TWI282746B - Method and apparatus for esterification - Google Patents
Method and apparatus for esterification Download PDFInfo
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1282746 九、發明說明: 【發明所屬之技術領域】 本發明係關於-種賴製造方法及其賴,特別是關 於-種可以_工業級以上之高純度_的製造方法及 其設備。 【先前技術】 乙酸乙酉旨與乙酸異丙醋在工業中皆為重要的溶劑,並 可用於塑膠、油類及油墨等,亦可用於合成香料之原料。、 目前文獻Jl關於酉香酸乙酯之製程大致上可分為下列幾種 方式: (i) 先利用預反應裔進行乙酸酯化反應,再以多根回收 塔與分相槽進行酯類產物的提純與回收,此程序最早應是 由Keyes(l932)所提出;然其製程上涉及較多的單元而略 顯複雜,且不利於操作與維持。 (ii) 以單一反應性蒸餾塔的設計,此為一般性的反應性 洛鶴塔設計,主要將蒸館塔區分為三段··即反應段、精顧 段與汽提段;其係利用均相或非均相觸媒促使反應的進 行。文獻上對於此類單一反應性蒸餾塔在研究上有相當多 的探纣,最早&出乙酸乙酯之單一反應性蒸館塔製程可能 是在Suzuki等人在1972年所提出,(v〇ra and仏—此, 2001)其採纣了此類乙酸乙酯程序中反應蒸餾塔的操作與 控制,但塔頂的酯類產物純度仍然不高,且塔底產物仍包 含了四種成份需要進一步處理。從文獻上數據來看,此類 之反應蒸德塔對於乙酸乙酯產物所達純度不高,因而無法 5 =般玉業界的f求。—般而言,此形式之反應性蒸顧 1產物又限在酸辱酯三成分共沸點,而塔底則受限 ^夂喊闕触’因而必須料必要的產物再處理或是 1出’如美國專鄉6693213號巾所麻者,其塔頂經分 :後排出不純之有難物,而塔底賴时高純度酸反應 物,在程序處理與H肖上耗皆為不利之因素。 ㈣以兩根蒸館塔為主之製程,此設計主要以一根反 應性^塔與—根回收塔(如Bock, 1997),雖然此設計可 ^在第二根回收塔塔底得到高純度的醋酸乙酯產物,但是 ,項部,賴H成分混合物需再送回第一根蒸顧 % ’且第-根反應蒸舞塔底轉水混合物亦需再處理。 有鑑於此,申請人經悉心試驗與研究,並-本鍥而不 ,之精神,提出本案「_製造方法及其設備」,其提供 種改良知酉夂酉曰化製造酉旨類的反應蒸顧程序之酯類製造 方法及其設備’其_針對柯酯化反應分_統所具有 ^不同的熱力學特性,而設計出g旨化反應分齡統之流 秋’透過本發明之g旨賴造方法及設備,即可得到工業級 以上之高純度酯類。 【發明内容】 _本电明之第-構想在於提供_細_製造方法,其包 含下列步驟:⑻混合-酸進料與—醇進料於—反應性蒸德 土合中’以反應產生-第-氣態混合物;(b)將該第一氣態混 合物導出該反應性雜塔,並冷卻該第_钱混合物,以 產生-液態混合物;(e)_ —液液分相槽分離該液態混合 1282746 物,使其分為一第一液態混合物與一第二液態混合物;(d) 將該第一液態混合物之一第一部份導入該反應性蒸餾塔 中;(e)純化分離該第一液態混合物之一第二部份,以產生 一高純度酯類產物與一第二氣態混合物;以及(f)冷卻該第 二氣態混合物,以形成一第三液態混合物;以及(g)將該第 三液態混合物導入該液液分相槽中以進行再次分離。1282746 IX. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to a manufacturing method and a method thereof, and more particularly to a manufacturing method and apparatus for high purity _ which can be industrial grade or higher. [Prior Art] Ethyl acetate and isopropyl acetate are important solvents in the industry, and can be used for plastics, oils, inks, etc., and can also be used as raw materials for synthetic fragrances. At present, the process of Jl for ethyl benzoate can be roughly divided into the following ways: (i) First use the pre-reactant to carry out the acetic acid esterification reaction, and then use multiple recovery towers and phase separation tanks to carry out the esters. Purification and recovery of the product, this procedure should be proposed by Keyes (l932) at the earliest; however, the process involves more units and is slightly more complicated, and is not conducive to operation and maintenance. (ii) The design of a single reactive distillation column, which is a general reactive Luohe tower design, which mainly divides the steaming tower into three sections: the reaction section, the Jinggu section and the stripping section; A homogeneous or heterogeneous catalyst promotes the reaction. There is considerable research in the literature for such a single reactive distillation column. The earliest & ethyl acetate single reactive steaming tower process may be proposed by Suzuki et al. in 1972, (v〇 Ra and 仏—this, 2001), the operation and control of the reactive distillation column in this ethyl acetate process, but the purity of the ester product at the top of the column is still not high, and the bottom product still contains four components. Further processing. According to the data in the literature, the reaction of such a steamed tower is not high enough for the ethyl acetate product, so it is impossible to find the industry. In general, this form of reactive steaming 1 product is limited to the azeotrope of the three components of the acid humiliation ester, while the bottom of the tower is limited to screaming and screaming 'and therefore must be reprocessed or 1 out of the necessary product' For example, the United States specializes in the township 6693213, the top of the tower is divided into: after the discharge of impure is difficult, and the high-purity acid reactants at the bottom of the tower, both in the process and H Xiao is a disadvantage. (4) The process of using two steaming towers as the main process, this design mainly uses a reactive tower and a recovery tower (such as Bock, 1997), although this design can obtain high purity in the bottom of the second recovery tower. The ethyl acetate product, however, the mixture of the sub-components and the H-components needs to be sent back to the first steaming %' and the first-root reaction steaming tower bottom water-transfer mixture also needs to be treated. In view of this, the applicant has carefully tested and researched, and has not proposed the "_manufacturing method and equipment" of the case, which provides a kind of reaction steaming for improving the knowledge and manufacturing process. The method for producing esters and the equipment thereof are designed to have different thermodynamic properties for the esterification reaction, and the design of the g-reaction is based on the g of the present invention. High-purity esters of industrial grade or higher can be obtained by the method and equipment. SUMMARY OF THE INVENTION The present invention is to provide a _fine manufacturing method comprising the following steps: (8) mixing-acid feed with-alcohol feed in-reactive steaming soil to produce a reaction-- a gaseous mixture; (b) deriving the first gaseous mixture to the reactive column, and cooling the first money mixture to produce a liquid mixture; (e)_ liquid-liquid phase separation tank separating the liquid mixture 1282746, Dividing it into a first liquid mixture and a second liquid mixture; (d) introducing a first portion of the first liquid mixture into the reactive distillation column; (e) purifying and separating the first liquid mixture a second portion to produce a high purity ester product and a second gaseous mixture; and (f) cooling the second gaseous mixture to form a third liquid mixture; and (g) the third liquid mixture The liquid-liquid phase separation tank is introduced to perform separation again.
