TWI274390B - Packaging substrate and manufacturing method thereof; chip package and packaging process thereof - Google Patents

Packaging substrate and manufacturing method thereof; chip package and packaging process thereof Download PDF

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Publication number
TWI274390B
TWI274390B TW94129925A TW94129925A TWI274390B TW I274390 B TWI274390 B TW I274390B TW 94129925 A TW94129925 A TW 94129925A TW 94129925 A TW94129925 A TW 94129925A TW I274390 B TWI274390 B TW I274390B
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Taiwan
Prior art keywords
layer
forming
substrate
holes
insulating layer
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TW94129925A
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Chinese (zh)
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TW200709313A (en
Inventor
Mon-Chin Tsai
Shih-Kuang Chen
Chao-Fu Weng
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Advanced Semiconductor Eng
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Priority to TW94129925A priority Critical patent/TWI274390B/en
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Publication of TWI274390B publication Critical patent/TWI274390B/en
Publication of TW200709313A publication Critical patent/TW200709313A/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L24/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)

Abstract

A packaging substrate comprising a silicon substrate, an insulating layer, an inner-connecting layer, conductive bumps and solder ball pads is provided. The silicon substrate has a first surface, a second surface corresponding thereto, and through holes passing through the silicon substrate and connecting the first surface and the second surface. The insulating layer covers the first surface, the second surface, and the inside wall of each through hole. The inner-connecting layer is disposed on the insulating layer above the first surface, and the through hole exposes a portion of the inner-connecting layer. The conductive bumps are disposed in the through holes. The solder ball pads are disposed on the inner-connecting layer and electrically connected to the conductive bumps via the inner-connecting layer. A manufacturing method for the packaging substrate and a chip package and a packaging process applying the packaging substrate are also provided.

Description

1274氣 doe/r 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種半導體元件及其製作方法,且特 別是有關於一種封裝基板、晶片封裝結構及上述兩者的赞 作方法。 " 【先前技術】 覆晶技術由於具有縮小晶片封裝面積及縮短訊號傳 輸路徑等優點,目前已經廣泛應用於晶片封裝領域,例如 晶片尺寸構裝(Chip Scale Package, CSP)、晶片直接貼附封 裝(Direct Chip Attached,DCA)以及多晶片模組封裝 (Multi-Chip Module,MCM)等型態的封裝模組,均可以利^ 覆晶技術而達到封裝的目的。 習知的覆晶封裝製程係先將多個凸塊(bumps)製作在 曰曰片的接點上,之後再以網板印刷(stencil printing)的方式 形成一鈐料到封裝基板的接點上,接著便翻覆晶片,使晶 片上的凸塊對準鮮料並使凸塊附著在銲料上。之後,再進 行迴鈈的製耘,使得銲料可以與凸塊結合而將晶片固定在 封裝基板上,並使晶片與封裝基板電性連接。此外,封裝 基板的另-側表面可形成有鮮球,以使晶片透過封裝基板 電性連接至銲球,並藉由銲球連接至外部電路, 路板。 〃在習知的覆晶封裝製程中,由於晶片與基板之熱膨服 係數的差異甚大,因此晶片外圍的凸塊無法與封裝基板上 對應的接點形成良好的接合,使得凸塊可能自封裝基板上 doc/r 1274棚喊 ’若封裝基板之組成與外部電路板有太大的差 封u板與外部電路板之間亦可能因為熱膨脹 係數=同而導致銲球脫落的問題。 &電路之積集度的增加,由於晶片、封裝基板 只卜^包路板之間的熱膨脹係數不匹配(mismatch),其所 產^力(thermal切職)與輕曲(warPage)的現象也曰 漸^:結果將導致晶片與封裝基板之間以及封裝基板 與外口 P電路板之間的可靠度㈣鑛 賴性測試的失敗。 【發明内容】 f監於此,本發_目龍是在提供-種可有效降低 接合^熱膨脹差異的封裝基板,用以提高晶片封裝製程 之良率。 =發_再-目的是提供—種上叙封裝基板 作方法。 的又-目的是提供一種晶片封裝結構,其晶 片、封衣基板與外部電路之間具有較小的 具有較高的可靠度。 〃而 本發明的另一目的是提供一種具有較 射装製程,其可形成上述之晶片封裝結構。日日 基於上述或其他目的,本發明提出 ㈣-石夕基材、-絕緣層、-内連線層、;= 以及,多個銲球墊。其中,石夕基材具有相對應之—第一表面 與一第二表面,且矽基材内具有貫穿第一表面與第二表"面 6 12743 舄 ftvf.doc/r 的多個貫孔。絕緣層係全面性地覆蓋石夕基材之第一表面、 第二表面與貫孔内壁。内連線層係配置於第_表面上方的 絕緣層上,且貫孔暴露出部分之内連線層。導電塊係配置 於貫孔内,而銲球墊係配置於内連線層上,並 層分別電性連接至導電塊。 / 在本發明之較佳實施例中,上述之内連線層例如是依 序由多個圖案化線路層與多個介電層交互疊合而成。舉例 而否’圖案化線路層例如是鈦/銅(Ti/Cu)合金層或鈦/銅/鈦 Cn/Cu/Ti)合金層。此外,介電層之材質可為有機…巧⑽^) 材料,例如聚醯亞胺(p〇lyimide)。 在本發明之較佳實施例中,上述之絕緣層的材質例如 包括二氧化矽(Si02)。 在本發明之較佳實施例中,上述之銲球墊例如包括鎳 /金(Ni/Au)合金層或鎳鈒/金(NiV/Au)合金層。 在本發明之較佳實施例中,上述之各導電塊例如包括 一銅/鎳(Cu/Ni)合金層以及一銲料(solder)塊,其中銅/鎳合 金層係配置於貫孔内,而銲料塊係配置於銅/鎳合金層 並凸出於貫孔外。 在本發明之較佳實施例中,上述之封裝基板例如更包 括一金屬層,其係位於貫孔内,而配置於導電塊與矽基材 之間,以及導電塊與内連線層之間。此金屬層例如是鈦/ 銅合金層。 本發明更提出一種晶片封裝結構,其主要包括上述之 封裝基板以及一晶片,其中晶片係配置於矽基材之第二表 面上==2上,錢料鼓導魏。 p ^ 之一較佳實施例所述,上述之晶片封裝壯 :=多個銲球,其係分別配置於銲球:: 列步驟封裝基板的製作方法,主要包括下 之一第-表面盘第、I基材,其中此秒基材具有相對應 ί:ί=層。接著,在第-絕緣層上形成-内連線 ;成多個貫ί=ΐ多個鲜球塾。然後,在術内 後,猎由貝孔暴露出部分之第一絕緣層。之 層。接1貫孔㈣上形成—第二絕緣 之肉、^移除所暴狀第—絕緣層,以暴露出部份 塊透7^1。然後,在貫孔⑽成多個導電塊,其中導電 鬼透過内連線層分別電性連接至銲球墊。 赤肉,、、本發明之—較佳實施例所述,在第—絕緣層上形 ^内,線層的方法例如是在第—絕緣層上依序形成交互疊 勺夕個圖案化線路層與多個介電層。上述形成每一圖案 路層的方法例如是先形成一導電材料層,再圖案化此 A材料層。