1288672 九、發明說明: 【發明所屬之技術領域】 本發明係在提供-種用於沖床的料帶被間歇移位的控 制裝置,特指-種沖床加工使用的金屬片料帶,尤指在試 模及安裝模具時,金屬片料帶在水平間歇性的被帶料移位 及暫停的時序動作可被自動化控制,完全摒除人工之操作 ,提升人身安全。 【先前技術】 按習知用於沖床的被加工物的金屬片料帶在被加工沖 麼:態時,而被水平帶料時,係由一帶料機來間歇性的輸 送刖進〃控制金屬片料帶其水平前進或停頓的料帶夹緊 釋放均由夹具來執行,夹具係、由㈣缸、電磁開關及繼電 器來控制’這些傳統式之機械及電it㈣,其射性不佳 、速度慢,尤其夾具移位之時序控制容易產生尺寸上的誤 差’而導致料帶在間歇位移上產生公差,公差的累進,會 產生較大尺寸之誤差值,這樣會產生複數模具反覆沖壓於 料帶的位置不準確,末使加工成型後之產品品質不佳。 另外值得一提的是,料帶未加工前的試模及安裝模具 時,其間歇性的水平移位,均由人手及目視移位來操控, 因此容易產生人手受傷之虞。 居於以上,如何令使用於沖床沖壓成型的金屬片料帶 ,其間歇移位的準確性得以有效被控制,以及試模時不需 人工操作乃是本案鑽研之課題。 【發明内容】 1288672 緣是;本發明之主要目的,係藉著上、下夹持料帶的 主動滾輪與被動滾輪間的間隙得以被精確的控制,以及主 、、被動滾輪的旋轉速率及旋轉角度可被精確_制,以達 成料帶間歇移位的尺寸被精確的控制,以提升被沖床沖麼 成型後的成品品質。 本發明之再-目的,在沖床試模沖壓料帶可完全搏除 人工之操作,以維操作者之人身安全。 、如圖、一、二、四所示,本發明係在提供一種用於 沖床的料帶被間歇移位的控制裝置,包含·· 一主動滾輪1 〇可驅動一被動滾輪2 〇 ; 被動滾輪2 0的二側固定軸2丄、(2丄)分別固定於二 個左、右相鄰之凸塊4 0、( 4 0 )上,二凸塊4 〇、( 4 0)之雙侧邊形成滑動面4 2、4 4 ; 二個側邊支撐元件60、6〇,,具有銜接凹槽62、6 2供嵌接線性軸承66、66,,二凸塊40、(4〇 )的滑動面4 2、4 4滑接於線性軸承6 6、6 6,, 凸塊4 0、( 4 0 )受力可在線性軸承6 66 6 ,上間 歇性的滑動移位,同步帶動被動滾輪2 〇間歇性的滑動 移位,被動滾輪2 0與主動滾輪丄0間的二輪面1 2、 2 2可間歇性的形成最小間隙l 2者。 依據别述之裝置特徵,如圖二所示,其中二凸塊4 〇 、(4 0)之表面上設有一橢圓凹槽4 5及軸孔4 6 ; —串接固定有轉軸5 2之偏心凸輪5 〇,偏心凸輪5 〇活 接於橢圓凹槽4 5中,轉轴5 2穿出軸孔4 6外; 1288672 上軸孔4 7設於橢圓凹槽4 5之上方,上軸孔4 7之適 當位置設有一縱向之圓弧溝槽471; 一串接固定有固定轴551的軸承55,固定軸551穿 接固疋入上軸孔4 7中,軸承5 5嵌入圓弧溝槽4 γ 1 中,軸承55局部外輪面552凸露於橢圓凹槽4 5外 〇 依據前述之裝置特徵,如圖三所示,其中二個凸塊4 〇、( 4 0 )的頂部各銜接有彈性元件7 1、7 2 ; 一頂板7 0係固接有向下的二支軸梢7 3、7 4係穿接於 彈f生元件7 1、72上,頂板7 0固定於二凸塊4〇、( 4 0 )的上方。 依據前述之裝置特徵,如圖三所示,其中二支撐元件 60、6 0,容置固定於二個侧基座8〇、8〇,的容槽 8 1、8 1中,頂板7 0係固定於側基座8 〇、8 〇 , 依據前述之裝置特徵,側基座8 0之-側邊係裝置有 一伺服馬達8 5,用以控制主動滾輪1 0之旋轉速率及旋 轉角度; 另一侧基座8 0、侧邊裝置有另-伺服馬達8 6,用以 控制偏心凸輪5Ό所屬的轉軸5 2旋轉速率及旋轉角度位 置。 依據前述之裝置特徵,如圖四所示,其中主動滾輪丄 0與被動滚輪2 0之侧邊分別連接有上齒輪1 〇 ;L、下齒 輪201上、下齒輪1〇1、2〇1可間歇性的嚙合或 1288672 分離; 主動滾輪ίο的二外側固定轴103、1〇3,係活接於 二侧基座80、80’,其中一固定軸1〇3’藉傳動元 件2 0 0與伺服馬達8 5的動力輸出軸8 5 i連接。 如圖一、二、二、四、五所示,本發明係在提供一種 用於沖床的料帶被間歇移位的控制方法,包含·· 一主動滾輪1 0 ; -受主動滾輪1 〇驅動的被動滾輪2 〇其輪面2 2與 主動滾輪1 Q的輪面1 2形成最小間隙l 2,該最 小間隙L 2用以央置料帶3 Q,被動滾輪2 〇被主 動滾輪1 0驅動,料帶3 〇被線性的輸出; 二個輪面2 2、1 2之大間隙L X大於最小間隙L 2 時,被動滾輪2 0與主動滾輪1 〇呈停置狀態。 依據前述之方法,其中主動滾輪1 0的輪面1 2上, 水平置放一被加工的料帶3 〇,其厚度大於或等於最小間 隙L 2,主動滾輪2 〇驅動被動滾輪2 〇互為反向旋轉時 了將料▼ 3 0帶動前進一距離·, 、 當主動滾輪1 0與被動滾輪2 0之大間隙L 1形成,料帶 3 〇呈停置狀態。 依據别述之方法,其中被動滚輪2 〇係可線性的上、 下移位’以在不同時序控制二個輪面2 2、1 2間之最小 間隙L 2的形成,最小間隙L 2形成,主動滾輪1 〇旋轉 以驅動被動滾輪2 〇互為反向的同步旋轉,以將料帶3 〇 向前輪送一若干距離。 1288672 【實施方式】 (1).如圖-、二、三、四所示,二他馬達86、85均 受控制器(圖上未示)之控制,使其可程式的被控制 ,使伺服馬達8 6、8 5在不同時序可控制其動力輸 出轴8 6 1、8 5 1的旋轉速率及旋轉角度位置,進 -步可控制主、被動滾輪1〇、2〇在不同時序的旋 轉速率與旋轉角度的位置控制,進一步可控制被動滾 輪2 0上、下線性移位動作在不同時序的移位速率與 間隙大、小控制,以控制最小間隙L 2在不同時序形 成(如圖六所示)。 伺服馬達8 6的動力輸出軸8 6 i驅動傳動元件2 〇 0以帶動轉軸5 2旋轉,其旋轉的速率及旋轉的角度 位置,係被可程式控制,在不同時序可控制不同的速 率及旋轉的角度位置,當轉軸5 2旋轉時,乃帶動二 偏心凸輪5 0、( 5 0 )同步旋轉,如圖五所示,偏心 凸輪50、(50)的二凸部51、53呈線性的垂直 狀態時,其上凸部5 1頂壓於轴承5 5的外輪面5 5 2,進一步使二凸塊4 〇、( 4 〇 )上升一設定的距離 ,同樣地滑動面4 2、4 4在線性軸承6 β、Θ 6 , 中向上滑動一距離,彈性元件7 1、7 2呈收縮狀, 由於被動滾輪2 0的二固定轴2 1、( 2 1 )係活接於 凸塊40、(40)的圓孔401中,因此當凸塊4〇 、(4 〇 )滑行上升時,被動滾輪2 〇上升一若干距離 ’使二輪面1 2、2 2之間形成大間隙L 1,大間隙 1288672 L 1大於金屬片的料帶3 ◦的厚度,因此料帶3 〇係 位於主動滚輪1 〇的輪面丄2上,呈停置狀態。 ⑵·如圖六所示,當偏心凸輪5 G、( 5 0 )的二凸部5 1 、5 3呈橫向狀態時,軸承5 5的外輪面5 5 2沒有 受到凸部5 1之頂壓,因此彈性元件7丄、7 2的回 復張力頂壓整個凸塊4〇在線性軸承66、66,中 向下移位若干距離,凸塊4〇乃同步帶動被動滾輪2 〇向下移位,使二輪面2 2、1 2之間距呈最小間隙 L 2,而將料帶3 〇壓軋,最小間隙l 2形成之瞬間 ,如圖四所示,被動滾輪2 0所屬的上齒輪1 〇 1向 下移位並嚙合於下齒輪2 Ο 1,另一伺服馬達8 5啟 動,透過傳動元件2 〇 〇之驅動,以令主動滾輪1 〇 以控制的速率旋轉,並帶動被動滾輪2 〇 同步反向旋 轉,俾將料帶3 0沿一方向帶動前進一若干距離,如 圖七所示,料帶3 0透過本發明的間歇性帶料移位, 料帶3 0乃十分準確的間歇移位前進入沖床3 〇 〇中 供模具(圖上未示)沖壓成型一成品。 經上述偏心凸輪5 0之旋轉以及主動滾輪1 〇之適時 旋轉’可非常準確的控制料帶3 〇間歇移位的距離尺 寸’以及可控制料帶3 〇之停置時間。 當要試模具時,即指未大量沖壓加工前之人工試模、 安裝模具作業時,祇要操作二伺服馬達8 5、8 6所 屬之控制裝置(圖上未示)施予(壓按)所需之控制 數值’即可準確的設定出料帶3 〇前進移位距離及停 10 1288672 置時間,在試模及安裝模具作業的過程完全摒除了人 工之操作。 綜上,本發明特徵所為之功效業已卓越的達成,申請 人爰依法提呈申請。 11 1288672 【圖式簡單說明】 第一圖為本發明的組合立體圖。 第二圖為本發明的另件分解立體圖。 第三圖為本發明的局部立體分解圖。 第四圖為本發明的正面示意圖。 第五圖為本發明的動作圖。 第六圖為本發明的動作圖。 第七圖為本發明裝置於沖床上的立體圖。 【主要元件符號說明】 主動滾輪—10 上齒輪---101 輪面----1 2、2 2 大間隙---L 1 最小間陈--L 2 被動滾輪--20 傳動元件--2 0 0 下齒輪----2 0 1 固定轴---21、103、103’ 、551 料帶----3 0 沖床----3 0 0 凸塊----4 0 圓孔----4 0 1 滑動面---42、44 12 1288672 橢圓凹槽——4 5 車由孑L----4 6 上軸孔---4 7 圓弧溝槽-- -4 7 1 偏心凸輪-- -5 0 凸部---- -5 1、5 3 轉軸----5 2 車由承---- -5 5 夕卜輪面--- -5 5 2 支撐元件一- -6 0、6 0 ’ 凹槽----6 2、6 2 軸承----6 6、6 6 頂板----7 0 彈性元件——7 1、7 2 軸梢----7 3、7 4 側基座---8 0、8 0 容槽--- 8 1、8 1 祠服馬達— -8 5、8 6 輸出軸--- -8 5 1 >861 131288672 IX. Description of the Invention: [Technical Field] The present invention provides a control device for intermittently shifting a belt for a punch press, and specifically refers to a metal strip for use in punching, in particular When the mold is tested and the mold is installed, the intermittent movement of the metal strip in the horizontal interval of the material can be automatically controlled to completely eliminate the manual operation and improve personal safety. [Prior Art] The metal sheet material of the workpiece to be processed for punching is conventionally processed, and when it is horizontally fed, it is intermittently conveyed by a belt feeder to control the metal. The clamping and release of the strip with its horizontal advancement or pause are performed by the clamp. The clamp system is controlled by the (four) cylinder, the electromagnetic switch and the relay. These traditional mechanical and electric it (4) have poor ejacency and speed. Slow, especially the timing control of the fixture shift is easy to produce dimensional error', which causes the tape to produce tolerances on the intermittent displacement. The progressiveness of the tolerance will result in a larger size error value, which will result in multiple molds being repeatedly stamped on the tape. The position is not accurate, and the quality of the products after processing is not good. It is also worth mentioning that the intermittent horizontal shift of the test strip before the