根據本發明之第一構想,其中該反應性蒸餾塔中係含 有一固體觸媒。 根據本發明之第一構想,其中該固體觸媒係一離子交 換樹脂。 根據本發明之第一構想,其中該反應性蒸餾塔更包含 複數精餾板與複數反應板。 根據本發明之第一構想,其中該等精餾板之板數係 5 〜15 〇According to a first aspect of the invention, the reactive distillation column contains a solid catalyst. According to a first aspect of the invention, the solid catalyst is an ion exchange resin. According to a first aspect of the present invention, the reactive distillation column further comprises a plurality of rectification plates and a plurality of reaction plates. According to a first aspect of the present invention, wherein the number of plates of the rectifying plates is 5 to 15 〇
根據本發明之第一構想,其中該等反應板之板數係 8 〜20 〇 根據本發明之第一構想,其中該酸進料與該醇進料係 於該反應性蒸餾塔之底部進行反應。 根據本發明之第一構想,其中該酸進料與該醇進料的 進料劑量莫耳比係介於1〇 ·· u至1·〇 : 1.0。 根據本發明之第一構想,其中該酸進料係乙酸。 根據本發明之第一構想,其中該醇進料係選自乙醇、 異丙醇與丁醇其中之一。 根據本發明之第一構想,其中該方法之壓力操作範圍 7 係1〜2大氣壓。 根據本發明之第一構想,其 係70〜125°C。 、 乂i(a)的溫度操作範圍 根據本發明之第一構想,其 圍係常溫〜50°C。 ^i(c)的溫度操作範 、根據本發明之第一構想,其於步驟 他合物係-富有機相混合物,且該第〜二 水相混合物。 —液城合物係-畐 型八t據本發明之第—構想,其於_)中,係藉由-T 广官而將該第-液態混合物 應性蒸麟巾。 *物¥入狀 根據本發明之第—構想,其於步驟(e)中,係將該第一 液悲混合物之二部份導人1回收塔中以進行純化 分離。 根據本發明之第—構想,其中步驟_溫度操作範圍 係 75〜95°C。 本發明之第二構想在於提供一種酯類製造設備,其包 含··一反應性蒸餾塔,其底部具有一第一進料口與一第二 進料口 ’且其頂部具有-第—出料口與—第三進料口,其 中=酸進料與一醇進料分別藉由該第一進料口與該第二 進料口而進人該反應性蒸鱗巾於其絲進行反應,以產 生一氣m混合物;一液液分相槽,其具有一第四進料口、 -第五進料口、-第二出料口與—第三出料p,其中該第 四進料口係與該反應性蒸餾塔之該第一出料口相連接;一 S旨回收塔’其具有-第四出料口與一第六進料口,其中該 第四出料口係與該液液分相槽之該第五進料口相連接;以 及一 T型分流管,其具有一第一端、一第二端與一第三端, 其中該第一端係與該反應性蒸餾塔之該第三進料口相連 接,該第二端係與該液液分相槽之該第二出料口相連接, 而該第三端係與該酯回收塔之該第六進料口相連接。 根據本發日狀第二構想,其巾該氣態混合物經冷卻後 轉變為-液態混合物,而進人該液液分相槽巾,藉以分離 出-非高純度富有機相液態混合物,該非高純度富有機相 液態混合物之一第一部份係經由該第三進料口而回流進 入該反舰蒸解之頂部,而該非高純度富有機相液態混 合物之-第二部份驗由該了型分流管與該第六進料口而 進入该酯时塔巾以進行純化分離程序,以於該自旨回收塔 底部之销四出料口得到—高純度自旨類產物。 、根據本發明之第二構想,其中該反應性蒸餾塔中更包 ^:複1之反應板,其係配置於該反應性蒸瓣之底段; 複數之精II板,其係配置於該反應性競塔之塔頂至中 段;以及,其係填充於該反紐蒸鱗之中段 至底段間或其巾上段至底段間。. 根據上述構想’其中該等精餾板之板數係5〜15。 根據上述構想,其中該等反應板之板數係8〜20。 根據上述構想,其中該固體觸媒係一離子交換樹脂。 根據上述構想,其中該固體觸媒之底板填充量與其塔 板填充量的比例係1〜100。 σ 1282746 根據上述第二構想,其中該固體觸媒之底板填充量與 其塔板填充量的比例係〗〜〗〇。 /、 根據本發明之第二構想,其中該酸進料與該醇 進料劑量料比係介於U:u至1.0:1.0。 發明之第二構想’其中該酸進料係乙酸。 根據本剌H想,射 異丙醇與丁醇其中之—。 丁卞你k目乙酉子、 Φ 根據本發明之第二構神、,1 操作範圍係1〜2大氣壓。〜〃〜曰痛4造設備之壓力 :縣:明之第二構想,更包含— :::::其分別連接於該反應一 操作㈣繼塔的溫度 發明之第二構想’其中該 Φ 作範圍係常溫〜125°c。 刀祁ί日的/皿度刼 根據本發明之第二構相, 範圍係乃〜95。 中麵回收塔的溫度操作 根據本發明之第二構想, 酯-水共沸物。 ,、Hi—合物係 根據本發明之第二槿招 .^5,^味.冓心,该S曰類製造設備更包含一第 一冷滅益與一弟二冷凝器, …3弟 第〆出料Π與該第四進料;—广如係連接於該 該第四出料Π與該第五進和’而_二冷凝11係連接於 10 根據本啦明之第二構想,其中該酯回收塔更包含-第 五出料口,以導出該高純度酯類產物。 A根據本發明之第二構想,該酯類製造設備更包含-酯 貯存払其連接於該酯回收塔底部之該第五出料口,以收 集所得之該高純度|旨類產物。 、根據本|明之第二構想,該酯類製造^備更包含一水 貝丁存槽,其連接於該液液分相槽底部之該第三出料口,以 收集自該液液分相槽所分離而得之-富水相物質。 本案得藉由下列圖式及詳細說明,俾得以令讀者更深 入了解·· 【實施方式】 本5明之酯_造設触要是針對進行g旨化反應的 反應性祕i合加以設計,—酯化反應可以簡單寫為下列之 通式:According to a first aspect of the present invention, wherein the number of plates of the reaction plates is 8 to 20, according to the first concept of the present invention, wherein the acid feed and the alcohol feed are reacted at the bottom of the reactive distillation column. . According to a first aspect of the invention, the molar ratio of the feed of the acid feed to the alcohol feed is between 1 〇·· u to 1·〇: 1.0. According to a first aspect of the invention, the acid feed is acetic acid. According to a first aspect of the invention, the alcohol feed is selected from the group consisting of ethanol, isopropanol and butanol. According to a first aspect of the invention, the pressure operating range 7 of the method is 1 to 2 atmospheres. According to the first concept of the present invention, it is 70 to 125 °C. Temperature Operating Range of 乂i(a) According to the first concept of the present invention, it is ambient temperature of ~50 °C. The temperature operating mode of ^i(c), according to the first concept of the present invention, is in the step of a system-rich mixture and a mixture of the first and second aqueous phases. - Liquid city compound - 畐 type 八 According to the invention of the first concept, in _), the first liquid mixture is hydrolyzed by -T guangguan. According to the first aspect of the present invention, in the step (e), the two portions of the first liquid-smelling mixture are introduced into a recovery column for purification