TWI291518B - System and method for controlling servo motor - Google Patents

System and method for controlling servo motor Download PDF

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Publication number
TWI291518B
TWI291518B TW94133672A TW94133672A TWI291518B TW I291518 B TWI291518 B TW I291518B TW 94133672 A TW94133672 A TW 94133672A TW 94133672 A TW94133672 A TW 94133672A TW I291518 B TWI291518 B TW I291518B
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Taiwan
Prior art keywords
servo motor
motor
driver
control system
servo
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TW94133672A
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Chinese (zh)
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TW200712343A (en
Inventor
Allison Shue
Hsin-Liang Wang
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Calitech Co Ltd
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Priority to TW94133672A priority Critical patent/TWI291518B/en
Publication of TW200712343A publication Critical patent/TW200712343A/en
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Publication of TWI291518B publication Critical patent/TWI291518B/en

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Abstract

The system and method for controlling servo motor consists of a servo motor, a driver, and a switch module. The driver supplies the power for the servo motor and accepts the revolution feedback signal of the servo motor for controlling. The switch module is used for changing the power connection between the driver and the servo motor. When the servo motor decreases its speed the switch module breaks both the power and the revolution feedback control between the servo motor and the driver. Moreover, this servo motor control system includes possibly another one speed reducing device by discharging the servo motor for speeding up the deceleration.

Description

1291518 九、發明說明: 【發明所屬之技術領域】 ** 本發明係關於一種馬達控制系統及方法,特別是關於一 • 種伺服馬達(servo motor)控制系統及方法。 【先前技術】 圖1係一傳統之伺服馬達控制系統之示意圖。一伺服馬 達控制系統1 0包含一控制器11、一驅動器(driver)丨2及一 _ 伺服馬達13。該控制器11係提供控制訊號給該驅動器12, 且該驅動器12根據該控制訊號之電壓大小輸出電源供給至 該伺服馬達13,藉以驅動該伺服馬達13轉動。該伺服馬達 13於旋轉的同時會將其轉速轉換為訊號且傳回該驅動器12 以進行回饋控制。 該伺服馬達13與驅動器12間係由一電源線14及一回鑽 訊號線1 5連接。該電源線14係傳輸驅動伺服馬達13所需 之電源,而該回饋訊號線15則用以傳輸該伺服馬達13之 φ 轉速回饋訊號給該驅動器12。 該伺服馬達13在降低轉速(或煞車)時,因其仍在轉動 而相當於一發電機,故在進行轉速回饋控制時,該伺服馬 達丨3所產生之大電壓及大電流很可能傳輸至該驅動器12 而將其燒毁。 【發明内容】 本發明之目的在於提供一種伺服馬達控制系統及方法, 以避免該伺服馬達控制系統中之控制器燒毁,且可進行精 準之伺服馬達轉速控制。1291518 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to a motor control system and method, and more particularly to a servo motor control system and method. [Prior Art] Fig. 1 is a schematic diagram of a conventional servo motor control system. A servo motor control system 10 includes a controller 11, a driver 丨2 and a _ servo motor 13. The controller 11 provides a control signal to the driver 12, and the driver 12 supplies power to the servo motor 13 according to the voltage magnitude of the control signal, thereby driving the servo motor 13 to rotate. The servo motor 13 converts its rotational speed into a signal while rotating and returns it to the drive 12 for feedback control. The servo motor 13 and the driver 12 are connected by a power line 14 and a drill-back signal line 15. The power line 14 transmits the power required to drive the servo motor 13, and the feedback signal line 15 transmits the φ speed feedback signal of the servo motor 13 to the driver 12. When the speed of the servo motor 13 is reduced (or braking), it is still equivalent to a generator because it is still rotating. Therefore, when the speed feedback control is performed, the large voltage and large current generated by the servo motor 丨3 are likely to be transmitted to The drive 12 burns it. SUMMARY OF THE INVENTION It is an object of the present invention to provide a servo motor control system and method that avoids burnout of a controller in the servo motor control system and that can perform precise servo motor speed control.

