TWI282758B - Method of manufacturing blow-molded products having handle - Google Patents

Method of manufacturing blow-molded products having handle Download PDF

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Publication number
TWI282758B
TWI282758B TW93130342A TW93130342A TWI282758B TW I282758 B TWI282758 B TW I282758B TW 93130342 A TW93130342 A TW 93130342A TW 93130342 A TW93130342 A TW 93130342A TW I282758 B TWI282758 B TW I282758B
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Taiwan
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semi
finished product
blow
preform
mold
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TW93130342A
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Chinese (zh)
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TW200611813A (en
Inventor
Shu-Tzung Liau
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Kai Mei Plastic Machinery Co L
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  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)

Abstract

A method of manufacturing blow-molded products having handles, including the steps of: injection molding a bottle blank; pre-blowing the bottle blank to form a semi-product; placing the semi-product into a complete mold cavity of a blow-molding mold, two mold inserts oppositely projecting towards the complete mold cavity and in sandwiching a portion at an edge next to the semi-product until they mate with each other, thereby forming a hollow portion in the semi-product at a location corresponding to the mold inserts, and forming a grip portion in the semi-product at a location neighboring the edge and the hollow portion; and blow-molding the semi-product causing the semi-product to follow the complete mold cavity and the space defined by the mold inserts to obtain a product of a predetermined shape, where a handle for gripping purpose is formed by the hollow portion and the grip portion.

Description

1282758 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種具有手把之射吹成品的製造方法 ’特別是指一種具有手把之射吹成品的製造方法。 【先前技術】 一般塑膠槪體的製造方法,概分為吹模成型與射吹成 型等二種方式。吹模成型主要是利用一射出中空成型機於 塑料射出後,直接吹塑該塑料形成一瓶體。射吹成型主要 疋利用一射吹中空成型機依序將熔融PET原料注塑成型為 瓶胚’經加熱保溫該瓶胚後,再吹塑該瓶胚形成一瓶體 參圖1、圖2,若以該吹模成型式方製造具有手把的吹 模成。π %,主要是在一模具丨的一模穴1丨内,預先設置有 一模塊2。藉此,當塑料注射至該模穴u内後,就可以吹 塑該塑料,使該塑料依循該模穴u,及該模塊2與該模穴 U所界疋出的間隙21,形成預定形狀且具有一手把31的吹 ,成品3。惟’由於該吹模成型的方式,會使該吹模成品3 -底面32依循模具i的對合面形成一相當明顯的對合線μ ’不但較不美觀,且該成品3很容易沿該對合線%有 的情形。 而該射吹成型的射吹成品,是由注塑的瓶胚再吹塑而 因此’在外觀上’殘留的對合線較不明顯,且不易破 所:’射吹成品的品質高於吹模成品,而較具商品競 肀。’ ’該以瓶胚放入一模具吹塑成型的方式,會因為 1282758 而無法放入模塊,所以, 法製造出具有手把的射吹 該模具内必須淨空供瓶胚放入, 一般射吹成型的製造方法,並無 成品,而有使用受限的缺失。 【發明内容】 因此,本發明之目㈤,即在提供一種能針對射吹成品 -體成型-手把的具有手把之射吹成品的製造方法。1282758 IX. Description of the Invention: [Technical Field] The present invention relates to a manufacturing method of a blow-molded product having a handle, and particularly to a manufacturing method of a blow-molded product having a handle. [Prior Art] The manufacturing method of a general plastic carcass is divided into two methods, namely, blow molding and injection molding. Blow molding is mainly carried out by directly blowing a plastic into a bottle after an injection molding machine is used to eject the plastic. Injection molding mainly uses a blown blow molding machine to sequentially inject molten PET raw material into a preform. After heating and holding the preform, the preform is blow molded to form a bottle of body reference. Figure 1, Figure 2 A blow molding having a handle is manufactured by the blow molding method. π %, mainly in a cavity 1丨 of a mold ,, a module 2 is preset. Thereby, after the plastic is injected into the cavity u, the plastic can be blown, so that the plastic follows the cavity u, and the gap 21 between the module 2 and the cavity U to form a predetermined shape. And has a blow of 31, the finished product 3. However, due to the blow molding method, the blow molded product 3 - the bottom surface 32 forms a relatively obvious butt line μ ' according to the mating surface of the mold i, and the finished product 3 is easy to follow. There are cases where there is a match. The blow-molded blow-molded product is blow-molded from the injection-molded preform, so the remaining line of the 'appearance' is less obvious and is not easy to break: 'The quality of the finished product is higher than that of the blow molding. Finished products, and more competitive products. ' 'The method of blow molding into a mold by a preform can not be put into the module because of 1282758. Therefore, the method of manufacturing a handle with a handle must be cleaned in the mold for the preform to be placed. The manufacturing method of molding has no finished product, and there is a lack of use. SUMMARY OF THE INVENTION Therefore, the object (5) of the present invention is to provide a manufacturing method of a blow-molded product having a handle for a blow-molded product-body-handle.