其中’形成導電材料層的方法例如是藏鍍, 血圖案化導電材料層的方法例如是對導電材料層進行微影 ^蝕刻製程。此外,上述形成每一介電層的方法例如是先 =成一介電材料層,再圖案化此介電材料層。其中,形成 二電材料層的方法例如是印刷,而圖案化介電材料層的方 〆例如是對介電材料層進行微影製程。 依照本發明之一較佳實施例所述,在内連線層上形成 12 銲球墊的方法例如是先形成一導電材料層,再圖案化此導 電材料層。其中,形成導電材料層的方法例如是賤錢,而 圖案化導電材料層的方法例如是對導電材料層 蝕刻製程。 心^、 依照本發明之一較佳實施例所述,在矽基材内形成貫 孔的方法例如是先形成一圖案化光阻層於矽基材的第二^ =接著關案化光阻層為罩幕,_基材進行感應^ 電水(Inductively Coupled Plasma,ICP)顏刻,以形成貫孔。 之後,再移除圖案化光阻層。 、° 依照本發明之一較佳實施例所述,在矽基材之第二表 面與貝孔内壁形成第二絕緣層的方法包括進行電漿择匕 PECvT^1^ EnhanCCd ChCmiCal VaP〇r DeP〇^^ …依照本發明之一較佳實施例所述,移除貫孔所暴露之 緣層的綠例如是絲成—顧化光崎於於石夕基 出亡方的第二絕緣層上,且圖案化光阻層暴露 :内的弟-絕緣層。接著,關案化光阻層為罩幕, 對第、心緣層進行感應輕合電漿(Inductively Coupled1274 gas doe/r IX. Description of the Invention: [Technical Field] The present invention relates to a semiconductor device and a method of fabricating the same, and more particularly to a package substrate, a chip package structure, and a method for praising the above . " [Prior Art] Flip chip technology has been widely used in chip packaging fields due to its advantages of shrinking chip package area and shortening signal transmission path, such as chip scale package (CSP), wafer direct attach package (Direct Chip Attached, DCA) and Multi-Chip Module (MCM) and other types of package modules can be used to achieve the purpose of packaging. The conventional flip chip packaging process firstly forms a plurality of bumps on the contacts of the cymbals, and then forms a stencil printing onto the contacts of the package substrate by stencil printing. The wafer is then flipped over to align the bumps on the wafer with the bumps and attach the bumps to the solder. Thereafter, the rewinding process is performed so that the solder can be bonded to the bump to fix the wafer on the package substrate and electrically connect the wafer to the package substrate. In addition, the other side surface of the package substrate may be formed with fresh balls to electrically connect the wafer to the solder ball through the package substrate and to the external circuit and the solder ball by solder balls.习 In the conventional flip chip packaging process, since the thermal expansion coefficient of the wafer and the substrate are very different, the bumps on the periphery of the wafer cannot form a good bond with the corresponding contacts on the package substrate, so that the bumps may be self-packaged. The doc/r 1274 shed on the substrate screams that if the composition of the package substrate is too different from the external circuit board, the difference between the u-plate and the external circuit board may also cause the solder ball to fall off due to the thermal expansion coefficient. The increase in the integration of the circuit, due to the mismatch of the thermal expansion coefficient between the wafer and the package substrate, and the phenomenon of the thermal force (warpage) and the warpage (warpage) Also, the result will result in reliability between the wafer and the package substrate and between the package substrate and the external P board (4) failure of the mineral dependence test. SUMMARY OF THE INVENTION In view of this, the present invention provides a package substrate which can effectively reduce the difference in bonding and thermal expansion to improve the yield of the wafer packaging process. = _ _ re-- the purpose is to provide a description of the package substrate as a method. A further object is to provide a chip package structure with a relatively high reliability between the wafer, the package substrate and the external circuit. Still another object of the present invention is to provide a wafer mounting structure which can form the above described wafer package structure. On the basis of the above or other objects, the present invention proposes (4) - Shi Xi substrate, - insulating layer, - interconnect layer, ; = and a plurality of solder ball pads. Wherein, the Shixi substrate has a corresponding first surface and a second surface, and the tantalum substrate has a plurality of through holes penetrating the first surface and the second surface "surface 6 12743 舄ftvf.doc/r . The insulating layer comprehensively covers the first surface, the second surface and the inner wall of the through hole of the stone substrate. The interconnect layer is disposed on the insulating layer above the first surface, and the through hole exposes a portion of the inner wiring layer. The conductive block is disposed in the