TWI286173B - Method for splicing and forming a woven band - Google Patents

Method for splicing and forming a woven band Download PDF

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Publication number
TWI286173B
TWI286173B TW94135924A TW94135924A TWI286173B TW I286173 B TWI286173 B TW I286173B TW 94135924 A TW94135924 A TW 94135924A TW 94135924 A TW94135924 A TW 94135924A TW I286173 B TWI286173 B TW I286173B
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Taiwan
Prior art keywords
webbing
tooth mold
ultrasonic
forming method
upper tooth
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TW94135924A
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Chinese (zh)
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TW200607892A (en
Inventor
Li-Ling Li
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Li-Ling Li
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Priority to TW94135924A priority Critical patent/TWI286173B/en
Publication of TW200607892A publication Critical patent/TW200607892A/en
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Publication of TWI286173B publication Critical patent/TWI286173B/en

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Abstract

This invention relates to a method for splicing and forming a woven band, including the steps of: weaving predetermined thermoplastic fibers into a woven band having a predetermined shaping; trimming the woven band by a trimming device into a band having a predetermined length and flat opposing ends; splicing the pre-splicing ends of the band and placing the band on an ultrasonic bonding device, to turn the thermoplastic fibers of the band into a molten state due to high-speed friction by means of ultrasonic high-speed vibrations; fusing the pre-splicing ends of the band to form a loop.

Description

1286173 九、發明說明: 【發明所屬之技術領域】 本發明係與一種織f有關,更詳而言之,特別是指一 種利用超音波接合技術將一熱熔性纖維之織帶接合之織帶 之接合成型方法。 【先前技術】 按,隨著科技的日新月異,紡織業之織品種類及用途 亦越來越夕樣,但仍然無法脫離其由經緯紡織而成之平面 •形式,如要將織品接合成一環圈,其大多仍需採用其它辅 之方法來加工,请參閱第一圖所示,習知之織品之接合 f主要係將織品1之兩端以鐵扣2夾緊接合而成,而其鐵 '2之材質較硬,如使用在人體上,則該鐵扣2之尖瑞部 I能會對人體造成危害,是故,請參閱第二圖所示,坊間 亦有一種於一織品3之兩端以縫線4將該兩端縫合之方式 生=接合點與織品3之觸感較為類似’且不會對人體產 【發明内容】 織口!^織品3以縫線4接合時,該縫線4需來回於該 =合,方能達成-良好之強度,若該-織品 無法產生維=較大時,則該_^^ 本發明係提供-種織帶之接合成型方法其織帶係由 1286173 溶性性纖維交撚編織而成為-織帶’且該等熱 :以-尼龍或亞克力材質製成之纖維,接著, 帶備用I-將該織帶裁切出一預定長度且兩端面平整織 :備^接耆將該-織帶預接合處固置於—超音波結合裝置 離▼因超音波振盪的高速摩擦而產生有-熔融狀 ;環織帶結合固定後即產生-具有良好結合強度之織 驻本發明織帶之接合成型方法,其係以—該超音波結合1286173 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to a woven f, and more particularly, to a splicing of a web of a hot-melt fiber web using ultrasonic bonding techniques. Molding method. [Prior Art] According to the ever-changing technology, the types and uses of fabrics in the textile industry are getting more and more beautiful, but they still cannot be separated from the planes and forms made of warp and weft. If the fabrics are to be joined into a loop, Most of them still need to be processed by other auxiliary methods. Please refer to the first figure. The joint f of the conventional fabric is mainly made by clamping and joining the two ends of the fabric 1 with the iron buckle 2, and the iron '2 The material is hard. If it is used on the human body, the sharp part I of the iron buckle 2 can cause harm to the human body. Therefore, please refer to the second figure. There is also a kind of fabric on both ends of the fabric. The suture 4 is sutured by the two ends. The joint is similar to the touch of the fabric 3 and does not produce to the human body. [Summary of the invention] The woven mouth! ^ When the fabric 3 is joined by the suture 4, the suture 4 It is necessary to go back and forth with this = to achieve - good strength, if the fabric can not produce dimension = larger, then the invention provides a method of joining and forming a webbing ribbon, the webbing system is made by 1286173. The fiber is woven into a weaving belt and the heat is: - nylon or acrylic The finished fiber, then, with the spare I-, cut the webbing to a predetermined length and flatten the ends of the webbing: the mating of the pre-joining of the webbing--the ultrasonic bonding device is separated from the The high-speed friction of the sound wave oscillates to produce a melt-like shape; the ring-shaped ribbon is combined and fixed to produce a joint forming method of the woven tape of the present invention having good bonding strength, which is coupled with the ultrasonic wave

