1299373 九、發明說明： 【發明所屬之技術領域】 本發明隸屬一種布料緞帶之製程，尤指一種具有 壓花及封邊之製程而言。 5 【先前技術】 按，傳統具有布邊之緞帶，主要係利用經、緯線 φ 編織方法將線紗織成緞帶，故而其製程花在編織之時 間太多，造成單位時間之產量太低，成本無法有效下 降。 10 因此為了解決這些問題，進而追求一種製程快速 ‘ 之緞帶生產方法，為本案追求之一大課題。 緣是，本案發明人乃針對上述現有緞帶之製程所 面臨之問題深入探討，藉由多年從事相關產業的研發 與製造經驗，積極尋求解決之道，經過長期努力之研 φ 15 究與發展，終於成功的開發出一種布料緞帶之製程， 可以更有效率更快速的生產緞帶，且可以任意地選擇 锻帶之花紋，增加緞帶之可看性，最重要的是其生產 成本可以有效地降低，大大地提升了競爭力。 【發明内容】 20 本發明主要在於提供一種布料緞帶之製程，具有 生產快速、產量大，成本低之優點。 又，本發明另外在提供一種模製化之布料緞帶製 程，緞帶之花紋變化大、選擇性多。 1299373 為此，本發明主要係透過下列的技術手段，來具 體實現本發明的各項目的與效能，其包含： 選擇適當寬度之緞帶之布料素材，並裁切成條狀 / 之帶； * 5 備具有一可轉動之滾輪裝置以及在滚輪裝置上 形成至少一連續之花紋模及至少一連續之裁刀； 利用一超音波裝置對該滚輪裝置施以高頻振 盪，使得滾輪裝置產生高熱； 令前述之條狀之帶通過高熱之滾輪裝置，利用滚 10 輪裝置對條狀之帶加熱及加壓，而滾輪裝置上花紋模 則熱融並壓出緞帶之壓花，並利用滾輪裝置上高熱之 、 裁刀熱融並切除不要的廢料，同時將切口熱融封邊而 ' 形成具有修邊之锻帶。 接下來舉一較佳實施例，並配合圖式及圖號，針 15 對本發明做進一步之說明，期能使貴審查委員對本 ^ 發明有更詳細的瞭解，惟以下所述者僅為用來解釋本 發明之較佳實施例，並非企圖據以對本發明做任何形 式上之限制，是以，凡是在本發明之創作精神下，而 為本發明任何型式的修飾或變更，皆仍應屬於本發明 20 意圖保護之範疇。 【實施方式】 本發明係一種锻帶布料之製程，其主要包含有： 選擇適當寬度之緞帶之布料素材1，並裁切成複 數條狀之帶2 (請參第一圖所示）； 6 1299373 備具有一可轉動之滾輪裝置3，以及在滾輪裝置 3上形成至少一連續之花紋模31及至少一連續之裁刀 32 (請參第二圖所示）； 利用一超音波裝置4對該滾輪裝置3施以高頻振 5 盪，使得滚輪裝置3產生高熱（請參第三圖所示之裝 ' 置圖）； 令前述之條狀之帶2通過超音波振盪之滾輪裝置 3,利用經超音波振盪之滚輪裝置3對條狀之帶2加熱 •及加壓，而滾輪裝置3上花紋模31則熱融並壓出緞帶 ίο 5之壓花51，並利用滾輪裝置3上高熱之裁刀32熱融 並切除條狀之帶2上不要的廢料53，同時將切口 52 、 熱融封邊而形成具有修（布）邊之锻帶5 (請參第三 〜六圖所示）。 在第五圖中，係在緞帶5之兩侧布邊形成有壓花 15 51，而第六圖之實施例中，除了在緞帶5之布邊形成 有壓花51外，亦可在緞帶5内任何位置形成有任意形 鲁 狀之壓化51 ’只要在滾輪裝置3上形成必要之化紋 31，即可透過本製程來形成任何形狀之壓花51。 而前述本發明緞帶之製程所使用之素材1係選自 20 特多龍（polyester )、尼龍（nylon )、金蔥（metalic ) 或其混合材料所編織成。 在實務上，緞帶之布料素材1之寬度越寬，則一 次所能裁獲之條狀之帶2則越多，產量則越高。其方 法則係選擇寬度在48-72英寸（ 121. 92-182. 88公分） 之緞帶布料素材，並將其裁切成在2.5英寸（6.35公 7 25 1299373 分）以下之條狀之帶者。目前發明人所採用之緞帶素 材之寬度較佳者為60英寸（152.4公分），可以裁成 40條1. 5英寸（3· 81公分）之條狀之帶2。而一條60 • 英寸寬度之緞帶布料素材其編織之速度與單一條傳統 • 5 布質鍛帶之編織速度約一致，再經實際生產之比較， • 單位時間生產一條傳統製程之布料緞帶可以生產38 條本製程之布料緞帶，所以本製程之產量約為傳統產 量之38倍。 _ 另外，本製程之方法中，進一步包含對該滾輪裝 ίο 置3施以一外力，以令其轉動而帶動條狀之帶2移動， 使滾輪裝置3得以連續施壓於條狀之帶2。而如圖三 所示，本製程中則利用一馬達6來提供本案之外力者。 最後，本發明在該滚輪裝置3中具有凸出物33 之設置，以保護裁刀32不受到傷害。而該凸出物33 is 可以設計成柱狀331或連續之牆狀332凸出物者。 透過上述之說明，本發明提供了布料緞帶之壓花 • 及封邊模製化之一貫製程，大大地提高了產量，而且 壓花花樣選擇性高，除了具有降低成本及提高經濟效 益外，更令產品具有可看性，實為一創意極佳之發明， 20 且具有眾多功效之增進，在相同的技術領域中未見相 同或近似的製程公開使用，故本發明已符合發明專利 有關「新穎性」與「進步性」的要件，乃依法提出發 明專利申請，祈請早日賜准本發明專利，至感德便。 8 25 1299373 【圖式簡單說明】 第一圖係本發明布料緞帶製程中有關緞帶之布料素材裁切 成複數條條狀之帶之示意圖。 第二圖係本發明布料緞帶製程中有關滾輪裝置之正面示 5 意圖。 第三圖係本發明布料緞帶製程之裝置示意圖。 第四圖係本發明布料緞帶製程中條狀之帶通過滾輪裝置 之上視圖。 第五圖係本發明製程所生產出之布料緞帶示意圖。 10 第六圖係本發明製程所生產出之另一種壓花之布料緞帶 示意圖。 第七圖係本發明第二圖之X-X剖視圖。 【主要元件符號說明】 (1) 緞帶布料素材 (31) 花紋模 (2) 條狀之帶 (32) 裁刀 (3) 滾輪裝置 (51) 壓花 (4) 超音波裝置 (52) 切口 (5) 緞帶 (53) 廢料 (6) 馬達 (33) 凸出物 9 151299373 IX. Description of the invention: [Technical field to which the invention pertains] The present invention is directed to a process for fabricating a ribbon, especially for a process having embossing and edge sealing. 5 [Prior Art] According to the traditional ribbon with hem, mainly using the warp and weft φ weaving method to weave the yarn into a ribbon, so the process spends too much time on the weaving, resulting in too low production per unit time. The cost cannot be effectively reduced. 10 Therefore, in order to solve these problems, and to pursue a rapid manufacturing process of ribbon manufacturing, this is a major issue in the pursuit of this case. The reason is that the inventor of this case has in-depth discussion on the problems faced by the above-mentioned existing ribbon manufacturing process. Through years of experience in R&D and manufacturing of related industries, the company actively seeks solutions, and after long-term efforts to research and develop, Finally, we successfully developed a fabric ribbon process, which can produce