through hole, and the solder ball pad is disposed on the interconnect layer, and the layers are electrically connected to the conductive block. In a preferred embodiment of the present invention, the interconnect layer is formed by, for example, a plurality of patterned circuit layers and a plurality of dielectric layers alternately stacked. By way of example, the patterned circuit layer is, for example, a titanium/copper (Ti/Cu) alloy layer or a titanium/copper/titanium Cn/Cu/Ti alloy layer. In addition, the material of the dielectric layer may be an organic (10)^) material such as p〇lyimide. In a preferred embodiment of the invention, the material of the insulating layer includes, for example, cerium oxide (SiO 2 ). In a preferred embodiment of the invention, the solder ball pad described above comprises, for example, a nickel/gold (Ni/Au) alloy layer or a nickel niobium/gold (NiV/Au) alloy layer. In a preferred embodiment of the present invention, each of the conductive blocks includes, for example, a copper/nickel (Cu/Ni) alloy layer and a solder block, wherein the copper/nickel alloy layer is disposed in the through hole. The solder bumps are disposed on the copper/nickel alloy layer and protrude out of the through holes. In a preferred embodiment of the present invention, the package substrate further includes a metal layer disposed in the through hole, disposed between the conductive block and the germanium substrate, and between the conductive block and the interconnect layer. . This metal layer is, for example, a titanium/copper alloy layer. The invention further provides a chip package structure, which mainly comprises the above package substrate and a wafer, wherein the wafer is disposed on the second surface of the base material ==2, and the material is guided by Wei. In a preferred embodiment, the above-mentioned chip package is strong: = a plurality of solder balls, which are respectively disposed on the solder balls:: a method of manufacturing the package substrate, which mainly includes a lower first-surface disk , I substrate, wherein the second substrate has a corresponding ί: ί = layer. Next, an -internal line is formed on the first insulating layer; and a plurality of fresh balls are formed. Then, after the surgery, the hunting exposes a portion of the first insulating layer from the beacon. The layer. A second insulating piece of meat is formed on the through hole (4), and the first insulating layer is removed to expose a portion of the block to penetrate 7^1. Then, a plurality of conductive blocks are formed in the through holes (10), wherein the conductive ghosts are electrically connected to the solder ball pads through the interconnect layers, respectively. In the case of the red meat, the preferred embodiment of the present invention, the method of forming the wire layer on the first insulating layer is, for example, sequentially forming an alternating pattern of patterned circuit layers on the first insulating layer. With multiple dielectric layers. The above method of forming each pattern layer is, for example, forming a layer of a conductive material and then patterning the layer of material A. The method of forming the conductive material layer is, for example, a plating method, and the method of blood patterning the conductive material layer is, for example, a photolithography process for the conductive material layer. In addition, the above method of forming each dielectric layer is, for example, first forming a layer of dielectric material and then patterning the layer of dielectric material. Among them, a method of forming a layer of a second material is, for example, printing, and a method of patterning a layer of a dielectric material is, for example, a lithography process on a layer of a dielectric material. In accordance with a preferred embodiment of the present invention, a method of forming a solder ball pad on an interconnect layer is, for example, first forming a layer of conductive material and then patterning the layer of conductive material. Among them, the method of forming the conductive material layer is, for example, money saving, and the method of patterning the conductive material layer is, for example, an etching process for the conductive material layer. According to a preferred embodiment of the present invention, a method of forming a through hole in a