1277513 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種奈米除抗菌塗裝板材及其製造方法,尤指一種 應用於傢倶、裝,及具有長效奈米抗H、除臭與表面木紋裝飾之板材 結構及製造方法。 【先前技術】1277513 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a nanometer antibacterial coated sheet and a method for producing the same, and more particularly to a method for applying to a household, a dressing, and having a long-lasting nano-anti-H, Deodorant and surface wood grain decorative sheet structure and manufacturing method. [Prior Art]
按,習知合成夾板板材廣泛使用於傢倶、裝潢,但習知之合成央板 板材在應驗傢絲面或㈣裝斜,並不具有表面抗g、除臭之功能, 在長期間使用後,將因氣候潮濕、乾燥或溫度冷熱變化,而使該習知合 成板材表面m及著釀贼其他鋪、病铸、,且如sars等可於 項劣環境附存之病毒或g種,更可能根轉固長期著_存於合成板材 表面、,對於人體健康危害甚;罙,如以殺菌噴劑噴塗於合成板材表面,不 ^ ,、、、法達到長日^間長⑹果,並且,某些殺菌喷劑之化學成份對人 體健康有害,或會使合成赌表面產生縣、木皮翁溶解破壞天然木 紋裝飾之問題與缺點,造成合成板材應用於傢倶及裝潢不便之困擾。 【發明内容】 & 本發明之主要目的即是在於提供—種奈米抗菌塗裝板材,其中,包 =素面基板、裝飾木皮、至少―層uv界面漆夾層及奈米抗菌表層, 3傳木轉合於素板咖,該uv界面漆夹層塗裝結合於裝飾 ® 2 合於uv界面漆夾層’藉由該奈米抗菌 表層挺供抗ii、除臭之功能。 士發明之再-目的’即是在於提供_種奈米抗_塗裝板材,其中, =不、^抗菌表層係由奈米銀、奈米氧化鋅遠紅外線複合材料及uv界面 奈米銀之活性銀離子可提供長效奈米級之抗菌功能,該 外線複合材料提供在自然光或室内日光燈環境之光觸媒 /、1^、、、工外線抗囷及除臭功能。 本發明之又-目的即是在於提供一種奈米抗菌塗裝板材,其中,該 5 1277513 透過該w界面漆夾層而結合奈米抗菌表層,使該板材整體除 ^有抗囷、除臭功能外,更具有域木質飾紋裝飾之功能。 本發=之再又-目的,即是在於提供―種奈米减塗裝板材之製造 汾你、ί藉由上膠貼木皮、熱壓密合、砂光處理、至少一層uv界面漆 ς j卜線烘乾、砂光處理、奈米抗菌表層漆料塗佈、紫外線烘 步驟’以製得本發明之具抗g、除臭且具木㈣紋之板材產品。 ,達上述之目的,本發明之奈米抗菌塗裝板材,係包含—素面基板、According to the conventional synthetic splint plate, it is widely used in furniture and decoration. However, the conventional synthetic plate material is used in the inspection of the silk surface or (4) oblique, and does not have the function of surface anti-g and deodorization. After long-term use, Due to the humid climate, dryness, or changes in temperature and humidity, it is more likely that the surface of the conventional synthetic sheet and the other squid, the diseased cast, and the like, such as sars, may be attached to the virus or g species in the inferior environment. The roots are solidified for a long time _ stored on the surface of synthetic plates, which is harmful to human health; 罙, such as sprayed on the surface of synthetic plates with bactericidal spray, does not ^,,,,,,,,,,,,,,,, The chemical composition of some germicidal sprays is harmful to human health, or may cause problems and shortcomings in the synthesis of gambling surfaces to produce county and clogs to destroy natural wood grain decoration, resulting in the application of synthetic plates to furniture and inconvenient decoration. SUMMARY OF THE INVENTION The main object of the present invention is to provide a nano-antibacterial coated sheet, wherein the package includes a plain substrate, a decorative veneer, at least a layer of uv interface paint interlayer and a nano-antibacterial surface layer, 3 Incorporating into the plain board, the uv interface lacquer coating is combined with the decorative о 2 uv interface lacquer interlayer' to provide anti-ii and deodorizing functions through the nano-antibacterial surface layer. The re-invention of the invention is to provide _ kinds of nano anti-coating plates, wherein, = no, ^ antibacterial surface layer is composed of nano silver, nano zinc oxide far infrared composite material and uv interface nano silver activity Silver ion provides long-lasting nanometer-level antibacterial function. The external composite material provides photocatalyst/1,,, and external