TWI293313B - Use of trioxepans in the process to make high-solid acrylic, styrenic, and ldpe-type resins - Google Patents

Use of trioxepans in the process to make high-solid acrylic, styrenic, and ldpe-type resins Download PDF

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TWI293313B
TWI293313B TW90122495A TW90122495A TWI293313B TW I293313 B TWI293313 B TW I293313B TW 90122495 A TW90122495 A TW 90122495A TW 90122495 A TW90122495 A TW 90122495A TW I293313 B TWI293313 B TW I293313B
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ketone
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Herman Hogt Andreas
Meijer John
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Akzo Nobel Nv
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1293313 A7 r~—B7 五、發明説明(彳 ) 本發明係關於二氧雜環庚烷化物或經取代的丨,2,4 _三氧 雜裱庚烷於製造丙烯酸(共)聚物(以高固體含量丙烯酸爲佳 )、苯乙烯(共)聚物和/或乙烯(共)聚物(以低密度聚乙烯 (LDPE)爲佳)之使用。 高固體含量丙烯酸樹脂常用於塗覆組合物。就環境考量 ,在使用時,這樣的塗覆組合物释出的揮發性物質以儘量 少爲佳。爲達此目的,所含的一或多種溶劑以儘量少爲佳 。爲了能夠操作塗覆組合物,特別是喷灑時,基本上,使 用分子量低的丙烯酸樹脂組合物,以達低溶液黏度。實施 上,此意謂該塗覆組合物中通常使用低分子量且分子量分 佈窄的丙晞酸樹脂。製備這樣的特定高固體含量塗覆樹脂 的方法的一個例子見於冒〇 96/2762〇。此專利案中,提出使 用特定環狀酮化過氧。類似地,w〇 〇〇/〇8〇72提出使用特定 二烷基化合物以得到高固體含量丙烯酸樹脂。但是,對於 其他替代法有需求存在。這些替代法中,以使用不須稀釋 的過氧化物爲佳,使得高量使用的過氧化物不會引入所不 欲溶劑,如:會改變聚合反應介質之沸點的溶劑。 用以製造苯乙烯樹脂時,苯乙烯基本上藉自由基引發的 反應(共)聚合。此自由基藉熱程序形成,其中,咸信苯乙 烯先二聚合,之後與第三種單體分子形成基團。但是,爲 了要提咼反應器輸出及於聚合分子量方面得到較佳控制, 通常使用一或多種過化物作爲自由基來源。基本上,尋求 可於類似條件下,製得分子量較高之聚合物的過氧化物。 這樣的過氧化物可以較大量使用,其會提高聚合速率並降 -4 - 本紙張尺度適用中國國豕標準(CNS) A4規格(210X297公釐) 1293313 A7 B7 五、發明説明(2 ) 低樹月Η»的分子量。因此,可以提高的聚合速率製得與以前 相同聚合f /使得反應器空間-時間產率提高。因此,二 g犯丨込氧化物(_個分子中有兩個過氧鍵的過氧化物)或 發控制交聯反應的過氧化物被視爲可用於或被用於慣用 苯乙雄聚合法中。但是,仍希望有能夠進一步提高反應器 心2間-時間產率的替代聚合系統。爲避免最終樹脂的所 不欲〉了染、,以最終調合物重量計,替代過氧化物的稀釋劑 二量以低於25重量%爲佳,低於2〇重量%較佳,低於^重 里%更佳。視情況而定,過氧化物調合物以基本上 釋劑爲最佳。 # 類似地’對於稀釋劑❹和/或使得過氧化物之使用更 有效率之過氧化物引發的方法有需求存在。 〃本發㈣關於替代法,其中,使用新穎之特定類型的過 軋化物。逆些万&中,發現能夠精確控制所得樹脂之分子 聚合物產率非常高’且一些方法形成無色產物。更特 別地,一本發明係關於—種方法,其中,使用至少一種選自 式I的二氧雜環庚烷化物將單體予以聚合1293313 A7 r~-B7 V. INSTRUCTION DESCRIPTION (彳) The present invention relates to dioxane or substituted anthracene, 2,4-trioxaheptane in the manufacture of acrylic acid (co)polymers High solids acrylic acid is preferred, styrene (co)polymer and/or ethylene (co)polymer (preferably low density polyethylene (LDPE)). High solids acrylic resins are commonly used in coating compositions. As far as environmental considerations are concerned, such coating compositions release less volatile material as little as possible. For this purpose, one or more solvents are preferably present as little as possible. In order to be able to handle the coating composition, particularly when spraying, basically, a low molecular weight acrylic resin composition is used to achieve a low solution viscosity. In practice, this means that a low molecular weight and narrow molecular weight propionate resin is generally used in the coating composition. An example of a method of preparing such a particular high solids coating resin is found in Estonia 96/2762. In this patent, it is proposed to use a specific cyclic ketone peroxygen. Similarly, w〇 〇〇/〇8〇72 proposes the use of a specific dialkyl compound to obtain a high solids acrylic resin. However, there is a need for alternative methods. In these alternative methods, it is preferred to use a peroxide which does not require dilution, so that a high amount of peroxide used does not introduce an undesired solvent, such as a solvent which changes the boiling point of the polymerization medium. In the case of producing a styrene resin, styrene is substantially (co)polymerized by a radical-initiated reaction. This radical is formed by a thermal program in which the stilbene styrene is first polymerized and then forms a group with the third monomer molecule. However, in order to improve reactor output and better control over the molecular weight of the polymerization, one or more complexes are typically used as a source of free radicals. Basically, it is sought to obtain a peroxide of a polymer having a relatively high molecular weight under similar conditions. Such peroxides can be used in larger amounts, which increase the polymerization rate and decrease -4 - This paper scale is applicable to China National Standard (CNS) A4 specification (210X297 mm) 1293313 A7 B7 V. Description of invention (2) Low tree The molecular weight of Yueluo». Therefore, the polymerization rate can be increased to produce the same polymerization f / as before, so that the reactor space-time yield is improved. Therefore, two g of oxides (peroxides with two peroxy linkages in one molecule) or peroxides that control the cross-linking reaction are considered to be useful or used in conventional styrene polymerization. . However, it is still desirable to have an alternative polymerization system that can further increase the reactor-to-time yield of the reactor. In order to avoid the undesired dyeing of the final resin, the amount of the diluent instead of the peroxide is preferably less than 25% by weight, less than 2% by weight, preferably less than the weight of the final blend. The weight is better. The peroxide blend is most preferably a substantially release agent, as the case may be. There is a need for a peroxide-initiated method for the diluent enthalpy and/or to make the use of peroxides more efficient. 〃本发(4)About the alternative method, in which a novel type of over-rolled material is used. In the inverse of the &, it was found that the molecular polymer yield of the obtained resin can be precisely controlled to be very high' and some methods form a colorless product. More particularly, the invention relates to a process wherein a monomer is polymerized using at least one dioxepane selected from formula I.

