3e (0_〇/4-4), and The second warp knit yarn 3c (2-3/1-0) is formed. The first to fourth warp rings W1 to W4 are the component attachment portion a (not shown). The ninth warp ring W5 to W9 is formed by the second warp knit knitting yarn 3c (2-3/l-0) and the second inserted weft yarn 3e (0-0/4-4). The tenth to twelfth warp knitting yarns by the chain knitting yarn 3 d (•ol/lo), the second warp knit knitting yarn 3c (2-3/1-0), and the second insertion The weft yarn 3e (0-0/4-4) is formed. The fifth to twelfth warts W5 to W12 form the tape main body b. Among them, the tenth to twelfth warp circles W 1 0 to W 1 2 is an ear portion b E. Here, the same number is given to the knitting yarn forming the same knitting method of the warp W 1 to W 2 , but the chain knitting yarns are all different, and the Woven knit yarn and the same The weft yarns are partially common, and the remaining warp yarns are partially differently knitted yarns. The first and second core wires 7, 8 are along the first warp w 1 and the 14th - 1303978 ' ( 12) Longitudinal insertion of the warp circle between the two warp circles W2. In particular, the first core wire 7 is inserted between the sinker loop of the knitted fabric knit yarn 3c and the first inserted weft yarn 3a, and the second core thread 8 is inserted into the first inserted weft yarn. 3 a and between the sinker loops of the first warp knit yarn 3b. In short, the first core wire 7 and the second core wire 8 are knitted along the outer end portion of the component attachment portion A of the fastener tape τ, and the first core wire 7 and the second core wire 8 are held therebetween. The first weft yarn 3a is inserted and tightened by the p second warp knit knitting yarn 3c and the first warp knit knitting yarn 3b. At this time, the first and second core wires 7, 8 are respectively guided by the pair of first core guides 5, 6 and simultaneously introduced into the first knitting needle 2a and the second knitting needle. a portion of the needle bed 1 and the plate member 10 between 2b, and the first core wire guiding groove lb and the second core wire guiding groove 10a, the guiding grooves having the second wire guiding device The role. The first core wire 7 and the second core wire 8 introduced in the first core wire guiding groove lb and the second core wire guiding groove p 10a which are formed opposite each other are stably guided while overlapping, without changing the same The distance and position of the core wire. As a result, the first core wire 7 and the second core wire 8 hold the first weft yarn 3 a therebetween as a part of the ground structure and are fixed by the first and second knitting needles 2a. , under the condition that the individual sinker loops of the first and second warp knitted yarns 3b, 3c knitted between 2b are tightened, and the unfolded portion C is formed along the zipper tape The outer end portion of the component attachment portion A of T spreads evenly over both sides. An equal amount of unfolded portion c enhances the attachment strength of the attached component. -15- 1303978 1 (13) Figure 4 shows a second embodiment of a manufacturing machine for a zipper tape τ. In the first embodiment, since the plate member 10 serving as a partial constituent member of the second core guide is made of the single plate member, the plate member 10 is supported by a support member ( Not shown) fixedly supported, and the left and right couplings of the zipper tape cassette are joined and simultaneously knitted, for example, with a joining knit yarn (not shown). On the other hand, instead of the single plate member 1 〇, the present embodiment directly supports two first and second plate members 1 1 a, 1 1 b at the center of the needle bed 1. This embodiment independently knits the left and right coupling of the zipper tape T. The second core guiding grooves 11c formed in the first and second plate members 11a, 11b are opposed to the first core guiding grooves lb formed in the needle bed 1. In the first embodiment and also in the second embodiment, since the space between the first knitting needle 2a and the second knitting needle 2b is set to be twice as wide as the other space, A core wire can be easily passed, resulting in a rough stitching density between the first warp W1 and the second warp W2. Therefore, for the chain knitting yarn 3d of the first warp W1 and the first weft yarn 3a extending between the first to third warp W1, the embodiment preferably uses high shrinkage. Yarn. Desirably, the degree of contraction at this time is 12 to 24 percent. Furthermore, if the first and second core wires 7, 8 are fixed, the thickness of the first and second warp knit knitting yarns 3b, 3c knitted between the first and second warps W1, W2 is controlled. One to three times the other knitting yarns 3a, 3d, 3e, the unfolded portion becomes further larger, and the attachment strength of the elements is greatly increased. (14) 1303978 [Simplified illustration of the drawings] Fig. 1 is a partial cross-sectional view showing a knitting mouth of a single needle bed type Rash el warp knitting machine. The knitting machine is regarded as a first embodiment according to the present invention. Figure 2 is a side view of the same machine; Figure 3 is a partial plan view schematically showing the warp knitted zipper tape knitted by the machine An example of a knitting weave; and j Figure 4 is a partial cross-sectional view showing a knitted mouth of a single needle bed Rashel warp knitting machine as a second embodiment of the present invention Warp knitting knit zipper tape manufacturing machine. [Main component symbol description] 1 : Needle bed 1 a : Chute lb : Guide groove | 2 : Knitting needle 2 a : Knitting needle 2 b : Knitting needle 2 c : Knitting needle 2 d : Knitting needle 2 e : Weaving Needle 3: Knitting yarn 3 a : Inserting weft yarn 3 b : Knitting yarn -17- 1303978, (15) 3 c : Knitting yarn 3 d: Knitting yarn 3 e: Inserting weft yarn 4: Knitting yarn guide 4a: Knitting yarn guide 4b: knitting yarn guide 4c: knitting yarn guide 5: first core wire guide 6: first core wire guide 7: core wire 8: core wire 9: second core wire guide 1 〇: flat plate Member l〇a : guiding groove 1 1 a : plate member 1 1 b : plate member 11c : guiding groove A : element attachment portion BE : ear portion C : unfolding portion T : zipper tape W1 : warp circle W2: warp W3: warp circle -18 1303978 * (16)