於是’纟發明具有手把之射吹成品的製造方法是包含 下列步驟:步驟一:注塑成型—瓶胚,二:將該瓶胚 置入—對預吹模具的-半形模穴内,並預吹該瓶胚形成一 半成品。步驟三:將該半成品置入一對吹塑模具的一全形 杈穴内。步驟四:以二模塊相對突伸入該全形模穴内,並 夾切該半成品鄰近一邊緣的部位至相互對合,使該半成品 相對於該模塊的部位形成有—中空部,及使該半成品鄰边 該邊緣與該中空部的部位形成有一握持部。步驟五:吹塑 5亥瓶胚,使該半成品依循該模穴與該模塊所界定的空間布 成預定形狀的成品,且以該中空部與該握持部構成可供損 持的一手把。步驟六:取出該具有手把的成品。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在 以下配合參考圖式之—個較佳實施例的詳細說明中,將可 清楚的呈現。 麥閱圖3、圖4、圖5,本發明射吹中空成型機的較佳 實施例包含:一對注塑模具4、一對預吹模具5、一對吹塑· 模具6、一退模裝置7及數模塊8。該對注射模具4與該對, 6 1282758 線以逆2 β對吹塑膜具6、該退模裝置7是環繞—中心 卿^ 序排列。其中,該對注射財4與該退 針對該對二模現Λ構造大致相同’於此不再贅述,以下是 詳加說明 該對吹塑模具6的部份與該等模塊8 51該對預吹模具5是可相互對合’並分別具有一對合面 刀別相對-中心線L形成有一左半室521盥一右半室 522,且該左半室52丨的寬度是略大於該右半室522。 該對吹塑模具6分別具有可相互對合的—對合面61、 ^在該對Q面61上的—全形,及與該全形模穴 W貝通的一孔道〇。 該等模塊8是分別穿置在該對吹塑模具6的孔道幻内 ’可分別位料藏在該孔道63内的第—位置(如目5),及位 於大伸人该全形模穴62内且相互對合的第二位置(如圖6)。 該等模塊8分別具有相對於該模合面4i的-導正部81、相 對於該全形模穴62的一凸起部82,及形成在該導正部81 與该凸起部82間的一凹陷部83,當該等模塊8分別位於第 ^位置時,該等導正部81與該等凸起部82是與該對吹塑 杈具6的對合面61形成平齊的狀態。 >圖3、圖7 ’該具有手把之射吹成品的製造方法,包 含下列步驟: 、=驟—以瓶胚注塑模具4注塑成型一瓶胚91,當該 注塑核具4開模後’是藉由位㈣對注射模具4與該對預 1282758 吹楔具5、該對吹塑膜具、該退模裝置7上方的一轉盤(圖 未不)及其上的一瓶頸模具90夾持該瓶胚91脫離該注塑楱 具4 〇 :參圖3、圖7、圖 使該轉盤(圖未示)轉動約 9:,至與該對預吹模具5相對後,將驗胚91置入該對預 '八5内的半形模穴52内,並預吹該瓶胚91,使該瓶胚 91依循該等半形模穴52形成一半成品92,參圖8、圖9, 二半成92疋對應該等左、右半室521、522形成有一 左半部⑵,及寬度略小於該左半部阳的一右半部922。 >圖3 w。亥對預吹模具5開模後,藉由該轉盤(圖未示)上 的瓶頸模具9〇夾持該半成品92脫離該預吹模具5。 ^三·’參圖3、圖7、圖9’使該等模塊8分別位於 fe藏在该孔道63肉的筮 Am 士力丄 内的弟一位置’此時,該轉盤(圖未示)會 再逆日宁針轉動約9〇产至盥兮斟 …,要 〇度至與該對吹塑模具6相對後,將該半 成扣92置入該對吹塑模具6 品的/本部厂王A衩八62内,使該半成 口口的左〇 921位於該等模塊 。 冉對5該對吹塑模具6 步驟四:參圖10 ,使該等 形模穴62_帛^ 難衫伸入該全 。〜罘一位置,此時 部Μ夾切該半成品92左半部921^ ^ 8會分別以凸起 位至相互對合,使哕半成σ 郯近—邊緣923的部 便Θ丰成品92相對於該笔 形成有一中空部924,及使該半成品%、對^凸起部Μ 凹陷部83形成有一握持部925。 對於該等模塊8 步驟五.參圖11 ’吹塑該半成品 σ〇 ’使該半成品92依 8 1282758 循该等全形模穴62與該模塊8所界定 且且右4 疋日7之間形成預定形狀 且…有一把手931的一成品93。當該對吹 ^ ,葬由兮絲 ^核具6開模後 %脫離該吹塑模具“ (Q“)夹持該成品 裝置(圖未示)再轉動約%度至與該退模 衣置7相對後,將該成品93置入該 、犋戎置7,去除不必 要的殘料,製造完成。 據上所述可知,本發明之具有手山 t、1 θ ^ 、另亍把之射吹成品的製造 万法具有下列優點及功效: 本發明可以使射吹成品93 —體成型有—手把931,藉 此二該具有手把931的成品93不但在外形上較美觀外^ 不容易有破裂的情形’而能有效提昇成品品f,及商品競 爭力。 以上所述只是本發明之一較佳實施例而已,當不能以 此限定本發明實施之範圍,即大凡依本發明巾請專利範圍 及發明說明内容所作之簡單的等效變化與修飾,皆仍屬本 發明專利涵蓋之範圍内。 1282758 【圖式簡單說明】 圖1是一剖視示意圖,說明一般吹模成型的方式,· 圖2是一立體圖,說明以吹模成型方式製造的成品; 圖3是一示意圖,說明本發明一射吹中空成型機的較 佳實施例; 圖4是一立體圖,說明該較佳實施例中一預吹模具; 圖5是一立體圖,說明該較佳實施例中一吹塑^呈鱼 一模塊位於第一位置; ..... 圖6是一立體圖 二位置; 說明該較佳實施例中該模塊位於第_ 圖7是該較佳實施例的一製造流程圖; 中一瓶胚置入該 圖8是一立體圖,說明該較佳實施例 預吹模具内; 一半成品置入 圖9是一立體圖 該吹塑模具内; 說明該較佳實施例中Therefore, the manufacturing method of the invention has the following steps: Step 1: Injection molding - preform, 2: placing the preform into the semi-formed cavity of the pre-blowing mold, and pre- Blow the preform to form half of the finished product. Step 3: The semi-finished product is placed in a full-shaped acupoint of a pair of blow molds. Step 4: The two modules are relatively protruded into the full-shaped cavity, and the portions of the semi-finished product adjacent to an edge are clamped to each other to form a hollow portion, and the semi-finished product is formed with respect to the portion of the module. The edge of the adjacent side and the portion of the hollow portion form a grip portion. Step 5: Blowing a 5 liter of preform, the semi-finished product is finished with a predetermined shape according to the space defined by the cavity and the module, and the hollow portion and the grip portion constitute a handle for damage. Step 6: Take out the finished product with the handle. The above and other technical contents, features, and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments. 