germanium substrate is, for example, first forming a patterned photoresist layer on the second substrate of the germanium substrate. The layer is a mask, and the substrate is inductively inductively charged (ICP) to form a through hole. Thereafter, the patterned photoresist layer is removed. According to a preferred embodiment of the present invention, the method for forming the second insulating layer on the second surface of the crucible substrate and the inner wall of the beak hole comprises performing plasma selection PECvT^1^ EnhanCCd ChCmiCal VaP〇r DeP〇 ^^ In accordance with a preferred embodiment of the present invention, the green color of the edge layer exposed by the through hole is removed, for example, by the wire-forming of the gas on the second insulating layer of the death of Shi Xiji, and The patterned photoresist layer is exposed: the inner-insulation layer. Next, the closed photoresist layer is a mask, and the first and the core layer are inductively coupled to the plasma (Inductively Coupled)

PlaSmMCP)钱刻,以暴露出貫孔内的内連線層。之後,再 移除圖案化光阻層。 心俊冉 依照本發明之—較佳實施例所述,在貫孔内形成 ,的方法包括例如是切基材上形成―圖案化光阻盆 ==光阻!暴露出貫孔。接著,以圖案化光阻層為 貝孑内甩鍍形成導電塊。之後,再移除圖案化光 doc/r 阻層。 依照本發明之一較佳實施例所述,在貫孔内形成導電 塊之則,更包括在矽基材上以及貫孔内全面形成一金屬材 料層,且在貫孔内形成導電塊之後,更包括移除位於貫孔 外的金屬材料層。 依照本發明之一較佳實施例所述,在貫孔内形成導電 塊之後,更包括迴銲這些導電塊。 本發明另提出一種晶片封裝製程,其係在完成上述之 封裝基板製作之後,再配置一晶片於石夕基材之第二表面上 方的第二絕緣層上,並電性連接晶片至導電塊,以形成一 晶片封裝結構。 在本發明之較佳實施例中,上述之晶片封裝製程在形 成銲球塾之後,例如更包括在銲球墊上形成多個鲜球。 /基於上述,本發明之封裝基板主要是由具有不同熱膨 脹係數之⑦基材與㈣線層所構成,其切基材—侧之導 電塊可用以與“連接’㈣連線層—側之銲球塾可夢由 ,球與外界之電路板連接。由树紐與晶片之敎膨^係 數相近’ Μ連闕具有與電路板鐘之組成,因此可大 異所造成之^細餘板或縣基板與 電路板之間接合不㈣情形,進吨高龍製程之良率。 明如下 Μ為之上述料他㈣、触和伽能更明顯 =’下域軸佳實_,魏麵_心作詳細說 【實施方式】 請參考圖卜其綠示為本發明之較佳實施例之一種封 裝基板的不意圖。如圖i所示,封裝基板漏包括一石夕基 材110、-絕緣層120、一内連線層130、多個導電塊14〇 以及多個銲球塾15G。其中,絲材110具有相對應之-第-表面110a與-第二表面u〇b,且石夕基材11〇内具有 貝牙第一表面110a與第二表面_的多個貫孔112。此 外,絕緣層12G係全面性地覆蓋魏材nG之第一表面 110a、第一表面ii〇b與貫孔112之内壁,其中絕緣層⑽ 的材質例如是一氧化石夕或其他絕緣材料。 請再參考圖1,内連線層130係配置於第一表面n〇a 上方的絕緣層12G上,且貫孔112暴露出部分之内連線層 130。在本實施例中’内連線層⑽例如是依序由多個圖案 化線路層m與多個介電層134交互疊合而成’其中圖案 化線路層m的材胃例如可以是鈦/銅合金或鈦/銅/欽合 金。此外,介電層m的材質可為有機材料,例如聚酿亞 胺等。 請再參考圖1,導電塊140係配置於矽基材11〇之貫 孔112内。本實施例之每一導電塊14〇例如包括有一合金 層142(如銅/鎳合金層)以及一銲料塊144,其中合金層142 係配置於貫孔112内,而銲料塊144係配置於合金層142 上,並凸出於貫孔Π2外。此外,銲球墊15〇係配置於内 連線層130上,並透過内連線層13〇分別電性連接至導電 塊140,其中銲球墊15〇的材質例如是鎳/金合金或鎳釩/ 金合金。 μ 11 l274^Qwf.doc/r 值得一提的是’為了提高導電塊140與矽基材110與 内連線層130之間的接合效果,本發明更例如可在矽基材 U0的貫孔II2内配置一金屬層,其中此金屬層16〇 係位於導電塊140與矽基材110之間,以及導電塊140與 内連線層130之間,金屬層16〇的材質例如是鈦/銅合金。 上述實施例所提出之封裝基板1〇〇之矽基材11〇的一 側具有V電塊14G可與晶#(未纟會示)連接,内連、線層⑽ 之一側具有_墊15〇可與外部之電路板(未繪示)連接。 其中,由於矽基材110與晶片之熱膨脹係數相近,而内連 線層130之組成與電路板類似,因此可有效避免接合後晶 片、封裝基板1GG以及電路㈣之鱗㈣數不匹配的問 題0 為了更清楚說明本發明之特徵,下文將再提出上述之 1裝基板的-種製作方法加以說明。圖2a〜2r^示為本 赉明之-難實施狀—種縣絲 ^ ’其中方便制,圖2A〜2R雜__標號標賴 i述目同的70件’且部分70件的材質與配置等亦不再重複 1ί0夕首先’f參相2A ’提供魏材11G,並且在石夕基材 -表面11〇a上形成第一絕緣層122。在本實施例 I ’ 緣層122的材_如是二氧切或其他絕緣材 m 此弟一絕緣層122的方法包括進行化學氣相沉 和(如^心化學氣相沈積)或其他適當的賴製程。 接考’請參考2B〜2G,在第一絕緣層122上形成一 12 12743i9(0ltwf.doc/r 130 ’其中本實施例例如是在第一絕緣層122上 互疊合❹侧案化線路層132與多個介電層 =4。舉例而言,如_麻,本實關 絕緣層122上形成-導電材料層(夂 丁)/、材貝例如疋鈦/銅合金或鈦/鋼/欽合金。之後,再 行例如微影與侧等步驟來圖案化此導電材料層,以形 】ϊΐϊίί132 °接著’如圖2C所示,在形成第一層的 二‘古1132之後’可在圖案化線路層132上藉由例 如印刷的方式形齡電材制(树示) 有機材料。並且,進行微影製程,以圖案化=介PlaSmMCP) is engraved to expose the inner layer of the via. Thereafter, the patterned photoresist layer is removed. According to the preferred embodiment of the present invention, the method of forming in the through hole includes, for example, forming a "patterned photoresist wafer == photoresist" on the cut substrate; exposing the through hole. Next, a conductive block is formed by plating the inner photoresist layer with a patterned photoresist layer. After that, the patterned light doc/r resist layer is removed. According to a preferred embodiment of the present invention, the forming of the conductive block in the through hole further includes forming a metal material layer on the germanium substrate and the through hole, and forming a conductive block in the through hole. It also includes removing the layer of metallic material located outside the through hole. According to a preferred embodiment of the present invention, after the conductive bumps are formed in the via holes, the conductive bumps are further included. The invention further provides a chip packaging process, after completing the fabrication of the package substrate, and then arranging a wafer on the second insulating layer above the second surface of the stone substrate, and electrically connecting the wafer to the conductive