1284066 五、發明說明(1) .【發明所屬之技術領域】 本發明係提供一種模具用的吸料裝置,尤指一種 模具下模座之落料孔内安裝有吸料銷以便 ^ 廢料吸出排除的裝置。 加工的 【先前技術】 在沖壓加工的技術領域中,模具是主要裝備,其一般 台ί:下模座及可相對該下模座作升降往復 運動的上模座,其中上模座裝設有至少 ί支r具有與該沖桿相對之模孔的下模板,•上ίΐί σ而將料片加壓,使得料片能成形為工件製品。 杯U參圖,顯示—習用的沖壓模具,其具有由脫料 卜坦妙ίί板12、上夾板13、上塾板14及上模座15組成的 :模,”下模板21、τ塾板22及下模座23组成的下:的 Ϊ古ί中上夾板13上裳設有沖桿16 (沖頭),下模板21上 具有對位於該沖桿的模孔24,當於下模板21上承放料片 /經沖桿16下降沖壓料片3,即可對料片3進行加工成 形0 y避免沖Μ料片產生的廢料黏附在沖桿頭端或是聚 集在模孔或是散落在料片與模具工作面上,而造成沖桿 ^損壞或S影響工件的品f,—般除了會在模孔刃口加 =洛料斜度之外,主要係藉由吹送壓縮空氣來使得廢料能 饧利墜落並收集到外部的廢料收集桶内。 如第一圖中所示,於下模座23内具有與模孔24對位連 通的洛料孔231,且於該下模座23内開設有與該落料孔貫1284066 V. INSTRUCTION DESCRIPTION (1) . [Technical Field] The present invention provides a suction device for a mold, in particular, a suction pin is installed in a blanking hole of a mold lower mold seat to remove waste material. s installation. [Previous technology] In the technical field of stamping processing, the mold is the main equipment, and the general mold base is a lower mold base and an upper mold base which can be lifted and reciprocated relative to the lower mold base, wherein the upper mold seat is provided with At least the lower template of the die hole opposite to the punch, the upper sheet is pressed to pressurize the web, so that the web can be formed into a workpiece. The cup U is shown in the figure, which is a conventional stamping die having a die plate, an upper plate 13, an upper plate 14 and an upper die plate 15: a mold, "lower template 21, τ plate" 22 and the lower mold base 23 are composed of: the lower part of the upper middle plate 13 is provided with a punch 16 (punch), and the lower die plate 21 has a die hole 24 opposite to the punch, as the lower die plate 21 The upper part of the discharge sheet/the punching piece 16 is lowered by the punching piece 3, and the material piece 3 can be processed and formed. 0 y, the waste generated by the punching piece is adhered to the head end of the punch or accumulated in the die hole or scattered. On the work surface of the web and the mold, the damage caused by the punch or the influence of S on the workpiece f, in addition to the slope of the die hole plus the slope of the material, is mainly caused by blowing compressed air. The waste material can be smoothly dropped and collected into an external waste collection tank. As shown in the first figure, there is a loose hole 231 in the lower die holder 23 in alignment with the die hole 24, and in the lower die holder 23 The inner opening is provided with the blanking hole
1284066 五、發明說明(2) 通的通氣道232,該通氣道232並可連通至外部的空氣壓縮 11具。當氣流經由通氣道232吹入並從落料孔231的底端出 σ噴出,即會產生低壓,而使得模孔24内的空氣被引出以 形成向下的吸力,則廢料31就能較順暢地經由落料孔231 # Α到外部的廢料收集桶内。 藉由通氣道232引入壓縮空氣進入落料孔的設置,雖 然具有部分的使用成效,但是因為下模座23的厚度很大, 所以通氣道232的加工並不容易,此外,由落料孔231底端 出口喷出的氣流速度通常不夠快,致使所能產生的吸力也 1不夠充分;或有的改善措施,係在下模座的落料孔231底 端出口直接連接吸塵器具來產生吸力,惟機台下方及周邊 所能提供的安裝空間相當有限,不利吸塵設備的裝設造 成組裝上有費時費力的缺失,而且要增加很大的成本。 【發明内容】 本發明人有鑑於此,遂悉心加以研究分析及設計於 今有本發明之產生。是以,本發明之主要目的在提供一種 模具用的吸料裝置,該吸料裝置可在下模座的落料孔内形 成一與落料孔交叉的吸氣路及一喷嘴口,使得送入落料孔 φ内的氣體能更高速地從該喷嘴口喷出,進而促使沖壓加工 產生的廢料能順利排出,且具有結構簡單及有利於通氣道 的加工製作者。 