Rl\/〇一0 YCH3 R2XyCH3 • R3 ⑴, 其中,R1分別選自氫和經取代或未經取代的烴基,Ri 3 基團中的_者可以鏈結形成環結構。較佳情況中。尺"以 尽紙張尺度適财家標準(CNS) A4規格(肅撕公董) 1293313 A7 B7 五、發明説明& )Rl\/〇_0 YCH3 R2XyCH3 • R3 (1), wherein R1 is independently selected from hydrogen and a substituted or unsubstituted hydrocarbon group, and the _ in the Ri 3 group may be linked to form a ring structure. In a better case.尺"To the paper scale, the standard for the rich (CNS) A4 specification (the tearing of the director) 1293313 A7 B7 V, invention description &

分別選自氫和經取代或未經取代的CrCw烷基、C3-C2G環烷 基、C6-C2Q芳基、C7-C2G芳抗基和C7-C20貌芳基爲佳,這些 基團可以包括直鏈或支鏈烷基;R1 — 3基團中的二者可以連 接成(經取代)的環烷基;R1 ^各者之選用的一或多個取代 基分別選自羥基、烷氧基、直鏈或支鏈烷基、直鏈或支鏈 晞基、芳氧基、鹵素、酯、羧基、腈和醯胺。較佳情況中 ,:^1和R3選自低碳烷基,如:甲基、乙基和異丙基,最佳 者是曱基和乙基。R2以選自氫、甲基、乙基、異丙基、異 丁基、第三丁基、戊基、異戊基、環己基、苯基、CH3C(C〇CH2-、c2h5oc(o)ch2-、hoc(ch3)2ch2-和 爲佳,其中的R4分別選自R1·3定義的任何基團。另一較佳 產物是It is preferably selected from the group consisting of hydrogen and substituted or unsubstituted CrCw alkyl, C3-C2G cycloalkyl, C6-C2Q aryl, C7-C2G aryl and C7-C20 aryl, and these groups may include a straight or branched alkyl group; two of the R1 - 3 groups may be bonded to a (substituted) cycloalkyl group; one or more substituents selected from R1 ^ are each selected from the group consisting of a hydroxyl group and an alkoxy group. , linear or branched alkyl, straight or branched fluorenyl, aryloxy, halogen, ester, carboxyl, nitrile and decylamine. Preferably, ^1 and R3 are selected from lower alkyl groups such as methyl, ethyl and isopropyl, most preferably decyl and ethyl. R2 is selected from the group consisting of hydrogen, methyl, ethyl, isopropyl, isobutyl, tert-butyl, pentyl, isopentyl, cyclohexyl, phenyl, CH3C (C〇CH2-, c2h5oc(o)ch2 -, hoc(ch3)2ch2- and preferably wherein R4 is independently selected from any of the groups defined by R1.3. Another preferred product is