block. To form a chip package structure. In a preferred embodiment of the invention, the wafer packaging process described above, after forming the solder balls, includes, for example, forming a plurality of fresh balls on the solder ball pads. / Based on the above, the package substrate of the present invention is mainly composed of 7 substrates and (4) wire layers having different thermal expansion coefficients, and the substrate-side conductive blocks can be used for "connection" (four) wiring layer-side welding. The ball can be dreamed by, the ball is connected to the circuit board of the outside world. The coefficient of the expansion of the tree and the chip is similar to that of the board. The Μ连阙 has the composition of the circuit board clock, so it can be caused by the difference. The joint between the substrate and the circuit board is not (4), and the yield of the high-Dragon process is as follows. The following is the above-mentioned material (4), the touch and the gamma energy are more obvious = 'the lower domain axis is good _, Wei noodle _ heart DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS [Embodiment] Please refer to FIG. 2 for a schematic diagram of a package substrate according to a preferred embodiment of the present invention. As shown in FIG. 1, the package substrate drain includes a stone substrate 110, an insulating layer 120, An inner wiring layer 130, a plurality of conductive bumps 14A, and a plurality of solder balls 15G. wherein the wires 110 have corresponding first-surfaces 110a and -second surfaces u〇b, and the stone substrate 11 The inside of the crucible has a plurality of through holes 112 of the first surface 110a and the second surface of the beryllium. In addition, the insulating layer 12G The first surface 110a of the Wei material nG, the first surface ii〇b and the inner wall of the through hole 112 are comprehensively covered, wherein the material of the insulating layer (10) is, for example, a oxidized stone or other insulating material. Please refer to FIG. The wiring layer 130 is disposed on the insulating layer 12G above the first surface n〇a, and the through hole 112 exposes a portion of the inner wiring layer 130. In the embodiment, the inner wiring layer (10) is sequentially The plurality of patterned circuit layers m and the plurality of dielectric layers 134 are alternately laminated. The material of the patterned circuit layer m may be, for example, a titanium/copper alloy or a titanium/copper/champ alloy. Further, the dielectric layer m The material may be an organic material, such as a poly-imine, etc. Referring again to Figure 1, the conductive block 140 is disposed in the through hole 112 of the substrate 11 . Each of the conductive blocks 14 of the embodiment includes, for example, An alloy layer 142 (such as a copper/nickel alloy layer) and a solder bump 144, wherein the alloy layer 142 is disposed in the through hole 112, and the solder bump 144 is disposed on the alloy layer 142 and protrudes beyond the through hole 2. In addition, the solder ball pads 15 are disposed on the interconnect layer 130 and electrically connected through the interconnect layer 13 To the conductive block 140, wherein the material of the solder ball pad 15 is, for example, a nickel/gold alloy or a nickel vanadium/gold alloy. μ 11 l274^Qwf.doc/r It is worth mentioning that 'in order to improve the conductive block 140 and the germanium substrate For example, a metal layer may be disposed in the through hole II2 of the tantalum substrate U0, wherein the metal layer 16 is located on the conductive block 140 and the tantalum substrate 110. Between the conductive block 140 and the interconnect layer 130, the material of the metal layer 16 is, for example, a titanium/copper alloy. The package substrate 1 of the above embodiment has a side of the substrate 11 具有 having a V The electric block 14G can be connected to the crystal # (not shown), and one side of the interconnecting and line layer (10) has a pad 15 which can be connected to an external circuit board (not shown). Wherein, since the thermal expansion coefficient of the crucible substrate 110 and the wafer are similar, and the composition of the interconnect layer 130 is similar to that of the circuit board, the problem of the number mismatch between the wafer after the bonding, the package substrate 1GG, and the