1277508 九、發明說明： 【發明所屬之技術領域】 本發明隸屬一種於桿、瞢杜 防護層之技術，尤指―；件：緣或内緣形成強化或 PU1加Sion F_ing)於桿、H用共拉擠技術（C〇- 合材料之複合層的二ί計二 装...^ 使桿、管件可獲得有效的 強化及保4 ’且I達到自動化連續生產之目的。 【先前技術】 已屬、塑膠、複合材、陶瓷等製之桿、管 ^專為了達到闕、防水、絕緣、附加外部紋路圖案 包覆油漆或套設塑性外 例，；往均是以鐵編;塗在ϊ園圍離攔杆為 上读^产 :漆而成，然而金屬件接觸 有 施工場所，則容易因碰撞而造成漆 使其無法有效的提供保護； 至於以雜外套套肋桿管件外_ 少類似漆料剝落的問題，然由於复 雖叮減 效的束設於桿管外緣，通常其内徑會略小二匕卜=能有 因此其套設的施作極為不便且易發生 形，再者其單純係利用塑性外套的彈性束情 -旦塑性外套因接觸土壤、空氣、雨轉而=疋甘 容易發生破裂鬆脫的現象； 、匕後’” 再者不論雜㈣漆錢㈣套，㈣無法有效的 5 • 1277508 應用於管件的内面，而造成管件 ?，=其均無法提升桿管的結構強度== 何’更重要的是其並無法進 二^至日心加負 施工時極為浪費人力與時間，而复成太因此 而降低其產品的競爭力另有以插乂 本，進 方法，以求達到增加強度、剛性以二f桿件之 求精，尤以對較長之多卜管公差裕度要 外管壁之黏著品質差，生產4 動作很難執打，内 的問題，係目前業界所極待思考落，而如何解決前述 有鑑於此，本發明人乃針對 — 防護與強度問題深人探討，‘3^'/件所面臨的 開發經驗，積極尋求解決之道，'經‘長：:：關產：的 發展，終於成功的開發出一種包複^ 之研究與 j型機構，藉以克服現有桿管 性不佳_題，進-步可增加產量與降低^不易及防護 【發明内容】 因此’本發縣要在於提供—種⑽複 牛及其成型機構，藉以利用連續生產外: 内部覆設高分子複合材料，以提升其結=件= 保護管桿件之目的。 再㈣並達到 為此’本發明主要係透過下列的技 實現本發明的各項目的與效能:其係於—桿件例= 设合材、塑膠、陶£之外緣或内部包覆 了 本發明之特色係利用共拉擠技術(c〇—pui= 6 12775081277508 IX. Description of the invention: [Technical field to which the invention pertains] The present invention belongs to a technique of a protective layer for a rod or a ruthenium, especially a member: a member: a rim or an inner edge forming reinforcement or a PU1 plus Sion F_ing) for a rod or a H Common pultrusion technology (C〇- composite material of the composite layer of the two ... ... to make the rod, pipe parts can be effectively strengthened and protected 4 ' and I achieve the purpose of automated continuous production. [Prior] Rods and tubes made of genus, plastic, composite materials, ceramics, etc. are specially designed to achieve enamel, waterproof, insulation, additional external grain pattern coating paint or set plasticity exceptions; The fence is made up of lacquered paint. However, if the metal parts are in contact with the construction site, it is easy to cause the paint to be effectively protected by the collision; as for the ribbed pipe fittings with the outer jacket _ less similar paint The problem of material spalling, however, because the reduction of the beam is set on the outer edge of the rod tube, usually the inner diameter will be slightly smaller. The effect of the setting is extremely inconvenient and prone to shape. Its simple use of the elastic coat of plastic jacket The jacket is exposed to soil, air, rain, and it is prone to rupture and loosening. After the ' ' ” ” ” 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 Causes the pipe??=They can't improve the structural strength of the pipe.== What's more important is that it can't be used in the second day. It is a waste of manpower and time when the construction is negative, and the complex is too low to reduce its products. The competitiveness of the other is to insert the stencil, the method, in order to achieve the increase of strength, rigidity, and the refinement of the two f-bars, especially for the longer pipe tolerance margin, the adhesion quality of the outer pipe wall is poor. Production 4 is difficult to perform, and the problems inside are currently in the industry, and how to solve the above. In view of this, the inventor is focusing on the issue of protection and strength, '3^'/piece Faced with the development experience, actively seeking solutions, 'Tong' long:::The development of Guanyin: Finally, successfully developed a kind of research and j-type mechanism to overcome the existing poor controllability_ , step-by-step can increase production and reduce ^ Protection [Invention] Therefore, 'Benfa County is to provide - (10) complex cattle and its molding mechanism, so as to use continuous production: internal coating of polymer composite materials to enhance its knot = piece = protection of pipe rods Further, (4) and to achieve this, the present invention mainly achieves the objects and effects of the present invention through the following techniques: it is in the case of a rod member = a composite material, a plastic material, a ceramic outer edge or an inner coating. The feature of the invention is the use of co-pulling technology (c〇-pui= 6 1277508