根據本發明之較佳方法的第一種類型是製造高固體含量 丙晞酸樹脂的聚合法。這些方法屬慣用類型,如:整體、 懸浮液、乳液或溶液,但使用前述至少一種過氧化物。以 使用溶液聚合反應爲佳。 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1293313 A7 B7 五、發明説明i ) 根據本發明之較佳聚合法的第二種類型是苯乙烯聚合法 ,其中,至少4 0重量%單體是苯乙烯。這樣的方法包括製 造共聚物(如:聚苯乙烯丙烯腈(S AN))和經橡膠改質的聚 合物(如:異丁烯酸酯-丁二烯-苯乙烯(MBS))和高衝擊性 聚苯乙烯(HIPS)樹脂,此如此技藝中已知者。此方法可藉 此技藝中知道的整體、懸浮、乳液或溶液聚合法進行。第 二類方法中,最佳者是整體聚合法和或懸浮/整體(其中, 聚合反應的第一部分於懸浮液中進行,之後,反應混合物 移至整體法中)聚合法。這些最佳的方法中,基本上一般製 得聚苯乙烯(GPPS)和/或HIPS。 較佳聚合法的第三種較佳類型是高壓聚合法,其中,乙 烯於500至4,000 bara(共)聚合。這些方法中,預期根據本 發明之過氧化物的獨特性質能夠使得聚合反應極有效率且 改善所得聚乙烯或乙烯共聚物之分子量控制。 基本上,所有的這些方法的聚合溫度由常溫至400°C,以 40至350°C爲佳。亦可以使用溫度變化地實施聚合反應, 如:初聚合溫度低於100°C,之後將溫度提高至高於100°C ,以完成聚合反應。溶劑聚合法中,聚合反應通常於溶劑 或溶劑混合物的迴餾溫度進行。這些變化爲嫻於此技藝者 所習知,嫻於此技藝者在視特別的聚合法和所用特定自由 基聚合反應引發劑地選擇反應條件方面沒有困難。但此三 氧雜環庚烷極適合用於高溫聚合反應(特別是溫度高於140°C ,以高於t65°C爲佳),在這樣的反應溫度下,慣用過氧化 物反應性過高,使得產率欠佳。 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1293313 A7 ____ B7 五、發明説明& ) 適用以製造以高固體含量溶劑爲基礎之塗覆樹脂的(共聚 )單體有烯烴系或乙烯系不飽和單體,如:經取代或未經取 代的乙烯基芳族單體,包括苯乙烯、江-甲基苯乙烯、對_ 甲基苯乙烯和鹵化苯乙烯;二乙烯基苯;乙晞;乙烯系不 飽和羧酸和其衍生物,如:(甲基)丙烯酸、(甲基)丙烯酸 酷、(甲基)丙晞酸、甲氧基乙基丙烯酸酯、二甲基胺基(曱 基)丙烯酸酯、異丁烯酸異丁酯、異丁烯酸月桂酯、異丁烯 酸硬脂酯、異丁烯酸烯丙酯、2 -羥基丙基(曱基)丙烯酸酯 、異丁烯醯胺(如:(甲基)丙烯酸丁酯、2 -乙基己基(甲基) 丙晞酸酯、2 -乙基己基(甲基)丙烯酸酯、2 -羥基乙基(甲基 )丙烯酸酯和縮水甘油基(甲基)丙烯酸酯、(甲基)丙烯酸甲 酉旨和(甲基)丙晞酸乙酯;乙烯系不飽和猜和醯胺,如:丙 缔腈、異丁晞腈和丙晞醯胺;經取代或未經取代的乙烯系 不飽和單體,如:丁二晞、異戊二烯和氣丁二晞;乙晞酯 ’如:乙酸乙烯酯和丙酸乙晞酯及戊酸乙烯酯;乙烯系不 飽和二羧酸和它們的衍生物,包括一-和二酯、酐和醯亞胺 ,如:順-丁烯二酸酐、檸康酸酐、檸康酸耐地酸酐(nadie anhydride)、衣康酸、順-丁烯二酸、反-丁烯二酸、芳基、 烷基和芳烷基檸康醯亞胺和順-丁晞二醯亞胺;乙烯基鹵化 物,如:氯乙烯和偏氯乙晞;乙晞醚,如:曱基乙烯基醚 和正丁基乙烯基醚;晞烴,如:乙晞、異丁晞和4 -甲基戊 晞;晞丙基化合物,如··(二)晞丙@旨,如:苯二甲酸二烯 丙酯、碳酸(二)烯丙酯和(異)氰尿酸三晞丙酯。單體(如: 異丁晞酸、二乙基胺基乙基異丁烯酸酯、二-甲基胺基乙基 8- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1293313 A7 ____B7 五、發明説明έ ) 異丁烯酸酯、第三丁基胺基乙基異丁烯酸酯、3-(2 -異丁烯 酿氧基乙基)-2,2 -螺環己基氧雜p塞力淀(oxas〇iidene之類) 可用以修飾最終塗覆組合物之黏合性質。 通系’須要含有化學活性基團(通常是經基或叛基官能性 )的高固體含量丙烯酸樹脂以在塗覆組合物施用於欲塗覆表 面時,促進最終交聯(固化)反應期間内的分子量累積和綱 絡形成。因爲通常以蜜胺或異氰酸酯作爲固化劑,基本上 希望高固體含量丙烯酸樹脂的經基含量由約2至約7重量% 。欲製備羥基含量約2 - 7重量%的聚合物時,使用足量羥基 垸基丙烯酸酯或異丁烯酸酯(通常,20-40重量%單體組合 物)和/或使用將這樣的官能基引至樹脂中的引發劑。因此 ,以使用具羥基的三氧雜環庚烷化物爲佳。但也可以使用 其他官能基,如:羧酸。 可用以製備這樣的官能性化合物的經基燒基丙烯酸g旨和 異丁晞酸酯的例子包括:2 -羥基乙基(甲基)丙烯酸酯、2 _ 羥基丙基(甲基)丙烯酸酯、2 -羥基丁基(甲基)丙烯酸酯、 3-羥基丙基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙晞酸酯 之類。這些官能性(共聚)單體用量視最終樹脂所欲經値和 所用引發劑類型而定,此不會對嫻於此技藝者造成困擾。 可用以製造高固體含量丙烯酸樹脂的較佳共聚單體包括 •(甲基)丙稀故甲酉旨、(甲基)丙婦故乙@旨、(曱基)丙稀酸 丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸己酯、(甲基) 丙烯酸2 -乙基己酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸 丙酯、.(曱基)丙烯酸異丙酯、苯乙晞、對-甲基苯乙烯、( 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1293313 A7The first type of preferred method according to the present invention is a polymerization process for producing a high solids propionate resin. These methods are of the conventional type, such as: whole, suspension, emulsion or solution, but using at least one of the foregoing peroxides. It is preferred to use a solution polymerization reaction. This paper scale applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1293313 A7 B7 V. INSTRUCTION DESCRIPTION i) The second type of preferred polymerization method according to the present invention is a styrene polymerization method in which at least 40% by weight of the monomer is styrene. Such methods include the manufacture of copolymers (eg, polystyrene acrylonitrile (S AN)) and rubber-modified polymers (eg, methacrylate-butadiene-styrene (MBS)) and high impact polymerization. Styrene (HIPS) resins are known in the art. This process can be carried out by bulk, suspension, emulsion or solution polymerization methods known in the art. Among the second type of methods, the most preferred one is the overall polymerization method and or the suspension/wholesing (wherein the first part of the polymerization is carried out in suspension, after which the reaction mixture is moved to the bulk process). Of these best methods, polystyrene (GPPS) and/or HIPS are generally produced. A third preferred type of preferred polymerization process is a high pressure polymerization process in which ethylene is (co)polymerized at 500 to 4,000 bara. Among these methods, it is expected that the unique properties of the peroxide according to the present invention can make the polymerization extremely efficient and improve the molecular weight control of the resulting polyethylene or ethylene copolymer. Basically, all of these methods have a polymerization temperature of from ordinary temperature to 400 ° C, preferably from 40 to 350 ° C. It is also possible to carry out the polymerization reaction using a temperature change, for example, the initial polymerization temperature is lower than 100 ° C, and then the temperature is raised to higher than 100 ° C to complete the polymerization. In the solvent polymerization method, the polymerization is usually carried out at a reflux temperature of a solvent or a solvent mixture. These variations are known to those skilled in the art, and those skilled in the art have no difficulty in selecting reaction conditions depending on the particular polymerization process and the particular free radical polymerization initiator employed. However, this trioxepane is extremely suitable for high-temperature polymerization (especially at temperatures above 140 ° C, preferably above t65 ° C), at which the conventional peroxide is too reactive. To make the yield poor. This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1293313 A7 ____ B7 V. Inventions &) Applicable to the manufacture of (co)monomers coated with resin based on high solids solvent An olefin-based or ethylenically unsaturated monomer such as a substituted or unsubstituted vinyl aromatic monomer, including styrene, jiang-methyl styrene, p-methyl styrene, and halogenated styrene; Vinylbenzene; ethyl hydrazine; ethylenically unsaturated carboxylic acid and derivatives thereof, such as: (meth)acrylic acid, (meth)acrylic acid, (meth)propionic acid, methoxyethyl acrylate, two Methylamino (mercapto) acrylate, isobutyl methacrylate, lauryl methacrylate, stearyl methacrylate, allyl methacrylate, 2-hydroxypropyl (decyl) acrylate, isobutylene amide ( Such as: (meth) butyl acrylate, 2-ethylhexyl (methyl) propionate, 2-ethylhexyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate and glycidol Base (meth) acrylate, methyl (meth) acrylate (Methyl)ethyl acrylate; ethylenically unsaturated and decylamine, such as: cyanamide, isobutyl carbonitrile and acrylamide; substituted or unsubstituted ethylenically unsaturated monomers, such as : butyl sulphate, isoprene and succinimide; acetamyl esters such as vinyl acetate and acetal propionate and vinyl valerate; ethylenically unsaturated dicarboxylic acids and their derivatives, including mono- and diesters , anhydrides and quinone imines, such as: maleic anhydride, citraconic anhydride, narcanic acid nadine anhydride, itaconic acid, maleic acid, trans-butenedioic acid, aromatic Alkyl, alkyl and aralkyl citricin and cis-butane quinone imine; vinyl halides such as vinyl chloride and chloroacetam; acetophenones such as decyl vinyl ether and positive Butyl vinyl ether; anthracene hydrocarbons such as: ethyl hydrazine, isobutyl hydrazine and 4-methyl pentane; propyl propyl compounds, such as · (2) 晞 @ @ @, such as: diallyl phthalate , (di) allylic ester and tri-propyl propyl cyanurate. Monomer (eg: isobutyric acid, diethylaminoethyl methacrylate, dimethylaminoethyl) 8- This paper scale applies to Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1293313 A7 ____B7 V. Description of invention έ ) methacrylate, tert-butylaminoethyl methacrylate, 3-(2 -Isobutylenoxyethyl)-2,2-spirocyclohexyloxypyrene (oxas〇iidene or the like) can be used to modify the bonding properties of the final coating composition. The system 'needs to contain chemically active groups High solids acrylic resin (usually base or rebel based) to promote molecular weight buildup and formation during the final crosslinking (curing) reaction when the coating composition is applied to the surface to be coated. Typically, melamine or isocyanate is used as the curing agent, and it is basically desirable that the high solid content acrylic resin has a warp content of from about 2 to about 7 wt%. To prepare a polymer having a hydroxyl group content of about 2 to 7% by weight, a sufficient amount of hydroxydecyl acrylate or methacrylate (usually, 20 to 40% by weight of the monomer composition) is used and/or a functional group is used. To the initiator in the resin. Therefore, it is preferred to use a trioxane having a hydroxyl group. However, other functional groups such as carboxylic acids can also be used. Examples of the pyridyl acrylate and isobutyl phthalate which can be used to prepare such a functional compound include 2-hydroxyethyl (meth) acrylate, 2- hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (methyl) propyl phthalate or the like. The amount of these functional (co)monomers depends on the type of initiator desired for the final resin and the type of initiator used, which is not a problem for those skilled in the art. Preferred comonomers which can be used to make high solids acrylic resins include: (meth) propyl methacrylate, (methyl) propyl methacrylate, ketone, butyl acrylate, Isobutyl acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) acrylate, propyl (meth) acrylate, ketone acrylate Propyl ester, phenelzine, p-methyl styrene, (this paper scale applies Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1293313 A7