processing of the strip and the installation of the mold are controlled by the manual and visual displacement, so it is easy to cause injury. In the above, how to make the intermittent displacement of the metal strip used for punch press forming can be effectively controlled, and the manual operation without the manual operation is the subject of this case. SUMMARY OF THE INVENTION 1288672 edge is; the main purpose of the present invention is to accurately control the gap between the active roller and the passive roller by the upper and lower clamping strips, as well as the rotation rate and rotation of the main and passive rollers. The angle can be precisely determined to achieve precise control of the size of the intermittent shift of the strip to improve the quality of the finished product after punching. The re-purpose of the present invention is that the stamping strip of the punching test can completely eliminate the manual operation to maintain the personal safety of the operator. As shown in Figures 1, 2, and 4, the present invention provides a control device for intermittently shifting a belt for a punch press, comprising: an active roller 1 〇 driving a passive roller 2 〇; a passive roller The two side fixed shafts 2丄, (2丄) of 20 are respectively fixed on the two left and right adjacent bumps 40, (40), and the two sides of the two bumps 4 〇, (40) Sliding surfaces 4 2, 4 4 are formed; two side support members 60, 6 are provided with engaging grooves 62, 62 for inserting the linear bearings 66, 66, and two projections 40, (4) The faces 4 2, 4 4 are slid to the linear bearings 6 6 , 6 6 , and the bumps 40 , ( 4 0 ) can be intermittently displaced on the linear bearings 6 66 6 , and the passive rollers 2 are driven synchronously. 〇 Intermittent sliding displacement, the two-wheel surface 1 2, 2 2 between the passive roller 20 and the active roller 丄 0 can intermittently form a minimum gap l 2 . According to the features of the device, as shown in FIG. 2, the surface of the two bumps 4 〇, (40) is provided with an elliptical groove 45 and a shaft hole 4 6; - the eccentricity of the shaft 5 2 is fixed in series The cam 5 〇, the eccentric cam 5 〇 is abutted in the elliptical groove 4 5 , the rotating shaft 5 2 is out of the shaft hole 4 6; 1288672 the upper shaft hole 4 7 is disposed above the elliptical groove 4 5 , the upper shaft hole 4 A longitudinal arc groove 471 is disposed at a suitable position; a bearing 55 fixed to the fixed shaft 551 is fixed in series, and the fixed shaft 551 is inserted into the upper shaft hole 47, and the bearing 55 is embedded in the circular groove 4. In γ 1 , the outer outer surface 552 of the bearing 55 is exposed to the elliptical groove 4 5 . According to the above-mentioned device features, as shown in