TWI291385B - Shell structure and manufacture method thereof - Google Patents

Shell structure and manufacture method thereof Download PDF

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Publication number
TWI291385B
TWI291385B TW95109544A TW95109544A TWI291385B TW I291385 B TWI291385 B TW I291385B TW 95109544 A TW95109544 A TW 95109544A TW 95109544 A TW95109544 A TW 95109544A TW I291385 B TWI291385 B TW I291385B
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Taiwan
Prior art keywords
magnesium alloy
metal solid
aluminum
mold
injection molding
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TW95109544A
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Chinese (zh)
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TW200735984A (en
Inventor
Hsueh-Chih Peng
Tsan-Shenh Chen
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Acer Inc
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Abstract

A shell structure and a manufacture method are applied in a notebook computer or a handheld apparatus. The shell structure includes an aluminum magnesium alloy host and at least one metal solid component. The aluminum magnesium alloy host is formed by injection molding means with a mold. The metal solid component is formed by different metal materials. The metal solid component is disposed on the mold in advance. When the injection molding means is processing, the metal solid component is then inserted into a surface of the aluminum magnesium alloy host. At least one protrusion hook extends from the metal solid component. The protrusion hook could increase intensity with the aluminum magnesium alloy host while inserting.

Description

1291385 七、 指定代表圖: (一) 本案指定代表圖為:第(二)圖。 (二) 本代表圖之元件符號簡單說明: , 20 :殼體結構; 21 :鋁鎂合金主體; 211 :表面; 2 2 ·金屬固恶構件, • 23 :模具;以及 231 :注射孔。 八、 本案若有化學式時,請揭示最能顯示發明特徵的化學式: 九、 發明說明: 【發明所屬之技術領域】 _ 本發明係關於一種殼體結構及其製造方法,特別是關 於將金屬固態構件嵌入鋁鎂合金主體之殼體結構及其製造 方法。 【先前技術】 請參閱第一圖,係為習知技藝之鋁鎂合金殼體之剖面 圖。圖中,鋁鎂合金殼體11係以射出成型的手段所製造而 成,其剖面圖所顯現的是射出成型的鋁鎂合金殼體11内部 4 1291385 是佈滿了無數的小氣泡111,因此習知技藝為求美觀,即 於鋁鎂合金殼體11表面進行烤漆,形成一加工後的漆面 12於鋁鎂合金殼體上,故,使用者於使用標榜以鋁鎂合金 為殼體材料之筆記型電腦或手持式裝置時,感覺不出是使 用金屬材料的外觀。 因而,為滿足讓使用者視覺上感受到金屬材料的外 觀。本發明人基於多年從事研究與諸多實務經驗,經多方 研究設計與專題探討,遂於本發明提出一種殼體結構及其 製造方法以作為前述期望一實現方式與依據。 【發明内容】 有鑑於上述課題,本發明之目的為提供一種殼體結構 及其製造方法,特別是關於將金屬固態構件嵌入銘鎂合金 主體之殼體結構及其製造方法。 緣是,為達上述目的,依本發明之一殼體結構,其適 用於筆記型電腦或手持式裝置。此殼體結構包含鋁鎂合金 主體以及至少一金屬固態構件,此鋁鎂合金主體係利用模 具進行射出成型手段所形成,而金屬固態構件係利用不同 金屬材料形成,並預先設置於模具上且待射出成型手段之 進行時,致使金屬固態構件嵌入於鋁鎂合金主體之一表面 上。 承上所述,因依本發明之一殼體結構之製造方法,此 方法包含提供金屬固態構件,係利用不同金屬材料形成, 提供預設模具,設置金屬固態構件於預設模具上,利用射 5 1291385 出成型手肋成_合金主體並使金屬固態構隸入於銘 鎂合金主體之一表面上。 為達上述目的,依本發明之另一殼體結構,其適用於 筆記型電腦或手持式裝置。此殼體結構包含賴合金主體 以及至少一凸出部,此鋁鎂合金主體係利用模具進行射出 成型手段所形成,而凸出部係於射出成型手段之進行時, 預先形成於鋁鎂合金主體之一表面上,其中,凸出部係被 施予鍛造及加壓手段以改變表面之密度,且表面係選擇性 進行研磨手段或切削手段,而表面係選擇性覆蓋保護層。 承上所述,因依本發明之另一殼體結構之製造方法, 此方法包含利用模具進行射出成型手段形成鋁鎂合金主 體,其中鋁鎂合金主體之一表面上係選擇性形成至少一凸 出部,並施予鍛造或加壓手段於凸出部,以改變表面之密 度,再者,將表面選擇性進行研磨手段或切削手段,且選 擇性覆蓋保護層於表面° 茲為使貴審查委員對本發明之技術特徵及所達成之 功效有更進一步么暸解與認識,下文謹提供較佳之银 及相關圖式以為輔佐之用,並以詳細之說明文字配二^列 L·一他' 0况明 【實施方式】 為讓本發明!上述目的、特徵、和優點能更明_ 下文依本發明之殻體結構及其製造方法特舉較佳抵'、丨重, 並配合所附相關ί·式,作詳細說明如下,其中相同t例, 將以相同的元件符號加以說明。 、 的元件 1291385 請參閱第二圖,係為本發明之一殼體結構之剖面圖。 圖中,殼體結構20適用於筆記型電腦或手持式裝置。此殼 體結構20包含鋁鎂合金主體21以及至少一金屬固態構件 22,此鋁鎂合金主體21係利用模具23由注射孔231射出 熔融狀態之鋁鎂合金以進行射出成型手段形成,而金屬固 態構件22係利用不同金屬材料形成,此金屬固態構件22 係為金屬塊材,並預先設置於模具23上且待射出成型手段 之進行時,藉由鋁鎂合金之熔融溫度些微熔融金屬固態構 件23,致使金屬固態構件23穩固的嵌入於鋁鎂合金主體 21之表面211上。 請參閱第三圖,係為本發明之金屬固態構件嵌入於鋁 鎂合金主體之示意圖。圖中,係顯示殼體結構之金屬固態 構件延伸有至少一凸勾狀,而凸勾狀可具有多種態樣,如 殼體結構中之金屬固態構件22之凸勾狀31,或如殼體結 構中之金屬固態構件22之凸勾狀32,又如殼體結構中之 金屬固態構件22之凸勾狀33,藉由延伸的凸勾狀31、32 及33,以增加金屬固態構件22嵌入第二圖之鋁鎂合金主 體21中之穩固性。 