甲基)丙烯酸和乙酸乙烯酯。 可用於第二種較佳聚合類型之慣用苯乙烯聚合法的共聚 單體是慣用類型並包括單體(如:(曱基)丙晞酸甲醋、(甲 基)丙缔酸乙酯、丙烯腈、乙烯基吡啶)和交聯共聚單體(如 •一乙晞基苯和三晞丙基異氰尿酸酯)。如前述者,橡膠亦 存在於聚合法中,苯乙烯接枝於此橡膠上,此如同製造 HIPS、MBS和丙烯腈_苯乙晞_ 丁二晞橡膠(ABS)樹脂的方 法中一般。 可用於聚合法之第三種較佳類型的共聚單體是慣用類型 並包括鏈烯(如:己烯和辛烯)、乙酸乙晞酯和丙烯酸。 這些方法中的任何者中所用的引發劑量將視聚合反應溫 度、移除聚合反應熱的能力、所用單體類型和所用恩力而 改變。通常’使用以單體總重計之〇 〇〇1_25重量%的引發 劑。以使用0.001-15重量%引發劑爲佳。 用於溶劑聚合法的適當溶劑有,如,甲苯、二甲苯、四 氫莕、乙酸乙酯、甲氧基丙基乙酸酯、乙酸正丁酯、乙酸 氧己酯、乙酸氧庚酯、丙二醇甲醚乙酸酯、丁二醇乙酸酯 、乙基乙氧基丙酸酯、丙酮、乙醯丙酮、丁酮、甲基異丁 基酮、甲基正戊基酮、甲基異戊基酮、乙醇、異丙醇、丁 醇、苯甲醇、二乙酮醇、甲氧基丙醛、礦油精、其他脂族 、環脂族和/或芳族烴,如:Solvesso 100®,g旨,如: Exxate 700®,醚、酮、醇和它們的混合物,此爲慣用者。 注意到在整體GPPS和HIPS法中,基本上使用乙苯作爲溶劑 。主要以成本、毒性、可燃性、揮發性和鏈轉移活性作爲 -10- 本纸張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1293313 A7 B7 五、發明説明έ ) 選擇適當溶劑的考量。 注意到已經知道某些三氧雜環庚烷。此請參考Kirk & Othmer’s,Encyclopedia of Chem. Tech.,3rd Ed,17 卷 57 頁 ,其提出其式如下的1,2,4-三氧環庚烷Methyl)acrylic acid and vinyl acetate. The comonomers which can be used in the conventional styrene polymerization process of the second preferred polymerization type are of the conventional type and include monomers (e.g., (mercapto) propyl phthalate, methyl (ethyl) propionate, propylene Nitrile, vinyl pyridine) and cross-linking comonomers (eg, monoethyl benzene and trimethyl propyl isocyanurate). As mentioned above, rubber is also present in the polymerization process, and styrene is grafted onto the rubber as in the method of producing HIPS, MBS and acrylonitrile-styrene-butadiene rubber (ABS) resins. A third preferred type of comonomer which can be used in the polymerization process is of the conventional type and includes alkenes (e.g., hexene and octene), acetal acetate, and acrylic acid. The amount of initiator used in any of these methods will vary depending on the temperature of the polymerization, the ability to remove the heat of polymerization, the type of monomer used, and the strength used. Usually, 引发1_25% by weight of the initiator based on the total weight of the monomers is used. It is preferred to use 0.001 to 15% by weight of an initiator. Suitable solvents for the solvent polymerization process are, for example, toluene, xylene, tetrahydroanthracene, ethyl acetate, methoxypropyl acetate, n-butyl acetate, oxyhexyl acetate, oxyheptyl acetate, propylene glycol. Methyl ether acetate, butanediol acetate, ethyl ethoxy propionate, acetone, acetamidine, butanone, methyl isobutyl ketone, methyl n-amyl ketone, methyl isoamyl Ketone, ethanol, isopropanol, butanol, benzyl alcohol, diethyl ketone alcohol, methoxypropionaldehyde, mineral spirits, other aliphatic, cycloaliphatic and/or aromatic hydrocarbons such as: Solvesso 100®, g For example, Exxate 700®, ethers, ketones, alcohols and mixtures thereof, are customary. It is noted that in the overall GPPS and HIPS processes, ethylbenzene is basically used as a solvent. Mainly based on cost, toxicity, flammability, volatility and chain transfer activity. -10- This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) 1293313 A7 B7 V. Description of invention έ ) Select appropriate Solvent considerations. It is noted that certain trioxepanes are known. Please refer to Kirk & Othmer's, Encyclopedia of Chem. Tech., 3rd Ed, Vol. 17, p. 57, which proposes 1,2,4-trioxocycloheptane of the formula:

,W0 98/50354提出四種相關三氧雜環庚烷化物,包括其式 如下的產物, 〇-〇 ch3W0 98/50354 proposes four related trioxepane compounds, including the products of the formula: 〇-〇 ch3

並提出這些化合物與輔助劑於交聯程序中之用途。目前提 出的方法未推廣至形成熱固性塑料或非熱塑性彈料的方法 0所用名詞的一般意義揭示於1.3,如:W. Hofmann’s,Rubber technology handbook(Carl Hanser Verlag, 1989) 0 US 3,517,03 2提出可於此方法中形成The use of these compounds and adjuvants in the crosslinking procedure is also presented. The general meaning of the nomenclature used in the method currently proposed for the formation of thermoset plastics or non-thermoplastic elastomers is disclosed in 1.3, such as: W. Hofmann's, Rubber technology handbook (Carl Hanser Verlag, 1989) 0 US 3,517,03 2 Can be formed in this method