、將熱熔性纖維編織而成之織帶迅速接合且可產生一良 好之口定強度’其可提局織帶之生產效能及增加市場競爭 力0 【實施方式】 請參閱第三圖,本發明係為一種織帶之接合成型方法 ,主要係包括有下列步驟; a '帶體成型,請參閱第四目,需先備妥預定股數之 鲁具熱熔性纖維1 0,其可為一彈性或非彈性之纖維所構 成,且該等熱熔性纖維1 〇係為聚酯、尼龍或亞克力材質 製成之纖維,將該等纖維編織而成一具有預定形狀之織帶 1 1備用; b、裁切預疋長度’请參閱第五圖,首先,先準備有 一裁切裝置2 0 ’該裁切裝置2 0主要係包含有一裁刀2 1及一加熱器2 2所構成,該加熱器2 2啟動時可產生一 熱能’其熱冑b並會傳V至違裁刀2 1上使該裁刀表面有一 6 1286173 .預定之溫度,動作時,先將該織帶1χ置於預定位置處, 並以該裁刀2 1進行裁切,裁切時該織帶1 1之切面1 1 1會受到該裁刀表面之熱度而產生一有平整之切面,並將 該織帶1 1裁成預定長度備用,· c、超音波接合,請參閲第六圖,該超音波接合裝置 3 0主要係包含有一壓缸3 ;[、一基座3 2及一超音波裝 置3 3所構成,該壓缸3 1,其下端係固接有該超音波裝 置3 3,該基座3 2係相對設置於該壓缸3 1之下方,其 鲁上並固設有一下齒模3 2 1,於本實施例中,請配合參閱 第九圖該下齒模3 2 1之頂面凸設有矩陣狀排列之凸齒3 22,其亦可為一平面所構成,該超音波裝置33,其主 要係包含有一振盪器3 3 1、一振動錐3 3 2及一上齒模 3 3 3所構成,該振盪器3 3 1啟動時可產生一超音波振 盪,並將該超音波振盪傳送至該振動錐3 3 2處,該振動 錐3 3 2係固接於該壓缸3 1之上,其下端並固接有一上 鲁齒模3 3 3,該上齒模3 3 3之底面亦相對於該基座3 2 上之下齒模3 2 1可凸設有矩陣狀排列之凸齒或為一平 面,動作時,請參閱第七、八圖.,先將該等織帶i i之預 結合處以疊接或對接之方式接合後置於該下齒模3 2 1上 二並驅動該壓缸3 i,使該上齒模3 3 3可相對下壓該識 ▼ 1 1之頂面’同時,該超音波裝置33之振動錐332 於该振盪器3 3 1啟動後會使該上齒模3 1 1產生一超音 波振盪,使該織帶^ ^之接合處因為上齒模3 ^丄之超音 波振逢所產生之高速磨擦而產生高溫熔解接合之狀態,使 7 1286173 該織帶11可產生一環型之成品。 請參閱第十圖,該織帶1 1接合形成為一環狀之織帶 環4 0,其織帶1 1可為一具有彈性或不具彈性之熱溶性 纖維所構成,其可用為束帶或髮束等製品。 請參閱第十一圖,該織帶1 1可接合成一雙環狀之織 帶環41,其接合處41 1處係為雙層接合之方式而成型 具有雙環狀之織帶環41成品。 最後,將本發明之特點與功效整理如下: 1 ·本發明之織帶之接合成型方法,其織帶之預接合 端結合後,其接合處之纖維係以熔接接合的方式固接,具 有一定之接合強度,不易分離。 2 ·本發明之織帶之接合成型方法,其織帶係以超音 波瞬間產生高速摩擦而接合,其加工時間極短,故其可提 升其加工之速度,且無需以其他之材料進行接合,可節省 材料之成本,提升其市場競爭力。The webbing obtained by weaving the hot-melt fiber is quickly joined and can produce a good mouth-strength strength, which can improve the production performance of the webbing belt and increase the market competitiveness. [Embodiment] Please refer to the third figure, the present invention is The method for forming a webbing joint mainly includes the following steps: a 'Beam forming, please refer to the fourth item, and the predetermined number of strands of the hot-melt fiber 10 must be prepared, which may be an elastic or Non-elastic fibers, and the hot-melt fibers 1 are fibers made of polyester, nylon or acrylic material, and the fibers are woven into a webbing having a predetermined shape 1 1; b; cutting Pre-twist length 'Please refer to the fifth figure. First, a cutting device 20 is prepared. The cutting device 20 mainly comprises a cutter 2 1 and a heater 2 2 , and the heater 2 2 is activated. When a heat energy is generated, the heat 胄b will pass V to the knives 2 1 so that the surface of the cutter has a predetermined temperature of 6 1286173. When the motion is first, the webbing 1 is placed at a predetermined position, and The cutter 2 1 is cut, and the webbing 1 1 is cut. The cut surface 1 1 1 is subjected to the heat of the surface of the cutter to produce a flat cut surface, and the webbing 1 1 is cut into a predetermined length for use, c, ultrasonic bonding, please refer to the sixth figure, the ultrasonic joint The device 30 mainly includes a pressure cylinder 3; [, a base 3 2 