anti-cracking and deodorizing functions in natural light or indoor fluorescent light environment. A further object of the present invention is to provide a nano-antibacterial coated board, wherein the 5 1277513 is bonded to the nano-antibacterial surface layer through the w-interface lacquer interlayer, so that the whole board has a tamper-proof and deodorizing function. It also has the function of decorative wood grain decoration. The purpose of this is to provide the manufacture of “nano-reduced coated sheets”, ί by sizing veneer, thermocompression bonding, sanding treatment, at least one layer of uv interface paint ς j The wire drying, sanding treatment, nano antibacterial surface coating application, ultraviolet drying step 'to obtain the anti-g, deodorizing and wood (four) grain plate product of the invention. For the above purpose, the nano antibacterial coated sheet of the present invention comprises a plain surface substrate,
St二d二界面漆夾層及奈米抗菌表層,其中,該裝飾木 於素面基板之頂面,該袭錦木皮具有木質飾紋,該w界面漆失 =二界面漆構成’該uv界面漆夾層塗裝結合於裝飾木皮頂面,並 烘1认型,該奈米抗絲層係以奈米銀、奈米氧化鋅遠紅外線 =料及uv界面漆混合組成’雌奈米抗菌表層塗裝結合於該w 頂面,並以紫外線烘乾定型,藉由該奈米抗菌表層提供表面 :囷、除X功能,箱達到本發.合成板材具奸效奈米抗g、除臭 及具木質飾紋裝飾之功效。 、六 本發明之奈米抗菌塗裝板材之製造方法,其步_包含上膠 旁熱壓密合、砂光處理、至少_層uv界面漆塗佈、紫外線供乾、砂 、、理、奈米抗g表層漆料塗佈、紫外線烘乾等步驟, 達到製造本發明之奈米抗菌塗裝板材之功效。 心驟 【實施方式】 百先請參閱第-圖、第二圖及第三圖所示,為 r〇基飾木皮20、至少—層uv界面漆失層3〇及奈米抗菌表層 人^心/板1G為素面合成板材’裝飾木皮2G表面具有天然或人造 σ成木貝狀,且該裝飾木皮2G結合於該素面基板1G之頂面,該 ^合於素面基板1G之方式不限,在本發日种係列舉黏貼後减 i在口,、其他之等效結合方式及結構亦不脫本發明之範疇。 上述之uv界面漆夾層30為透明UV界面漆料構成,且該uv界 6 1277513 飾木皮20表面,該uv界面漆爽層3〇與裝飾木 再以”巾侧麵魏合於鶴木皮加後, 範卜认縣例’其鱗效之結合結構#屬本發明之主張 料及表層4g細奈米銀、奈米氧化鋅遠紅外線複合材 υν Λ/Λ 之透明漆料構成,該奈米抗菌表層4G結合於 ^面漆夾層3〇頂面’且該奈米抗菌表層4〇結合w界面漆爽層% 2不限,在本發财係以塗裝結合於w界鱗夾層3g頂面後再 /外線_烘乾㈣,其鱗效之結财結合方式t屬本發明之範 請再配合第四圖所示,為本發明之奈米抗菌塗裝板材刚之第 ==’顯示具二層w界面漆爽層3〇及3〇,之結構,該裝飾:皮 2〇頂面結合UV界面漆夾層3〇,該w界面漆夾層%為透明之w界 面漆加上耐磨漆組成’而該w界面漆夾層3G,結合於w界面漆夹声 =’該UV界面漆夾層3G,為透明之w界面漆加上防焰漆組成y 該不米抗g表層40結合於該UV界面漆夹層3(),頂面,使本發明之St two d interface lacquer interlayer and nano antibacterial surface layer, wherein the decorative wood is on the top surface of the plain surface substrate, the brocade wood has a wood embossing, the w interface paint lacquer = two interface lacquer composition 'the uv interface lacquer interlayer The coating is combined with the top surface of the decorative veneer and is baked and recognized. The nano anti-filament layer is composed of nano silver, nano zinc oxide far infrared ray material and uv interface paint. 'Essene antibacterial surface coating is combined with The top surface of the w is dried by UV drying, and the surface is provided by the nano-antibacterial surface layer: 囷, in addition to the X function, the box reaches the hair. The synthetic sheet has the effect of nano-anti-g, deodorizing and wood-like embossing. The effect of decoration. The invention relates to a method for manufacturing a nanometer antibacterial coated plate of the invention, which comprises the steps of: thermosetting close-fitting, sanding treatment, at least _ layer uv interface paint coating, ultraviolet light supply, sand, Li, Nai The anti-g surface coating coating, ultraviolet drying and the like achieve the effect of manufacturing the nano antibacterial coated sheet of the present invention. Heart [Embodiment] Please refer to the first, second and third figures for the first, for the r〇 base veneer 20, at least the layer uv