以製造式4,4,7,7 -四甲基-1,2,3 -三氧雜環庚烷的環狀三氧 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1293313 A7 —__B7 五、發明説明^ ) 化物。據説此環狀三氧化物可以作爲聚合反應觸媒。未指 出污染物三氧雜環庚貌可用於該目的。 根據本發明使用之三氧雜環庚烷可以慣用方式合成,如 ’基本上,在有觸媒存在時,藉H〇C〈CH3)Hch2C(CH3)2OOH 與嗣之反應及之後的純化步驟而得。這樣的程序述於,如 ·· W0 98/50354的實例 1 中。 適用於此過氧化物之合成的酮類包括,如:丙酮、乙醯 苯、甲基正戊基酮、乙基丁基酮、乙基丙基酮、甲基異戊 基嗣、甲基庚基酮、甲基己基酮、乙基戊基酮、二曱基酮 、二乙基酮、二丙基酮、甲基乙基酮、甲基.異丁基酮、甲 基異丙基酮、甲基丙基酮、甲基第三丁級酮、異丁基庚基 酮、二異丁基酮、2,4 -戊二闞、2,4 -己二酮、2,4 -庚二酮 、3,5 -庚二酮、3,5 -辛二酮、5 -甲基-2,4_ 己二酮、2,6-二甲基-3,5庚二酮、2,4 -辛二酮、5,5 -二甲基-2,4 -己二 酮、6-甲基-2,4-庚二酮、1-苯基_1,3-丁二酮、1-苯基-1,3 -戊二酮、l,3 -二苯基_l,3 -丙二酮、b苯基_2,4_戊二 ’、甲基苯甲酮、苯基甲基酮、苯基乙基酮、甲基氯甲基 酮、甲基溴甲基酮及它們的偶合產物。當然,也可以使用 具適當之對應於式I之過氧化物之r基團的其他酮,諸如式 H0RC(0)R0H之化合物,及二或多種不同酮之混合物。 較佳酮是丙酮、丁酮(任何異構物)、二乙酮(任何異構物 )、曱丙酮(任何異構物)、甲丁酮(任何異構物)、甲戊酮( 任何異構物)、甲己酮(任何異構物)、甲庚酮(任何異構物) 、乙丙酮(任何異構物)、乙丁酮(任何異構物)、乙戊酮(任 -12- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1293313 A7 B7 五、發明説明Q ) 何異構物)、乙己酮(任何異構物)、環己酮、乙醯丙酮、乙 醯乙酸乙酯、二丙酮醇及它們的混合物。 此過氧化物可以粉末、顆粒、丸粒、錠、片、厚片、漿 和溶液形式製得、運送、儲存和施用。這些調合物可視所 須地被稀釋,此視在調合物中特定過氧化物和其濃度而定 。較佳情況中,過氧化物之使用使得至少5 〇重量〇/〇 (至少 75重量%較佳,超過85重量%更佳)或氧化物調合物是根據 本發明的一或多種三氧雜環庚烷。過氧化物以其技術純度 等級形·式使用爲佳。 此處所謂的,,高固體含量”是指樹脂組合物的固體(非揮發 性物質)含量是以樹脂組合物總重計之至少5 〇重量%。更佳 情況中,它們含有超過60重量0/〇(超過70重量%最佳)固體。 所謂的”低分子量”是指(共)聚合物分子量低於5〇,〇〇〇,以 低於25,000爲佳,低於15,000更佳。 本發明之聚合法中,常用添加物可以一般量使用。這樣 的添加物包括鏈轉移劑,如:硫赶、二硫化物和/或CC14。 以根據本發明製得之高固體含量丙晞酸樹脂爲基礎的樹 脂組合物包含慣用固化劑且可包含慣用添加物,如··安定 劑、界面活性劑、UV-吸收劑、觸媒阻斷劑、抗氧化劑、 顏料分散劑、泥動添加劑、流變控制劑、均化劑和溶劑。 用於塗覆組合物的這樣的添加物可以存在於根據本發明之 方法中’只要其不會對聚合法造成負面影響即可。 實-所用化學品·· 本紙張尺度適财S @家標準297公复) -13- 1293313 A7 B7 五、發明説明(11 ) 苯乙烯(得自Merck,使用前蒸餾) 二氣甲烷(得自Baker)The circular trioxygen paper scale of the type 4,4,7,7-tetramethyl-1,2,3-trioxepane is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm). ) 1293313 A7 —__B7 V. Description of invention ^ ) Compound. This cyclic trioxide is said to act as a polymerization catalyst. It is not indicated that the contaminant trioxane can be used for this purpose. The trioxepane used in accordance with the present invention can be synthesized in a conventional manner, such as 'substantially, in the presence of a catalyst, by the reaction of H〇C<CH3)Hch2C(CH3)2OOH with hydrazine and subsequent purification steps. . Such a procedure is described in Example 1 of W0 98/50354. Ketones suitable for the synthesis of such peroxides include, for example, acetone, acetophenone, methyl n-amyl ketone, ethyl butyl ketone, ethyl propyl ketone, methyl isoamyl hydrazine, methyl heptyl Ketone, methylhexyl ketone, ethyl amyl ketone, dinonyl ketone, diethyl ketone, dipropyl ketone, methyl ethyl ketone, methyl isobutyl ketone, methyl isopropyl ketone, A Ketopropyl ketone, methyl tert-butyl ketone, isobutylheptyl ketone, diisobutyl ketone, 2,4-pentanediamine, 2,4-hexanedione, 2,4-heptanedione, 3, 5 -heptanedion, 3,5-octanedione, 5-methyl-2,4-hexanedione, 2,6-dimethyl-3,5-peptanedione, 2,4-octanedione, 5 ,5-Dimethyl-2,4-hexanedione, 6-methyl-2,4-heptanedione, 1-phenyl-1,3-butanedione, 1-phenyl-1,3- Pentanedione, l,3-diphenyl-l,3-propanedione, b-phenyl-2,4-pentanedi-, methylbenzophenone, phenylmethylketone, phenylethylketone, Methyl chloromethyl ketone, methyl bromomethyl ketone and their coupling products. Of course, other ketones having an appropriate r group corresponding to the peroxide of formula I, such as a compound of formula H0RC(0)ROH, and a mixture of two or more different ketones, may also be used. Preferred ketones are acetone, methyl ethyl ketone (any isomer), diethyl ketone (any isomer), oxime acetone (any isomer), methyl ethyl ketone (any isomer), methyl ketone (any different) Structure), methyl ketone (any isomer), ketone (any isomer), ethyl acetonide (any isomer), butyl ethyl ketone (any isomer), ketone ( -12 - This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) 1293313 A7 B7 V. Invention description Q) Hetero isomer), Ethyl ketone (any isomer), Cyclohexanone, Acetyl Acetone, ethyl acetate, diacetone alcohol, and mixtures thereof. The peroxide can be prepared, shipped, stored and applied in the form of powders, granules, pellets, ingots, tablets, slabs, slurries and solutions. These blends can be diluted as desired, depending on the particular peroxide and its concentration in the blend. Preferably, the peroxide is used such that at least 5 〇 weight 〇 / 〇 (at least 75% by weight, more preferably more than 85% by weight) or the oxide conjugate is one or more trioxanes according to the invention. Heptane. It is preferred that the peroxide be used in its technical purity grade. The term "high solid content" as used herein means that the solid (nonvolatile matter) content of the resin composition is at least 5% by weight based on the total weight of the resin composition. More preferably, they contain more than 60% by weight. / 〇 (more than 70% by weight of the best) solid. The so-called "low molecular weight" means that the (co)polymer molecular weight is less than 5 〇, 〇〇〇, preferably less than 25,000, more preferably less than 15,000. In the polymerization method, the usual additives may be used in a usual amount. Such additives include chain transfer agents such as sulfur, disulfide and/or CC 14. The high solid content propionate resin obtained according to the present invention is The basic resin composition contains a conventional curing agent and may contain conventional additives such as stabilizers, surfactants, UV-absorbers, catalyst blockers, antioxidants, pigment dispersants, mud additives, rheology Control agents, leveling agents and solvents. Such additives for coating compositions may be present in the process according to the invention 'as long as they do not adversely affect the polymerization process. Paper ruler Choi S @ home fitness standard 297 well multiplexing) -13- 1293313 A7 B7 V. invention is described in (11) styrene (available from Merck, distilled before use) two gas methane (available from Baker)