上述第二圖及第三圖之金屬固態構件亦可為某種預設 形狀,依外觀設計上之需求可變更預設形狀,而形成金屬 固態構件之金屬材料係選擇性結合鋁、銅或鎳,金屬固態 構件之外的鋁鎂合金表面為求美觀仍可以烤漆的方式將表 面上微小氣泡覆蓋起來。 7 1291385 請參閱第四圖,係為本發明之一殼體結構之製造方法 之流程圖。此製造方法適用於筆記型電腦或手持式裝置 上,方法之步驟如後: 步驟S41 :提供金屬固態構件,係利用不同金屬材料 形成; 步驟S42 :提供預設模具; 步驟S43 :設置金屬固態構件於預設模具上;以及 步驟S44 :利用射出成型手段形成鋁鎂合金主體,垂 使金屬固態構件嵌入於鋁鎂合金主體之一表面上。 上述第四圖之金屬固態構件亦可為某種預設形狀,依 外觀設計上之需求可變更預設形狀,而形成金屬固態構件 之金屬材料係選擇性結合鋁、銅或鎳,金屬固態構件更可 延伸有至少一凸勾狀。 請參閱第五圖,係為本發明之另一殼體結構之剖面 圖。圖中,殼體結構50適用於筆記型電腦或手持式裝置。 此殼體結構包含鋁鎂合金主體51以及至少一凸出部52, 此I呂鎂合金主體51係利用模具53由注射孔531射出溶融 狀態之鋁鎂合金以進行射出成型手段形成,而凸出部52 係於射出成型手段之進行時,預先形成於鋁鎂合金主體51 之一表面511上。 請參閱第六圖,係為本發明之另一殼體結構之凸出部 壓鑄之示意圖。圖中,係將殼體結構50之凸出部52施予 鍛造或加壓手段61以改變表面之密度,且表面511可選擇 8 1291385 性進行一研磨手段或一切削手段,使之呈現完美的金屬表 面,而表面511亦可選擇性覆蓋一保護層62。 . 請參閱第七圖,係為本發明之另一殼體結構之製造方 . 法之流程圖。此製造方法適用於筆記型電腦或手持式裝置 上,方法之步驟如後: 步驟S71 :利用模具進行射出成型手段形成鋁鎂合金 主體,其中鋁鎂合金主體之表面上選擇性形成至少一凸出 部; 步驟S72 :施予鍛造或加壓手段於凸出部,以改變表 、 面之密度;以及 步驟S73 :將表面選擇性進行研磨手段或切削手段, 且選擇性覆蓋保護層於表面。 以上所述僅為舉例性,而非為限制性者。任何未脫離 本發明之精神與範疇,而對其進行之等效修改或變更,均 應包含於後附之申請專利範圍中。 參 9 1291385 【圖式簡單說明】 第一圖係為習知技藝之鋁鎂合金殼體之剖面圖; 第二圖係為本發明之一殼體結構之剖面圖; 第三圖係為本發明之金屬固態構件嵌入於鋁鎂合金主體之示 意圖; 第四圖係為本發明之一殼體結構之製造方法之流程圖; 第五圖係為本發明之另一殼體結構之剖面圖; 第六圖係為本發明之另一殼體結構之凸出部壓鑄之示意圖; 以及 第七圖係為本發明之另一殼體結構之製造方法之流程圖。 1291385 【主要元件符號說明】1291385 VII. Designated representative map: (1) The representative representative of the case is: (2). (2) A brief description of the symbol of the representative figure: , 20: shell structure; 21: aluminum-magnesium alloy body; 211: surface; 2 2 · metal solid component, • 23: mold; and 231: injection hole. 8. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention: IX. Description of the invention: [Technical field to which the invention pertains] _ The present invention relates to a housing structure and a method of manufacturing the same, and more particularly to a solid metal The shell structure of the component embedded in the aluminum-magnesium alloy body and a manufacturing method thereof. [Prior Art] Please refer to the first figure, which is a cross-sectional view of a conventional aluminum-magnesium alloy casing. In the figure, the aluminum-magnesium alloy casing 11 is manufactured by means of injection molding, and its cross-sectional view shows that the inside of the injection-molded aluminum-magnesium alloy casing 11 is filled with numerous small bubbles 111. For the sake of aesthetics, the conventional art is to paint the surface of the aluminum-magnesium alloy casing 11 to form a processed lacquer 12 on the aluminum-magnesium alloy casing. Therefore, the user uses the aluminum-magnesium alloy as the casing material. When using a notebook computer or a handheld device, it does not feel the appearance of using a metal material. Therefore, in order to satisfy the user's visual perception of the appearance of the metallic material. The inventor has been engaged in research and many practical experiences for many years, and has been studied and designed by a plurality of parties. The present invention proposes a housing structure and a manufacturing method thereof as the foregoing implementation and basis. SUMMARY OF THE INVENTION In view of the above problems, an object of the present invention is to provide a casing structure and a method of manufacturing the same, and more particularly to a casing structure in which a metal solid member is embedded in a main body of a magnesium alloy and a method of manufacturing the same. The reason is that, in order to achieve the above object, according to one of the casing structures of the present invention, it is suitable for a notebook computer or a hand-held