TWI291928B - - Google Patents

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Publication number
TWI291928B
TWI291928B TW94147831A TW94147831A TWI291928B TW I291928 B TWI291928 B TW I291928B TW 94147831 A TW94147831 A TW 94147831A TW 94147831 A TW94147831 A TW 94147831A TW I291928 B TWI291928 B TW I291928B
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TW
Taiwan
Prior art keywords
frame
locomotive
assembly
front frame
combined
Prior art date
Application number
TW94147831A
Other languages
Chinese (zh)
Other versions
TW200724434A (en
Inventor
Yu Wei Chen
Original Assignee
Yamaha Motor Co Ltd
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Publication date
Application filed by Yamaha Motor Co Ltd filed Critical Yamaha Motor Co Ltd
Priority to TW094147831A priority Critical patent/TW200724434A/en
Publication of TW200724434A publication Critical patent/TW200724434A/en
Application granted granted Critical
Publication of TWI291928B publication Critical patent/TWI291928B/zh

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  • Automatic Cycles, And Cycles In General (AREA)
  • Body Structure For Vehicles (AREA)

Description

1291928 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種使用於機車中之車架結構及利用該車 架結構之機車之製造方法,特別是關於使用於速克達型機 車中之車架結構及利用该車架結構之速克達型機車之製造 方法者。 【先前技術】 在各種車輛上,皆具備有車架,以支樓著車 裝載該車輛所需搭載之各式各樣的零件。所以對於車架的 設計必需符合輕便、堅固之旨,如此不惟可達成支撐其戶乃 裝載之各零件的重量之目的,並且不會造成車輛過重,丑 亦確保車輛之安全性。 而機車亦不例外,其亦具有一車架,以裝載其所需之轉 向系統、懸吊系統(避震系統)、前後車輪、剎車系統、傳動 系統、及儀表等各構件,以之組裝成—完整之機車。 而先前一般之機車之車架,一般皆係採用配合車體之形 狀而將車架分成多個管件分別以鐵或鋼鑄成後,再以焊接 之:式,配合板金’將該等構件結合,而形成一車架總成。 當該車架總成完成之後,便被送至生產線,以進行 2组I作業’以將上述機車之各構件等安裝於該車架總 成上,最後,即完成一機車產品。 車在上心前技術中,由於係以鐵或鋼板製作各個 曹^或鋼之重量較重,因此難以降低機車整體之 里而抓用知接之方式將多個分別鑄成之車架管件結合 J〇6853.doc 1291928 之構成,長久以來亦存在有預備構件數多、焊接加工之成 本及工時高、且焊接處強度較低之種種問題。 此外在上述先刖技術中’由於係將完成後之整個該車 架總成送至生產線而進行—連串之組裝作業,因此必須依 製程-步步地進行各個工序,㈣無法使互不料之作業 ^時並行。因&,在生產線之組裝作業上,_大幅度地 鈿紐整個組裝作業流程所需的時間。 【發明内容】 對於上述習知之機車之車架結構中所存在之種種問題, 長久以來’業界並未曾提出—有效的改善解決方案,因此 本發明之發明人針對上述習知之機車之車架結構中所存在 之種種問題’致力思考並研發其解決放案,而提出之一勒 2解決方案。亦即,本發明之目的在於提供—種機車之 及輕量化之功效。 並具“強度、高剛性、 體:言,本發明之請求項1之發明,係-種機車之車架 :構,其具備用以安裝該機車之各構件之車架,其特徵為 八半木右則車架、及後車架等部 右前車架、及後車㈣、1鑄造成形者; y左則車架及該右前車架夹住該頭管 成後,再將該前車架總成與該後車架結合而構成。 車:上述構成’藉由以-體鱗造成形之該左前 車”二广…組成—前車架總成,並將該前 成與—料造成形之該後車架結合,即可構成該機 106853.doc *6- 1291928 車之車架。如此構成之車架,由於並非以谭接之方式對多 個個別管件進行結合,因此可減少所需之前置構件數量、 焊接加工之成本及工時,及避免先前谭接處強度較低等之 種種問題。 而採用如此構成之車架之機車,其頭管、左前車架、及 右刖車架,可與後車架分開而在相同時段送至各自之生產 線上以進亍各自之《連$夕έ日继炎| , 連串之組裝作業’亦即能夠分別進行 各自之模組化之組裝。因此,可不需如先前般僅能在一條 生產線上依序等待進行各組裝作業,能夠實現大幅度地縮 短整個組裝作業流程所需的時間。 、、、 本發明之請求項2之發明,係如請求項r機車之車年姓 ^其中該前車架總成與該後車架各自之結合部係分別^ =朝大致水平方向開口彼此相對之门字型剖面,而彼此 …曰後則形成一封閉構造。 加=本發明之上述構成’藉由將該前車架總成與該後車 :各自之結合部形成為朝大致水平方向開口彼此 子型剖面,並且紝入尨氺迕 + 之门 ―後成為-_構造,㈣結合部 :之封閉之口字型剖面構造可大幅地提升結合 度,或可在與符合所要求之車架強度下,減少 ^ 而達到輕量化之效果。 尽度 結:發明’係如請求項1或2之機〜 式結合各自之結:部:定成與後車架_螺栓或卡合方 根據本發明之上述構成,藉由螺栓或卡合方式結合前車 106853.doc !291928 木總成與後車架之結合部,則可容易地將二者結合並固定。 本發明之請求項4之發明,係如請求項1或2之機車之車架 結構,其中鑄造該左前車架、右前車架、及後車架係以輕 至屬工耘塑膠、或複合材料中之任一種鑄造者。 根據本發明之上述構成,以輕金屬、工程塑膠、或複合 材料等作為鑄造該左前車架、右前車架、及後車架之材料, 則相對先刚之以鋼鐵管為主之機車車架,不僅材質輕而強BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a frame structure for use in a locomotive and a method of manufacturing a locomotive using the same, particularly for use in a skating locomotive The frame structure and the manufacturing method of the speed skating type locomotive using the frame structure. [Prior Art] In all kinds of vehicles, there are frames, and various parts are required to be loaded on the vehicle in a branch building. Therefore, the design of the frame must be light and strong, so that it can not only achieve the purpose of supporting the weight of each part of the load, but also does not cause the vehicle to be overweight and ugly