本發明為達上述目的與其它效果之具體結構及技術手 段,係包含具有落料孔的下模座及可安裝在該下模座落料 孔内的至少一吸料銷;其中, 下模座内開設有連通至外部1284066 V. INSTRUCTION DESCRIPTION (2) An air passage 232 that is open and permeable to external air compression. When the airflow is blown in through the air passage 232 and ejected from the bottom end of the blanking hole 231, a low pressure is generated, and the air in the die hole 24 is taken out to form a downward suction force, so that the scrap 31 can be smoothed. The ground is passed through the blanking hole 231 # to the external waste collecting bucket. The introduction of the compressed air into the blanking hole by the air passage 232 has a partial use effect, but since the thickness of the lower die holder 23 is large, the processing of the air passage 232 is not easy, and further, the blanking hole 231 is provided. The velocity of the airflow ejected from the bottom outlet is usually not fast enough, so that the suction force that can be generated is not enough. Or some improvement measures are directly connected to the suction device at the bottom end of the blanking hole 231 of the lower die holder to generate suction. The installation space provided under and around the machine is quite limited. The installation of unfavorable vacuuming equipment causes time-consuming and labor-intensive lack of assembly, and it adds a lot of cost. SUMMARY OF THE INVENTION The present inventors have made it possible to study and analyze the present invention in view of the above. Therefore, the main object of the present invention is to provide a suction device for a mold, which can form an air suction path and a nozzle opening intersecting the blanking hole in the blanking hole of the lower die holder, so that the feeding is performed. The gas in the blanking hole φ can be ejected from the nozzle opening at a higher speed, thereby facilitating the smooth discharge of the waste generated by the press working, and having a simple structure and a favorable processing for the air passage. The present invention is a specific structure and technical means for achieving the above objects and other effects, comprising a lower die holder having a blanking hole and at least one suction pin mountable in the blanking hole of the lower die holder; wherein, the lower die holder Internal opening with connectivity to the outside
第6頁. 1284066 五、發明說明(3) 並貫通到該落料孔的通氣道,而吸料銷的周壁設置至少一 •縱向溝槽,使得其外壁與落料孔内壁之間存在構成氣^通 .路的間隙,且該吸料銷底部具有直徑向下縮減的推拔周面 用以形成喷嘴口,使得氣體能高速地從該喷嘴口喷出而構 成與落料孔交叉的一吸氣路,達成沖模成形的廢料能非常 順利地排出者。Page 6 1284066 V. Description of the invention (3) and through the air passage of the blanking hole, and the peripheral wall of the suction pin is provided with at least one longitudinal groove, so that there is a gas between the outer wall and the inner wall of the blanking hole a gap of the passage, and the bottom of the suction pin has a push-out circumferential surface whose diameter is reduced downward to form a nozzle opening, so that gas can be ejected from the nozzle opening at a high speed to form a suction intersecting the blanking hole The gas path, which achieves the die-forming waste, can be discharged very smoothly.