and an ultrasonic device 33, the cylinder 3 1 is fixed to the lower end of the ultrasonic device 33, the base 3 2 is disposed opposite to the cylinder 3 1 , and is provided with a lower tooth die 3 2 1 . In this embodiment, please refer to the top surface of the lower tooth die 3 2 1 in the ninth figure. The convex teeth 3 22 are arranged in a matrix, and may also be formed by a plane. The ultrasonic device 33 mainly comprises an oscillator 3 3 1 , a vibrating cone 3 3 2 and an upper tooth die 3 . 3 is configured to generate an ultrasonic oscillation when the oscillator 3 3 1 is activated, and transmit the ultrasonic oscillation to the vibration cone 3 3 2 , and the vibration cone 3 3 2 is fixed to the pressure cylinder 3 Above the upper end, a lower lug die 3 3 3 is fixed to the lower end thereof, and the bottom surface of the upper tooth die 3 3 3 is also convexly arranged in a matrix shape with respect to the lower die 3 2 1 of the base 3 2 . The protruding teeth are arranged as a plane. When moving, please refer to the seventh and eighth figures. First, the pre-bonding joints of the webbings ii are joined by being overlapped or butted, and then placed on the lower tooth molds 3 2 1 And driving the pressure cylinder 3 i so that the upper tooth mold 3 3 3 can relatively press down the top surface of the sensor 1 1 1 while the vibration cone 332 of the ultrasonic device 33 is activated after the oscillator 3 3 1 is started. The upper tooth mold 3 1 1 generates an ultrasonic wave oscillation, so that the joint of the webbing is caused by the high-speed friction generated by the ultrasonic vibration of the upper tooth mold 3 ^ ,, so that 7 1286173 The webbing 11 produces a finished product of a ring type. Referring to the tenth figure, the webbing 11 is joined to form an endless webbing ring 40. The webbing 1 1 can be composed of a thermally or non-elastic hot-soluble fiber, which can be used as a belt or a hair bundle. product. Referring to Fig. 11, the webbing 1 1 can be joined into a double looped webbing loop 41, and the joint 41 1 is formed in a double-layered manner to form a bi-annular webbing loop 41 finished product. Finally, the features and effects of the present invention are as follows: 1. The joint forming method of the webbing of the present invention, after the pre-joined ends of the webbing are joined, the fibers of the joint are fixed by fusion bonding, and have a certain joint. Strength, not easy to separate. 2] The joining forming method of the webbing of the present invention, wherein the webbing is joined by ultrasonic waves instantaneously generating high-speed friction, and the processing time is extremely short, so that the processing speed can be improved, and the bonding is not required by other materials, thereby saving The cost of materials enhances their market competitiveness.