to ensure the safety of the vehicle. The locomotive is no exception. It also has a frame to load its required steering system, suspension system (shock system), front and rear wheels, brake system, transmission system, and instrumentation. - Complete locomotive. In the past, the frame of the general locomotive is generally divided into a plurality of pipe fittings which are respectively cast into iron or steel after being matched with the shape of the car body, and then welded by the type: with the sheet metal 'the members are combined And form a frame assembly. When the frame assembly is completed, it is sent to the production line to perform two sets of I operations to install the components of the locomotive and the like on the frame assembly, and finally, a locomotive product is completed. In the front-end technology of the car, since the weight of each Cao or steel is made of iron or steel plate, it is difficult to reduce the overall size of the locomotive and grasp the way of the joint to form a plurality of separately cast frame fittings. The composition of J〇6853.doc 1291928 has long been associated with various problems such as the large number of preparatory components, the cost of welding processing and the high working hours, and the low strength of the welded joint. In addition, in the above-mentioned prior art, 'the assembly process is carried out because the whole frame assembly is sent to the production line after completion, so the various processes must be carried out step by step according to the process--step (4) cannot be mutually unexpected. The job is parallel. Because of &, in the assembly work of the production line, _ greatly time the time required for the entire assembly process. SUMMARY OF THE INVENTION The problems of the conventional locomotive frame structure have long been known in the industry as an effective improvement solution. Therefore, the inventors of the present invention are directed to the frame structure of the conventional locomotive. All kinds of problems existed: I was committed to thinking and developing their solutions, and proposed one of the solutions. That is, the object of the present invention is to provide a locomotive and lightweight effect. And the invention of claim 1 of the present invention, the frame of a locomotive, having a frame for mounting various components of the locomotive, characterized by eight and a half The right frame of the right frame and the rear frame of the rear frame, and the rear car (4), 1 casting and forming; y left frame and the right front frame clamp the head pipe, and then the front frame The assembly is combined with the rear frame. The vehicle: the above-mentioned composition consists of the left front vehicle formed by the body scale, and the front frame assembly, and the front frame and the material are formed. The rear frame is combined to form the frame of the aircraft 106853.doc *6-1291928. In the frame thus constructed, since a plurality of individual pipe members are not combined in a tandem manner, the number of required front members, the cost and time of welding processing, and the low strength of the prior tan joints can be reduced. All kinds of problems. The locomotive with the frame thus constructed, the head tube, the left front frame, and the right-hand frame can be separated from the rear frame and sent to their respective production lines at the same time to enter their respective "even έ έ Rijiyan|, a series of assembly operations', is able to carry out their own modular assembly. Therefore, it is not necessary to wait for the assembly work in a single production line as