89506.DOC 129151889506.DOC 1291518

為達到上述目的,本發明揭示一種伺服馬達控制系統, 其包含一伺服馬達、一驅動器及一開關模組。該驅動器用 於提供該飼服馬達之電源,並可接受該伺服馬達之轉速回 饋訊號進行控制。該開關模組用於切換該驅動器及伺服馬 達間之電源連接。當該伺服馬達加速或維持定速時,該開 關模組使得該驅動器和伺服馬達間為電導通(即提供電源 給該祠服馬達),且進行伺服馬達之轉速回饋控制,此時與 叙之伺服馬達播異。當該伺服馬達減速時,該開關模組 使得該驅動器和伺服馬達間為斷路(即不提供電源給該祠 服馬達),且中止該伺服馬達與驅動器間之轉速回饋控制 (即該伺服馬達不輸出轉速回饋訊號給驅動器)。 上述之伺服馬達之控制系統可另包含一可對該伺服馬 達放電之減速裝置,以加快該伺服馬達減速的動作。當該 飼服馬達減速時,該開關模組將使得該伺服馬達和減速裝 置間為電導通以進行放電。 【實施方式】 知參照圖2,一伺服馬達控制系統2〇包含一 21、-驅動器22、-控制器23、-開關模組24及一= =29。錢服馬達21係、用以帶動—負載30,例如於本 施例中為一裝载晶圓之晶舟。該開關模組24包含一第一 換器25及帛—切換器26,用以切換該伺服馬達21、 :動器22及減速震置29間之電氣連接。該減速裝置29包 :一二相整流器27及-電阻28,用以針對該祠服馬達21 進行放電。該控制器23連線於該驅動器22及第一、第二To achieve the above object, the present invention discloses a servo motor control system including a servo motor, a driver and a switch module. The driver is used to provide power to the feeding motor and can be controlled by the speed feedback signal of the servo motor. The switch module is used to switch the power connection between the driver and the servo motor. When the servo motor accelerates or maintains a constant speed, the switch module electrically connects the driver and the servo motor (ie, supplies power to the servo motor), and performs rotational speed feedback control of the servo motor. The servo motor is different. When the servo motor is decelerating, the switch module makes an open circuit between the driver and the servo motor (ie, no power is supplied to the servo motor), and suspends the speed feedback control between the servo motor and the driver (ie, the servo motor does not Output speed feedback signal to the drive). The servo motor control system described above may further include a deceleration device for discharging the servo motor to accelerate the deceleration of the servo motor. When the feeding motor is decelerating, the switch module will electrically conduct the discharge between the servo motor and the speed reducing device. [Embodiment] Referring to Fig. 2, a servo motor control system 2 includes a 21, a driver 22, a controller 23, a switch module 24, and a ==29. The motor 21 is used to drive a load 30, such as a wafer boat loaded with a wafer in this embodiment. The switch module 24 includes a first changer 25 and a switcher 26 for switching electrical connections between the servo motor 21, the actuator 22 and the deceleration 29 . The reduction gear unit 29 includes a two-phase rectifier 27 and a resistor 28 for discharging the servo motor 21. The controller 23 is connected to the driver 22 and the first and second