device. The shell structure comprises an aluminum-magnesium alloy body and at least one metal solid component. The aluminum-magnesium alloy main system is formed by using a mold for injection molding, and the metal solid component is formed by using different metal materials, and is pre-set on the mold and is to be When the injection molding means is carried out, the metal solid member is caused to be embedded on one surface of the aluminum-magnesium alloy main body. According to the above, according to a manufacturing method of a casing structure according to the present invention, the method comprises providing a metal solid member formed by using different metal materials, providing a preset mold, and setting a metal solid member on the preset mold, using the shot 5 1291385 The forming of the hand rib into the alloy body and the solid state of the metal into the surface of one of the main body of the magnesium alloy. To achieve the above object, another housing structure according to the present invention is suitable for use in a notebook computer or a handheld device. The shell structure comprises a main body of a Lai alloy and at least one protruding portion. The main system of the aluminum-magnesium alloy is formed by a mold for injection molding, and the protruding portion is formed in the main body of the aluminum-magnesium alloy when the injection molding means is performed. In one of the surfaces, the projections are subjected to forging and pressing means to change the density of the surface, and the surface is selectively subjected to a grinding means or a cutting means, and the surface selectively covers the protective layer. According to the above, in another method for manufacturing a casing structure according to the present invention, the method comprises forming an aluminum-magnesium alloy body by injection molding using a mold, wherein at least one convex is selectively formed on one surface of the aluminum-magnesium alloy body. Excavating and applying a forging or pressing means to the projection to change the density of the surface. Further, the surface is selectively subjected to grinding means or cutting means, and the protective layer is selectively covered on the surface. The members have further understanding and understanding of the technical features and the effects achieved by the present invention. The following is a summary of the preferred silver and related drawings for the purpose of supplementing the text, with detailed descriptions of the two columns L·一他' 0况明 [Embodiment] To make the present invention! The above objects, features, and advantages will be more apparent. The following is a detailed description of the housing structure and the method of manufacturing the same according to the present invention, and is described in detail below with reference to the accompanying drawings. For example, the same component symbols will be used. Components 1291385 Please refer to the second figure, which is a cross-sectional view of a housing structure of the present invention. In the figure, the housing structure 20 is suitable for use in a notebook computer or a handheld device. The casing structure 20 includes an aluminum-magnesium alloy body 21 and at least one metal solid member 22 which is formed by injection molding of a magnesium-magnesium alloy in a molten state from an injection hole 231 for injection molding, and a metal solid state. The member 22 is formed of a different metal material, and the metal solid member 22 is