before, and it is possible to greatly shorten the time required for the entire assembly work flow. The invention of claim 2 of the present invention is as claimed in claim 1, wherein the front frame of the locomotive and the rear frame of the locomotive are respectively opposite to each other in a substantially horizontal direction. The door-shaped profile, while each other... forms a closed structure. Plus = the above-described configuration of the present invention is formed by forming the front frame assembly and the rear car: the respective joint portions are opened in a substantially horizontal direction with respect to each other, and the door is inserted into the door of the 尨氺迕+ -_Structure, (4) Joint: The closed mouth-shaped cross-section structure can greatly improve the degree of bonding, or can reduce the weight of the frame to meet the required frame strength and achieve the effect of weight reduction. End of the knot: invention 'as in the case of claim 1 or 2 - combined with the respective knot: part: fixed and rear frame _ bolt or snap fit according to the above composition of the present invention, by bolt or snap Combined with the combination of the front car 106853.doc !291928 wood assembly and the rear frame, the two can be easily combined and fixed. The invention of claim 4 is the frame structure of the locomotive of claim 1 or 2, wherein the left front frame, the right front frame, and the rear frame are cast to lightly belong to the plastic or composite material Any of the founders. According to the above configuration of the present invention, light metal, engineering plastic, or composite material is used as the material for casting the left front frame, the right front frame, and the rear frame, and the locomotive frame mainly based on the steel pipe is firstly used. Not only light and strong

度同,提升機車之操控性能及安全性,且回收時易於進行 熔化處理及分類回收,可大幅地提高回收效率,符合環保 之趨勢V ^ 、本&明之睛求項5之發明,係一種機車,其特徵為具備請 求項1至4中任—項之機車之車架結構。 根據本發明之上述構成,可獲致具有上述請求項五至4中 任一項之機車之車架結構之功效之機車。 :本發明之請求項6之發明’係-種機車之製造方法,其特 ”為將°亥機車之車架分為不同個體之前車架總成及後車 木’分別對前車架總成及後㈣進行與職車之其他構件 之組裝後’藉由前車架總成及後車架之結合部將二者社入 本::之請求項7之發明’係如請求項6之機車之製: 法、、中該前車架總成又分為 等部分。 左則皁木、右則車架 可製造具有上述請求項i 而根據本發明之上述之方法 之功效之機車。 【實施方式】 106853.doc 1291928 以下參妝圖式,詳細說明本發明之實施方式。 圖1係具備本發明之車架結構之—速克達型機車50之車 架配置示意圖。圖1中雖顯示將本發明之機車之車架結構應 於速克達型機車上,但本發明並不限定應用於速克達 型機車,亦可為其他型式之機車,如打檔型機車’及動力 車輛。動力車輛係例如ATV(A1M⑽如⑽丨士 車)及雪地機動車輛等。 此越野 如^ 所示,具有本發明機車之車架卜速克達型機車 50,包含:車頭51、踏 .^ ^ 踏板52、座墊部53、車輪54、動力 變速機構55、及車殼56等構件。圖^所示之本發明之車架 1具㈣視時大致呈构狀且构柄向後上方_之外形,= 車架1之外形係可配合所岸 从 應用之各種機車之外形及内部構 件配置之種種條件’作各種尺寸及角度的變更。 接著請參相2至圖4。圖2係_本發明之機車 =力解圖。圖3⑷係顯示省略機車其他構件之本發明之機車 之結合狀態示意圖,圖3(b)係Α-Α線剖面圖。圖锡 顯不利用本發明之機車之車_ ° '、 旱木1之模組化組裝之示意圖。 /圖2所示,本發明之機車之車架!,·主要係包含有四個 分離之個體部分,亦即管 有四個 及後車架15。 左“架12、右前車架13、 頭管11係採用如先前之鋼管或鐵管,其上可形成有螺於 孔1 Π,用以與其他構件結合。 ’、王 左也車架12及右前束站〗 者,原則上二者係形:::::體鑄造成形為具有開放側 為具有對稱之形狀。其上方皆係形 106853.doc 1291928 成為具有大致半圓形凹槽之半圓管部丨21、131,半圓管部 121、131之下方則與於上下方向延伸之支柱部122、132連 接而由其所支持。最後,支柱部122、132於其下方分別朝 車體外側稍微傾斜地延伸後,再大致成直角彎曲分別朝車 體後方延伸而形成底梁部123、133。 此外,如圖2所示,於左前車架12及右前車架13上均勻配 置有多個螺栓結合用之螺栓孔124、134等,用以將左前車 架12及右前車架13作螺栓結合。圖2中雖以螺栓孔為例說明 本發明之左前車架12及右前車架π之結合方式,但本發明 不限於螺栓結合,亦可例如於左前車架〗2及右前車架丨3之 對應處分別形成凹部或突出部(圖中未示出),以使二者做卡 合結合。 此外,於左前車架12及右前車架13之内側可形成有結構 強化板126,以提高左前車架12及右前車架13之強度。 當欲以如上述之構成而組成前車架總成14時,首先係以 左前車架12之半圓管部121配合右前車架13之半圓管部131 而將頭管11夾於其間,之後,再以彼此之螺栓孔124、134 做螺栓結合或卡合結合而將頭管n固定。接著,對於左前 車木I2及右刖車架I3之支柱部、1;32的部分亦做螺栓結 合或卡合結合,即可將頭管u、左前車架12及右前車架13 三者組成如圖3(a)所示之前車架總成14。 後車架15亦係一體鑄造成形為具有開放側者,原則上其 係形成為具有左右對稱之形狀。除了結合部15丨、丨52外, 如圖3(b)所示,其開放側較佳係形成為朝向下方開放,如此 106853.doc 1291928 可在節省材料及成本的情形下,具有較高之支持強度。此 外,於後車架15之内側亦可形成有結構強化板153,以提高 後車架15之強度。 刚車架總成14之左前車架12及右前車架13之末端,分別 具有用以與後車架15之結合部151、152結合用之結合部125 及結合部135。