綜上所述,本發明在_產^巾實有其極佳之進步實 用性’同時遍查_外關於此類結構之技術資料,文獻中 ttr有相同的構造存在在先,是以,本發明實已具備 發明專利要件,爰依法提出申請。 惟,以上所述者,僅係本發明之一較佳可行實施例而 舉凡應用本發明說明書及申請專利範圍所為之等效 4受化,理應包含在本發明之專利範圍内。 8 1286173 ’【圖式簡單說明】 第一圖係習知之織帶接合成型示意圖。 第二圖係習知之織帶另一接合成型示意圖。 第二圖係本發明織帶接合之流程方塊圖。 第四圖係本發明帶體成型示意圖。 第五圖係本發明織帶以裁切裝置裁切示意圖。 第六圖係本發明織帶以超音波裝置接合之狀態示意 圖。 擊 第七圖係本發明織帶之接合方式示意圖。 第八圖係本發明織帶之接合方式示意圖。 第九圖係本發明超音波接合裝置下齒模凸齒示意圖。 第十圖係本發明之識帶接合後之成品立體外觀圖。 第十一圖係本發明之織帶接合後之成品立體外觀圖。 【主要元件符號說明】 【習知】 1 帶體 2 鐵扣 3 帶體 4 縫線 【發明】 10 熱熔性纖維 11 織帶 111 切面 2 0 裁切裝置 2 1 裁刀 2 2 加熱器 3 0 超音波接合裝置 3 1 壓缸 3 2 基座 3 2 1 下齒模 1286173 3 2 2 凸齒 3 3 超音波裝置 3 3 1 振盪器 3 3 2 振動錐 3 3 3 上齒模 4 0 織帶環 4 1 織帶環 4 1 1 接合處In summary, the present invention has excellent advancement and practicality in the production of the towel, while at the same time traversing the technical information about such structures, the ttr has the same structure in the literature, The invention already has the invention patent requirements, and the application is filed according to law. However, the above-mentioned ones are merely preferred embodiments of the present invention, and the equivalents of the present invention and the scope of the patent application are intended to be included in the scope of the present invention. 8 1286173 ’ [Simple description of the drawings] The first figure is a schematic diagram of the conventional weaving of the webbing. The second figure is a schematic view of another joint forming of a conventional webbing. The second figure is a block diagram of the process of the webbing of the present invention. The fourth figure is a schematic view of the belt forming of the present invention. The fifth figure is a schematic view of the cutting belt of the present invention cut by a cutting device. Fig. 6 is a schematic view showing the state in which the webbing of the present invention is joined by an ultrasonic device. The seventh figure is a schematic view of the joining manner of the webbing of the present invention. The eighth figure is a schematic view of the joining manner of the webbing of the present invention. Figure 9 is a schematic view showing the teeth of the lower teeth of the ultrasonic engagement device of the present invention. The tenth drawing is a perspective view of the finished product after the joint of the present invention. The eleventh drawing is a perspective view of the finished product after the webbing of the present invention is joined. [Main component symbol description] [Practical] 1 belt body 2 iron buckle 3 belt body 4 suture [invention] 10 hot melt fiber 11 webbing 111 cut surface 2 0 cutting device 2 1 cutter 2 2 heater 3 0 super Acoustic engagement device 3 1 Pressure cylinder 3 2 Base 3 2 1 Lower tooth die 1826173 3 2 2 Convex tooth 3 3 Ultrasonic device 3 3 1 Oscillator 3 3 2 Vibrating cone 3 3 3 Upper tooth die 4 0 Ribbon loop 4 1 Webbing ring 4 1 1 joint