Forming)於金屬桿件的内、外周緣至少一周緣包覆一層 複合層，該複合層係為高分子複合材料，並經使複合材 料拉擠製程，使複合層覆設於金屬桿件之周緣； 藉此，透過前述技術手段的展現，可讓本發明於桿 、管件之外緣或内緣形成複合層，不僅可提升^保護作 用，且結合力強，並可增進桿、管件的結構強^，同時 可供自動化連續生產，有效增加產量與降低成本，而能 增加其附加價值，以提升產業的競爭力。Forming) coating a composite layer on at least one circumference of the inner and outer circumferences of the metal rod, the composite layer being a polymer composite material, and the composite layer is pultrused to cover the periphery of the metal rod Therefore, through the display of the foregoing technical means, the invention can form a composite layer on the outer edge or the inner edge of the rod and the pipe member, which not only can enhance the protection effect, but also has strong bonding force, and can enhance the structure of the rod and the pipe member. ^, at the same time, it can be used for automated continuous production, which can effectively increase production and reduce costs, and increase its added value to enhance the competitiveness of the industry.
接下來配合圖式及圖號，同時舉—較佳實施例做進 =之說明，期能使貴審查委員對本發明有更詳細的 瞭解’㈣下魏者僅為絲解釋本發明之較佳實 ，並非企圖據以對本發明做任何形式上之限制，是以 凡是在本發明之精神下，所作任何型式的修飾或變更，’ 皆仍應屬於本發明意圖保護之範轉。 【實施方式】 中空管件、工型樑構等，而本發;為實心桿、 ί術於金屬桿件⑴的外周緣或内周緣== 覆-層複合層（2) ’本發明以金屬 ； 覆複合層（2)為主要實施例，其中該複 =複二材料〜高分子複合材料係由強化纖= 屬二擠製程使複合層⑴覆樹 藉此’形成H麟包財S分子複合材料之 7 1277508 桿件結構者。 而關於形成本發明包覆複合材料桿件之成型機構， 則請配合參看第二、三及四圖所揭示者，其係於一機架 (10) —側設有一纖維架（20)，以供輸送纖維束，且 機架（10)於鄰近纖維架（20) —端上設有一樹脂槽（ 3〇) ’該樹脂槽（30)可供容置樹脂，以供纖維含浸， 其中树脂可選自不飽和聚醋（unsaturated polyester ， 簡稱UP)、聚乙烯酯（vinyi eSter)或環氧樹脂（ 鲁 epoxy)等熱固型或熱塑型樹脂，以增加複合層（2)的 韌性； 又機架（10)於樹脂槽（30)後方設有一模具成型 段（40) ’包含成型所需之内、外模（51) (52)，使 複合層（2)形成對應金屬桿件（1)外緣的形狀，並除 去多餘的樹脂並於此段將複合層固化成型，且機架（1〇 )於模具段（40)後方接設有一拉拔段（50)，且當複 合層（2)係包覆於金屬桿件（1)外周緣時，則内模（ # 51)即為金屬桿件（1 )，反之如複合層（2)係包覆於 金屬桿件（1)内周緣時，則外模（52)即為中空之金屬 才干件（1) ’且拉拔段（50)於後端並設有一可利用動力 組（55)作動之拉拔組（53)，該拉拔組（53)並可往 後滑移拉拔内模（51)或外模（52)，本發明以拉動内 模（51)【即為金屬桿件（1)】為主要實施例，使複合 層（2)包覆黏著於金屬桿件〇)外周緣【如第一圖所 示】； 再者，機架（10)於拉拔段（5〇)後方設有一裁切 8 1277508 =j6〇),其利用剪鋸技術依成品所需之實際長度進行 〇 ^ ^機架（1〇 )於拉拔段（50 )後方一侧設有一成 -浪同段(70)，用以輸送成品； 粗#，此，組構成一可自動連續生產以形成包覆複合材 枓才干件之成型機構者。 金屬^本發明桿件另有一實施例，其係如第五圖所示， _ /扣件（1)為圓形中空管，使複合層（2)呈外方内Next, in conjunction with the drawings and the drawings, and at the same time, the description of the preferred embodiment will enable the reviewing committee to have a more detailed understanding of the present invention. It is not intended to limit the invention in any way, and any modification or alteration of any type made in the spirit of the invention should still fall within the scope of the invention. [Embodiment] a hollow pipe member, a beam structure, etc., and the present invention; a solid rod, an outer circumference or an inner circumference of the metal rod member (1) == a cladding-layer composite layer (2) 'The present invention is made of metal; The composite layer (2) is the main embodiment, wherein the composite material of the composite material is polymerized by the reinforcing fiber = the two-extrusion process, so that the composite layer (1) is covered with the tree to form the H-Linbao S molecular composite material. 