W4 :經圈 W 5 :經圈 W6 :經圈 W7 :經圈 W 8 :經圈 W9 :經圈 W 1 0 :經圈 W 1 1 :經圈 W 1 2 :經圏W4 : warp circle W 5 : warp circle W6 : warp circle W7 : warp circle W 8 : warp circle W9 : warp circle W 1 0 : warp circle W 1 1 : warp circle W 1 2 : warp

-19-19

Claims (1)

13039781303978 十、申請專利範圍 第95 122792號專利申請案 中文申請專利範圍修正本 民國97年9月2日修正X. Application for Patent Scope Patent Application No. 95 122792 Patent Revision of Chinese Patent Application Revision of September 2, 1997 1 ·一種用於拉鏈之經編針織布帶製造機’該製造機針 織一由經編針織結構所構成之布帶,且同時沿著該布帶的 一側面端部連續地針織一芯線,該製造機包含: 單一針床(1 ),其具有分別可滑動地引導複數平行 配置的織針(2 )之滑槽(1 a ); 一針織導紗器(4 ),其搖動及橫移; 第一芯線導引器(5,6),用於引導該芯線(7,8 );及 第二芯線導引器(9 ),其設在位於該針床(1 )的織 針嘴部之該芯線(7,8 )的一針織通道中,用於引導該芯 線(7,8 )。1 . A warp knitted fabric tape manufacturing machine for a zipper, wherein the knitting machine comprises a tape composed of a warp knitted structure, and at the same time, a core wire is continuously knitted along a side end portion of the tape, The manufacturing machine comprises: a single needle bed (1) having sliding grooves (1 a ) for slidably guiding a plurality of parallelly arranged knitting needles ( 2 ); a knitting yarn guide (4 ), which is rocked and traversed; a first core guide (5, 6) for guiding the core wire (7, 8); and a second core guide (9) disposed at the needle end of the needle bed (1) In a knitting channel of the core wire (7, 8), the core wire (7, 8) is guided. 2 ·如申請專利範圍第丨項用於拉鏈之經編針織布帶製 造機,其中該第一芯線導引器(5,6 )包含單一導引器, 用於引導一條芯線(7,8 )。 3 ·如申請專利範圍第1項用於拉鏈之經編針織布帶製 造機,其中該第一芯線導引器(5,6 )包含一對導引器, 用於分別引導該二條芯線(7,8 )。 4.如申請專利範圍第1至3項中任一項用於拉鏈之經 編針織布帶製造機,其中該第二芯線導引器(9 )包含第 一芯線導引溝槽(1 b ),其形成在與該針床(1 )之滑槽 13039782. The warp knitted fabric manufacturing machine for zippers according to the scope of the patent application, wherein the first core guide (5, 6) comprises a single guide for guiding a core wire (7, 8) . 3. The warp knitted fabric manufacturing machine for zippers according to the first aspect of the patent application, wherein the first core guide (5, 6) comprises a pair of guides for respectively guiding the two core wires (7) ,8 ). 4. The warp knitted fabric manufacturing machine for a zipper according to any one of claims 1 to 3, wherein the second core guide (9) comprises a first core guiding groove (1b) , which is formed in the chute with the needle bed (1) 1303978 (1 a )相向的針織嘴部之表面上;及第二芯線導引溝槽( 11c),其與第一芯線導引溝槽(1 b )相向地形成在一平 板構件(1 〇, 1 1 a,1 1 b )上,該平板構件沿著該針織嘴部之 表面設置。(1 a ) on the surface of the opposite knitted mouth; and a second core guiding groove (11c) formed opposite to the first core guiding groove (1 b ) on a plate member (1 〇, 1 1 a, 1 1 b ), the plate member is disposed along the surface of the knitting mouth.
TW95122792A 2005-06-24 2006-06-23 Production machine of warp knitted fastener tape TWI303978B (en)

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JP2005185206A JP4225987B2 (en) 2005-06-24 2005-06-24 Warp knitting fastener tape making machine

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US8916255B2 (en) * 2010-03-29 2014-12-23 Ykk Corporation Fastener tape and fastener stringer
WO2017098636A1 (en) * 2015-12-10 2017-06-15 Ykk株式会社 Production method for stringer for woven slide fasteners and production device
CN107105834A (en) * 2015-12-10 2017-08-29 Ykk株式会社 The manufacture method and manufacture device of Woven slide fastener tooth chain belt
WO2018011866A1 (en) * 2016-07-11 2018-01-18 株式会社ゴタリオ Fastener stringer attachment structure
CN106264785B (en) * 2016-08-31 2017-10-31 桐庐洲济医疗器械有限公司 Tendon braiding apparatus is transplanted in ligament reconstructive set
WO2018109848A1 (en) * 2016-12-13 2018-06-21 Ykk株式会社 Electroplating method for metal fastener and electroplating device for metal fastener

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BE795082A (en) * 1972-03-01 1973-05-29 Elastelle Paul METHOD OF MANUFACTURING A KNITTED BAND PROVIDED WITH A ZIPPER COIL INCORPORATED ON ONE EDGE
JPS5173205U (en) * 1974-12-03 1976-06-09
JP3320560B2 (en) * 1994-08-26 2002-09-03 ワイケイケイ株式会社 Knitted fastener tape
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