a metal block and is preliminarily disposed on the mold 23, and the metal solid state member 23 is slightly melted by the melting temperature of the aluminum-magnesium alloy when the molding means is performed. The metal solid member 23 is firmly embedded in the surface 211 of the aluminum-magnesium alloy main body 21. Please refer to the third figure, which is a schematic view of the metal solid member of the present invention embedded in the main body of the aluminum-magnesium alloy. In the figure, it is shown that the metal solid member of the housing structure extends at least one convex hook shape, and the convex hook shape can have various aspects, such as the convex hook shape 31 of the metal solid member 22 in the housing structure, or as the housing. The convex hook shape 32 of the metal solid member 22 in the structure, and the convex hook shape 33 of the metal solid member 22 in the casing structure, by the extended convex hook shapes 31, 32 and 33, to increase the embedding of the metal solid member 22. The stability of the aluminum-magnesium alloy body 21 of the second figure. The metal solid members of the second and third figures may also be of a predetermined shape, and the predetermined shape may be changed according to the design requirements, and the metal material forming the metal solid member is selectively combined with aluminum, copper or nickel. The surface of the aluminum-magnesium alloy other than the solid metal component covers the microscopic bubbles on the surface in a manner that is aesthetically pleasing. 7 1291385 Please refer to the fourth figure, which is a flow chart of a method for manufacturing a casing structure of the present invention. The manufacturing method is applicable to a notebook computer or a handheld device, and the method steps are as follows: Step S41: providing a metal solid member formed by using different metal materials; Step S42: providing a preset mold; Step S43: providing a metal solid member On the preset mold; and step S44: forming an aluminum-magnesium alloy body by means of injection molding, and burying the metal solid member on one surface of the aluminum-magnesium alloy body. The metal solid component of the fourth figure may also be of a predetermined shape, and the predetermined shape may be changed according to the design requirements, and the metal material forming the metal solid component selectively combines aluminum, copper or nickel, and the metal solid component More extendable with at least one convex hook shape. Referring to Figure 5, there is shown a cross-sectional view of another housing structure of the present invention. In the figure, the housing structure 50 is suitable for use in a notebook computer or a handheld device. The housing structure includes an aluminum-magnesium alloy main body 51 and at least one protruding portion 52. The I-Lu magnesium alloy main body 51 is formed by injecting an aluminum-magnesium alloy in a molten state from the injection hole 531 by a mold 53 to perform injection molding, and protruding. The portion 52 is formed in advance on one surface 511 of the aluminum-magnesium alloy main body 51 when the injection molding means is carried out. Please refer to the sixth drawing, which is a schematic view of the projection of the projection of another housing structure of the present invention. In the figure, the protrusion 52 of the housing structure 50 is applied to the forging or pressing means 61 to change the density of the surface, and the surface 