的506.DOC C34298 89506 1291518 切換器25、26,用以提供訊號進行控制。電源線221和223 係分別連接該驅動器22和第一切換器25及第一切換器25 和伺服馬達21,用以提供該伺服馬達21之電源。一訊號回 饋線222連接該伺服馬達21及驅動器22,用以將該伺服馬 達21之轉速回饋訊號傳輸至該驅動器22以進行控制。該 二相整流器27之一端電連接該第二切換器26,另一端則串 接一電阻28作為放電之用。上述控制器23可為一可程式 邏輯控制器(programmable Logic c〇ntr〇Uer; PLC),該第一 及第一切換器25及26可採用繼電器(reiay)等電磁開關。 當该伺服馬達21進行加速時,該第一切換器25切換至 使得該伺服馬達21及驅動器22間為閉路(電導通)的位 置,此時該驅動器22可將驅動電源經由該電源線㈡卜223 輸送至該伺服馬達21。此外,該第二切換器26係切換至使 得該伺服馬達21及三相整流器27間為斷路之位置,且該 伺服馬達21係將其轉速回饋訊號傳輸至該驅動器^以進 行回饋控制,進而調整達到所需之轉速。 當孩伺服馬達21欲進行減速(或稱煞車)時,該第一切 換器25係切斷該储馬達21之電源供應,且該伺服馬達 21藉由j回饋訊號線222送出一電源已中斷之訊號告知該 驅動器22,隨後中止伺服馬❹之轉速回饋㈣,即該伺 服馬達2 1不再輸出轉速回饋訊號給該驅動器22。此外,該 ,二切換器26將切換至使得該祠服馬$ Μ與該三相整流 詻27為電導通的位置,使得該伺服馬達21之三相電壓將 ^由該二相整泥器27轉換為二相,再利用串接於該三相整The 506.DOC C34298 89506 1291518 switches 25, 26 are used to provide signals for control. The power lines 221 and 223 are connected to the driver 22 and the first switch 25 and the first switch 25 and the servo motor 21, respectively, for supplying power to the servo motor 21. A signal return line 222 is coupled to the servo motor 21 and the driver 22 for transmitting the speed feedback signal of the servo motor 21 to the driver 22 for control. One end of the two-phase rectifier 27 is electrically connected to the second switch 26, and the other end is connected in series with a resistor 28 for discharging. The controller 23 may be a programmable logic controller (programmable Logic c〇ntr〇Uer; PLC), and the first and first switches 25 and 26 may employ electromagnetic switches such as relays. When the servo motor 21 accelerates, the first switch 25 is switched to a position where the servo motor 21 and the driver 22 are closed (electrically conductive). At this time, the driver 22 can drive the driving power source through the power line (2). 223 is delivered to the servo motor 21. In addition, the second switch 26 is switched to a position where the servo motor 21 and the three-phase rectifier 27 are disconnected, and the servo motor 21 transmits its rotational speed feedback signal to the driver for feedback control, thereby adjusting Reach the required speed. When the child servo motor 21 wants to perform deceleration (or brake), the first switch 25 cuts off the power supply of the storage motor 21, and the servo motor 21 sends a power supply interrupted by the j feedback signal line 222. The signal informs the driver 22, and then the servo feedback of the servo horse is aborted (four), that is, the servo motor 2 1 no longer outputs a speed feedback signal to the driver 22. In addition, the second switch 26 is switched to a position such that the 祠 horse $ and the three-phase rectifying 詻 27 are electrically connected, so that the three-phase voltage of the servo motor 21 is controlled by the two-phase screed 27 Converted to two phases, and then connected in series to the three-phase