Solvesso® 100和 Exxate®700(得自 ExxonMobil)Solvesso® 100 and Exxate® 700 (from ExxonMobil)

Trigonox® 301(得自Akzo Nobel,於稀釋劑中的41%環狀 丁酮化過氧)Trigonox® 301 (available from Akzo Nobel, 41% cyclic butanone peroxygen in diluent)

Trigonox® 2 2 (得自 Akzo Nobel,於稀釋劑中的 1,1 -二( 第三丁基過氧基)環己烷)Trigonox® 2 2 (from Akzo Nobel, 1,1 -di(t-butylperoxy)cyclohexane in diluent)

Trigonox ®B (得自 Akzo Nobel,二-第三丁基化過氧) 所有其他化學品由Acros Chemicals供應,是分析級,且 未經進一步純化地使用。 聚合物的分子量(分佈)以慣用方式使用Waters 510 HPLC 幫浦、一般管柱和偵測裝置測定,此聚苯乙#作爲標準品。 聚合度係藉由以慣用方式藉氣相層析術分析未反應的單 體量而測得。Trigonox ® B (available from Akzo Nobel, di-t-butyl hydroperoxide) All other chemicals supplied by Acros Chemicals were of analytical grade and were used without further purification. The molecular weight (distribution) of the polymer was determined in a conventional manner using a Waters 510 HPLC pump, a general column and a detection device, and this polystyrene # was used as a standard. The degree of polymerization is measured by analyzing the amount of unreacted monomer by gas chromatography in a conventional manner.

實例1 - 1 0和比較例A - D 這些實施例中,丙晞酸酯於溶劑中聚合,使用有護套的 玻璃反應器,其直徑60毫米,高80毫米,配備渦輪攪拌器 、迴館冷凝管和注射口。 溶劑(40克)加至反應器中。調整溫度,使得實驗中所用 的過氧化物於該溫度的半生期是1 5分鐘。聚合反應溫度高 至126°C (含)者,使用乙酸丁酯作爲溶劑。聚合反應溫度由 126°C 高至 165°C (含)者,使用 Solvesso® 100,Exxate® 700 用於聚合反應溫度由165-200°C者,而壬酸乙酯用於聚合反 應溫度爲220°C者。 -14- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1293313 A7 _ B7 一 五、發明説明(12 ) 使用氮得到無氧的聚合條件。 單體(40克丙烯酸丁酯、28克羥基乙基異丁烯酸酯、20 克苯乙烯、10克異丁缔酸曱酯和2克異丁烯酸)和30毫當量 (相對於每分子有兩個〇〇鍵的化合物,是3 0毫莫耳)引發劑 使用Watson Marlow幫浦以4小時時間引至反應器中。之後 ’於相同溫度再進行一小時的此聚合反應。 以慣用方式分析所得聚合物。使用聚苯乙烯作爲標準品 ’以ΗΡ-SEC定出分子量。藉重量分析測定製得樹脂的固體 含量(固體)··精確稱約1克樹脂,將此樣品溶解於約1 〇克 甲苯中,於爐中以空氣循環於125°C乾燥4小時。樣品冷卻 之後,剩餘材料重量除以原始樣品重,所得値爲固體含量 。使用Brookfield黏度計於2 5°C測定黏度。 使用WO 96/03397中用於組合物V的程序,製得參考用產 物”環狀-MIAKP”,但此處使用異戊酮代替異丁酮。此化合 物被視爲新型高固體含量丙烯酸g旨聚合反應引發劑的代表 例。此環狀-MIAKP經稀釋並含67.3重量%過氧化物。根據 本發明之根據本發明之三氧雜環庚烷爲技術級純淨形式, 其過氧化物含量超過9 5重量%。使用下列產物: -15-Examples 1 - 10 and Comparative Examples A - D In these examples, the propionate was polymerized in a solvent using a sheathed glass reactor having a diameter of 60 mm and a height of 80 mm, equipped with a turbine agitator, Condenser and injection port. Solvent (40 g) was added to the reactor. The temperature was adjusted so that the half-life of the peroxide used in the experiment at this temperature was 15 minutes. When the polymerization temperature is as high as 126 ° C (inclusive), butyl acetate is used as a solvent. The polymerization temperature is from 126 ° C to 165 ° C (inclusive), using Solvesso® 100, Exxate® 700 for polymerization temperatures from 165 to 200 ° C, and ethyl citrate for polymerization temperatures of 220. °C. -14- This paper scale applies to Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1293313 A7 _ B7 1-5. Description of invention (12) Use of nitrogen to obtain anaerobic polymerization conditions. Monomer (40 g butyl acrylate, 28 g hydroxyethyl methacrylate, 20 g styrene, 10 g decyl isobutyrate and 2 g methacrylate) and 30 meq (relative to two 每 per molecule) The hydrazone compound, which is 30 millimoles, was introduced into the reactor using a Watson Marlow pump for 4 hours. This polymerization was then carried out for another hour at the same temperature. The obtained polymer was analyzed in a usual manner. The molecular weight was determined by ΗΡ-SEC using polystyrene as a standard. The solid content (solid) of the obtained resin was measured by gravimetric analysis. · About 1 gram of the resin was accurately weighed, and the sample was dissolved in about 1 gram of toluene, and dried in an oven at an air circulation at 125 ° C for 4 hours. After the sample is cooled, the weight of the remaining material is divided by the original sample weight and the resulting enthalpy is the solid content. The viscosity was measured at 25 ° C using a Brookfield viscometer. The reference product "cyclic-MIAKP" was prepared using the procedure for composition V in WO 96/03397, but isoamyl ketone was used here instead of isobutyl ketone. This compound is considered as a representative example of a novel high solid content acrylic acid polymerization initiator. This cyclic-MIAKP was diluted and contained 67.3% by weight of peroxide. The trioxepane according to the invention according to the invention is in a technically pure form having a peroxide content of more than 95% by weight. Use the following products: -15-