circuit (4) can be effectively avoided. In order to more clearly illustrate the features of the present invention, a method of fabricating the above-described one-substrate substrate will be further described below. Fig. 2a~2r^ show the material-difficulty--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Etc., and the first insulating layer 122 is formed on the stone substrate-surface 11〇a. In the present embodiment I, the material of the edge layer 122, such as a dioxo prior or other insulating material, may be subjected to chemical vapor deposition and (e.g., chemical vapor deposition) or other suitable Process. Referring to 2B to 2G, a 12 12743i9 (0 ltwf.doc/r 130 ' is formed on the first insulating layer 122. The present embodiment is, for example, superimposed on the first insulating layer 122 on the side of the first insulating layer 122. 132 and a plurality of dielectric layers = 4. For example, such as _ hemp, the real insulating layer 122 is formed - a layer of conductive material (jading) /, material shells such as bismuth titanium / copper alloy or titanium / steel / chin After that, the conductive material layer is patterned by, for example, lithography and side steps to form ϊΐϊίί 132 ° and then as shown in FIG. 2C, after forming the first layer of the second '1132', it can be patterned. The organic material is made on the circuit layer 132 by means of, for example, printing, and the lithography process is performed to pattern

層’而形成介電層134’其中介電層134係暴露出 八下方之4分的圖案化線路層132。同理,如圖2D〜2G 所不,本發明更例如可重複上述步驟,以陸續在第一絕緣 層122上形成多個圖案化線路層132與多個介電層134, 以構成内連線層13〇。 曰 、然後’請參考圖2H ’形成内連線層130之後,可在 ΓΪ3Γ0上形成多個鲜球塾150 °在本實施例中,例 口可先猎由缝或其他成膜技術在内連線層13()上形成一 ^材=層(未緣示)’其材質例如是鎳/金合金或鎳飢/金合 進行例如微影與餘刻製程,以圖案化此導電 材枓層,進而形成銲球墊15〇。 1 = 考圖21與2J,在石夕基材110内形成多個 二B ’/、中貝孔112暴露出部分之第-絕緣層122。本 务明用以在石夕基材110内形成貫孔112的方法例如是如圖 13 doc/r I2743QQitWf. 21所示,先形成一圖案化光阻層17〇於矽基材n〇的第二 表面110b。接著,如圖2J所示,再以圖案化光阻層17〇 為罩幕,對矽基材110進行感應耦合電漿(Inductively Coupled Plasma,ICP)蚀刻,以形成貫孔112,之後再移除 圖案化光阻層170。當然,在本發明之其他實施例中,更 例如可採用其他蝕刻技術、雷射鑽孔或機械鑽孔等方式來 形成貫孔112。 然後,請參考圖2K,在矽基材110之第二表面ll〇b 與貫孔112之内壁上形成一第二絕緣層124,其材質例如 同樣是二氧化矽。此外,在矽基材11〇之第二表面n〇b 與貫孔U2之内壁形成第二絕緣層124的方法例如是進行 電漿增盈化學氣相沈積(Plasma Enhanced Chemical v叩听The layer ' forms a dielectric layer 134' in which the dielectric layer 134 exposes a patterned wiring layer 132 of four points below eight. Similarly, as shown in FIGS. 2D to 2G, the present invention can further repeat the above steps, for example, to form a plurality of patterned circuit layers 132 and a plurality of dielectric layers 134 on the first insulating layer 122 to form interconnects. Layer 13〇.曰, then 'please refer to Figure 2H' to form the interconnect layer 130, a plurality of fresh balls 塾 150 ° can be formed on ΓΪ3Γ0. In this embodiment, the mouth can be first hunted by seams or other film forming techniques. A layer of material (not shown) is formed on the layer 13 (), and the material thereof is, for example, a nickel/gold alloy or a nickel/gold alloy for performing, for example, a lithography and a process to pattern the conductive layer. Further, a solder ball pad 15 is formed. 1 = Referring to Figs. 21 and 2J, a plurality of second B'/, and a portion of the first insulating layer 122 exposed by the mesopore 112 are formed in the stone substrate 110. The method for forming the through hole 112 in the stone substrate 110 is, for example, as shown in FIG. 13 doc/r I2743QQitWf. 21, first forming a patterned photoresist layer 17 on the substrate n〇 Two surfaces 110b. Next, as shown in FIG. 2J, the patterned photoresist layer 17 is used as a mask, and the germanium substrate 110 is inductively coupled (ICP) etched to form the through holes 112, and then removed. The photoresist layer 170 is patterned. Of course, in other embodiments of the invention, the through holes 112 may be formed by other etching techniques, laser drilling or mechanical drilling, for example. Then, referring to FIG. 2K, a second insulating layer 124 is formed on the inner surface of the second surface 11b of the crucible substrate 110 and the inner wall of the through hole 112, and the material thereof is, for example, cerium oxide. Further, a method of forming the second insulating layer 124 on the second surface n〇b of the tantalum substrate 11 and the inner wall of the through hole U2 is, for example, performing plasma enhanced chemical vapor deposition (Plasma Enhanced Chemical v.