511 can be selected to perform a grinding means or a cutting means to make it perfect. The metal surface, and the surface 511 can also selectively cover a protective layer 62. Please refer to the seventh figure, which is a manufacturing method of another housing structure of the present invention. The manufacturing method is applicable to a notebook computer or a handheld device, and the method steps are as follows: Step S71: forming an aluminum-magnesium alloy body by using an injection molding method, wherein at least one protrusion is selectively formed on the surface of the aluminum-magnesium alloy body. Step S72: applying a forging or pressing means to the protruding portion to change the density of the surface and the surface; and step S73: selectively performing the grinding means or the cutting means on the surface, and selectively covering the protective layer on the surface. The above is intended to be illustrative only and not limiting. Any equivalent modifications or alterations to the spirit and scope of the present invention are intended to be included in the scope of the appended claims.参9 1291385 [Simple description of the drawings] The first figure is a cross-sectional view of a shell of aluminum-magnesium alloy of the prior art; the second figure is a sectional view of a shell structure of the present invention; The schematic diagram of the metal solid state component embedded in the main body of the aluminum-magnesium alloy; the fourth figure is a flow chart of the manufacturing method of the shell structure of the present invention; the fifth figure is a sectional view of another shell structure of the present invention; 6 is a schematic view of a projection of a projection of another housing structure of the present invention; and a seventh diagram is a flow chart of a method of manufacturing another housing structure of the present invention. 1291385 [Main component symbol description]

11 :鋁鎂合金殼體; 33 : 111 :小氣泡; 331 12 :漆面; S4l· 20 :殼體結構; 50 : 21 :鋁鎂合金主體; 51 : 211 :表面; 511 22 :金屬固態構件; 52 : 23 :模具; 53 : 231 :注射孔; 531 31 :殼體結構; 61 : 311 :凸勾狀; 62 : 32 :殼體結構; S71 321 :凸勾狀; 殼體結構; :凸勾狀; 、S44 :流程步驟; 殼體結構; 鋁鎂合金主體; •表面, 凸出部; 模具; :注射孔; 鍛造或加壓手段; 保護層;以及 〜S73 :流程步驟。 1111: aluminum-magnesium alloy casing; 33: 111: small bubble; 331 12: paint surface; S4l·20: shell structure; 50: 21: aluminum-magnesium alloy body; 51: 211: surface; 511 22: metal solid member 52 : 23 : mold; 53 : 231 : injection hole; 531 31 : housing structure; 61 : 311 : convex hook shape; 62 : 32 : housing structure; S71 321 : convex hook shape; housing structure; Hook shape; S44: process step; shell structure; aluminum-magnesium alloy body; • surface, protrusion; mold; injection hole; forging or pressing means; protective layer; and ~S73: process step. 11

Claims (1)

1291385 十、申請專利範圍: 1、 一種殼體結構,適用於筆記型電腦或手持式裝置 上’該殼體結構包含: 一铭鎂合金主體,係利用一模具進行一射出成型手 段;以及 至少一金屬固態構件,係利用不同金屬材料形成, 並預先設置於該模具上且待該射出成型手段之進行 時,致使該金屬固態構件嵌入於該鋁鎂合金主體之一 表面上。 2、 如申請專利範圍第1項所述之殼體結構,其中該金 屬固態構件係為一預設形狀。 3、 如申請專利範圍第1項所述之殼體結構,其中該金 屬固態構件係延伸有至少一凸勾狀。 4、 如申請專利範圍第1項所述之殼體結構,其中該金 屬材料係選擇性結合銘、銅或鎳。 5、 一種殼體結構之製造方法,適用於筆記型電腦或手 持式裝置上,該製造方法至少包含: 提供一金屬固態構件,係利用不同金屬材料形成; 提供一預設模具; 設置該金屬固態構件於該預設模具上;以及 利用一射出成型手段形成一鋁鎂合金主體並使該 金屬固態構件嵌入於該鋁鎂合金主體之一表面上。 6、 如申請專利範圍第6項所述之殼體結構之製造方 法,其中該金屬固態構件係為一預設形狀。 12 Ϊ291385 / 9 如申請專利範圍第6項 法,其中該金__件係延㈣fr構之製造方 如申諳鼻利笳圚筮β π 夕—凸勾狀。 