89506.DOC C34298 895〇6 1291518 泥器27 -端之該電阻28進行放電。因當該伺服馬達^進 行減速時仍在轉動而相當於一發電機,若不利用上述之放 電機制並切斷轉速回饋控制,該伺服馬達21之減速 緩慢,且該驅動器22可能因無法承受該回饋訊號線222傳 來過大的電流而燒毀。 舉例來說,一般之PLC控制器之輸出電壓約介於〇_ι〇ν。 假設該控制器23輸出5 V訊號至該驅動器22 ,此時該驅動 器22將產生約1〇〇安培之直流電驅動該伺服馬達21,以加 速達到每分鐘約4000轉之轉速。若欲降低該伺服馬達η 之轉速,該開關模組24將使得該驅動器22和伺服馬達2ι 間為斷路、該伺服馬達21和三相整流器間27為電導通以 進行放電,且中止馬達轉速之回饋。當該伺服馬達上之 感測器(未圖式)偵測到該伺服馬達21已減速至預定轉速 時’將送出一訊號至該控制器23,再由該控制器23控制該 開關模組24使得該驅動器22和伺服馬達21間重新形成電 導通,以提供適當電源(例如2V )給該伺服馬達21。 該開關模組24的作用可歸納為:當該伺服馬達2ι進行 加速或維持定速時,該開關模組24係形成通路以提供該祠 服馬達21之電源。相反地,當該伺服馬達21進行減速時, 該開關模組24切斷該伺服馬達21之電源通路,且接通該 伺服馬達21放電之路徑。實際上,本發明之開關模組24 並不限定種類及型式,只要其可達到上述開關動作的要 求,均可為本發明所使用。 於實際應用上,若不考慮該伺服馬達21之減速效率而僅89506.DOC C34298 895〇6 1291518 The resistor 28 is discharged at the 27-end of the mud. Since the servo motor is still rotating when decelerating and is equivalent to a generator, if the above-described discharge mechanism is not used and the speed feedback control is turned off, the deceleration of the servo motor 21 is slow, and the driver 22 may be unable to withstand the The feedback signal line 222 transmits a large current and burns. For example, the output voltage of a typical PLC controller is approximately 〇_ι〇ν. It is assumed that the controller 23 outputs a 5 V signal to the driver 22, at which time the driver 22 will generate about 1 amp of amps to drive the servo motor 21 to accelerate to a speed of about 4000 revolutions per minute. If the speed of the servo motor η is to be reduced, the switch module 24 will cause the driver 22 and the servo motor 2 to be disconnected, the servo motor 21 and the three-phase rectifier 27 to be electrically connected for discharging, and the motor rotation speed is suspended. Give feedback. When the sensor (not shown) on the servo motor detects that the servo motor 21 has decelerated to a predetermined speed, 'a signal will be sent to the controller 23, and the switch module 24 is controlled by the controller 23. The electrical conduction between the driver 22 and the servo motor 21 is reformed to provide a suitable power source (e.g., 2V) to the servo motor 21. The function of the switch module 24 can be summarized as follows: when the servo motor 2i accelerates or maintains a constant speed, the switch module 24 forms a path to provide power to the servo motor 21. Conversely, when the servo motor 21 is decelerating, the switch module 24 cuts off the power path of the servo motor 21 and turns on the path in which the servo motor 21 is discharged. Actually, the switch module 24 of the present invention is not limited to the type and type, and can be used for the present invention as long as it can meet the above-described switching action. In practical applications, if the deceleration efficiency of the servo motor 21 is not considered, only