如圖2所示,結合部125及結合部135係形成 為具有朝大致水平方向之開口之剖面成门字型者。與此對 • 應、,後車架15之結合部151、152亦形成為具有朝大致水平 方向且分別與結合部125及結合部135之開口相對的開口之 』面成η子型者。當欲結合左前車架12及右前車架13與後 車木15時,使結合部125之開口與結合部151之開口相對, 同時結合部135之開口亦與結合部152之開口相對後,再以 螺栓或卡合結合。如&,即成為圖3⑷所示之結合狀態之車 架1。 "上述構成,藉由將前車架總成14之結合部125、135 =應之後車架15之結合部⑸、152分別形成為朝大致水 平方向開口且彼此相對之门字型剖面,結合後即可形成一 =之口字型剖面構造。此口字型剖面構造可大幅地提升 二位:力車架剛性強度’或可在符合所要求之車架強度 下減> 車术之厚度而達到輕量化之效果。 即述構成’藉由將前車架總成14與後車架15結合, 多個個別管件進彳由於並非以谭接方式對 因此相對之下,可係以螺栓或卡合方式結合’ 了大幅地減少所需之預備構件數量、焊接 106853.doc 1291928 加工之成本及工時’及避免先前焊接處強度較低等之種種 問題。 並且’頭管11、左前車架12、及右前車架13,可與後車 架15分開而在相同時段送至各自之生產線上以進行各自之 一連串之組裝作業,亦即能夠分別進行各自之模組化組 裝。因此,可不需如先前技術般僅能在一條生產線上依序 等待進行各組裝作業,能夠實現大幅度地縮短整個組裝作 業流程所需的時間。 詳而言之,如圖4之模組化組裝示意圖所示,於機車5〇 之生產過程中,對送至一生產線之頭管n、左前車架12、 及右則車架13而言,可先將頭管u依序與具備握把57等操 作部之車頭51,以及具備煞車系統^及避震器π等之車輪 54進行組裝。之後,以送至同一生產線之左前車架12之半 圓官部121配合右前車架13之半圓管部131將已與部分其他 構件組裝完畢之頭管U從兩側夾住,並做螺栓結合或卡合 結合而將頭管11固定。接著,並對左前車架12及右前車架 13之支柱部122、132的部分做螺栓結合或卡合結合。如此, 即可將頭官11、左前車架12及右前車架13三者組成如圖3(勾 所示之前車架總成14,但此時於前車架總成14上已組裝有 車頭51及車輪54等等之構件。 在此之同時,送至另一生產線之後車架15,亦依序與車 輪54、動力及變速機構55、避震器59、及收容箱等等進 行組裝。 當前車架總成14及後車架15與其他構件之組裝分別完成 106853.doc 1291928 後’再如上所述藉由結合部125、ι35、i5l、152結合機車 之别後部分’接著再進行前後配線的引導裝配及覆蓋車殼 等作業’即完成速克達型機車5G之製造。如此,藉由本發 月之機車之車架1 ’由於對後車架15之組裝係與前車架總成 14刀開而在相同時段於各自之生產線上進行,故不需要等 待前車架總成14之組裝部分之時間,而能夠同時進行其自 身之模組化之組裝。因此,可實現大幅度地縮短整個組裝 作業流程所需的時間。 而用以鑄造左前車架12、右前車架13、及後車架^ 5之材 料可以使用如銘、鎮、欽等輕金屬。且此類之輕金屬材 料不僅材質t ’可谋求機車之輕量化,且具有可熔及容易 分類回收之特點’符合全球環保意識升高的趨勢。因此於 車架報廢回收時,較先前之焊接鋼管車架易於進行熔化處 理’且容易分類回收’可大幅地提高回收效率。此外,鑄 造材料亦可以使用塑膠類聚合物,亦即工程塑膠,其具有 高強度、耐衝擊性、及财熱性等特點,例如尼龍等二戈亦 可採用具有各種材料之優點,強度、剛度、拿刃性等較高之 複合材料,如纖維強化塑膠等,來作為鑄造左前車=二、 右前車架13、及後車架15之材料。 根據本發明之上述構成,以輕金屬、工程塑膠、或複合 材料等鑄造該左前車架、右前車架、及後車架之材料,則 相對先前之機車車架,可大幅度地降低車年 機車之加速性能。 、 里,扠升 本發明之技術内容及技術特點巳揭示 「如上’然而熟悉本 106853.doc -13- 1291928 項,術之人士仍可基於上述本發明之教示及揭示而作種種 不背離本發明精神之替換及修飾。因此,本發明之保護範 圍應不限於實施例所揭示者,而應包括各種不背離本發明 之替換及修飾,並為以下之申請專利範圍所涵蓋。 【圖式簡單說明】 圖1係具備本發明之車架結構之一速克達型機車之車架 配置示意圖。 圖2係顯示本發明機車之車架結構之分解圖。 圖3(a)係顯示省略機車其他構件之本發明機車之車架結 構之組裝示意圖’圖3(b)係A-A線剖面圖。 圖4係顯示利用本發明機車之車架結構之模組化組裝之 示意圖。 【主要元件符號說明】 1 車架結構 11 頭管 12 左前車架 13 右前車架 14 前車架總成 15 後車架 50 機車 51 車頭 52 踏板 53 座墊部 54 車輪 106853.doc ·14- 1291928 55 動力及變速機構 56 車殼 57 握把 58 煞車系統 59 避震器 60 收容箱 111 螺栓孔 121 、 131 半圓管部 122 、 132 支柱部 123 、 133 底梁部 124 、 134 螺栓孔 125 、 135 、 151 、 152 結合部 126 > 153 結構強化板The same degree, improve the handling performance and safety of the locomotive, and easy to carry out melting treatment and sorting and recycling during recycling, which can greatly improve the recycling efficiency, and meet the trend of environmental protection V ^, this & A locomotive characterized by having a frame structure of a locomotive of any one of claims 1 to 4. According to the above configuration of the present invention, the locomotive having the function of the frame structure of the locomotive of any one of the above claims 5 to 4 can be obtained. The invention of claim 6 of the present invention is a method for manufacturing a locomotive, which is characterized in that the frame of the HV locomotive is divided into different individual front frame assembly and rear car wood respectively, respectively, to the front frame assembly. And after (4) assembling the other components of the vehicle, 'by the combination of the front frame assembly and the rear frame, the two companies are included in the invention: the invention of claim 7 is a locomotive of claim 6. The system: The front frame assembly is further divided into equal parts. The left soapwood and the right frame can manufacture the locomotive having the above-mentioned claim i and the above-described method according to the present invention. MODE FOR CARRYING OUT THE INVENTION The following is a detailed description of the embodiments of the