上述吸料銷係一内部具有轴孔的銷桿,其周壁尺寸略 小於下模座落料孔的内壁,而能以轴孔對準落料孔之中心 轴線安裝在下模座落料孔之入口與接近出口之間;又設置 於吸料銷外壁的溝槽最好係多數並沿圓周方向等間隔$配 置〇 吸料銷底部推拔周面的底段最好向下延伸有傾度更大 的傾斜面至底端;又吸料銷的頂端最好形成直徑向:縮減 的伞狀周面,使得該吸料銷頂端整個周圓與槽道之間具有 $成氣體流路的一環狀室;也可將吸料銷的頂端設成具有 段差面的小徑部,或者可將落料孔的入口端擴大以形成環 狀室,使得吸料銷頂端整個周圓形成氣體流路。 在下模座落料孔之出口端可安裝一支持件用以支撐吸 料銷,該支持件最好係一中心部有貫通孔的螺絲部材,其 鎖入落料孔之出口端内壁的陰螺紋中。 、 上述支持件之貫通孔頂端内周面最好設有擴大的推拔 ,口部,該開口部可提供吸料銷的推拔底部形成套合,使 侍在該吸料銷的底部與支持件之間形成能使氣體高速 的嗜嘴口。 ® 1284066 在一貫施例中,係在下模座之落料孔内壁設有推拔斜 面的頸縮部,該頸縮部恰可提供吸料銷的推拔底部形成密 接套合^使得在該吸料銷的底部與落料孔内壁之間形成能 使氣體兩速喷出的喷嘴口,而構成與落料孔交叉的至少一 吸氣路用以將沖模成形的廢料排出。 【實施方式】 本發明可用多種不同的形式來實施。現將僅為例子但 非用以限制的實施例並參照所附圖式就本發明之較佳結構 内容說明如下: 清參閲第二圖、第三圖所示,本發明主要包含上方可 配置下墊板22的一下模座4及安裝在該下模座4内的至少一 吸料銷5;其中下模座4内具有至少一轴向貫通的落料孔 4j,並於該下模座4内設有與該落料孔以連通的至少一通 氣道42,該通氣道42的外端可連接管路到外部的壓縮空氣 供應裝置(圖中未示);圖中的通氣道42包含一位在^模 座4頂面的槽道421,該槽道421 —端貫通到落料孔頂端 的入口 411,使由外部所供給的壓縮氣體可經由該通氣道 42、槽道421流入落料孔41。因該槽道421配置在下模座4 =頂面,所以加工上相當容易,使得通氣道在加工製造上 較為便利。 吸料銷5係一内部具有轴孔51的銷桿,其周壁尺寸略 小於下模座落料孔4丨的内壁,而能以轴孔5丨對準落料孔& ^ $中心轴線作自由安裝或卸下;圖中,吸料銷5是位在下 \座落料孔41之入口 4 j 1與接近出口 4 j 2之間。The suction pin is a pin having a shaft hole therein, the peripheral wall of the pin is slightly smaller than the inner wall of the blank hole of the lower die holder, and can be installed in the lower die hole of the lower die with the axis hole aligned with the center axis of the blank hole. Between the inlet and the exit outlet; the groove provided on the outer wall of the suction pin is preferably a plurality of grooves arranged at equal intervals in the circumferential direction. The bottom portion of the bottom of the suction pin is pushed downward to extend the bottom surface preferably with a greater inclination. The inclined surface to the bottom end; and the top end of the suction pin preferably forms a diameter: a reduced umbrella-shaped circumferential surface, such that the top end of the suction pin has a ring of gas flow path between the entire circumference and the channel Alternatively, the tip end of the suction pin may be provided as a small diameter portion having a step surface, or the inlet end of the blank hole may be enlarged to form an annular chamber such that the entire circumference of the suction pin forms a gas flow path. A support member may be mounted at the outlet end of the blank hole of the lower mold base for supporting the suction pin. The support member is preferably a screw member having a through hole at the center portion, and the female thread locking the inner wall of the outlet end of the blanking hole in. Preferably, the inner peripheral surface of the top end of the through hole of the supporting member is provided with an enlarged push-out and a mouth portion, and the opening portion can provide a push-out bottom of the suction pin to form a sleeve, so that the bottom of the suction pin and the support are supported. A mouthpiece that can make the gas high speed is formed between the pieces. ® 1284066 In the conventional embodiment, the inner wall of the blanking hole of the lower die holder is provided with a neck portion for pushing and pulling the inclined surface, and the necking portion can provide the pushing bottom of the suction pin to form a close fitting, so that the suction A nozzle opening is formed between the bottom of the material pin and the inner wall of the blanking hole to enable the gas to be ejected at two speeds, and at least