ribbons more efficiently and quickly, and can choose the pattern of the forged belts arbitrarily, increase the visibility of the ribbons, and most importantly, the production cost can be effective. The reduction in land has greatly enhanced competitiveness. SUMMARY OF THE INVENTION The present invention mainly provides a process for fabricating a ribbon, which has the advantages of rapid production, large output, and low cost. Further, the present invention further provides a molded fabric ribbon process in which the pattern of the ribbon is changed greatly and the selectivity is large. To this end, the present invention mainly implements the objects and effects of the present invention through the following technical means, including: selecting a cloth material of a ribbon of a proper width and cutting into strips/belts; 5 having a rotatable roller device and forming at least one continuous pattern and at least one continuous cutter on the roller device; applying high frequency oscillation to the roller device by using an ultrasonic device, so that the roller device generates high heat; The strip of the foregoing strip is passed through a high-heat roller device, and the strip-shaped belt is heated and pressurized by the roller 10 wheel device, and the pattern mold on the roller device is hot-melted and pressed out of the embossing of the ribbon, and the roller device is used. On the upper heat, the cutter melts and cuts off the unnecessary scrap, and at the same time heat-seales the slit to form a forged strip with trimming. Next, a preferred embodiment will be described, and the present invention will be further described with reference to the drawings and figure numbers. The reviewer will be able to have a more detailed understanding of the present invention, but the following is only for the purpose of The preferred embodiments of the present invention are not intended to limit the invention in any way, and all modifications or variations of the present invention in the spirit of the invention are still Invention 20 The scope of the intent to protect. [Embodiment] The present invention is a process for forging a fabric, which mainly comprises: selecting a fabric material 1 of a ribbon of a proper width, and cutting into a plurality of strips 2 (refer to the first figure); 6 1299373 is provided with a rotatable roller device 3, and at least one continuous pattern die 31 and at least one continuous cutter 32 are formed on the roller device 3 (refer to the second figure); using an ultrasonic device 4 The roller device 3 is applied with a high-frequency vibration 5 to cause the roller device 3 to generate high heat (refer to the device shown in the third figure); the strip 2 is rotated by the ultrasonic wave device 3 The ultrasonically oscillating roller device 3 heats and presses the strip 2, and the pattern mold 31 on the roller device 3 is hot melted and pressed out of the embossing 51 of the ribbon ίο 5, and the high heat is applied to the roller device 3 The cutter 32 is hot-melted and cuts off the unnecessary scrap 53 on the strip-shaped belt 2, and the slit 52 is thermally sealed to form a forged belt 5 having a trim (cloth) edge (see the third to sixth figures). ). In the fifth figure, the embossing 15 51 is formed on the sides of the ribbon 5, and in the embodiment of the sixth figure, in addition to the embossing 51 formed on the edge of the ribbon 5, Any shape of the pressurization 51' is formed anywhere in the ribbon 5 as long as the necessary texture 31 is