FIG. 3 , the tops of the two bumps 4 〇 and ( 4 0 ) are elastically connected. Element 7 1 , 7 2 ; a top plate 70 is fixed with two downward shaft ends 7 3 , 7 4 are connected to the elastic elements 7 1 , 72 , and the top plate 70 is fixed to the second bump 4 〇, (4 0 ) above. According to the foregoing device features, as shown in FIG. 3, the two supporting members 60, 60 are accommodated in the two slots 8 1 and 8 1 of the side bases 8 , 8 , and the top plate 7 0 is Fixed to the side bases 8 8, 8 〇, according to the foregoing device features, the side base 80 side-side device has a servo motor 85 for controlling the rotation speed and rotation angle of the active roller 10; The side base 80 and the side device have another servo motor 8.6 for controlling the rotation speed and the rotation angle position of the rotating shaft 52 to which the eccentric cam 5 。 belongs. According to the foregoing device features, as shown in FIG. 4, the upper side gears of the active roller 丄0 and the passive roller 20 are respectively connected with the upper gear 1 〇; the upper and lower gears 2011 and 2〇1 of the lower gear 201 can be Intermittent meshing or 1288672 separation; the two outer fixed shafts 103, 1〇3 of the active roller ίο are abutted to the two-sided bases 80, 80', wherein a fixed shaft 1〇3' is driven by the transmission element 200 The power output shafts 8 5 i of the servo motor 8 5 are connected. As shown in Figures 1, 2, 2, 4 and 5, the present invention provides a control method for intermittently shifting a belt for a punch press, comprising: · an active roller 1 0; - driven by an active roller 1 The passive roller 2 has its tread 2 2 and the tread 1 2 of the active roller 1 Q form a minimum gap l 2 , which is used for the central belt 3 Q, and the passive roller 2 〇 is driven by the active roller 10 The strip 3 〇 is linearly outputted; when the two gaps 2 2 and 1 2 have a large gap LX greater than the minimum gap L 2 , the passive roller 20 and the active roller 1 停 are in a stopped state. According to the foregoing method, in the tread 1 2 of the driving roller 10, a processed strip 3 水平 is horizontally placed, the thickness of which is greater than or equal to the minimum gap L 2 , and the active roller 2 〇 drives the passive roller 2 〇 When the reverse rotation is performed, the material ▼ 3 0 is driven forward by a distance·, and when the active roller 10 and the passive roller 20 have a large gap L 1 , the tape 3 停 is in a stopped state. According to another method, wherein the passive roller 2 can linearly shift up and down to control the formation of the minimum gap L 2 between the two treads 2 2 and 12 at different timings, the minimum gap L 2 is formed, The active roller 1 〇 rotates to drive the passive roller 2 同步 to rotate in opposite directions in synchronism to feed the belt 3 〇 forward by a certain distance. 