and separation. According to a first aspect of the present invention, the step-temperature operating range is 75 to 95 °C. A second concept of the present invention is to provide an ester production apparatus comprising a reactive distillation column having a first feed port and a second feed port at the bottom and having a -first discharge at the top a mouth and a third feed port, wherein the acid feed and the alcohol feed are respectively reacted by the first feed port and the second feed port into the reactive steamed towel to react with the wire. To produce a gas m mixture; a liquid-liquid phase separation tank having a fourth feed port, a fifth feed port, a second discharge port, and a third discharge port p, wherein the fourth feed port Is connected to the first discharge port of the reactive distillation column; a S-recovery column having a fourth discharge port and a sixth feed port, wherein the fourth discharge port is connected to the liquid The fifth feed port of the liquid phase separation tank is connected; and a T-type split pipe having a first end, a second end and a third end, wherein the first end is connected to the reactive distillation column The third feed port is connected, the second end is connected to the second discharge port of the liquid-liquid phase separation tank, and the third end is connected to the ester recovery tower. The sixth feed port is connected. According to the second concept of the present invention, the gaseous mixture of the towel is cooled and converted into a liquid mixture, and the liquid phase separation tank is introduced to separate the non-high purity organic phase liquid mixture, the non-high purity. The first portion of the organic phase-rich liquid mixture is returned to the top of the anti-ship distillate via the third feed port, and the second portion of the non-high purity rich organic phase liquid mixture is verified by the split type When the tube enters the ester with the sixth feed port, the tray is subjected to a purification separation procedure to obtain a high-purity self-purpose product from the four discharge ports of the bottom of the recovery column. According to a second aspect of the present invention, the reactive distillation column further comprises: a reaction plate disposed in the bottom portion of the reactive steamed baffle; and a plurality of fine II plates disposed in the The top of the tower of the reactive tower is to the middle section; and it is filled between the middle section of the counter-neutral steaming scale to the bottom section or between the upper section and the bottom section of the towel. According to the above concept, the number of plates of the rectifying plates is 5 to 15. According to the above concept, the number of plates of the reaction plates is 8 to 20. According to the above concept, the solid catalyst is an ion exchange resin. According to the above concept, the ratio of the amount of the bottom plate filling of the solid catalyst to the amount of filling of the tray is 1 to 100. σ 1282746 According to the second concept described above, the ratio of the amount of the bottom plate filling of the solid catalyst to the filling amount of the tray is 〗 〇 〇. /, According to a second aspect of the invention, wherein the acid feed to the alcohol feed dose ratio is between U:u and 1.0:1.0. A second concept of the invention wherein the acid feed is acetic acid. According to the original H, I shot isopropyl alcohol and butanol. Ding 卞 k k k 酉 、, Φ According to the second structure of the present invention, 1 operating range is 1 to 2 atmospheres. ~〃~曰痛4 The pressure of making equipment: County: Ming's second concept, more includes - ::::: It is connected to the reaction one operation (4) The second concept of the temperature invention of the tower 'where the Φ is the range It is normal temperature ~125 °c. The degree of the 祁 日 日 刼 according to the second phase of the invention, the range is ~ 95. Temperature operation of the meso recovery column According to the second concept of the present invention, an ester-water azeotrope. , Hi-compound according to the second trick of the present invention. ^5, ^ Wei. Xin Xin, the S-type manufacturing equipment further includes a first cold-deficient and a second two condenser, ... 