interface paint lost layer 3〇 and the nano antibacterial surface layer / Plate 1G is a plain synthetic sheet 'Decorative veneer 2G surface has a natural or artificial sigma-like shape, and the decorative veneer 2G is bonded to the top surface of the plain-surface substrate 1G, and the manner of bonding to the plain-surface substrate 1G is not limited. The daily series of the hair is reduced in the mouth, and the other equivalent combination and structure are also in the scope of the invention. The uv interface paint interlayer 30 described above is composed of a transparent UV interface paint, and the uv boundary 6 1277513 is decorated with the surface of the veneer 20, and the uv interface paint layer 3 〇 and the decorative wood are further decorated with the side of the towel and the crane wood. The invention is based on the invention and the transparent coating of the surface layer of 4g fine nano silver, nano zinc oxide far infrared composite material υν Λ / ,, the nano antibacterial surface layer 4G It is not limited to the top surface of the top layer of the topcoat of the ^coating layer and the nano-antibacterial surface layer 4〇 is combined with the w-interface paint layer 2%, and is coated with the top surface of the w-scale scale layer 3g in the present wealth department. The outer line _ drying (four), the combination of the scale effect and the balance of the method t is the invention of the invention, please cooperate with the fourth figure, the nano antibacterial coated sheet of the invention is just the first == 'display with two layers w The interface paint layer is 3 〇 and 3 〇, the structure, the decoration: the skin 2 〇 top surface combined with the UV interface lacquer interlayer 3 〇, the w interface lacquer interlayer% is transparent w interface paint plus wear lacquer composition 'and w interface paint interlayer 3G, combined with w interface paint clip sound = 'the UV interface paint interlayer 3G, for transparent w interface paint plus flame retardant composition y The m anti-g surface layer 40 is bonded to the UV interface lacquer interlayer 3 (), the top surface, so that the present invention
^菌塗裝㈣除具有奈米長效抗g、除臭及天穌_紋之触 外,更具有耐磨及防焰之多重功效。 〃請再參閱第五圖所示,為本發明之奈米抗菌塗裝板材1〇〇之第三實 轭例,其中,顯不具有三層uv界面漆夾層3〇、%,及观之結構,兮 裝饰木皮2〇頂面結合UV界面漆夾層3〇,該uv界面漆夾層^為= 明之uv界面漆加上耐磨漆組成,而uv界面漆央層3〇,結^於第 界面漆夹層30頂面,該UV界面漆夾層3G,為透明之—界面漆加上防 焰漆組成,且uv界面漆夾層3〇A結合於uv界面漆央層3〇,頂面,該 UV界面漆夾層30A為透明之UV界面漆加上耐刮漆組成,該奈米抗菌〆 表層40結合於該UV界面漆夾層30A 丁頁面,使本發明之奈米抗菌塗裝 板材100除具有奈米長效抗菌、除臭及木質飾紋之功效外,更具有耐磨、 防焰及财刮之多重功效。 7 1277513 凊再配合第六圖所示’為本發明奈米抗驗裝板材之製造方法之流 程圖,其步驟包含: (200)上膠貼木皮’即於該素面基板1〇表面塗佈黏膠以黏貼裝飾木皮2〇。 (205)熱壓密合,將上述步驟已黏貼之素面基板iQ及裝飾木皮 予 1以作熱壓處理,使該素面基板1〇及裝飾木皮2〇緊密結合。 (2io)〜光處理,對步驟2〇5完成熱壓密合之素面基板⑺及裝飾木皮卽 面進行石>、光處理,使该素面基板1Q及裝飾木皮表面平整。 (215)至少_層w界面漆塗佈,針對該步驟別已完成砂光處理之裝 飾木皮2〇表面塗佈至少一層之uv界面漆,該uv界面漆之型式 不限如單純之UV界面漆,或UV界面漆加入耐磨漆、防焰漆、 耐刮漆、耐衝擊漆或防黴漆任一者。 (220)紫外線烘乾’即將上述步驟215已塗佈w界面漆,藉由紫外線 燈具照射烘乾,使該UV界面漆乾固成型,而形成上述之uv界面 漆夹層30。 (225)砂光處理,將上述步驟22〇烘乾成型之uv界面漆爽層刈表面進 行砂光處理,使該UV界面漆夾層3〇表面更加平整。 (23〇)奈米抗菌表層漆料塗佈,即於步驟μ5完成砂光處理之uv界面 漆夾層3〇表面塗佈一層奈米抗菌表層漆料,該奈米抗菌表層漆料^Bacteria coating (4) In addition to nanometer long-lasting anti-g, deodorization and the touch of the sky, it has multiple effects of wear resistance and flame resistance.