89506.DOC C34298 1291518 為了防止該驅動器22燒毁,該減速裝置29或可加以省略。 於本實施例中,該伺服馬冑21係應用於一晶圓旋乾機 (spin dryer),以驅動其中之晶圓轉動進而達到旋乾的效 果。為因應裝載晶圓之晶舟(cassette)旋轉的需要,該伺服 馬達21係水平放置。為避免該伺服馬達21因水平放置使 得其於旋轉時因負載造成馬達中心軸變形的問題發生,該 伺服馬達21可採用中空式之伺服馬達。此外該伺服馬達21 可採用無刷之型式,以避免因碳刷摩擦產生微塵 而造成污染。 就本發明之控制流程而言,其可歸納如圖3所示之流程 圖。伺服馬達開始啟動時,即輸送電源以驅動伺服馬達並 進行轉速回饋控制。當伺服馬達將加速時,係增加伺服馬 達之控制電壓並同時進行轉速回饋控制,以達到所需之轉 速。當伺服馬達將減速時,係切斷伺服馬達之電源並進行 放電’且中止伺服馬達之轉速回饋控制。若伺服馬達要關 機,則直接進行停機之動作,否則當伺服馬達之轉速減至 預定轉速時,重新提供伺服馬達之電源並進行轉速回饋控 制。 ’ 本發明之技術内容及技術特點巳揭示如上,然而熟悉本 項技術之人士仍可能基於本發明之教示及揭示而作種種 不背離本發明精神之替換及修飾。因此,本發明之保護範 園應不限於實施例所揭示者,而應包括各種不背離本發明 之替換及修飾,並為以下之申請專利範圍所涵蓋。 【圖式簡單說明】89506.DOC C34298 1291518 In order to prevent the drive 22 from being burned, the reduction gear 29 may be omitted. In the present embodiment, the servo stirrup 21 is applied to a wafer spin dryer to drive the wafer to rotate to achieve the effect of spin drying. The servo motor 21 is placed horizontally in response to the need to rotate the cassette for loading the wafer. In order to avoid the problem that the servo motor 21 is horizontally placed to cause deformation of the motor central shaft due to load during rotation, the servo motor 21 may employ a hollow servo motor. In addition, the servo motor 21 can be of a brushless type to avoid contamination due to dust generated by friction of the carbon brush. For the control flow of the present invention, it can be summarized as shown in the flow chart shown in FIG. When the servo motor starts to start, it supplies power to drive the servo motor and perform speed feedback control. When the servo motor will accelerate, the control voltage of the servo motor is increased and the speed feedback control is simultaneously performed to achieve the required speed. When the servo motor is decelerating, the servo motor is turned off and discharged, and the servo motor's speed feedback control is suspended. If the servo motor is to be turned off, the stop action will be directly performed. Otherwise, when the servo motor speed is reduced to the predetermined speed, the servo motor power supply is re-supplied and the speed feedback control is performed. The technical content and technical features of the present invention are disclosed above, but those skilled in the art can still make various substitutions and modifications without departing from the spirit and scope of the invention. Therefore, the scope of the present invention is not limited by the embodiment of the invention, and the invention is intended to cover various alternatives and modifications without departing from the scope of the invention. [Simple description of the map]

89506.DOC C34298 8〇如6 1291518 本發明將依照後附圖式加以說明,其中·· 圖1係習知之伺服馬達控制系統之示意圖; 以及 圖2係本發明之伺服馬達控制系統之示意圖; 圖3顯示本發明之伺服馬達控制流程。 【主要元件符號說明】 10 伺服馬達控制系統 11 控制器 12 驅動器 13 伺服馬達 14 電源線 15 回饋訊號線89506.DOC C34298 8 such as 6 1291518 The present invention will be described in accordance with the following drawings, wherein: Fig. 1 is a schematic view of a conventional servo motor control system; and Fig. 2 is a schematic view of the servo motor control system of the present invention; 3 shows the servo motor control flow of the present invention. [Main component symbol description] 10 Servo motor control system 11 Controller 12 Driver 13 Servo motor 14 Power cable 15 Feedback signal line

89506.DOC 10- C34298 8〇ς〇689506.DOC 10- C34298 8〇ς〇6

Claims (1)