3, 4, and 5, a preferred embodiment of the blow molding machine of the present invention comprises: a pair of injection molds 4, a pair of pre-blowing molds 5, a pair of blow molds, a mold 6, and a mold release device. 7 and number module 8. The pair of injection molds 4 and the pair, 6 1282758 lines are arranged in a reverse-circular β-pair blown film holder 6, and the mold-releasing device 7 is arranged in a wrap-around manner. Wherein, the pair of injections 4 and the retreat are substantially the same for the pair of two-mode structures, and the details are not described herein. The following is a detailed description of the portion of the pair of blow molds 6 and the modules 8 51. The blow molds 5 are contiguous with each other and have a pair of face cutters respectively opposite to each other - the center line L is formed with a left half chamber 521 盥 a right half chamber 522, and the width of the left half chamber 52 是 is slightly larger than the right Half chamber 522. The pair of blow molds 6 respectively have a mating surface 61, a full shape on the pair of Q faces 61, and a hole turn with the full mold cavity W. The modules 8 are respectively placed in the hole position of the pair of blow molds 6 and can be respectively positioned in the first position of the hole 63 (such as Item 5), and are located in the full-shaped cavity of the large extension person. The second position within 62 and opposite each other (see Figure 6). The modules 8 respectively have a guiding portion 81 with respect to the molding surface 4i, a convex portion 82 with respect to the full-shaped cavity 62, and a space between the guiding portion 81 and the protruding portion 82. a recessed portion 83, when the modules 8 are respectively located at the second position, the guide portions 81 and the raised portions 82 are flush with the mating face 61 of the pair of blow molding cookers 6 . > Fig. 3, Fig. 7 'The manufacturing method of the finished product with the handle, comprising the following steps: =, step - injection molding a preform 91 with the preform injection mold 4, when the injection molding tool 4 is opened 'By the bit (4) pair of injection mold 4 and the pair of pre-1282758 blowing wedges 5, the pair of blown film sets, a turntable above the mold-releasing device 7 (not shown) and a bottleneck mold 90 clip thereon Holding the preform 91 out of the injection molding apparatus 4: Refer to FIG. 3, FIG. 7, and the rotation of the turntable (not shown) for about 9:, after the opposite of the pair of pre-blowing molds 5, the test specimen 91 is placed. And entering the semi-molded cavity 52 in the pair of pre-eight eight, and pre-blowing the preform 91, so that the preform 91 follows the semi-molded cavity 52 to form a semi-finished product 92, as shown in Fig. 8, Fig. 9, two A half-92 疋 corresponds to the left and right half chambers 521, 522 forming a left half (2), and a right half 922 having a width slightly smaller than the left half of the yang. > Figure 3 w. After the mold is opened to the pre-blowing mold 5, the