Deposition,PECVD)。 之後,請參考圖2乙與2]^,移除貫孔112所暴露之第 一絶緣層110a,以暴露出部份之内連線層130。在本實施 例中例如疋如圖2L所示,先形成一圖案化光阻層18〇 ⑩ 於矽基材110之第二表面11〇b上方的第二絕緣層124上, 且圖案化光阻層180暴露出貫孔112内的第一絕緣層 122/接著以圖案化光阻層18〇為罩幕,對第一絕緣層122 進仃感應耦合電漿(Inductivdy C〇Upled piasma,icp)蝕 刻,以暴露出貫孔112内的内連線層l3〇。然後,再如圖 一所示,移除圖案化光阻層180,如此第一絕緣層122與 第二絕緣層124便可構成全面性覆蓋矽基材11〇之第一^ 面〇a苐一表面ll〇b與貫孔112之内壁的絕緣層12〇。 14 12743淞 ltwf.doc/r 本發明可選擇性地在貫孔112 ^ 增加後續形成之導電塊14G(請 屬層160 ’以 内連線層130的接合效果。此步: 夕基板110以及 在石夕基材uo切及貫孔112乂=如疋如圖2N所示, 162,其中形成此全屬材料屏 王面形成一金屬材料層 豆他成肺r 3 的枝例如㈣用賴或 銅合金。 驾何討層162的材質例如是鈦/ 接著,請參考圖20〜2R,在貫孔112内形 】塊=’其中導電塊140透過内連線層13〇分別電性連 在。百先’如圖2〇所示,本實施例例如是先 f夕基材11G上形成-_化光阻層⑽ 光阻層刚暴露出貫孔112。接著,如圖2p所示,^案匕 化光阻層190為罩幕,在貫孔m内電鑛形成導電塊 在此步驟中’例如是先在貫孔112内形成一合金層142(如 銅/鎳合金層),再於合金層142上已例如印刷的方式填入 預銲料(pre-solder),以形成銲料塊144。值得一提的是, 藉,調整圖案化光阻層190的厚度,將可控制導電塊14〇 的咼度。之後,如圖2Q所示,若先前選擇在矽基材11〇 上以及貫孔112内形成金屬材料層162,則需進行例如姓 刻製程,以移除位於貫孔H2外的金屬材料層162,而形 成金屬層160。然後,如圖2R所示,移除圖案化光阻層 190,而使得銲料塊144凸出於貫孔112外。 當然,在完成上述步驟之後,本發明更例如可迴銲導 電塊140,並可進行清洗的步驟,以形成如圖1所示之封 15 I2743^Qltwfd()c/r 裝基板100。 此外 @ 可猎由上述之封裝基板_進行一晶片 插=厂。θ 3A〜_3B緣示為本發明之—較佳實施例之一 之j封ΐ製程的示意圖’其中為簡化圖示,封裝基板漏 ^兀件的標號並未在圖3Α〜3Β緣出,關於這些元件 =示與說明請參考圖i。如圖Μ與SB所示,此晶片封 衣衣程主要是將上述之縣基板⑽與接合, 並使晶片200透過封裝基板1〇〇電性連接至外部電路。其 中,例如可轉性地明板印刷(stendl响㈣的方式在 晶片細的鮮墊202上形成一鋒料綱,並翻覆晶片200, 使晶片200上的銲料2〇4與封裝基板1〇〇之導電塊14〇上 的杯料144接合。之後,例如可進行迴鮮的製程,使得鲜 料144與204可相互結合而將晶片綱固定在封裝基板觸 上,並使晶片200與封裝基板1〇〇電性連接。 ^另一方面,上述之晶片封裝製程亦可在銲球墊150上 形成多個銲球152,並藉由鲜球152連接封裝基板1〇〇與 外部之電路板300。當然,電路板3〇〇之接點3〇2上亦可 預先行成銲料或其他型態之導電膠(未繪示),在此便不再 詳細說明。封裝基板100與電路板3〇〇接合後,銲球152 係對應連接電路板300之接點302與封裝基板1〇〇之銲球 墊150,而晶片200之銲墊202可透過封裝基板1〇〇與電 路板300之接點302電性連接。 綜上所述,本發明之封裝基板之矽基材的一側可與晶 片連接,其中由於矽基材與晶片之熱膨脹係數相近,因此 16 I2743^ltwf,〇c/r I的與封裝基板之間接合後可能之熱膨服不匹 =1:Γ,本發明之封震基板之之内連線層的-側 係用以與外界之電路柘i表技 粞^ 穴丁門逆琛層具有與電路板 心、」、且成’例如是由圖案化線路層與多個介電層(如聚醯 互疊合而成,同樣可降低縣基板與電路板之間的 異/因此,藉由本發明之聽基板可有效降低晶 /十衣衣程中,由於熱膨脹差異所造成之接合不良的情 y並了減y熱應力(thermai stress)與龜曲(warpage)現象發 生’進而可提升晶㈣裝製程之&amp;率與晶#縣結構之 靠度。 —雖然本發明已以較佳實施例揭露如上,然其並非用以 限本發明,任何熟習此技藝者,在不脫離本發明之精神 ^範圍内,當可作些許之更動與潤飾,因此本發明之保護 範圍當視後附之申請專利範圍所界定者為準。 【圖式簡單說明】 圖1綠示為本發明之較佳實施例之一種封裝基板的示 意圖。 圖2A〜2R繪示為本發明之一較佳實施例之一種封袭 基板的製作方法的示意圖。 、 圖3A〜3B繪示為本發明之一較佳實施例之一種晶片 封裝製程的示意圖。 【主要元件符號說明】 100 :封裝基板 no :矽基材 17 12743郝 ltwf.doc/r 110a第一表面: 110b :第二表面 112 :貫孔 120 :絕緣層 122 ··第一絕緣層 124 ·•第二絕緣層 130 :内連線層 132 :圖案化線路層 • 134 :介電層 140 :導電塊 142 :合金層 144 ··銲料塊 150 :銲球墊 152 :銲球 160 :金屬層 170、180、190 :圖案化光阻層 φ 200 ·•晶片 202 :銲墊 • 204 :銲料 • 300 :電路板 302 :接點Deposition, PECVD). Thereafter, referring to FIG. 2B and 2], the first insulating layer 110a exposed by the through hole 112 is removed to expose a portion of the inner wiring layer 130. In this embodiment, for example, as shown in FIG. 2L, a patterned photoresist layer 18〇10 is formed on the second insulating layer 124 above the second surface 11〇b of the germanium substrate 110, and the patterned photoresist is patterned. The layer 180 exposes the first insulating layer 122 in the via hole 112 and then etches the first insulating layer 122 by inductively coupling plasma (Inductivdy C〇Upled piasma, icp) with the patterned photoresist layer 18 as a mask. To expose the interconnect layer 13b in the through hole 112. Then, as shown in FIG. 1, the patterned photoresist layer 180 is removed, so that the first insulating layer 122 and the second insulating layer 124 can form a first covering surface of the substrate 11 The surface 11b is insulated from the inner wall of the through hole 112. 14 12743淞ltwf.doc/r The present invention selectively increases the bonding effect of the subsequently formed conductive block 14G (the layer 160 of the layer 160' is formed in the via hole 112. This step: the substrate 110 and the stone夕 substrate uo cut and through hole 112 乂 = as shown in Figure 2N, 162, which forms the whole material of the material screen to form a metal material layer of beans into the lungs r 3 branches such as (four) with Lai or copper alloy The material of the layer 162 is, for example, titanium/following, please refer to FIG. 20 to 2R, and the block is formed in the through hole 112. The block 124 is electrically connected to the conductive layer 140 through the interconnect layer 13 . As shown in FIG. 2A, in this embodiment, for example, a photoresist layer (10) is formed on the substrate 11G, and the photoresist layer just exposes the through hole 112. Then, as shown in FIG. 2p, The photoresist layer 190 is a mask, and the electric ore is formed in the through hole m to form a conductive block. In this step, for example, an alloy layer 142 (such as a copper/nickel alloy layer) is formed in the through hole 112, and then the alloy layer 142 is formed. A pre-solder has been filled, for example, in a printed manner to form a solder bump 144. It is worth mentioning that, by adjusting the thickness of the patterned photoresist layer 190, The degree of twist