再Please refer to the fifth figure, which is a third embodiment of the nano antibacterial coated sheet of the present invention, wherein there is no three-layer uv interface lacquer interlayer 3〇, %, and the structure of the structure. , 兮 decorative veneer 2 〇 top surface combined with UV interface paint interlayer 3 〇, the uv interface lacquer interlayer ^ = Ming uv interface paint plus wear-resistant lacquer composition, and uv interface paint layer 3 〇, knot ^ at the interface The top surface of the lacquer interlayer 30, the UV interface lacquer interlayer 3G, is made of transparent-interface paint plus flame-retardant paint, and the uv interface lacquer interlayer 3〇A is bonded to the uv interface paint layer 3〇, top surface, the UV The interface paint interlayer 30A is a transparent UV interface paint and a scratch-resistant paint composition. The nano antibacterial surface layer 40 is bonded to the UV interface paint interlayer 30A, so that the nano antibacterial coated sheet 100 of the present invention has a nanometer length. It has the effects of antibacterial, deodorizing and wood-graining, and it has multiple effects of abrasion resistance, flame resistance and scraping. 7 1277513 凊 配合 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六 第六The glue is decorated with veneer 2 〇. (205) The thermocompression bonding is performed by laminating the plain surface substrate iQ and the decorative veneer which have been adhered in the above steps for hot pressing, so that the plain substrate 1〇 and the decorative veneer 2 are tightly bonded. (2io) to light treatment, the step (2) and the decorative veneer surface of the surface of the thermocomposite surface (7) and the veneer are subjected to stone treatment and light treatment to smooth the surface of the plain substrate 1Q and the decorative veneer. (215) at least _ layer w interface lacquer coating, for the step of finishing the veneer of the decorative veneer 2 〇 surface coating at least one layer of uv interface lacquer, the uv interface lacquer type is not limited to pure UV interface lacquer , or UV interface paint added to wear-resistant paint, flame retardant paint, scratch-resistant paint, impact paint or mildew paint. (220) Ultraviolet drying ‘After the above step 215, the w interface paint has been applied, and the UV interface varnish is dry-formed by ultraviolet ray illumination to form the uv interface lacquer interlayer 30 described above. (225) Sanding treatment, sanding the surface of the uv interface lacquer layer which is dried and formed in the above step 22, so that the surface of the UV interface lacquer layer is smoother. (23〇) nano-antibacterial surface coating, that is, the uv interface of sanding treatment in step μ5. The surface of the lacquer interlayer is coated with a layer of nano-antibacterial surface paint, the nano-antibacterial surface paint
係由、l^OOOPPM〜20000PPM 之奈米銀、980000PPM〜990000PPM 之奈米氧化鋅遠紅外線複合材料合計2〜5公斤之比例加至ι〇〜2〇 公斤之UV界面漆料混合構成。 郎),外線供乾’將步驟23〇已塗佈完成之奈米抗菌表層漆料,經由 t外線照射烘乾成型,以形成上述之奈米抗菌表層4(),即得到本 發明之奈米塗裝抗菌板材1〇〇之產品。 