1293313 A7 B7 五、發明説明(13 )1293313 A7 B7 V. Description of invention (13)

-16- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1293313 A7 B7 五、發明説明(14 ) 其結果如下: 實例 過氧化物 聚合反應溫度 固體(%) Mw Μη D 1 式I 180 69.9 4,500 1,750 2.5 2 式I 200 70.0 2,400 1,300 1 . 8 3 式I 220 69.0 1,700 1,100 1.6 4 式II 165 69.2 5,700 2,750 2.0 5 式III 180 70.1 3,300 1,800 1.85 6 式III 220 69.7 1,700 1,100 1.6 7 式IV 180 69.5 4,000 1,950 2.04 8 式IV 220 69.3 1,800 1,100 1.57 9 式V 220 70.8 1,900 1,200 1.65 10 式VI 220 68.2 1,400 1,000 1.4 A 環狀-MIAKP 180 70.8 6,000 1,900 3 . 1 B Trigonox® 301 200 71,3 2,900 1,500 1.95 C Trigonox® B 220 71.1 2,000 1,200 1.66 D 無 220 58.0 未測定,發黏產物 這些結果顯示根據本發明之三氧雜環庚烷是製造低分子 量高固體含量且分子量分佈狹窄的丙烯酸酯樹脂之非常有 效的引發劑。此外,這些產物可在不須使用稀釋劑的情況 下使用。實例7和8得到有色樹脂的原因不明,其他樹脂顏 色自淡至更明顯的黃色。-16- The paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 1293313 A7 B7 V. Inventive Note (14) The results are as follows: Example Peroxide polymerization temperature Solid (%) Mw Μη D 1 Formula I 180 69.9 4,500 1,750 2.5 2 Formula I 200 70.0 2,400 1,300 1 . 8 3 Formula I 220 69.0 1,700 1,100 1.6 4 Formula II 165 69.2 5,700 2,750 2.0 5 Formula III 180 70.1 3,300 1,800 1.85 6 Formula III 220 69.7 1,700 1,100 1.6 7 Formula IV 180 69.5 4,000 1,950 2.04 8 Formula IV 220 69.3 1,800 1,100 1.57 9 Formula V 220 70.8 1,900 1,200 1.65 10 Formula VI 220 68.2 1,400 1,000 1.4 A Ring-MIAKP 180 70.8 6,000 1,900 3 . 1 B Trigonox® 301 200 71 , 3 2,900 1,500 1.95 C Trigonox® B 220 71.1 2,000 1,200 1.66 D without 220 58.0 Not determined, tacky product These results show that the trioxepane according to the invention is a low molecular weight, high solids content and narrow molecular weight distribution of acrylic acid. A very effective initiator for ester resins. In addition, these products can be used without the use of a diluent. The reason why the colored resins were obtained in Examples 7 and 8 was unknown, and the other resins were pale to more pronounced yellow.

實4列1 1和比&gt; 車交4列E 玻璃安瓶(2.5毫升)中填充約1 . 3克引發劑/苯乙烯混合 -17- 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 1293313 A7 B7 五、發明説明(15 ) 物(0.75毫當量引發劑,在實例7和實例C中分別相當於0.75 毫莫耳/ 1〇〇克苯乙烯和0.375毫莫耳/ 100克苯乙烯)並置 於乾冰中以將混合物冷卻至約-7 0 °C。結凍的混合物上方的 空氣以氮氣滌氣並封住安瓶。安瓶置於120°C油浴中以使得 内容物聚合。2、4、6和8小時之後取出安瓶。自油浴中取 出之後,潔淨,打破,移至100毫升錐形瓶中,使内容物於 20毫升二氯甲烷中溶解至少48小時。每2500克的此二氯甲 烷含25克正丁基苯和6.25克丁基化的羥基甲苯,以它們分 別作爲後續GC分析的内標準物和抗氧化劑。溶解之後,苯 乙烯轉化成聚苯乙烯,以慣用方式分別使用GC和GPC技巧 測定聚苯乙烯的分子量。 下列附表列出聚合2、4、6和8小時之後,苯乙晞的轉化 率和樹脂的重量平均分子量。 實例 所用過氧化物 轉化率(%) Mw*10'3(D) 2 4 6 8 2 4 6 8 11 式V 36.2 69.3· 94.4 99.4 320 375 455 445 E Trigonox® 22 78 97.5 99.5 99.7 315 370 365 355Real 4 columns 1 1 and ratio &gt; Cars 4 columns E glass ampoules (2.5 ml) filled with about 1.3 g of initiator / styrene blend -17 - This paper scale applies to China National Standard (CNS) A4 specifications ( 210X 297 mm) 1293313 A7 B7 V. Inventive Note (15) (0.75 milliequivalents of initiator, equivalent to 0.75 millimoles per gram of styrene and 0.375 millimoles in Example 7 and Example C, respectively 100 grams of styrene) was placed in dry ice to cool the mixture to about -7 0 °C. The air above the frozen mixture is scrubbed with nitrogen and the ampoules are sealed. The ampoule was placed in a 120 ° C oil bath to polymerize the contents. Remove the ampoules after 2, 4, 6 and 8 hours. After removal from the oil bath, it was cleaned, broken, transferred to a 100 ml Erlenmeyer flask, and the contents were dissolved in 20 ml of dichloromethane for at least 48 hours. Each 2500 grams of this methylene chloride contained 25 grams of n-butylbenzene and 6.25 grams of butylated hydroxytoluene as separate internal standards and antioxidants for subsequent GC analysis. After dissolution, the styrene is converted to polystyrene, and the molecular weight of the polystyrene is determined by GC and GPC techniques in a conventional manner. The following table lists the conversion of styrene and the weight average molecular weight of the resin after 2, 4, 6 and 8 hours of polymerization. Example Peroxide Conversion (%) Mw*10'3(D) 2 4 6 8 2 4 6 8 11 Formula V 36.2 69.3· 94.4 99.4 320 375 455 445 E Trigonox® 22 78 97.5 99.5 99.7 315 370 365 355

實例1 2和比較例F 實例1 2和F重覆實例1 1和E,但聚合反應於140°C進行。 實例 所用過氧化物 轉化^ K%) Mw*10*3(D) 1.5 4 6 8 1.5 4 6 8 12 式V ~ 75.5 84.3 97* 98.8 195 202 200** 195 F Trigonox® 22 77 79.6** 90 97 176 180** 192 193 -18- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1293313 A7 B7 五、發明説明(16 ) 由3小時之後的數據估計(96%) **=估計値 由實例1 1、1 2、E和F可看出:相較於慣用過氧化物(如 :Trigonox® 2 2 ),根據本發明之產物使得於相同轉化率時 的聚苯乙晞產率極高且具有所欲較高分子量。 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 1293Example 1 2 and Comparative Example F Example 1 2 and F were repeated for Examples 1 and E, but the polymerization was carried out at 140 °C. Peroxide conversion for the example ^ K%) Mw*10*3(D) 1.5 4 6 8 1.5 4 6 8 12 Formula V ~ 75.5 84.3 97* 98.8 195 202 200** 195 F Trigonox® 22 77 79.6** 90 97 176 180** 192 193 -18- This paper size applies to Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1293313 A7 B7 V. Invention description (16 ) Estimated by data after 3 hours (96%) **= Estimated 値 can be seen from Examples 1 1, 2 2, E and F: Compared to conventional peroxides (eg Trigonox® 2 2 ), the products according to the invention enable polystyrene at the same conversion rate The yield of acetamidine is extremely high and has a desired higher molecular weight. This paper scale applies to the Chinese National Standard (CNS) A4 specification (210X 297 mm) 1293

