TWI284197B - Method for making a liquid leakage detecting band - Google Patents

Method for making a liquid leakage detecting band Download PDF

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Publication number
TWI284197B
TWI284197B TW94143993A TW94143993A TWI284197B TW I284197 B TWI284197 B TW I284197B TW 94143993 A TW94143993 A TW 94143993A TW 94143993 A TW94143993 A TW 94143993A TW I284197 B TWI284197 B TW I284197B
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Taiwan
Prior art keywords
leak detection
wire
rtigt
rti
detecting
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TW94143993A
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Chinese (zh)
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TW200628776A (en
Inventor
Masahito Matsui
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Masahito Matsui
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Abstract

This invention provides a method for making a liquid leakage detecting band. The method comprises the steps of fabricating a woven sleeve layer over each one of the two conductive core wires to form detecting cables, placing the two detecting cables in two cavities spaced apart in a mold for forming a band of insulated core wires, charging the cavities of the mold with a gel of non-conductive material to form an insulation band, wherein a part of the woven sleeve is soaked with the gel of non-conductive material to bond the conductive core wires with the insulation band for use as a liquid leakage detecting band.

Description

1284197 【發明内容】 鐵於前述習知技術之缺失,本發明之主要目 ^ 提供一種洩漏檢測帶之製法,係以隔絕芯線結合兩檢洌、首 線’俾以避免檢測導線產生脫落。 ' ^ 本發明之再一目的,旨在提供一種洩漏檢測帶之製 去,係在隔絕芯線兩側結合外層為編織層的檢測導線,尸 •用於高阻抗之洩漏檢測器,以大幅降低誤警報的情況。侍 _ 本發明之另一目的,則在提供一種洩漏檢測帶之製 法,係以隔絕芯線兩側結合外層為編織層的檢測導線,因 而得有較佳的柔軟度以緊貼在檢測面上。 為達上述之目的,本發明係提供一種洩漏檢測帶之製 法,主要係在隔絕芯線兩侧結合以高透液性之編織層包覆 導電芯線的檢測導線;而製造步驟係在一導電芯線表面先 包覆編織層,以構成為一檢測導線,接著將兩檢測導線分 別没在一模穴的兩側,再於模穴内注膠形成一隔絕芯線, ⑩使檢測導線結合在隔絕芯線的兩側。 而5亥檢測導線穿置在模穴内的兩侧,以在模孔内擠壓 成形隔絕芯線時’該隔絕芯線的塑料未凝結成形前部份塑 料先參入檢測導線外層的編織層,使該隔絕芯線成形後以 將檢測導線結合成—體,俾可避免產生脫落。 ‘ 由於該檢測導線係在導電芯線表面包覆多孔隙高透水 ^々、扁、哉層’且兩檢測導線位在隔絕芯線兩侧,而以隔絕 心t為界使兩檢測導線完全分隔,並使兩檢測導線任意位 置白可成為一對檢測點,因此得有較高的感測靈敏度以用 8 317707 1284197 於感測洩漏量較少的場合。 再者,該檢測導線係在導電芯線表面包覆編織層,使 2測導叙導電料料露H㈣關層作為絕 、、彖層以避免因誤觸碰而造成假警報的情況。 並且該編織層係以排水性佳的材質編織而成,如排水 土之棉布貝材料、人造纖維編織、歸纖維編織、塑膠 i卞或W塑膠條等,使該編織層有良好的透氣性而可盡快 排除液體’故在崎漏後,僅以簡易擦拭後可立即回復 檢測狀態,而不需經過長時間的自然風乾,因此回 的速度快。 、 又:亥檢測導線係於一細長的導電芯線外包覆薄的編織 曰’且該檢測導線係結合在柔軟的隔絕芯線兩側,使該檢 測帶得有較佳的柔軟度以裝置在欲檢測的位置上,如平面 或直角處。 且該檢測導線係於一抗氧化及抗腐蝕性佳之導電芯線 圓周表面上套裝-耐酸驗及排水性佳的編織層,使該檢測 導線於檢測後,可藉由編織層快速將液體排除,以避免液 體包潰導電芯線’且該導電芯線係為抗氧化及抗腐餘性佳 之材料,俾可避免導電芯線的表面被氧化或腐韻,使該導 電芯線得有較長的使用壽命。 【實施方式】 以下係藉由特定的具體實施例說明本發明之實施方 式,熟悉此技藝之人士可由本說明書所揭示之内容輕易地 瞭解本發明之其它優點與功效。本發明亦可藉由其它不同 317707 9 1284197 "的具體實施例加以施行或應用,本說明書中的各項細節在 不悖離本發明之精神下,亦可基於不同觀點與應用進行各 種修飾與變化。 晴苓閱第1圖及第2圖,係為本發明之較佳實施剖視 固及局σ卩立體圖,主要係在一隔絕芯線1 〇的兩側分別結合 一檢測導線20,使兩檢測導線20相對併置,其中該隔絕 .芯線丨〇係為一非導電性的長線體,而該檢測導線20係於 _ 一導電芯線20a表面包覆編織層20b。 又本發明之檢測帶的製造步驟,係先在導電芯線2〇a -表面包覆或編織一編織層20b,而先製造成形檢測導線 -20’接著將兩檢測導線2〇分別穿置在一孔形略呈啞鈐形狀 之权穴30兩侧的導孔3〇a内,如第3圖所示,然後以擠製 成形的方式在模穴30内成形隔絕芯線1〇,而該成形隔絕 芯線10的塑料於未凝固成形前係先滲入檢測導線2〇的編 織層20b’使該隔絕芯線10凝固成形後即將兩檢測導線2〇 •結合在兩側而成為一體。 而由於該隔絕芯線1 〇之部份塑料係滲入檢測導線 的編織層20b内,使隔絕芯線10與兩檢測導線2〇結合成 -體’因此得有較佳的結合性及結合強度,使該檢測導線 2〇得避免剝落。 又该隔絕芯線1 〇係為一軟性塑膠材料或軟性pvc材 料使其彳于便於彎捲收存以及便於實施裝設在欲檢測的平 面或直角位置上。 