semi-finished product 92 is detached from the pre-blowing mold 5 by the neck mold 9 on the turntable (not shown). ^三·'Refer to Fig. 3, Fig. 7, Fig. 9', so that the modules 8 are respectively located in the position of the younger brother in the 筮Am 士力丄 of the meat of the tunnel 63. At this time, the turntable (not shown) The counter-Nanjing needle will be rotated about 9 〇 to the 盥兮斟..., and the yoke will be placed in the opposite direction of the pair of blow molds 6, and the semi-fastened buckle 92 will be placed in the pair of blow molds 6 / headquarters factory In the case of Wang A衩8 62, the left-handed 921 of the half-mouth is located in the modules.冉 5 pairs of the blow mold 6 Step 4: Refer to Figure 10, so that the mold cavity 62_帛^ difficult to extend into the whole. ~罘一位置, at this time, the part of the semi-finished product 92, the left half of the 921^^8 will be raised to each other, so that the 哕 成 成 — — 边缘 边缘 边缘 923 923 923 923 A hollow portion 924 is formed in the pen, and a grip portion 925 is formed in the semi-finished product % and the convex portion 凹陷 recess portion 83. For the modules 8 step 5. Referring to Figure 11 'Blow molding the semi-finished product σ〇', the semi-finished product 92 is formed according to 8 1282758 according to the full-shaped cavity 62 defined by the module 8 and the right 4th day 7 A predetermined shape and... a finished product 93 having a handle 931. When the pair blows, the burial is removed from the blow mold by the 兮 ^ 核 核 % % ( ( ( ( ( ( ( ( ( ( ( ( ( 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持 夹持After the relative state is 7, the finished product 93 is placed in the crucible 7, and the unnecessary residue is removed, and the manufacturing is completed. According to the above description, the manufacturing method of the present invention having the hand mountain t, 1 θ ^ and the other product of the injection molding has the following advantages and effects: The invention can make the injection product 93 have a body-shaped handle 931. By the way, the finished product 93 having the handle 931 can not only be more beautiful in appearance but also less likely to be broken, and can effectively improve the finished product f and the competitiveness of the product. The above description is only a preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are still It is within the scope of the patent of the present invention. 1282758 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing a general blow molding method, and Fig. 2 is a perspective view showing a finished product manufactured by blow molding; Fig. 3 is a schematic view showing a first embodiment of the present invention Figure 4 is a perspective view showing a pre-blowing die in the preferred embodiment; Figure 5 is a perspective view showing a blow molding module in the preferred embodiment In the first position; FIG. 6 is a perspective view of the second position; the module is located in the preferred embodiment. FIG. 7 is a manufacturing flow diagram of the preferred embodiment; Figure 8 is a perspective view showing the preferred embodiment of the pre-blow mold; half of the finished product is placed in Figure 9 is a perspective view of the blow mold;