one suction path intersecting the blanking hole is formed to discharge the die formed waste. [Embodiment] The present invention can be implemented in a variety of different forms. The preferred structural content of the present invention will now be described by way of example only and not by way of limitation, and reference to the accompanying drawings in which: FIG. a lower die holder 4 of the lower pad 22 and at least one suction pin 5 mounted in the lower die holder 4; wherein the lower die holder 4 has at least one axially extending blanking hole 4j, and the lower die holder 4 is provided with at least one air passage 42 communicating with the blanking hole, the outer end of the air passage 42 being connectable to an external compressed air supply device (not shown); the air passage 42 in the figure includes a The channel 421 is located at the top surface of the die holder 4, and the end of the channel 421 is connected to the inlet 411 at the top end of the blanking hole, so that the compressed gas supplied from the outside can flow into the blank through the air passage 42 and the channel 421. Hole 41. Since the channel 421 is disposed on the lower die holder 4 = top surface, it is relatively easy to process, making the air passage more convenient in manufacturing. The suction pin 5 is a pin having a shaft hole 51 therein, and the peripheral wall has a size slightly smaller than the inner wall of the lower die hole 4 ,, and can be aligned with the hole hole 5 落 with the shaft hole 5 amp ^ ^ center axis It is freely installed or removed; in the figure, the suction pin 5 is located between the inlet 4 j 1 of the lower/seat hole 41 and the outlet 4 j 2 .
1284066 五、發明說明(5) 上述吸料銷5的周壁設置至少一縱向溝槽5 2 ,使得該 吸料銷5外壁與落料孔41内壁之間存在有構成氣體通路的 間隙,又該等溝槽5 2最好係多數並沿圓周方向作等間隔配 置。 上述吸料銷5的底部53係形成直徑向下縮減的推拔周 面,該推拔周面的底段並向下延伸有傾度更大的傾斜面Μ 至底端。 在圖中的實施例,上述吸料銷5的頂端5 5形成直徑向 上縮減的傘狀周面,使得該吸料銷頂端55整個周圓與上述 丨槽道421之間具有構成氣體流路的一環狀室413;要構成此 連通的氣體流路,也可將吸料銷5的頂端設成具有段差面 552的小徑部551,如第四圖所示;或者,如第五圖及第五 -A圖所示,也可在吸料銷頂端55不用設置成具有縮減的傘 狀周面或是具有段差面的實施結構下將落料孔41的入口 411端擴大以形成環狀室413,同樣可使得吸料銷5頂端與 槽道421之間具有氣體流路。 、 再參閱第二圖、第三圖,其中顯示在下模座落料孔41 之出口 412端安裝一支持件6用以支撐吸料銷5;圖中該 ^支持件6係一中心部有貫通孔61的螺絲部材,其鎖入落^ 孔41之出口 41 2端内壁的陰螺紋中;又該螺絲部材的貫通 孔61斷面形狀可為正六角形以利使用工具將該支持件6 入落料孔41的内壁。 上述支持件貫通孔61的頂端内周面設有擴大的推拔開 口部62,該開口部62可提供吸料銷5的推拔底部53形成密1284066 V. INSTRUCTION OF THE INVENTION (5) The peripheral wall of the suction pin 5 is provided with at least one longitudinal groove 5 2 such that a gap constituting a gas passage exists between the outer wall of the suction pin 5 and the inner wall of the blanking hole 41, and the like Preferably, the grooves 52 are mostly arranged at equal intervals in the circumferential direction. The bottom portion 53 of the suction pin 5 is formed with a push-down circumference whose diameter is reduced downward, and the bottom portion of the push-out circumferential surface extends downwardly from the inclined surface 更大 to the bottom end having a larger inclination. In the embodiment of the figure, the top end 5 5 of the suction pin 5 forms an umbrella-shaped circumferential surface whose diameter is reduced upward, so that the entire circumference of the suction pin top 55 and the above-mentioned grooved channel 421 have a gas flow path. An annular chamber 413; to form the connected gas flow path, the tip end of the suction pin 5 may be provided as a small diameter portion 551 having a step surface 552, as shown in the fourth figure; or, as in the fifth figure and As shown in the fifth-A diagram, the inlet 411 end of the blanking hole 41 may be enlarged to form an annular chamber without the suction pin tip 55 being disposed to have a reduced umbrella-shaped circumferential surface or a stepped surface. 