7 1277508 member structure. With regard to the forming mechanism for forming the coated composite member of the present invention, please refer to the second, third and fourth figures, which is attached to a frame (10) on the side of a frame (20) to The fiber bundle is transported, and the frame (10) is provided with a resin groove (3〇) on the end of the adjacent fiber frame (20). The resin groove (30) is for accommodating resin for impregnation of the fiber, wherein the resin can be a thermosetting or thermoplastic resin selected from the group consisting of unsaturated polyester (UP), polyvinyl ester (vinyi eSter) or epoxy resin (ru epoxy) to increase the toughness of the composite layer (2); The frame (10) is provided with a mold forming section (40) behind the resin tank (30) 'including the inner and outer molds (51) (52) required for molding, so that the composite layer (2) forms a corresponding metal rod (1) The shape of the outer edge, and the excess resin is removed and the composite layer is solidified in this section, and the frame (1) is connected with a drawing section (50) behind the mold section (40), and when the composite layer ( 2) When the outer periphery of the metal rod (1) is coated, the inner mold (#51) is the metal rod (1), and vice versa. 2) When the inner periphery of the metal rod (1) is wrapped, the outer mold (52) is a hollow metal member (1)' and the drawing portion (50) is at the rear end and is provided with a power group. (55) an actuating drawing group (53), which can slide the inner mold (51) or the outer mold (52) backwards, and the present invention pulls the inner mold (51). For the metal rod (1) as the main embodiment, the composite layer (2) is coated and adhered to the outer periphery of the metal rod 【) as shown in the first figure; further, the frame (10) is drawn There is a cutting 8 1277508 =j6〇) at the rear of the section (5〇), which uses the sawing technology to carry out the actual length required for the finished product. The frame is placed on the rear side of the drawing section (50). There is a one-wave same section (70) for conveying the finished product; the coarse #, this group constitutes a molding mechanism that can be automatically and continuously produced to form a coated composite material. Metal ^ Another embodiment of the rod of the present invention is as shown in the fifth figure, the _ / fastener (1) is a circular hollow tube, so that the composite layer (2) is in the outer side
张形狀包覆於該方型金屬桿件⑴外周緣，另如第六圖 s ::金屬桿件⑴可為方形中空管，使複合層（2) 圓内=形狀包覆於該方型金屬桿件（1)外周緣，更 者可依前述方式形成間隔包覆複合層（2)之多層金屬 二:（〇 ，例如第一層金屬桿件（丨）外周緣具第一層 層（2)，而第一層複合層（2)外周緣具第二層金 、:件（2)，且第二層金屬桿件（2)外周緣具第二層 複δ層（2)，依此類推。 、至於本發明於實際運用時，則因為本發明之共拉擠 成型技術而具有高度自動化大量生產的特性， 而能提高 生產效率，並降低成本，因此特別適合民生用產品，且 可供生產出各式各樣的拉擠工件，包含有實心方管、實 心圓管、工型樑、C型樑、空心方管、空心圓管以及空心 加助補強工件，其截面形狀變化能力非常高，幾乎任何 截面都可製造出，以花園圍籬攔杆的例子，其在使用具 高分子複合材料之包覆複合層金屬桿件（1)來當 攔杆後，完全沒有銹蝕的問題，結構輕便、施工與保養 容易是其優點；如運用於紹製梯子更可減輕重量，同時 9 1277508 具有絕緣效果，因此其方便性與安全性都大幅提高。另 外當房屋建材方面也有極大的應用，屋頂波浪版、工型 樑、中空方型樑都適合取代又重又容易銹蝕的鋼製結構 材。可預見本發明成品具有輕、強、產量大、容易製造 、成本低等優點。 綜上所述，本發明具有上述眾多的實用價值，因此 本發明確實為一新穎進步的創作，在相同的技術領域中 未見相同或近似的產品公開使用，故本發明已符合發明 • 專利的要件，乃依法提出申請，祈請早日賜准本案發明 專利。 1277508 【圖式簡單說明】 第一圖：係本發明第一種成型桿件之斷面示意圖，用以 說明複合層包覆於金屬桿件外緣面之態樣。 第二圖：係本發明成型機構之外觀示意圖，其揭示本發 明成型機構之總成及其相對關係。 第三圖：係本發明成型機構拉拔段模具之侧視剖面示意 圖。 第四圖：係本發明成型機構拉拔段模具之斷面示意圖。 第五圖：係本發明第二種成型桿件之斷面示意圖，藉以 說明圓形複合層包覆於方形金屬桿件内面之態 樣。 第六圖··係本發明第三種成型桿件之斷面示意圖，進一 步說明方形複合層包覆於圓形金屬桿件内面之 態樣。 