剖視圖,說明該較佳實施例中該等模塊位 弟一位置,並夾切該半成品;及 圖11是一剖視圖,說明該較佳實施 兮握 二位置,且畋猢〆中。亥板德位於 且人塑形成一具有手把的成品。 10The cross-sectional view illustrates the position of the modules in the preferred embodiment and clips the semi-finished product; and Figure 11 is a cross-sectional view showing the preferred embodiment of the gripping position and the middle portion. Haibande is located and the human body forms a finished product with a handle. 10

Claims (1)

1282758 申請專利範圍 修正^ 補充 1. 一種具有手把之射吹成品的製造方法,包含下列步驟: 步驟一 ·注塑成型一瓶胚; ' 步驟二··將該瓶胚置入一對預吹模具的一半形模穴内, 並預吹該瓶胚形成-半成品,該半成品是相對—中心線 形成有-左半部與-右半部,且該左半部的寬度是略大 於該右半部; 步驟三:將該半成品置入一對吹塑模具的—全形模穴内 步驟四 步驟五 步驟六 :以二模塊相對突伸入該全形模穴内,並夾切該 半成品左半部至相互對合,使該半成品相對於 忒杈塊的部位形成有一中空部,及使該半成品 鄰近該邊緣與該中空料部位形成有一握持部 9 人塑°亥瓶胚,使該半成品依循該模穴與該模塊 所界定的空間形成預定形狀的成品,且以該中 空部與該握持部構成可供握持的一手把。 •取出該具有手把的成品。 2. —種射吹中空成型機,包含: 衣、兀巾、線依序排列的一對瓶胚注塑模具、一 預吹模具、—對吹塑模具、-退模裝置及二模塊; 該對預吹模具’是可相互對合,並分別具有—整 面’及形成在該對合面上的一半形模穴,該等半形相 是分別相對-中心線形成有-左半室與一右半室,』 12 I282758 二半室的寬度是略大於該右半室, 飛伊6u 瓶胚置入該半 〆旲八内,預吹形成一半成品 岣π I 士 优°系牛成品相對該中心 形成有—左半部與寛度小於該左半部的-右半部. 該對吹塑模#,是可相互對合,並分別具有°一對八 該對合面上的一全形模穴’及與該全形模穴 貝通的一孔這,該全形模穴是大於該半形模穴; s,該等模塊,是分別穿置在該等模件的孔道内,可分 別位於隱藏在該孔道内的第一位置, 了刀 开^果穴内且相互對合的第二 春 王 仞罢D± 田5亥寺杈塊位於第一 置日守,可供該半成品容置入在該吹 内’當該等模塊位於第二位置時 成嫩 部的部位料成品—邊緣與該中空 程中,=Γ握持部’使該半成品在吹塑成型的過 定形狀的1全形模穴與該模塊所界定的空間形成預 的-手把。…以4中空部與該握持部構成可供握持 依據申請專利範圍g "亥蓉ϋ、 項所述之射吹中空成型機,i中 "寺杈“料有相對於該 於該模穴的一凸叙邱 … ㈣¥正部、相對 ϋ ,及形成在該導正部血該凸叔部Μ 的一凹陷部,該凸起 。凸起邛間 你外 葱邛疋可夾切該瓶胚以形成一中处邱 使该瓶胚依循該 工4 部。 σ卩形成郴近該瓶胚邊緣的一 13 1282758 修正 補充1282758 Patent application scope correction ^ Supplement 1. A manufacturing method for a blow-off product having a handle, comprising the following steps: Step one: injection molding a preform; 'Step 2·· placing the preform into a pair of pre-blowing molds In the half-shaped cavity, and pre-blowing the preform forming-semi-finished product, the semi-finished product is formed with a right-center line - a left half and a right half, and the width of the left half is slightly larger than the right half; Step 3: Put the semi-finished product into a pair of blow molds - in the full mold cavity step four steps and five steps six: two modules are relatively protruded into the full mold cavity, and the left half of the semi-finished product is clamped to each other Forming a hollow portion with respect to the portion of the semi-finished product, and forming a grip portion 9 adjacent to the edge of the semi-finished product and the hollow material portion, so that the semi-finished product follows the mold cavity and The space defined by the module forms a finished product of a predetermined shape, and the hollow portion and the grip portion constitute a handle for holding. • Remove the finished product with the handlebars. 