present invention. Fig. 1 is a schematic view showing the configuration of a frame of a speed locomotive locomotive 50 having the frame structure of the present invention. The frame structure of the locomotive of the present invention should be on the speed locomotive type locomotive, but the invention is not limited to the locomotive type locomotive, and can also be other types of locomotives, such as a locomotive type locomotive and a power vehicle. Vehicles such as ATV (A1M (10) such as (10) gentleman) and snow machine Vehicle, etc. This off-road is shown in Fig. 2, and has a frame of the locomotive of the present invention, including a front end 51, a pedal 52, a seat cushion portion 53, a wheel 54, a power shifting mechanism 55, And the vehicle casing 56 and the like. The frame 1 of the present invention shown in Fig. 2 has a substantially four-dimensional configuration and the shank is rearward and upward _ outer shape, and the outer shape of the frame 1 can be matched with various applications from the shore. Various conditions of the locomotive exterior and internal components are arranged to change the various dimensions and angles. Please refer to Figure 2 to Figure 4. Figure 2 is a locomotive of the present invention = force diagram. Figure 3 (4) shows that other components of the locomotive are omitted. The schematic diagram of the combined state of the locomotive of the present invention, and Fig. 3(b) is a cross-sectional view of the Α-Α line. The figure shows the schematic diagram of the modular assembly of the locomotive car _ ° ' and the dry wood 1 of the present invention. 2, the frame of the locomotive of the present invention!, mainly comprises four separate individual parts, that is, four tubes and a rear frame 15. The left "frame 12, the right front frame 13, the head tube 11" The steel pipe or iron pipe as in the prior art may be formed with a screw hole 1 Π for knotting with other members. Hehe. ', Wang Zuo also frame 12 and right front beam station〗, in principle, the two systems::::: body casting is formed with an open side to have a symmetrical shape. The top portion 106853.doc 1291928 is a semicircular tube portion 21, 131 having a substantially semicircular groove, and the lower portion of the semicircular tube portions 121, 131 is connected to the column portions 122, 132 extending in the up and down direction. Supported. Finally, the pillar portions 122 and 132 are slightly inclined downward toward the outer side of the vehicle body, and then bent at substantially right angles to extend toward the rear of the vehicle body to form the bottom beam portions 123 and 133. In addition, as shown in FIG. 2, a plurality of bolt holes 124, 134 and the like for bolting are uniformly disposed on the left front frame 12 and the right front frame 13 for bolting the left front frame 12 and the right front frame 13 . Although the bolt hole is taken as an example to illustrate the combination of the left front frame 12 and the right front frame π of the present invention, the present invention is not limited to the bolt combination, and may be, for example, the left front frame 〖2 and the right front frame 丨3. Concave portions or protrusions (not shown) are respectively formed at the corresponding portions to make the two are engaged and engaged. Further, a structural reinforcing plate 126 may be formed on the inner side of the left front frame 12 and the right front frame 13 to increase the strength of the left front frame 12 and the right front frame 13. When the front frame assembly 14 is to be constructed as described above, the head pipe 11 is first sandwiched