3 brother 〆 discharging Π and the fourth feeding; - 广 如 如 is connected to the fourth discharge Π and the fifth inlet ~ and the second condensing 11 is connected to 10 according to the second concept of the present invention, wherein The ester recovery column further includes a - fifth discharge port to derive the high purity ester product. A. According to a second aspect of the invention, the ester manufacturing apparatus further comprises an ester storage port attached to the fifth discharge port at the bottom of the ester recovery column to collect the resulting high purity product. According to the second concept of the present invention, the ester preparation device further comprises a water bead storage tank connected to the third discharge port at the bottom of the liquid-liquid phase separation tank for collecting from the liquid-liquid phase separation tank. The separated - rich water phase material. The present invention can be further understood by the following drawings and detailed descriptions. [Embodiment] The ester of the present invention is designed to meet the reactivity of the g-reaction reaction. The reaction can be simply written as the following formula:
• K acid + alcohol 〇 acetate + water 该反應為-可逆反應,其中所指的醋酸鹽類(ac_) 即指乙酸乙酯或紅酸異㈣,反應式中的酸(add)為乙 酸,而«(alcohol)則為乙醇或是異丙醇。該反應所需的 觸媒主要有削_媒與非均相觸兩種;在本發明所設計 之反應蒸解中’係以非均_體觸媒促使反應之進行。 Μ觸媒伽在於可·填絲方式她置在反應蒸鶴 塔触-區段(例如:餘段、塔板段等),因此可以彈性 地選擇蒸齡的反應段部分,且沒核體觸回收方面等 問題。固體觸媒-般祕子交換樹脂,例如業界常用之 1282746• K acid + alcohol 〇acetate + water The reaction is a -reversible reaction, wherein the acetate (ac_) refers to ethyl acetate or erythric acid (IV), and the acid (add) in the reaction formula is acetic acid, and « (alcohol) is ethanol or isopropanol. The catalyst required for the reaction mainly has two kinds of catalysts and non-uniform contact; in the reaction evaporation designed by the present invention, the reaction is carried out by a heterogeneous catalyst. The Μ 媒 伽 伽 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她 她Recycling issues and other issues. Solid catalyst-like secret exchange resin, such as commonly used in the industry 1282746
Amberlyst 15 (Rohm and Hass)或 Purolite CT179 (Purolite) 等。此外,觸媒的填充結構可使用常見的Katapak-S方式 行之’或利用固疋裝置放置在塔板内(Dayy pr〇CeSS Technology)。 首先就整個反應系統的物性來看,醋酸乙酯系統各成 分的沸點高低,可以得到如下表(一)之排序·· 表(一) 物質種類 沸點(QC) Et0H/EtAc/H?0 70.09 EtAc/H,〇 70.37 EtOH/EtAc 71.81 EtAc 77.20 Et〇H/H2〇 78.18 EtOH 78.31 H20 100.0 — HAc 118.01 Φ zyw弗成刀包含了一 §享_酯_水三成份共沸點以及醋_ 水、、旨與醇_水等三個雙成份共沸點,共沸點的存在會 形=_邊界使得在分離上受關。其中彿點最低屬於輕 成/刀為L水三成分共賴成之混合物,沸點約為 —9C…弗點重成分為醋酸彿點約為u8〇1C3c,從一般 ΪΓΪ的設計上,塔頂所蒸出產物則為接近三成分共彿組 物且i合底為醋酸,而產物乙酸乙目旨沸點為W ye ;間/U的位置’此為單—反應驗塔不胃得到高純 12 1282746 度的酯類產物的原因。 同樣地在醋酸異丙I钱將⑽點高低排序可得如 下表(一)’且域即可了解乙酸異丙酯在反應驗製程上 受到相同條件上的限制,導致中間沸點產物在蒸餘上的困 難: 表㈡ 物質種類 '—— 沸點(°c) IPA/IPAc/H20 —---— 74.22 IPAc/H20 76.57 IPA/IPAc --- 78.54 ipa/h2o 80.06 IPA 82.35 IPAc 88.52 h2o ----—- 100.0 HAc 118.01Amberlyst 15 (Rohm and Hass) or Purolite CT179 (Purolite). In addition, the filler structure of the catalyst can be placed in the tray using the conventional Katapak-S method or by using a solid-state device (Dayy pr〇CeSS Technology). First, as far as the physical properties of the entire reaction system are concerned, the boiling point of each component of the ethyl acetate system can be obtained as follows. (1) Table (1) Boiling point of the substance type (QC) Et0H/EtAc/H?0 70.09 EtAc /H,〇70.37 EtOH/EtAc 71.81 EtAc 77.20 Et〇H/H2〇78.18 EtOH 78.31 H20 100.0 — HAc 118.01 Φ zyw Fucheng knife contains a mixture of _ ester_water three components azeotrope and vinegar _ water, It has a boiling point with three two components, such as alcohol_water, and the existence of the azeotrope will form a =_ boundary to be separated on the separation. Among them, the lowest point of the Buddha's point is that the lightness/knife is a mixture of