2. A blow molding machine comprising: a pair of preform injection molds, a pre-blow mold, a blow mold, a mold release device and a second module; The pre-blowing molds are mutually contiguous and have a full surface and a half-shaped cavity formed on the opposing surface, the semi-phases being formed separately from the center line - the left half chamber and one right Half chamber, 』 12 I282758 The width of the second half chamber is slightly larger than the right half chamber. The Feiyi 6u preform is placed in the half-eighth, pre-blowing to form half of the finished product 岣π I 士优° 牛牛成品 Relative to the center Formed with - the left half and the twist is smaller than the right half of the right half. The pair of blow molds # are mutually contiguous and each have a pair of eight full face molds on the mating face a hole and a hole with the full-shaped die hole, the full-shaped cavity is larger than the half-shaped cavity; s, the modules are respectively placed in the holes of the modules, respectively Located in the first position hidden in the tunnel, the second spring king of the knife opened in the fruit hole and opposite each other. D± Tian 5hai Temple The block is located at the first set of day guards, and the semi-finished product is accommodated in the blower. 'When the modules are in the second position, the finished part of the tender part is finished - the edge and the hollow process, the Γ grip portion' The semi-finished product forms a pre-handle in the blow-molded shape of the 1 full-shaped cavity and the space defined by the module. ...with 4 hollow portions and the grip portion constitutes a grip for holding according to the patent application scope g "Heilong ϋ, item of the blown blow molding machine, i "Temple 杈" is relative to the A convex point of the cavity... (4) ¥正正, relative ϋ, and a concave part formed in the blood of the convex part of the guiding part, the bulge. The preform is formed to form a middle section so that the preform follows the work. σ卩 forms a 13 1282758 correction supplement near the edge of the preform.
TW93130342A 2004-10-07 2004-10-07 Method of manufacturing blow-molded products having handle TWI282758B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102273841A (en) * 2010-06-09 2011-12-14 亲亲贸易有限公司 Seat and molding method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102273841A (en) * 2010-06-09 2011-12-14 亲亲贸易有限公司 Seat and molding method thereof
CN102273841B (en) * 2010-06-09 2013-09-11 亲亲贸易有限公司 Seat and molding method thereof

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