by the semicircular pipe portion 121 of the left front frame 12 and the semicircular pipe portion 131 of the right front frame 13 therebetween. The head tube n is fixed by bolting or snapping the bolt holes 124, 134 of each other. Then, the left front wood I2 and the right side frame I3 pillar portion, 1; 32 portion are also bolted or snap-fitted, and the head tube u, the left front frame 12 and the right front frame 13 can be composed of three. The front frame assembly 14 is shown in Figure 3(a). The rear frame 15 is also integrally cast and formed to have an open side, and in principle, it is formed to have a bilaterally symmetrical shape. In addition to the joints 15丨 and 丨52, as shown in Fig. 3(b), the open side is preferably formed to open downward, so that 106853.doc 1291928 can be higher in the case of material saving and cost. Support strength. Further, a structural reinforcing plate 153 may be formed on the inner side of the rear frame 15 to increase the strength of the rear frame 15. The ends of the left front frame 12 and the right front frame 13 of the rigid frame assembly 14 respectively have a joint portion 125 and a joint portion 135 for coupling with the joint portions 151, 152 of the rear frame 15. As shown in Fig. 2, the joint portion 125 and the joint portion 135 are formed into a cross-sectional shape having a cross-sectional shape in a substantially horizontal direction. In contrast to this, the joint portions 151 and 152 of the rear frame 15 are also formed to have a η subtype having an opening that faces the opening of the joint portion 125 and the joint portion 135 in a substantially horizontal direction. When the left front frame 12 and the right front frame 13 and the rear wood 15 are to be combined, the opening of the joint portion 125 is opposed to the opening of the joint portion 151, and the opening of the joint portion 135 is also opposite to the opening of the joint portion 152, and then Combined with bolts or snaps. For example, &, becomes the frame 1 of the combined state shown in Fig. 3 (4). "The above configuration, by combining the joint portions 125, 135 of the front frame assembly 14 with the joint portions (5), 152 of the rear frame 15, respectively, formed into a gate-shaped cross section that opens in a substantially horizontal direction and faces each other, After that, a mouth-shaped cross-sectional structure can be formed. This mouth-shaped cross-section construction can greatly enhance the two-position: the rigidity of the frame of the force frame or the effect of reducing the thickness of the car to the required frame strength to achieve a lightweight effect. As described above, by combining the front frame assembly 14 with the rear frame 15, a plurality of individual pipe members are not aligned in a tanned manner, and may be coupled by bolts or snaps. Reduce the number of preparatory components required, weld 106853.doc 1291928 processing costs and man-hours, and avoid problems such as lower strength of previous welds. And the 'head tube 11, the left front frame 12, and the right front frame 13 can be separated from the rear frame 15 and sent to the respective production lines at the same time to perform a series of assembly operations, that is, each can be separately Modular assembly. Therefore, it is not necessary to sequentially wait for each assembly work on one production line as in the prior art, and it is possible to achieve a time required to drastically shorten the entire assembly work flow. In detail, as shown in the modular assembly diagram of FIG. 4, in the production process of the locomotive 5, for the head pipe