1288672 [Embodiment] (1). As shown in Figures -, 2, 3, and 4, the two motors 86 and 85 are controlled by a controller (not shown) so that they can be programmed to make the servo The motors 8 6 and 8 5 can control the rotation speed and the rotation angle position of the power output shafts 8 6 1 and 8 5 1 at different timings, and the rotation rate of the main and passive rollers 1〇 and 2〇 can be controlled at different timings. The position control with the rotation angle can further control the shift rate of the upper and lower linear shifting actions of the passive roller 20 at different timings and the large and small gap control to control the minimum gap L 2 to be formed at different timings (as shown in Fig. 6). Show). The power output shaft 8 6 i of the servo motor 86 drives the transmission element 2 〇0 to drive the rotation shaft 52 to rotate, and the rotation speed and the angular position of the rotation are programmable, and different speeds and rotations can be controlled at different timings. The angular position, when the rotating shaft 52 rotates, drives the two eccentric cams 50, (50) to rotate synchronously. As shown in Fig. 5, the two convex portions 51, 53 of the eccentric cams 50, (50) are linearly vertical. In the state, the upper convex portion 5 1 is pressed against the outer wheel surface 552 of the bearing 55, and the two projections 4 〇, (4 〇) are further raised by a set distance, and the sliding surfaces 4 2, 4 4 are also The bearings 6 β, Θ 6 , slide upward by a distance, the elastic elements 7 1 , 7 2 are contracted, because the two fixed shafts 2 1 , ( 2 1 ) of the passive roller 20 are alived on the bump 40, ( 40) in the circular hole 401, so when the bumps 4〇, (4 〇) slide up, the passive roller 2 〇 rises a certain distance 'to make a large gap L 1 between the two wheel faces 1 2, 2 2 1288672 L 1 is larger than the thickness of the metal strip 3 ◦, so the strip 3 位于 is located on the tread of the active roller 1 丄 2 , Was parked state. (2) As shown in Fig. 6, when the two convex portions 5 1 and 5 3 of the eccentric cams 5 G and ( 5 0 ) are in a lateral state, the outer race surface 5 5 2 of the bearing 55 is not pressed by the convex portion 5 1 Therefore, the rest tension of the elastic members 7丄, 7 2 is pressed against the entire bump 4〇 in the linear bearings 66, 66, and is displaced downward by a certain distance, and the bumps 4〇 are synchronously driven to move the passive roller 2 〇 downward. The distance between the two wheel faces 2 2, 1 2 is the minimum gap L 2 , and the strip 3 is rolled, and the minimum gap l 2 is formed, as shown in Fig. 4, the upper gear 1 所属1 to which the passive roller 20 belongs. Shifting