413, which also has a gas flow path between the tip end of the suction pin 5 and the channel 421. Referring to the second and third figures, a support member 6 is mounted on the outlet 412 end of the die holder hole 41 for supporting the suction pin 5; in the figure, the support member 6 is connected to the center portion. The screw member of the hole 61 is locked into the female thread of the inner wall of the outlet 41 2 of the drop hole 41; the cross-sectional shape of the through hole 61 of the screw member may be a regular hexagon shape to facilitate the entry and exit of the support member 6 by using a tool. The inner wall of the hole 41. An inner peripheral surface of the distal end of the support through-hole 61 is provided with an enlarged push-opening opening portion 62, which can provide a push-out bottom 53 of the suction pin 5 to form a dense
第9頁 '五、發明說明(6) 銷的底部53與支持件6之間將會形成 鈿減通乱道的一喷嘴口 56;即該做為氣體流動通路的 52在吸料銷5的底部縮減間隙量,配合吸料銷5底端的傾^ 面54提供氣鱧流出的通路,使得吸料銷5底端整個周圓形 成能使氣體高速喷出的喷嘴口 56。 參閱第六圖所示,顯示本發明使用於模具上的一實施 例,其中安裝在下模座3上側的下墊板22壓制在吸料銷5的 頂端位置以定位該吸料銷5 ;配合第三圖所示,當外部的 壓縮空氣經由通氣道42送入後,將循著落料孔41頂端入 口、吸料銷5周壁的縱向溝槽52向下流動,並從吸料銷5底 端的喷嘴口56高速喷出以形成與落料孔41交又的吸氣路, 如第一圖中箭頭57所示,該由低壓所形成的吸氣路將在吸 料銷5的轴孔51下方產生向下的吸力,使得落料孔41及模 孔24内的空氣會被該吸力引出而混合流出,進而促使沖模 成形的廢料31可非常順利地排出。 參閱第七圖所示,為本發明另一實施例,其中顯示在 吸料銷5的周壁適當處可設置一環槽58,且下模座4内開設 有連通至環槽58的通氣道42 ,則吹入通氣道42的氣體不用 +透過落料孔41的頂端就可直接由吸料銷5周壁的縱向溝槽 向下,動,並從吸料銷5底端的喷嘴口 56高速喷出,而 形成與落料孔41交又的吸氣路57用以吸除沖模成形的廢 料。 參閱第八圖及第九圖所示,為本發明另二可行的實施 例’其中分別顯示吸料銷5具有頭部5 9,並在下模座4的落 1284066 五、發明說明(7) 料孔入口 4 11端擴大設有如同魚眼孔的槽孔4丨4用以提供該 吸料銷5的頭部59置放定位,並於落料孔41的底段内壁開 設有推拔斜面的頸縮部43 ,該頸縮部恰可提供吸料銷5的 推拔底部53形成密接套合,使得該吸料銷底部53與落料孔 41内壁之間同樣可形成提供氣體高速喷出的喷嘴口 56及與 落料孔41交叉的吸氣路57用以吸除沖模成形的廢料。 依據本發明所形成的吸料裝置,不僅吸料銷與支持件 的構造簡單,安裝便利,而且通氣道的加工也相當容易, 尤其,能使得沖模成形的廢料可非常順利地排出達成本 1發明之設計目的及實施效果。故本發明較習用者具有相當 功效之增進,為一具進步性且可供產業上利用之發明,爰 依法提出專利申請。 +在前述說明書中,僅是針對本發明相關之較佳實施例 作描述。依本發明的設計精神是可作多種變化或修改實施 例’例如,支持件不限定為螺絲部材,且螺絲部的貫通孔 斷,形狀也不限定為正六角形,其他變化修改的等效技術 内谷也了以疋以,對熟悉此項技藝人士可作之明顯替換 與修飾,仍將併入於本發明所主張的專利範圍之内。Page 9 'V. Description of the Invention (6) A nozzle opening 56 is formed between the bottom 53 of the pin and the support member 6; that is, the gas flow path 52 is at the suction pin 5. The bottom portion reduces the amount of the gap, and the inclined surface 54 at the bottom end of the suction pin 5 provides a passage for the gas to flow out, so that the entire circumference of the bottom end of the suction pin 5 forms a nozzle opening 56 which enables the gas to be ejected at a high speed. Referring to the sixth embodiment, an embodiment of the present invention for use on a mold is shown, in which a lower pad 22 mounted on the upper side of the lower die holder 3 is pressed at the top end position of the suction pin 5 to position the suction pin 5; As shown in the three figures, when the external compressed air is sent through the air passage 42, the top end of the blanking hole 41, the longitudinal groove 52 of the peripheral wall of the suction pin 5, and the nozzle