請簽閱第4A圖及第4B圖,該檢測導線2〇係於一單芯 317707 101284197 SUMMARY OF THE INVENTION In view of the absence of the prior art, the main object of the present invention is to provide a method for manufacturing a leak detecting tape by combining two cores and a first wire to prevent the wire from falling off. A further object of the present invention is to provide a leak detection tape which is a detection wire which is bonded to the outer side of the insulating core wire and which is a braided layer, and is used for a high-impedance leak detector to greatly reduce errors. The situation of the alarm. Servicing _ Another object of the present invention is to provide a leak detecting tape by isolating the detecting wires of the braided layer with the outer layer bonded to both sides of the core wire, thereby providing better softness to adhere to the detecting surface. In order to achieve the above object, the present invention provides a method for manufacturing a leak detecting tape, which mainly comprises a detecting wire coated with a highly liquid permeable layer covering a conductive core on both sides of the insulating core wire; and the manufacturing step is performed on a conductive core surface. Firstly, the braid layer is covered to form a detecting wire, and then the two detecting wires are respectively not on both sides of a cavity, and then an injection core is formed in the cavity to form an insulating core wire, and 10 the detecting wires are combined on both sides of the insulating core wire. . And the 5 hai test wire is placed on both sides of the cavity to extrude the core wire in the die hole. 'The plastic of the insulation core is not condensed before the plastic part is formed into the woven layer of the outer layer of the test wire, so that the After the core wire is formed, the detecting wires are combined into a body, and the cockroach can be prevented from falling off. 'Because the test wire is coated on the surface of the conductive core wire with a porous high-permeability, flat, and 哉 layer' and the two test wires are located on both sides of the insulated core wire, and the two test wires are completely separated by the isolation of the heart t, and The white position of the two detecting wires can be a pair of detecting points, so that a higher sensing sensitivity is required to use 8 317707 1284197 for sensing where the leakage amount is small. Furthermore, the detecting wire is coated on the surface of the conductive core wire to cover the surface of the conductive core wire, so that the H (4) layer of the conductive material is exposed as a layer and a layer to avoid false alarms caused by accidental touch. And the woven layer is woven by a material with good drainage property, such as cotton cloth material of drainage soil, rayon weaving, fiber woven, plastic i or W plastic strip, etc., so that the woven layer has good gas permeability. The liquid can be removed as soon as possible. Therefore, after the slippage, the detection state can be immediately returned after simply wiping, without a long period of natural air drying, so the speed of returning is fast. And: the ray detecting wire is wrapped around a thin conductive core wire and coated