downward and engaging the lower gear 2 Ο 1, the other servo motor 8 5 is activated, driven by the transmission element 2 以 to rotate the active roller 1 控制 at a controlled rate, and drive the passive roller 2 〇 synchronously Rotating, the belt 30 is advanced in a direction by a certain distance. As shown in Fig. 7, the belt 30 is displaced by the intermittent strip of the present invention, and the strip 30 is a very accurate intermittent shift. Before entering the punching machine 3, the mold (not shown) is stamped and formed into a finished product. The rotation of the eccentric cam 50 described above and the timely rotation of the active roller 1 ’ can very accurately control the distance dimension of the belt 3 〇 intermittent displacement and the control time of the belt 3 可 can be controlled. When the mold is to be tested, that is, when the manual test mold and the mold installation work before the large-scale press processing are performed, the control device (not shown) to which the two servo motors 8 5 and 8 are operated is operated (pressed). The required control value can accurately set the discharge belt 3 〇 forward displacement distance and stop 10 1288672 set time, completely eliminating the manual operation during the trial and installation of the mold. In summary, the functions of the features of the present invention have been achieved with great success, and the applicant submits an application according to law. 11 1288672 [Simple description of the drawings] The first figure is a combined perspective view of the present invention. The second figure is an exploded perspective view of another part of the present invention. The third figure is a partial exploded perspective view of the present invention. The fourth figure is a front view of the present invention. The fifth diagram is an action diagram of the present invention. The sixth figure is an action diagram of the present invention. Figure 7 is a perspective view of the device of the present invention on a punch press. [Main component symbol description] Active roller - 10 upper gear --- 101 tread --- 1 2, 2 2 large clearance --- L 1 minimum between - L 2 passive roller - 20 transmission components -- 2 0 0 Lower gear----2 0 1 Fixed shaft---21, 103, 103', 551 Tape----3 0 Punch----3 0 0 Bump----4 0 Circle Hole----4 0 1 sliding surface---42,44 12 1288672 elliptical groove——4 5 car by 孑L----4 6 upper shaft hole---4 7 arc groove-- 4 7 1 Eccentric cam-- -5 0 Convex---- -5 1、5 3 Rotary shaft----5 2 Car bearing---- -5 5 夕卜轮面--- -5 5 2 Supporting element one - -6 0, 6 0 'groove --- -6 2,6 2 bearing --- -6 6 , 6 6 top plate --- -7 0 elastic element -- 7 1 , 7 2 shaft tip ----7 3,7 4 Side base---8 0,8 0 Capacity--- 8 1、8 1 祠 马达 motor — -8 5,8 6 Output shaft --- -8 5 1 > ;861 13