formed on the roller device 3, and the embossing 51 of any shape can be formed through the process. The material 1 used in the process of the ribbon of the present invention is selected from the group consisting of 20 polyester, nylon, metalic or a mixture thereof. In practice, the wider the width of the fabric material 1 of the ribbon, the more strips 2 that can be obtained at one time, and the higher the yield. The method is to select a ribbon material with a width of 48-72 inches (121.92-182.88 cm) and cut it into strips of 2.5 inches (6.35 gongs 7 25 1299373 minutes). By. At present, the width of the ribbon material used by the inventors is preferably 60 inches (152.4 cm), and can be cut into 40 strips of 1.5 inches (3·81 cm). And a 60-inch wide ribbon fabric material has a weaving speed that is about the same as that of a single strip of fabric. • The fabric weaving speed is about the same, and after actual production comparison, • A traditional process fabric ribbon can be produced per unit time. Production of 38 fabric ribbons of this process, so the production of this process is about 38 times the traditional output. _ In addition, the method of the process further includes applying an external force to the roller assembly 3 to rotate the belt 2 to move the strip 2, so that the roller device 3 can continuously press the strip 2 . As shown in Figure 3, a motor 6 is used in this process to provide the external force of the case. Finally, the invention has a projection 33 in the roller device 3 to protect the cutter 32 from damage. The projection 33 is designed to be a cylindrical shape 331 or a continuous wall 332 projection. Through the above description, the present invention provides a consistent process for embossing of the fabric ribbon and the molding of the edge banding, which greatly increases the yield and has high selectivity of the embossing pattern, in addition to cost reduction and economic benefit. Moreover, the product is visually pleasing, and it is an invention with excellent creativity, 20 and has many enhancements. In the same technical field, the same or similar process is not widely used, so the invention has been in compliance with the invention patent. The requirements of "newness" and "progressiveness" are to file an invention patent application in accordance with the law, and pray for the early grant of the invention patent. 8 25 1299373 [Simple description of the drawings] The first figure is a schematic diagram of cutting the fabric material of the ribbon in the fabric ribbon manufacturing process of the present invention into a plurality of strips. The second figure is a front view of the roller device in the fabric ribbon process of the present invention. The third figure is a schematic view of the apparatus for fabricating a ribbon process of the present invention. The fourth figure is a top view of the strip of the strip in the fabric ribbon process of the present invention passing through the roller device. The fifth drawing is a schematic view of a fabric ribbon produced by the process of the present invention. 10 Figure 6 is a schematic view of another embossed fabric ribbon produced by the process of the present invention. Figure 7 is a cross-sectional view taken along the line X-X of the second drawing of the present invention. [Description of main component symbols] (1) Ribbon material (31) Pattern (2) Strip (32) Cutter (3) Roller (51) Embossing (4) Ultrasonic device (52) Incision (5) Ribbon (53) Scrap (6) Motor (33) Projection 9 15