第六圖所不本發明之奈米抗菌塗裝板材i⑻係經瑞 上述第一圖 - ,μ〜〜小,丨、训瑕极柯ΐϋυ係經3 、用檢驗標準sgs及中國國家標準CNS檢驗_結果如 : ~~~--------- 1277513 ____SGS ---- ____SGS — SGS _ SGS -—---- -----—-------- SGS ------------—--- — SGS — CNS CNS — CNS — ----~ RD-C0396 RD-C0396 RD-B0878 TB-05-02202X TB-05-02204X TB-05-02203X 90304005618 90304005082 90304005083It is composed of nano-silver of l^OOOPPM~20000PPM, nanometer zinc oxide far-infrared composite material of 980000PPM~990000PPM, and the ratio of 2~5kg is added to the mixture of UV interface paint of ι〇~2〇 kg. Lang), the outer line is dry'. Step 23: The coated nano-antibacterial surface layer paint is dried and formed by t-ray irradiation to form the above-mentioned nano-antibacterial surface layer 4 (), thereby obtaining the nano-invention of the present invention. Coating antibacterial sheet 1 〇〇 product. The sixth figure is not the nano antibacterial coated plate i (8) of the invention is the first picture of the above -, μ ~ ~ small, 丨, 瑕 瑕 ΐϋυ ΐϋυ 3 、, with the test standard sgs and China National Standard CNS test _Results such as: ~~~--------- 1277513 ____SGS ---- ____SGS — SGS _ SGS ------- -------------- SGS -- ----------—--- — SGS — CNS CNS — CNS — ----~ RD-C0396 RD-C0396 RD-B0878 TB-05-02202X TB-05-02204X TB-05- 02203X 90304005618 90304005082 90304005083
藉由以上表列各項檢驗項目之結果,可以進一步驗證本發明之奈米抗菌 塗裝板材100確具有奈米級抗菌除臭之功效。 上述第一圖〜第六圖所示本發明之奈米抗菌塗裝板材及其製造方 法,其中所揭示之說明及圖式,係為便於闡明本發明之技術内容及技術 手段,所揭示較佳實施例之一隅,並不因而拘限其範疇。並且,舉凡一 切針對本發明之結構細部修飾、變更,或者是元件之等效替代、置換, 當不脫離本發明之發明精神及範疇,其範圍將由以下之申請專利範圍來 界定之。 【圖式簡單說明】 第一圖為本發明之奈米抗菌塗裝板材之第一實施例之立體外觀結構 圖; 第二圖為第一圖之立體分解結構圖; 第三圖為第一圖之剖視放大圖; 第四圖為本發明之奈米抗菌塗裝板材之第二實施例圖; 第五圖為本發明之奈米抗菌塗裝板材之第三實施例圖; 第六圖林發明之奈米抗驗裝板材之製造方法流程圖。 【主要元件符號說明】 10 素面基板 100奈米抗菌塗裝板材 9 1277513 20 裝飾木皮 30,UV界面漆夾層 40 奈米抗菌表層 205熱壓密合 215 至少一層UV界面漆塗佈 225 砂光處理 30 UV界面漆夾層 30A UV界面漆夾層 200 上膠貼木皮 210 砂光處理 220 紫外線烘乾 230奈米抗菌表層漆料塗佈 235 紫外線烘乾From the results of the various inspection items listed above, it can be further verified that the nano-antibacterial coated sheet 100 of the present invention has the effect of nano-level antibacterial deodorization. The nano antibacterial coated sheet of the present invention and the method for producing the same according to the first to sixth embodiments are described in the above description, and the drawings and the drawings are provided to facilitate the clarification of the technical contents and technical means of the present invention. One of the embodiments does not limit its scope. In addition, the scope of the invention is defined by the following claims, and the scope of the invention is defined by the following claims. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a perspective view of a first embodiment of a nano-antibacterial coated sheet of the present invention; the second figure is a perspective exploded view of the first figure; Figure 4 is a cross-sectional enlarged view; the fourth embodiment is a second embodiment of the nano-antibacterial coated plate of the present invention; Figure 5 is a third embodiment of the nano-antibacterial coated plate of the present invention; Flow chart of the manufacturing method of the nanometer anti-inspection plate of the invention. [Main component symbol description] 10 plain substrate 100 nanometer antibacterial coated plate 9 1277513 20 decorative veneer 30, UV interface paint interlayer 40 nano antibacterial surface layer 205 thermocompression bonding 215 at least one layer of UV interface paint coating 225 sanding treatment 30 UV interface paint interlayer 30A UV interface paint interlayer 200 glued veneer 210 sanding treatment 220 UV drying 230 nanometer antibacterial surface paint coating 235 UV drying