the three components of L water. The boiling point is about -9C... The heavy component of the point is acetic acid. The point is about u8〇1C3c. From the design of the general ,, the top of the tower The product is distilled to be close to the three components and the bottom of the mixture is acetic acid, and the product of the acetic acid B is the boiling point of W ye; the position of the /U is 'this is a single-reaction test tower does not stomach to obtain high purity 12 1282746 The reason for the ester product. Similarly, in the case of isopropyl acetate, the order of (10) points can be obtained as shown in the following table (1)' and the domain can be understood that the isopropyl acetate is subject to the same conditions in the reaction process, resulting in the intermediate boiling point product on the steaming residue. Difficulties: Table (ii) Substance type '- Boiling point (°c) IPA/IPAc/H20 —---— 74.22 IPAc/H20 76.57 IPA/IPAc --- 78.54 ipa/h2o 80.06 IPA 82.35 IPAc 88.52 h2o ---- --- 100.0 HAc 118.01
本發明主要以-反應性蒸顧塔、一液液分柄槽與一醋 回收塔組成的反應性蒸餾系統,在反應蒸餾塔的部分只分 為精餾段與反應段兩個區段,反應段係指塔板有填充固: 觸媒之區段,反應段的配置在反應蒸餾塔的中上段至底板 或是中段至底板,反應段上端為精餾段,乙酸與醇類反應 物同由反應蒸餾塔底部或是再沸器進料,由於大量高純度 的酸會在塔底部分滯留,因此在一反應性蒸餾塔底 10〜100倍板塔觸媒量以利於大量反應的進行,醇的進料量 需比乙酸過量,比例大致約為醇比酸1··〇·94至1:〇_96間, 13 1282746 ff分相料凝後的近三絲科城錄,利有機 相與水相不互溶的原理將有機相與水相分離。有枝The invention mainly comprises a reactive distillation system consisting of a reactive steaming tower, a liquid-liquid splitting tank and a vinegar recovery tower, and the reaction distillation tower is divided into two sections, a rectifying section and a reaction section. The section means that the tray has a packed solid: a catalyst section, and the reaction section is disposed in the upper middle section of the reactive distillation column to the bottom plate or the middle section to the bottom plate, and the upper end of the reaction section is a rectifying section, and the acetic acid and the alcohol reactant are the same At the bottom of the reactive distillation column or the reboiler feed, since a large amount of high-purity acid will be retained in the bottom portion of the column, the amount of catalyst in the bottom of a reactive distillation column is 10 to 100 times to facilitate the reaction of a large amount of alcohol. The amount of feed needs to be more than the amount of acetic acid, the ratio is roughly about the ratio of alcohol to acid 1··〇·94 to 1: 〇_96, 13 1282746 ff, after the phase separation of the material, the organic phase and the organic phase The principle that the aqueous phase is immiscible separates the organic phase from the aqueous phase. Branch
,發日縣設計醋酸乙g旨與醋酸異丙酯完整反應性蒸 主要架構為—反應性蒸娜、-液液分相槽與一 酉曰+ 回收塔三個單元,反應物由反應蒸II塔底板人料,而反 應蒸顧塔部分區分為精触與反應段_分,反應段部份 利用固_職充。分婦將塔前醇鲁水三成分 ^弗混合物分離’接著將部分有機相回流至—反應性蒸館 。之頂板’部分有機相送至一酯回收塔提純用以高純度酯 類產物’可㈣啊塔底部制高純度之酯類。 °月參閱第一圖,其係根據本發明之較佳實施例,用以 °兄明本發日骑提供之賴製造設備配置示意® ;以下即根 •併說明本發明之酯類製造方法的流程 據該配置示意圖, 步驟。, the main structure of the design of acetic acid ethyl acetate and isopropyl acetate complete reaction steaming - reactive steaming, liquid-liquid phase separation tank and one 酉曰 + recovery tower three units, the reactants from the reaction steam II The bottom of the tower is manned, and the part of the reaction steaming tower is divided into the fine touch and the reaction section, and the reaction section is partially filled with solid. The dividing woman separates the three components of the pre-tower alcohol Lu water mixture and then returns part of the organic phase to the reactive steaming hall. The top portion of the top plate is sent to an ester recovery column for purification of the high purity ester product, which can be used to make high purity esters at the bottom of the column. Referring to the first figure, which is based on the preferred embodiment of the present invention, is used to provide a configuration of the manufacturing equipment according to the present invention; the following is a description of the method for producing an ester of the present invention. According to the configuration diagram, the steps are as follows.