Claims (1)

1286173 \A------— 一Ί 十、申請專利範圍: 1 ———————I 1種織帶之接合成型方法,係包含有下列步驟; a、 帶體成型,將數股熱熔性纖維編織成預定型態之 織帶; b、 裁切預定長度,將上述之織帶以裁切裝置裁切成 兩端口平整具有預定長度之織帶備用; c'超音波接合,將該織帶預接合處以超音波接合裝 置以超音波振盈的方式產生高速摩擦而使該織帶產生熔融 ϋ接合; d、藉由上述方法,可成形有預定形狀之成品者。 、2、如申請專利範圍第1項所述之織帶之接合成型方 法,其中,該熱熔性纖維係為彈性纖維所構成,編成具有 彈性之織帶。 、3、如申請專利範圍第i項所述之織帶之接合成型方 法其中,該熱熔性纖維係為非彈性纖維所構成,編成不 _具有彈性之織帶。 、4、如申請專利範圍第1項所述之織帶之接合成型方 法其中,該裁切裝置主要係包含一裁刀及一加熱器所構 成,該加熱器啟動後產生熱能,並將熱能傳導至該裁刀表 面,接著,以該裁刀裁切該織帶,使該織帶之端口因受熱 而產生一平整之端面。 5、如申請專利範圍第1項所述之織帶之接合成型方 法,其中,欲接合該織帶之接合處時可選用一超音波接合 裝置,該超音波接合裝置主要係包含彳一職、一基座I 11 •1286173 一超音波裝置所構成,該壓缸之前端並接合有該超音波裝 置’該基座係相對固接於該壓缸之下方,其上並設有一下 齒模,該超音波裝置主要係包含有一振盪器、一振動錐及 一上齒模所構成,該振盪器啟動時可產生一超音波振盪, 並將該超音波振盪傳送至該振動錐處,該振動錐係接設於 該壓缸上,其底面並固接有該上齒模,該振動錐受到超音 波振盪後並同時傳導到該上齒模處,該上齒模可受到該壓 缸之驅動而相對下壓該下齒模,動作時,將該織帶欲接合 處置於該下齒模處,並驅動該上齒模壓合該下齒模,同時, 驅動該振盪器使該上齒模產生一超音波振盪而使該熱溶性 織帶因高速磨擦而產生高熱熔融狀態。 6、 如申請專利範圍第5項所述之織帶之接合成型方 法’其中’該上齒模底面具有矩陣狀排列之凸齒,該下齒 模之頂面為一平面。 7、 如申請專利範圍第5項所述之織帶之接合成型方 法’其中’該上齒模之底面為一平面,該下齒模之頂面具 有矩陣狀排列之凸齒。 8 '如申請專利範圍第5項所述之織帶之接合成型方 法’其中’該上齒模之底面與下齒模之頂面皆具有矩陣狀 排列之凸齒。 12 1286173 .七、指定代表圖: (一) 、本案代表圖為:第(3 )圖 (二) 、本案代表圖之元件代表符號簡單說明: 八、本案若有化學式時,請揭示最能顯示發明特徵的化 學式:1286173 \A------ - Ί 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 The hot-melt fiber is woven into a predetermined type of webbing; b, the predetermined length is cut, and the webbing is cut into a two-port flat webbing having a predetermined length by a cutting device; c' ultrasonic bonding, the webbing is pre-prepared The joint is ultrasonically vibrated by the ultrasonic bonding device to generate high-speed friction to cause the webbing to be melted and kneaded; d. By the above method, a finished product having a predetermined shape can be formed. 2. The joining forming method of the webbing according to the first aspect of the invention, wherein the hot-melt fiber is composed of an elastic fiber and is knitted into an elastic webbing. 3. The joining forming method of the webbing of claim i, wherein the hot-melt fiber is composed of an inelastic fiber and is knitted into a webbing having no elasticity. 4. The joining forming method of the webbing according to claim 1, wherein the cutting device mainly comprises a cutter and a heater, and the heater generates heat energy after being activated, and transmits the heat energy to The surface of the cutter, and then the web is cut with the cutter so that the port of the web is heated to produce a flat end face. 5. The joining forming method of the webbing of claim 1, wherein an ultrasonic joining device is selected when the joint of the webbing is to be joined, the ultrasonic joining device mainly comprising a post, a base Block I 11 •1286173 is composed of an ultrasonic device, the front end of the cylinder is coupled with the ultrasonic device. The base is relatively fixed below the pressure cylinder, and a lower tooth mold is arranged thereon. The sound wave device mainly comprises an oscillator, a vibrating cone and an upper tooth mold. When the oscillator is started, an ultrasonic wave oscillation is generated, and the ultrasonic wave is oscillated and transmitted to the vibration cone, and the vibration cone is connected. Provided on the pressure cylinder, the bottom surface is fixed to the upper tooth mold, and the vibration cone is ultrasonically oscillated and simultaneously transmitted to the upper tooth mold, and the upper tooth mold can be driven by the pressure cylinder and relatively lower Pressing the lower tooth mold, in operation, the webbing is to be joined to the lower tooth mold, and the upper tooth mold is driven to press the lower tooth mold, and at the same time, the oscillator is driven to generate an ultrasonic wave oscillation of the upper tooth mold. The hot soluble webbing High-speed friction heat is generated in the molten state. 6. The joining forming method of the webbing of claim 5, wherein the bottom surface of the upper tooth mold has convex teeth arranged in a matrix, and the top surface of the lower tooth mold is a flat surface. 7. The joining forming method of the webbing of claim 5, wherein the bottom surface of the upper tooth mold is a flat surface, and the top mask of the lower tooth mold has convex teeth arranged in a matrix. 8' The joining forming method of the webbing as described in claim 5, wherein the bottom surface of the upper tooth mold and the top surface of the lower tooth mold have convex teeth arranged in a matrix. 12 1286173. VII. Designation of representative drawings: (1) The representative figure of this case is: (3) Figure (2), the representative symbol of the representative figure of this case is a simple description: 8. If there is a chemical formula in this case, please reveal the best display. Chemical formula of the inventive feature:
TW94135924A 2005-10-14 2005-10-14 Method for splicing and forming a woven band TWI286173B (en)

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