1291518 十、申請專利範圍: 1 · 一種伺服馬達控制系統,包含·· 一祠服馬達; - —驅動器’用於提供該伺服馬達之電源,並可針對該 - 祠服馬達進行轉速回饋控制;以及 Λ 一開關模組,連接該伺服馬達和驅動器; 其中當該飼服馬達減速時,該開關模組切斷該驅動器 • ㈣至該飼服馬達之電源’且中止該飼服馬達與驅動器 間之轉速回饋控制。 2. 如申請專利範圍第!項之寵馬達控㈣統,其另包含 一可對該伺服馬達進行放電之減速裝置。 3. 如申請專利範圍第2項之飼服馬達控制系統,其中當該 伺服馬達減速時’該開關模組使得該飼服馬達和減:裝 置間為電導通,以對該伺服馬達進行放電。 4. 如申請專利範圍第2項之飼服馬達控制系統,其中該減 φ 速裝置包含: -三相整流器’用以將該祠服馬達之三相電壓轉換為 兩相;以及 一電阻,串接於該三相整流器,作為放電之用。 5’如申請專利範圍第4項之伺服馬達控制系統,其中該開 關模組包含: 第-切換器,用以切換該伺服馬達及驅動器間之電 源連線;以及 第一切換詻’用以切換該伺服馬達及三相整流器間 89506.DOC • C34298 895〇6 -1 - 1291518 之連線。 6·如申請專利範圍冑1項之飼服馬達控制系、统,其另包含 —控制器,用以控制該驅動器及開關模組。 7,如申請專利範圍第6項之伺服馬達控制系統,其中該控 制器為可程式邏輯控制器。 Λ 8·如令請專利範圍第!項之舰馬達控制系統,其中該飼 服馬達為中空式無刷伺服馬達。 9. 如中請專利第!項之舰馬達控制系統,其係應用 於晶圓旋乾機。 10. 一種伺服馬達控制方法,包含下列步驟: 當該词服馬達加速或維持定速時,提供該飼服馬達之 電源並進行該伺服馬達之轉速回饋控制;以及 當該飼服馬達減速時,切斷該飼服馬達之電源並中止 馬達轉速回饋控制。 11. 如申請專利範圍帛1G項之舰馬達控制方法,其中當 該伺服馬it減料1包含-下列步驟: 將該伺服馬達進行放電。 12·如申請專利範圍帛1()項之伺服馬達控制方法,其中當 居伺服馬達減速至一預定轉速時,其另包含一下列步 驟: 重新提供該祠服馬達之電源並進行該伺服馬達之轉 速回饋控制。 89506.DOC C34298 89506 -2 -1291518 X. Patent application scope: 1 · A servo motor control system, including: a motor; - the driver ' is used to supply the power of the servo motor, and can perform speed feedback control for the motor; Λ a switch module connecting the servo motor and the driver; wherein when the feeding motor is decelerating, the switch module cuts off the driver • (4) to the power supply of the feeding motor and stops the feeding motor and the driver Speed feedback control. 2. If you apply for a patent scope! The item of the motor control (4) is a deceleration device that discharges the servo motor. 3. The feeding motor control system of claim 2, wherein when the servo motor is decelerated, the switch module electrically connects the feeding motor and the subtracting device to discharge the servo motor. 4. The feeding motor control system of claim 2, wherein the φ speed reducing device comprises: - a three-phase rectifier 'for converting the three-phase voltage of the motor to two phases; and a resistor, string Connected to the three-phase rectifier for discharge. 5' The servo motor control system of claim 4, wherein the switch module comprises: a first switch for switching a power connection between the servo motor and the driver; and a first switch 詻' for switching The servo motor and the three-phase rectifier are connected to 89506.DOC • C34298 895〇6 -1 - 1291518. 6. The feeding motor control system of the patent application scope 1 includes a controller for controlling the driver and the switch module. 7. The servo motor control system of claim 6, wherein the controller is a programmable logic controller. Λ 8·If you order the patent scope! The ship's motor control system, wherein the feed motor is a hollow brushless servo motor. 9. For example, please apply for a patent! The ship's motor control system is applied to the wafer spin dryer. 10. A servo motor control method comprising the steps of: providing power to a feeding motor and performing rotational speed feedback control of the servo motor when the motor accelerates or maintains a constant speed; and when the feeding motor is decelerating, Turn off the power of the feeding motor and stop the motor speed feedback control. 11. The method of claim 1, wherein the servo horse reduction 1 comprises - the following steps: discharging the servo motor. 12. The servo motor control method of claim 1 (), wherein when the servo motor is decelerated to a predetermined speed, the method further comprises the following steps: re-providing the power of the servo motor and performing the servo motor Speed feedback control. 89506.DOC C34298 89506 -2 -
TW94133672A 2005-09-28 2005-09-28 System and method for controlling servo motor TWI291518B (en)

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