from the bottom end of the suction pin 5 are flowed downward. The port 56 is ejected at a high speed to form an intake path that intersects the blanking hole 41. As indicated by an arrow 57 in the first figure, the suction path formed by the low pressure will be generated below the shaft hole 51 of the suction pin 5. The downward suction force causes the air in the blanking hole 41 and the die hole 24 to be taken out by the suction force to be mixed and discharged, thereby causing the die-formed waste material 31 to be discharged very smoothly. Referring to the seventh embodiment, in another embodiment of the present invention, a ring groove 58 is disposed at a suitable portion of the peripheral wall of the suction pin 5, and an air passage 42 communicating with the ring groove 58 is defined in the lower die holder 4. Then, the gas blown into the air passage 42 can be directly moved downward from the longitudinal groove of the peripheral wall of the suction pin 5 without being transmitted through the top end of the blanking hole 41, and can be ejected at a high speed from the nozzle opening 56 at the bottom end of the suction pin 5. The suction path 57 formed to intersect the blanking hole 41 is used to suck out the waste formed by the die. Referring to the eighth and ninth embodiments, a second embodiment of the present invention is shown in which the suction pin 5 has a head portion 5 9, and the lower mold base 4 has a length of 1286066. 5. Description (7) The hole inlet 4 11 end is enlarged with a slot 4 丨 4 like a fish eye hole for providing the positioning position of the head 59 of the suction pin 5, and a push-out slope is opened on the inner wall of the bottom section of the blank hole 41. The neck portion 43 is provided to provide the suction bottom portion 53 of the suction pin 5 to form a close fitting, so that the bottom portion 53 of the suction pin and the inner wall of the blanking hole 41 can also form a high-speed gas discharge. The nozzle opening 56 and the suction passage 57 intersecting the blanking hole 41 serve to suck out the die formed waste. According to the suction device formed by the invention, not only the structure of the suction pin and the support member is simple, the installation is convenient, and the processing of the air passage is also relatively easy, in particular, the waste formed by the die can be discharged very smoothly to achieve the invention of the first invention. Design purpose and implementation effect. Therefore, the present invention has a considerable improvement in efficacy, and is a progressive and industrially usable invention, and a patent application is filed according to law. + In the foregoing specification, only the preferred embodiments of the invention have been described. According to the design spirit of the present invention, various changes or modifications can be made. For example, the support member is not limited to the screw member, and the through hole of the screw portion is broken, and the shape is not limited to a regular hexagon, and other variations are modified within the equivalent technique. It is also obvious that those skilled in the art can make obvious substitutions and modifications to those skilled in the art, and will still be incorporated in the scope of the claimed invention.