n, the left front frame 12, and the right frame 13 sent to a production line, The head pipe u can be assembled in advance with the front end 51 having the operation portion such as the grip 57, and the wheel 54 including the brake system and the shock absorber π. Thereafter, the semi-circular portion 121 of the left front frame 12 that is sent to the same production line is fitted with the semi-circular tube portion 131 of the right front frame 13 to clamp the head tube U that has been assembled with some other components from both sides, and is bolted or The head tube 11 is fixed by the snap fit. Next, the portions of the left front frame 12 and the pillar portions 122, 132 of the right front frame 13 are bolted or snap-fitted. In this way, the head officer 11, the left front frame 12 and the right front frame 13 can be composed as shown in FIG. 3 (the front frame assembly 14 is shown in the hook, but the front end of the front frame assembly 14 has been assembled. At the same time, the frame 15 is sequentially assembled with the wheel 54, the power and shifting mechanism 55, the shock absorber 59, the storage box, and the like. The assembly of the current frame assembly 14 and the rear frame 15 with other components is completed 106853.doc 1291928 and then 'the rear part of the locomotive is combined by the joints 125, ι35, i5l, 152 as described above'. The wiring assembly guide and the cover of the car, etc., complete the manufacture of the Scooter locomotive 5G. Thus, the frame of the locomotive 1' of the locomotive is due to the assembly of the rear frame 15 and the front frame assembly. 14 cutters are opened on the respective production lines at the same time, so there is no need to wait for the assembly time of the front frame assembly 14, and it is possible to carry out its own modular assembly at the same time. Shorten the time required for the entire assembly process. The materials used for casting the left front frame 12, the right front frame 13, and the rear frame ^ 5 can use light metals such as Ming, Zhen, Qin, etc., and such light metal materials can not only reduce the weight of the locomotive, but also It has the characteristics of fusible and easy to sort and recycle' in line with the increasing global environmental awareness. Therefore, when the frame is scrapped and recycled, the welded steel pipe frame is easier to melt and 'easy to sort and recycle' can greatly improve the recycling efficiency. In addition, cast materials can also use plastic polymers, that is, engineering plastics, which have high strength, impact resistance, and fuel economy. For example, nylon, etc. can also have the advantages of various materials, strength and stiffness. A composite material having a higher edge, such as a fiber reinforced plastic, is used as a material for casting the left front vehicle = two, the right front frame 13, and the rear frame 15. According to the above composition of the present invention, light metal, engineering plastic , or composite material casting the material of the left front frame, the right front frame, and the rear frame, which can greatly reduce the year of the car compared to the previous locomotive frame. Acceleration performance of the locomotive. 