with a thin braided 曰', and the detecting wire is combined on both sides of the soft insulating core wire, so that the detecting tape has better softness to be installed. The position of the inspection, such as a plane or a right angle. And the detecting wire is arranged on a circumferential surface of the conductive core wire with good resistance to oxidation and corrosion resistance, and the woven layer with good acid resistance and good drainage property, so that the detecting wire can quickly remove the liquid by the weaving layer after the detecting wire is used. The liquid core is protected from the conductive core wire and the conductive core wire is a material with good oxidation resistance and corrosion resistance. The surface of the conductive core wire is prevented from being oxidized or rotted, so that the conductive core wire has a long service life. [Embodiment] The embodiments of the present invention will be described by way of specific examples, and those skilled in the art can readily appreciate the other advantages and advantages of the present invention. The present invention may also be implemented or applied by using other specific embodiments of 317707 9 1284197 " The details of the present specification may be modified based on different viewpoints and applications without departing from the spirit of the present invention. Variety. The first and second figures of the present invention are a cross-sectional view of a solid-state σ卩 of the preferred embodiment of the present invention, mainly by combining a detecting lead 20 on both sides of an insulating core 1 , to make two detecting leads 20 is juxtaposed, wherein the core wire is a non-conductive long wire body, and the detecting wire 20 is coated on the surface of the conductive core wire 20a to cover the braid layer 20b. Further, in the manufacturing step of the detecting tape of the present invention, a braided layer 20b is coated or woven on the surface of the conductive core 2a-first, and the shaped detecting lead 20' is first manufactured, and then the two detecting leads 2 are respectively placed in a The holes are slightly dull-shaped in the guide holes 3〇a on both sides of the right pocket 30, as shown in Fig. 3, and then the core wire 1 is formed in the cavity 30 by extrusion molding, and the forming is isolated. The plastic of the core wire 10 is infiltrated into the braided layer 20b' of the detecting wire 2 before being solidified, so that the insulating core wire 10 is solidified and the two detecting wires 2 are combined on both sides to be integrated. Since a portion of the plastic of the insulating core wire 1 is infiltrated into the braided layer 20b of the detecting wire, the insulating core wire 10 and the two detecting wires 2 are combined into a body body, so that a better bonding property and bonding strength are obtained. The test lead 2 is prevented from peeling off. In addition, the insulating core 1 is made of a soft plastic material or a soft pvc material so as to be convenient for winding and storage, and to be installed in a flat or right angle position to be detected. Please sign 4A and 4B, the test leads 2 are tied to a single core 317707 10