本發明之酯類製造設備主要包含了一反應性蒸餾塔 1、-S旨回收塔2、_練分補3駐要單元。於該設備 進一步配置—第一冷凝管道系統,其包含了一第一冷 /心6及其管道,用以連接反應性蒸德塔1及液液分相槽 3,该設備更包含一第二冷凝管道系統,其包含一第二冷 嘁為7及其管道,用以連接酯回收塔2及液液分相槽3。 另外’ 一第一再沸器4係置於反應性蒸餾塔丨之底 4而一第一再沸器5則置於酯回收塔2之底部。酯回收 土合2底部連接至一酷貯存槽c ;而液液分相槽3之水相侧 則連接至一水貯存槽D。 14 ⑽2746 統嘯反應嶋塔〗之頂板及 帛扁 p刀〜管10及其相闕管道。另配置一第二幫 浦9以連接醋貝宁制曹C及酯回收塔2。 =分流管嚷卿獅槽3之有機相經由該 回流管道糸統而部分分流進入酯回收塔2中。 m 將一定純度的酸進料⑷以及醇進料⑻(例如:以乙酸 =錢為例,酸為乙酸,醇為乙醇)係分別以反應性蒸餘 合之塔底作為進料位置,亦即酸進料Α與醇進料6係分 別自反應性蒸餘塔1之底部進料口 II、12進入,以進行反 j而產生-氣態混合物(即未純化之醇I水共彿物);該氣 ,混合物係自反應性蒸館塔]頂部出料口 〇1出料,並經 第一冷凝II 6液化後’經由進料σ 14被導人液液分相槽3 中以進行液液相雜序。另外,來自§旨回收塔2頂部出料 口 〇4之未純化醇·酯水氣態混合物亦經第二冷凝器7液化 後’經進料口 15被被導入液液分相槽3中以進行液液相離 ^序。在經液液相離之後’混合物之富水相即於液液分相 才曰3下層之出料口 〇3排出,並進入水貯存槽d ;而混合 ,之=機相則於液液分相槽3上層中藉由其出料口 〇2 : 二幫浦8而被抽出,進而經過τ型分流管1〇而分成兩 股流,較多數的有機相流將藉由幫浦8與τ型分流管ι〇 之分流而經由進料口 13進入反應性蒸餘塔】之頂板,而剩 餘的有機相流也將藉由幫浦8與T型分流管10之分流而 級由進料口 16進入酯回收塔2之頂部。 15 1282746 匕守反應所得的賴混合物(即產物 的少量醇難由反應性蒸顧⑼頂部之出料 並進,b,_進人液齡蝴3中=液 液相难。值得注意的是’在本發明之製造設備與方法中, 亚無任何產減或是物肢自反應性絲塔1底部出料。 、反應!生療雜合1之各板溫度係透過進料流量比及塔底The ester production equipment of the present invention mainly comprises a reactive distillation column 1, a -S recycling column 2, a _ _ _ _ _ _ _ _ _ _ _ _ Further configured in the apparatus - a first condensing duct system comprising a first cold/heart 6 and a pipe for connecting the reactive steaming tower 1 and the liquid-liquid phase separation tank 3, the apparatus further comprising a second A condensing duct system comprising a second cold head 7 and a pipe for connecting the ester recovery tower 2 and the liquid-liquid phase separation tank 3. Further, a first reboiler 4 is placed at the bottom 4 of the reactive distillation column and a first reboiler 5 is placed at the bottom of the ester recovery column 2. Ester recovery The bottom of the soil mixture 2 is connected to a cool storage tank c; and the water phase side of the liquid-liquid phase separation tank 3 is connected to a water storage tank D. 14 (10) 2746 The turbulent reaction of the turret and the slab of the pagoda and the pipe 10 and their associated pipes. A second pump 9 is additionally provided to connect the vinegar benin to the Ca and the ester recovery tower 2. = The organic phase of the shunt tube, the lion channel 3, is partially split into the ester recovery column 2 via the reflux line. m a certain purity of the acid feed (4) and the alcohol feed (8) (for example, acetic acid = money, the acid is acetic acid, the alcohol is ethanol), respectively, using the bottom of the reactive vaporization as the feed position, that is, The acid feed enthalpy and the alcohol feed 6 are respectively introduced from the bottom feed ports II, 12 of the reactive steam column 1, to generate a - gaseous mixture (ie, unpurified alcohol I water); The gas, the mixture is discharged from the top discharge port 〇1 of the reactive vapor column, and after being liquefied by the first condensation II 6 , the liquid liquid phase separation tank 3 is introduced through the feed σ 14 to carry out the liquid liquid. Miscellaneous. Further, the unpurified alcohol-ester water gaseous mixture from the top discharge port 4 of the recovery column 2 is also liquefied by the second condenser 7, and is introduced into the liquid-liquid phase separation tank 3 through the feed port 15 for carry out. The liquid phase is separated from the liquid phase. After the liquid phase is separated by liquid phase, the water-rich phase of the mixture is discharged from the discharge port 3 of the lower layer of the liquid-liquid phase, and enters the water storage tank d; and is mixed, and the machine phase is separated from the liquid-liquid phase. The upper layer of the tank 3 is extracted by the discharge port 〇2: the second pump 8, and is further divided into two streams through the τ-type splitter 1,, and the larger number of organic phase streams will be driven by the pump 8 and the τ type. The shunt tube is diverted and enters the top plate of the reactive steaming tower via the feed port 13, and the remaining organic phase stream is also passed through the feed port 16 by the diversion of the pump 8 and the T-type shunt tube 10. Enter the top of the ester recovery tower 2. 15 1282746 匕 混合物 反应 ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( In the manufacturing apparatus and method of the present invention, there is no production or subtraction or the material is discharged from the bottom of the reactive spinning tower 1. The reaction temperature of each of the raw materials of the hybrid therapy 1 is through the feed flow ratio and the bottom of the tower.