法甘士4人租圍 項所述之殼體結構之製迭方 去,其中齡屬材料係選擇性結合銘衣k方:種殼體結構,適用於筆記型電:鎳气: 上,該殼體結構包含: 符式衣置 一鋁鎂合金主體,係利用一模具進行 段;以及 射出成型手1291385 X. Patent application scope: 1. A housing structure suitable for use in a notebook computer or a hand-held device. The housing structure comprises: a magnesium alloy body, an injection molding method by using a mold; and at least one The metal solid member is formed of a different metal material and is preliminarily disposed on the mold, and when the injection molding means is performed, the metal solid member is embedded on a surface of the aluminum magnesium alloy body. 2. The casing structure of claim 1, wherein the metal solid component is a predetermined shape. 3. The casing structure of claim 1, wherein the metal solid component extends at least one convex hook shape. 4. The casing structure of claim 1, wherein the metal material is selectively bonded to Ming, copper or nickel. 5. A method of manufacturing a housing structure for use in a notebook computer or a handheld device, the method comprising: providing a metal solid member formed of a different metal material; providing a predetermined mold; setting the metal solid state The member is mounted on the preset mold; and an aluminum-magnesium alloy body is formed by an injection molding means and the metal solid member is embedded on a surface of the aluminum-magnesium alloy body. 6. The method of manufacturing a casing structure according to claim 6, wherein the metal solid member is of a predetermined shape. 12 Ϊ 291385 / 9 If the patent application scope is the sixth method, the gold __ is the manufacturer of the extension (four) fr structure, such as Shen Naoli 笳圚筮β π 夕-convex hook shape. Fagans 4 people rent the shell structure described in the enclosure, the age of the material is selectively combined with the name garment k square: the shell structure, suitable for notebook type electricity: nickel gas: on, The housing structure comprises: a garment-mounted aluminum-magnesium alloy body, which is formed by using a mold; and an injection molding hand 1010 至少-凸出部,係於該射出成型手段之進 先形成於該鋁鎂合金主體之一表面上; $預 其中’該凸出部係被料—鍛造或— 變該表面之密度,且該表面係選擇性進行一研磨又手1 或-切削手段’而該表面係選擇性覆蓋—保護層。 、-種殼體結構之製造方法,適用於筆記型電曰腦或 手持式裝置上,該製造方法至少包含: 〆 利用一模具進行一射出成型手段形成-銘鎂合金 主體,其中該鎂合金主體之—表面上係選擇性形成 至少一凸出部; 施予一鍛造或一加壓手段於該凸出部,以改變該表 面之密度;以及 將該表面係選擇性進行一研磨手段或一切削手 段’且選擇性覆蓋一保護層於該表面。 13At least a projection formed on a surface of the aluminum-magnesium alloy body prior to the injection molding means; wherein the protrusion is forged or forged, and the density of the surface is The surface is selectively subjected to a grinding and hand 1 or - cutting means and the surface is selectively covered - a protective layer. The manufacturing method of the shell structure is applicable to a notebook type electric camphor or a hand-held device, and the manufacturing method comprises at least: 〆 forming a main body of the magnesium alloy by using a mold for forming an injection molding method, wherein the magnesium alloy body Forming at least one protrusion on the surface; applying a forging or a pressurizing means to the protrusion to change the density of the surface; and selectively performing a grinding means or a cutting on the surface system Means 'and selectively covers a protective layer on the surface. 13
TW95109544A 2006-03-21 2006-03-21 Shell structure and manufacture method thereof TWI291385B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI413484B (en) * 2010-11-24 2013-10-21 Hon Hai Prec Ind Co Ltd Housing and method for making the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI413484B (en) * 2010-11-24 2013-10-21 Hon Hai Prec Ind Co Ltd Housing and method for making the same

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