——^090122495 (以上各欄由本局壚)發明 # 中 96Λ17日修正 補充i Ά4 C4 中文說明書替換頁(96年10月)專利説明書 、霖!名稱 文 使用三氧雜環庚烷化物以製造高固體含量之丙稀 酸、苯乙烯,及LDPE類型樹脂之方法 英 文——^090122495 (The above columns are from this bureau) Invention #中 96Λ17日修正 Supplement i Ά4 C4 Chinese manual replacement page (October 1996) Patent specification, Lin! Name Method for the manufacture of high solids acrylic, styrene, and LDPE type resins using trioxane heptanes

USE OF TRIOXEPANS IN THE PROCESS TO MAKE fflGH-SOLID ACRYLIC, STYRENIC, AND LDPE-TYPE RESINS 姓 名 國 籍 1·安德亞斯荷曼高特ANDREAS HERMAN HOGT 2·約翰美伊哲 JOHN MEIJER 均荷蘭 藭人 三、申請人 住、居所 姓 义 (名稱f 國 籍 5表 名 1 ·荷蘭英雪迪市歐登札瑟街203號 2·荷蘭迪菲特市R.海利哲街18號 荷蘭商艾克索諾貝爾公司 AKZO NOBEL N. V. 荷蘭USE OF TRIOXEPANS IN THE PROCESS TO MAKE fflGH-SOLID ACRYLIC, STYRENIC, AND LDPE-TYPE RESINS Name Nationality 1 · Andreas Homante ANDREAS HERMAN HOGT 2 · John Mejer JOHN MEIJER People's residence, residence, and righteousness (name f Nationality 5, name 1 · 203, Odden Zasser Street, Indidi City, The Netherlands 2) No. 18, R. Heilizhe Street, Duffet, The Netherlands, Dutch company Axor Nobel AKZO NOBEL NV Netherlands

荷蘭亞罕市韋伯路76號 1·彼得·柯尼里斯·夏克威克 PIETER CORNELIS SCHALKWIJK 2.高特·菲德 GUNTER FETT 本紙張尺《财 _gi^-)A4»(210X297^)76 Weber Road, Yahan, The Netherlands 1 Peter Kniriris Shakwick PIETER CORNELIS SCHALKWIJK 2. Gault Ferdin GUNTER FETT Paper ruler "财 _gi^-) A4»(210X297^)

Claims (1)

A BCDA BCD 129彻麵 號專利申請案 一中文申請專利範圍替換本(96年10月) 六、申請專利範圍 一種聚合方法,其中使用至少一 庚烧化物引發劑將一或多種單體⑴的三氧雜環129 No. Patent Application No. 1 Chinese Patent Application Substitute (October 96) VI. Patent Application A polymerization method in which at least one heptarginator is used to carry out one or more monomers (1) of trioxane. 1-3 L中中Γ?選自氫和經取代或未經取代的烴基 基團中的一者可以鏈結形成環結構。 2. 如申請專利範圍第1項之方法, γ+ /、中,R分別選自氫和 經取代或未經取代的Cl-C2G烷基、 朴 匕3 120%烷基、C6- Go方基、cvc^烷基和(:广^烷芳基,這些基團可以 ㈣㈣Μ鏈烷基’心基團中的二者可以連接成環烧 基;以3各者上之選用的-或多個取代基分別選自由經 基、烷氧基、羧酸、直鏈或支鏈歸基、芳氧基、鹵素、 酯、羧基、腈和醯胺所組成之群。 如申XI月專利乾圍第2項之方法,其中,R 1和R 3選自c厂 C2〇烷基,R2選自氫、甲基、乙基、異丙基、異丁基、 第二丁基、戊基、異戊基、環己基、苯基、(:1130:(;〇;)〇^2- 、C2H50C(0)CHr、HOC(CH3)2CH2+One of 1-3 L in the middle Γ?, one selected from the group consisting of hydrogen and a substituted or unsubstituted hydrocarbon group, may be linked to form a ring structure. 2. For the method of claim 1, γ+ /, 中,R are respectively selected from hydrogen and substituted or unsubstituted Cl-C2G alkyl, Parkan 3 120% alkyl, C6-Go square , cvc^alkyl and (: a wide aryl group, these groups may be (iv) (d) Μ 烷基 alkyl 'heart group can be linked to a cycloalkyl group; to each of the three selected one or more The groups are respectively selected from the group consisting of a mercapto group, an alkoxy group, a carboxylic acid, a linear or branched chain group, an aryloxy group, a halogen group, an ester group, a carboxyl group, a nitrile group and a decylamine group. The method of the invention, wherein R 1 and R 3 are selected from the group consisting of C 2 decyl, and R 2 is selected from the group consisting of hydrogen, methyl, ethyl, isopropyl, isobutyl, second butyl, pentyl, isopentyl , cyclohexyl, phenyl, (:1130:(;〇;)〇^2-, C2H50C(0)CHr, HOC(CH3)2CH2+ 73111-961017.DOC 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 1293313 六、申請專利範圍73111-961017.DOC This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) 1293313 VI. Patent application scope ;、中R刀別4自如申請專利範圍第1或2項之RU3 ^ =何基團,或者RW連接成經取代或未經取代 如^專利範圍第3項之方法,其中hR3係選 、乙基和異丙基。 土 =申請專利範圍第U4項中任何—項之方法,其中 向固體含量丙烯酸酯樹脂。 y 6 如申請專利範圍第山項中任何—項之方法,盆中自包 含至少40重量%苯乙婦的單體混合物形成苯乙烯系樹脂 0 如申請專利範圍第U4項中任何—項之方法,其中乙稀 於500至4,000巴壓力下以自由基聚合或共聚合。 73111-961017.DOC 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐);, R R knife 4 freely apply for the RU3 ^ = He group, or RW is connected to the substituted or unsubstituted method of the third paragraph of the patent scope, where hR3 is selected, B Base and isopropyl. Soil = the method of any of the items U4 of the patent application, wherein the solid content is an acrylate resin. y 6 as in the method of any of the above-mentioned patents, the method of formulating a monomer mixture containing at least 40% by weight of styrene in a pot to form a styrenic resin 0, as in any one of the claims U4 , wherein ethylene is free radically polymerized or copolymerized at a pressure of from 500 to 4,000 bar. 73111-961017.DOC This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm)
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