再彿器所加以控制;而酯回收塔2之各板溫度亦透過配置 於土合底之再彿器加以控制。 t 為節省投資成本,在本發明之製造方法與設備中,反 應性蒸顧塔1内填充觸制範圍為蒸娜的巾上段到底 板、或中段到底板的範圍内,而底板的觸媒填充量則為從 板的1到10倍,甚至i到100倍。在本發明中,所使用 的觸媒係為業界常見之R〇hm and Hass™公司所出品的 Amerlyst'S及Amerlyst^5以及Pomlite公司所出品的 Porulite CT 179。The turf is controlled by the buddha; and the temperature of each plate of the ester recovery tower 2 is also controlled by the buddha disposed at the bottom of the soil. In order to save the investment cost, in the manufacturing method and apparatus of the present invention, the filling range of the reactive steaming tower 1 is in the range from the upper portion of the steamed towel to the bottom plate or the middle portion to the bottom plate, and the catalyst filling of the bottom plate The amount is 1 to 10 times, even i to 100 times from the board. In the present invention, the catalysts used are Amerlyst's and Amerlyst^5, which are commercially available from Röhm and HassTM, and Porulite CT 179 from Pomlite.
根據本發明之較佳實施例,關於反應性蒸餾塔丨之溫 度操作範圍係依產物系統而加以選擇;舉例而言,乙酸乙 酯系統為7〇°C至125°C,乙酸異丙酯系統則為乃它至125 °C。此外,酯回收塔2之溫度操作範圍則選擇為:乙酸乙 酯系統為70°C至90°C,乙酸異丙酯系統則為乃它至1〇〇 °C。一般而言,液液分相槽3之溫度操作範圍係操作在常 溫至50°C的範圍中。 根據本發明之較佳實施例,乙酸乙酯系統及乙酸異丙 酯系統之反應性蒸餾塔1及酯回收塔2的壓力操作範圍皆 16 1282746 為1至2大氣壓;而液液分相槽3則於常壓下操作。 在本發明巾,崎之酸與醇的化學缝莫耳進料比 (mole feed ratio)係藉由調整酸之進料流量而操作在〇·9至 1.0之間。 ' * 由於在本發明中,反應皆發生在液相,產物醋與水係 送入反應性蒸餾塔1及酯回收塔2之頂板。為了增加反應 轉化率’未反應完的液態醇亦將混合麵與水而回流到反 應性蒸餾塔1頂部,以進行進一步之轉化。According to a preferred embodiment of the invention, the temperature operating range for the reactive distillation column is selected depending on the product system; for example, the ethyl acetate system is from 7 ° C to 125 ° C, the isopropyl acetate system Then it is to 125 °C. Further, the temperature operating range of the ester recovery column 2 is selected to be from 70 ° C to 90 ° C for the ethyl acetate system and from 1 ° C to the isopropyl acetate system. In general, the temperature operating range of the liquid-liquid phase separation tank 3 is operated in the range of normal temperature to 50 °C. According to a preferred embodiment of the present invention, the pressure distillation range of the reactive distillation column 1 and the ester recovery column 2 of the ethyl acetate system and the isopropyl acetate system are both 16 1282746 to 1 to 2 atm; and the liquid-liquid phase separation tank 3 Then operate under normal pressure. In the present invention, the chemical feed molar ratio of the acid and the alcohol is operated between 9·9 and 1.0 by adjusting the feed flow rate of the acid. * * In the present invention, the reaction takes place in the liquid phase, and the product vinegar and water are fed to the top of the reactive distillation column 1 and the ester recovery column 2. In order to increase the reaction conversion rate, the unreacted liquid alcohol is also refluxed with water to the top of the reactive distillation column 1 for further conversion.