Claims (1)

1284197 、申請專利範圍: 一種洩漏檢測帶之製法,包括下列步驟: 線;在兩條導電芯線表面上套裝編織層,以構成檢測導 絲裝有該編織層之該等導電芯線分別配置於設 在㈣隔絕芯線成形用模具的兩側邊的模穴;以及 2· 3· 4· 於::模穴内注入膠狀之非導電材料,以形成隔絕 中’在形成該隔絕芯線的同時,使該膠狀之非 =材料渗入所配置之該導電芯線的編織層的—部 知,俾使該導電芯線與該隔絕芯線έ士人 如申請專利範圍第1項之冷漏檢測i:製法,其中, 该隔絕芯線係為軟質塑膠材料。 二t:i利軌圍第1項之洩漏檢測帶之製法,其中, M IW、、、B芯線係為軟質PVC材料。 範圍第1項之㈣測帶之製法,其中’ 線係為抗錢之非金屬導電材料。 該導: = ::::圍t1項之洩漏檢測帶之製法,其中, 人I心、、1係為抗腐蝕之金屬材料。 第1項之汽漏檢測帶之製法,其中, ^、、泉仏為不銹鋼線。 如申ό青專利範圍第1 之制法1 員至弟6項中任一項之洩漏檢測帶 二/ ’ -巾’料電芯線係為單線。 α申晴專利範圍第1項篦 之制半甘^ 項至弟6項中任一項之洩漏檢測帶 之衣法’其中,該_線係為絞線。 317707 14 1284197 • 9·如:請專利範圍第1項至第6項中任一項之洩漏檢測帶 之衣法,其中,該編織層係以人造纖維編織而成。 10·如2請專利範圍第丨項至第6項中任一項之洩漏檢測帶 之製法,其中,該編織層係以塑膠纖維編織而成。 11·如申請專利範圍第丨項至第6項中任一項之洩漏檢測帶 之衣去’其中’該編織層係以塑膠條編織而成。 .12·如申請專利範圍第1項至第6項中任一項之洩漏檢測帶 • 之製法’其中,該編織層係以PVC塑膠條編織而成。 ,I3·如申請專利範圍第1項至第6項中任一項之洩漏檢測帶 ^ 之製法,其中,該編織層係以鐵弗龍編織而成。1284197, the scope of patent application: a method for manufacturing a leak detection tape, comprising the following steps: a wire; a braided layer is disposed on the surface of the two conductive core wires to constitute the detection guide wire, and the conductive core wires respectively provided with the braid layer are respectively disposed on the (4) isolating the cavity on both sides of the mold for forming the core wire; and 2·3·4· in:: injecting a gel-like non-conductive material into the cavity to form an insulation in the formation of the insulation core while making the glue The non-material = the infiltration of the material into the braided layer of the conductive core wire, such that the conductive core wire and the insulated core wire gentleman as in the patent application scope 1 of the cold leak detection i: method, wherein The insulated core wire is a soft plastic material. The method of the leakage detection zone of the first item of the second t:i rail circumference, wherein the M IW, and B core wires are soft PVC materials. Article 4 of the scope (4) The method of measuring tape, wherein the 'line system is a non-metallic conductive material resistant to money. The guide: = :::: The method for detecting the leak detection zone of the t1 item, wherein the human I core and the 1 series are corrosion resistant metal materials. The method for manufacturing the steam leak detecting belt of the first item, wherein, ^, and the spring are stainless steel wires. For example, Shen Yiqing's patent range 1st method, 1st member, and 6th of the 6th leak detection belt 2/ ’-towel's material core line is a single line. The clothing method of the leak detection zone of any one of the items of the third paragraph of the patent application of the ninth application of the ninth patent is the skein of the leak detection zone. 317707 14 1284197 </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; The method of claim 10, wherein the braid is woven from plastic fibers. 11. The garment of the leak detection belt of any one of the scopes of the third to sixth invention is woven by a plastic strip. .12. A method for producing a leak detection tape according to any one of claims 1 to 6 wherein the braid is woven from a PVC plastic strip. The method for manufacturing a leak detection zone according to any one of claims 1 to 6, wherein the braid is woven with Teflon. 15 31770715 317707
TW94143993A 2004-12-13 2005-12-13 Method for making a liquid leakage detecting band TWI284197B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004360292A JP2006170668A (en) 2004-12-13 2004-12-13 Leak detection band and its manufacturing method

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TW200628776A TW200628776A (en) 2006-08-16
TWI284197B true TWI284197B (en) 2007-07-21

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Publication number Priority date Publication date Assignee Title
JP5203306B2 (en) * 2009-06-30 2013-06-05 タツタ電線株式会社 Leak detection line
JP2013200220A (en) * 2012-03-26 2013-10-03 Tatsuta Electric Wire & Cable Co Ltd Liquid leakage detection wire and electrode for liquid leakage detection wire
KR102176165B1 (en) * 2020-02-04 2020-11-09 성백명 Cable type leakage detection sensor
KR102176168B1 (en) * 2020-03-04 2020-11-09 성백명 Cable type leakage detection sensor

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