【主要元件符號說明】 (1) 金屬桿件 (2) 複合層 (10) 機架 (20) 纖維架 (30) 樹脂槽 (40) 預成型模具 (50) 拉拔段 (51) 内模 (52) 外模 (53) 拉拔滑移組 (55) 動力組 (60) 裁切段 (70) 成品滾筒段 11The shape of the sheet is coated on the outer circumference of the square metal rod (1), and the sixth sheet s: the metal rod (1) may be a square hollow tube, so that the composite layer (2) is rounded and the shape is coated on the square shape. The outer periphery of the metal rod member (1) may further form a plurality of layers of metal covering the composite layer (2) in a manner as described above: (〇, for example, the outer layer of the first layer of metal rods (丨) has a first layer ( 2), while the outer layer of the first composite layer (2) has a second layer of gold,: (2), and the outer layer of the second layer of metal rods (2) has a second layer of complex δ layer (2), In the actual application, the present invention is particularly suitable for people's livelihood products because of the highly automated mass production characteristics of the co-pultrusion technology of the present invention, which can improve production efficiency and reduce cost. For the production of a variety of pultruded workpieces, including solid square tube, solid round tube, beam, C-beam, hollow square tube, hollow tube and hollow reinforcement workpiece, its shape change ability is very High, almost any section can be made, with the example of garden fences, which The composite composite metal rod (1) with polymer composite material has no problem of rust after the bar is blocked, and the structure is light, and the construction and maintenance are easy to be the advantages; if it is used for the ladder, the weight can be reduced. At the same time, 9 1277508 has insulation effect, so its convenience and safety are greatly improved. In addition, it has great application in building materials, roof wave plate, beam and hollow square beam are suitable to replace steel which is heavy and easy to rust. The invention has the advantages of being light, strong, large in output, easy to manufacture, low in cost, etc. In summary, the present invention has many practical values as described above, and thus the present invention is indeed a novel and progressive creation. In the same technical field, the same or similar products are not disclosed for public use, so the invention has met the requirements of the invention and patent, and is applied according to law, and pray for the early grant of the invention patent. 1277508 [Simple description] Figure: is a schematic cross-sectional view of the first forming rod of the present invention, illustrating the state in which the composite layer is coated on the outer surface of the metal rod Fig. 2 is a schematic view showing the appearance of the molding mechanism of the present invention, which discloses the assembly of the molding mechanism of the present invention and its relative relationship. Fig. 3 is a side cross-sectional view showing the drawing section of the molding mechanism of the present invention. The cross-sectional view of the drawing section of the forming mechanism of the present invention is the cross-sectional view of the second forming rod of the present invention, thereby illustrating the aspect in which the circular composite layer is coated on the inner surface of the square metal rod. Fig. 6 is a schematic cross-sectional view of the third forming rod of the present invention, further illustrating the aspect in which the square composite layer is coated on the inner surface of the circular metal rod. [Description of main components] (1) Metal rods (2) Composite layer (10) Rack (20) Fiber frame (30) Resin tank (40) Preform mold (50) Drawing section (51) Inner mold (52) Outer mold (53) Pulling slip group (55) Power pack (60) Cutting section (70) Finished drum section 11