里里,叉升 The technical content and technical features of the present invention 巳 disclose "as above" but familiar with this item 106853.doc -13-1291928, the person skilled in the art can still make various kinds based on the teachings and disclosures of the present invention described above. The present invention is not limited by the scope of the present invention, and the invention is not limited by the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the configuration of a frame of a scooter type locomotive having a frame structure of the present invention. Fig. 2 is an exploded view showing the frame structure of the locomotive of the present invention. Fig. 3(a) shows FIG. 3(b) is a cross-sectional view taken along line AA of the frame structure of the locomotive of the present invention, omitting other components of the locomotive. Fig. 4 is a schematic view showing the modular assembly of the frame structure using the locomotive of the present invention. [Main component symbol description] 1 Frame structure 11 Head tube 12 Left front frame 13 Right front frame 14 Front frame assembly 15 Rear frame 50 Locomotive 51 Front 52 Pedal 53 Cushion part 54 Wheel 106853.doc ·14- 1291928 55 Power and speed change mechanism 56 Housing 57 Grip 58 Brake system 59 Shock absorber 60 Storage box 111 Bolt hole 121, 131 Semicircular tube portion 122, 132 Post portion 123, 133 Bottom beam portion 124, 134 Bolt hole 125, 135, 151, 152 joint 126 > 153 structural strengthening board

106853.doc 15-106853.doc 15-

Claims (1)

1291928 十、申請專利範圍: 1. 一種機車之車架結 之車架,其特徵為具備用以安裝該機車之各構件 將该車架分為頭管、左 等部分,該左前# *及後車架 成形者; h “車架、及後車㈣體鑄造 :::亥左剛車架及該右前車架夾住該頭 架總成後,*脾兮乂 * 4 双削車 車架。 〜則車錢成與該後車架結合而構成該 2· 機車之車架結構,其中該前車架總成與該後 木之、-合部係分別形成為朝大致水平方向開口彼 此相對之π子型剖面,而彼此結合後則形成一封閉構造。 3·如請求項⑷之機車之車架結構,其中上述前車架細成 與後車架係藉由螺拴或卡合方式結合各自之結合部並 定0 4·如請求項1或2之機車之車架結構,其中該左前車架、右 刖車架、及後車架係以輕金屬、工程塑膠、或複合材料 中之任一種鑄造者。 5· 一種機車,其特徵為具備請求項1至4中任一項之機丰之 車架結構。 6· —種機車之製造方法,其特徵為: 將該機車之車架分為不同個體之前車架總成及後車 架; 为別對ill車架總成及後車架進行與該機車之其他構件 106853.doc 1291928 之組裝後,藉由前車架總成及後車架之結合部將二者結 合。 7.如請求項6之機車之製造方法,其中該前車架總成又分為 頭管、左前車架、右前車架等部分。1291928 X. Patent application scope: 1. A frame of a locomotive frame, which is characterized in that each component for mounting the locomotive is divided into a head pipe, a left part, etc., the left front #* and the rear Frame builder; h "frame, and rear car (four) body casting::: Hai Zuogang frame and the right front frame clamped the head frame assembly, * spleen * 4 double car frame. And the vehicle structure is combined with the rear frame to form a frame structure of the 2· locomotive, wherein the front frame assembly and the rear wood and the merging system are respectively formed to open to each other in a substantially horizontal direction. The sub-profiles, when combined with each other, form a closed structure. 3. The frame structure of the locomotive of claim (4), wherein the front frame and the rear frame are combined by a screw or a snap. The joint portion is set to 0. The frame structure of the locomotive of claim 1 or 2, wherein the left front frame, the right frame, and the rear frame are cast in any one of light metal, engineering plastic, or composite material. 5. A locomotive characterized by having any one of claims 1 to 4 Feng's frame structure. 6·—The manufacturing method of the locomotive, which is characterized by: The frame of the locomotive is divided into the frame assembly and the rear frame of different individuals; After the assembly is assembled with the other components of the locomotive 106853.doc 1291928, the combination of the front frame assembly and the rear frame is combined. 7. The method of manufacturing the locomotive of claim 6, wherein the front The frame assembly is further divided into a head tube, a left front frame, and a right front frame. 106853.doc106853.doc
TW094147831A 2005-12-30 2005-12-30 A motorcycle chassis structure and the manufacturing method for the motorcycle equipped with the same chassis structure TW200724434A (en)

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