在本發明中,反應性蒸鶴塔i所需精餘板之理論值為 5至15板’而反應板之板數則為8至2〇板;此外,醋回 收塔2所需理論板數為5至15板。 【實例說明】. 實例(一) =乙酸與乙醇的化學劑量莫耳進量比為Q 9652的反 應性療顧系統其反應蒸館塔的溫度操作範圍為Μ至⑵In the present invention, the theoretical value of the residual plate required for the reactive steaming tower i is 5 to 15 plates' and the number of plates of the reaction plate is 8 to 2 plates; in addition, the number of theoretical plates required for the vinegar recovery column 2 It is 5 to 15 plates. [Examples]. Example (1) = The chemical dose of acetic acid and ethanol is the reaction treatment system of Q 9652. The reaction operating range of the steaming tower is Μ to (2)
c ’其,器操作溫度為7(rc ;醋回收塔溫度操作範圍為 5c’其再㈣#作溫度為7叱。細媒則使用 Porulite CT 179。結果如下表(三)。 實例(二) 庫性2酸與異稱的化學劑量料進量比為_4的反 f f田糸統其反應蒸餘塔的溫度操作範圍為80至m =再=器操作溫度為74沈;酉旨回收塔溫度操作範圍 用 c ’其再彿器操作溫度為74处。其觸媒則使 用Amerlyst 15或施咖結果如下表㈢。 17 1282746 表(三) 系統 乙酸乙酯 乙西參( 杏/fell,一 工百曰 貝例(一λ) >貝曰 酉曰回收塔 反應性蒸餾塔 酯回收塔 總理論板 20 10 24 8 理論汽提板 9 7 理論反應板 11 14 理論精餾板 9 _ 10 乙酸進料板 底板 —---- 底板 底才^ 醇進料板 底板 ----一 乙酸進料濃度 (莫耳分率) 0.95 0.95 醇類進料濃度 (乙醇/異丙醇) (莫耳分率) 0.87 0.6491 乙酸/醇類化學劑量 莫耳進料比 0.9652 0.944 產物酯濃度 (莫耳分率) 液液分相槽(。〇 40 0.99000 —---- 0.99000 50 $因此,本發明係特別針對不同酯化反應分離系統之熱 φ 力學特性,對酯化反應分離系統之流程加以設計,透過本 發明,即可得到工業級以上之高純度醋類產物。 _ 綜合上述說明,本發明實為一新穎、進步且具產業實 • 用性之發明,深具發展價值。 本發明得由熟悉技藝之人任施匠思而為諸般修飾,然 不脫如附申請範圍所欲保護者。 【圖式簡單說明】 第一圖,係根據本發明較佳實施例之酯類製造設備配 置不意圖,用以說明本發明之酯類製造設備及製造方法之 18 1282746 參考文獻: ι·湯永堂,完整乙酸乙酯反應蒸餾程序之設計與控制,國立台灣大 學化學工程學研究所博士論文(2003)· 2·賴一寬’共沸進料之反應蒸餾程序設計:乙酸乙酯及乙酸異丙 酯,國立台灣大學化學工程學研究所碩士論文(2005). 3. Tang5 Y. T.; Chen, Y. W.; Hung, S5 B.; Huang, Η. P.; Lee, M. J.; Yu5 C· C·, “Design of Reactive Distillations for Acetic Acid Esterification with Different Alcohols,,,AIChE J.,51,1683-1699, (2005).c 'its, the operating temperature is 7 (rc; the vinegar recovery tower temperature operating range is 5c', and then (four) # for the temperature of 7 叱. The fine medium uses the Porulite CT 179. The results are shown in the following table (3). The ratio of the chemical acid dosage of the reservoir 2 acid to the symmetrical chemical dosage is _4, and the reaction temperature of the steaming tower is 80 to m = re-operating temperature is 74 sink; The operating temperature range is c', and the operating temperature of the Buddha is 74. The catalyst is Amerlyst 15 or the results are as follows (3). 17 1282746 Table (3) System ethyl acetate ginseng (apricot/fell, one曰百曰贝例(一λ) > Bellow Recovery Tower Reactive Distillation Column Ester Recovery Tower Total Theoretical Plate 20 10 24 8 Theoretical Stripping Plate 9 7 Theoretical Reaction Plate 11 14 Theoretical Distillation Plate 9 _ 10 Acetic Acid Feeding plate bottom plate ----- bottom of the bottom plate ^ Alcohol feed plate bottom plate --- acetic acid feed concentration (mole fraction) 0.95 0.95 alcohol feed concentration (ethanol / isopropanol) (mole Fraction rate) 0.87 0.6491 acetic acid / alcohol chemical dose molar feed ratio 0.9652 0.944 product ester concentration (Mole fraction) Liquid-liquid phase separation tank (.〇40 0.99000 —---- 0.99000 50 $ Therefore, the present invention is particularly directed to the thermal φ mechanical properties of different esterification reaction separation systems, and to the esterification reaction separation system. The process is designed to obtain high-purity vinegar products of industrial grade or higher through the present invention. _ In summary, the present invention is a novel, advanced and industrially useful invention, and has profound development value. The invention is modified by those skilled in the art without departing from the scope of the application. [Fig. Brief Description] The first figure is an ester production according to a preferred embodiment of the present invention. The equipment configuration is not intended to illustrate the ester manufacturing equipment and manufacturing method of the present invention. 18 1282746 References: ι·Tang Yongtang, Design and Control of Complete Ethyl Ethyl Reactor Distillation Procedure, PhD thesis, Institute of Chemical Engineering, National Taiwan University (2003)·2·Lai Yikuan's Reaction Distillation Program Design for Azeotropic Feed: Ethyl Acetate and Isopropyl Acetate, Master's thesis of Institute of Chemical Engineering, National Taiwan University ( 2005). 3. Tang5 YT; Chen, YW; Hung, S5 B.; Huang, Η. P.; Lee, MJ; Yu5 C· C·, “Design of Reactive Distillations for Acetic Acid Esterification with Different Alcohols,,, AIChE J., 51, 1683-1699, (2005).
4. Hung,S· B·; Tang,Y· T.; Chen,Y· W·; Lai,I. K·; Hung, W. J·; Huang,Η· P·; Lee,M· J·; Yu,C· C·,“Control of Different Reactive Distillation Configurations for Acetic Acid Esterification,’’ (submitted to AIChE J.) (2005). 5· Tang,Y. T·; Huang, Η. P·; Chien,I-L·,“Design of a Complete Ethyl Acetate Reactive Distillation System,” J. Chem· Eng. Japan,36, 1352 (2003). 204. Hung, S·B·; Tang, Y·T.; Chen, Y·W·; Lai, I. K·; Hung, W. J·; Huang, Η·P·; Lee, M·J· ; Yu, C· C·, “Control of Different Reactive Distillation Configurations for Acetic Acid Esterification,'' (submitted to AIChE J.) (2005). 5· Tang, Y. T·; Huang, Η. P·; Chien , IL·, “Design of a Complete Ethyl Acetate Reactive Distillation System,” J. Chem. Eng. Japan, 36, 1352 (2003). 20
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