of the conductive block 14〇 can be controlled. Thereafter, as shown in FIG. 2Q, if the metal material layer 162 is previously formed on the tantalum substrate 11〇 and the through hole 112, for example, a surname process is required to move The metal layer 160 is formed except for the metal material layer 162 located outside the through hole H2. Then, as shown in FIG. 2R, the patterned photoresist layer 190 is removed, so that the solder bumps 144 protrude out of the through holes 112. After the above steps are completed, the present invention further reflows the conductive block 140, for example, and can perform a cleaning step to form a package 15 I2743^Qltwfd()c/r package substrate 100 as shown in FIG. From the above-mentioned package substrate _ a wafer insertion = factory. θ 3A ~ _3B edge is a schematic diagram of the j-sealing process of one of the preferred embodiments of the present invention, wherein the package substrate is omitted for simplicity of illustration The reference numerals are not shown in Figure 3Α~3. For the description of these components, please refer to Figure i. As shown in Figure Μ and SB, the wafer sealing process is mainly to join the above-mentioned county substrate (10), and The wafer 200 is electrically connected to the external circuit through the package substrate 1 . The method of stentl printing (fourth) forms a sharp material on the thin fresh pad 202 of the wafer, and flips the wafer 200, so that the solder 2〇4 on the wafer 200 and the conductive block 14 of the package substrate 1 are turned over. The cup 144 on the crucible is joined. Thereafter, for example, a reflowing process can be performed, so that the fresh materials 144 and 204 can be combined with each other to fix the wafer on the package substrate, and the wafer 200 and the package substrate 1 are electrically connected. On the other hand, the above-described chip packaging process can also form a plurality of solder balls 152 on the solder ball pad 150, and connect the package substrate 1 and the external circuit board 300 by the fresh balls 152. Of course, the solder joints or other types of conductive paste (not shown) may be pre-formed on the contacts 3〇2 of the circuit board 3, and will not be described in detail herein. After the package substrate 100 is bonded to the circuit board 3, the solder balls 152 are corresponding to the solder joints 150 of the connection board 302 and the package substrate 1 , and the solder pads 202 of the wafer 200 can pass through the package substrate 1 . The 〇 is electrically connected to the contact 302 of the circuit board 300. In summary, one side of the germanium substrate of the package substrate of the present invention can be connected to the wafer, wherein the thermal expansion coefficient of the germanium substrate and the wafer are similar, so the ratio of the substrate to the package substrate is 16 I2743^ltwf, 〇c/r I The thermal expansion may not be the same after the jointing: Γ, the inner side of the wiring layer of the sealed substrate of the present invention is used for the circuit with the outside world. And the circuit board core, "and" is, for example, formed by a patterned circuit layer and a plurality of dielectric layers (such as polysilicon), which can also reduce the difference between the substrate and the circuit board of the county. The invention can effectively reduce the poor bonding caused by the difference in thermal expansion in the crystal/decimation process, and reduce the heat stress and the warpage phenomenon, which can further enhance the crystal (4). </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; ^ In the scope, when some changes and retouching can be made, the protection of the present invention BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing a package substrate according to a preferred embodiment of the present invention. FIGS. 2A to 2R are diagrams showing the present invention. A schematic diagram of a method for fabricating a sealed substrate according to a preferred embodiment. 3A to 3B are schematic views showing a process of a chip package according to a preferred embodiment of the present invention. [Description of Main Components] 100: Package Substrate No : 矽 substrate 17 12743 Haoltwf.doc / r 110a first surface: 110b: second surface 112: through hole 120: insulating layer 122 · first insulating layer 124 · second insulating layer 130: interconnect Layer 132: patterned circuit layer • 134: dielectric layer 140: conductive block 142: alloy layer 144 · solder bump 150: solder ball pad 152: solder ball 160: metal layer 170, 180, 190: patterned photoresist layer φ 200 ·• Wafer 202 : Solder Pad • 204 : Solder • 300 : Board 302 : Contact

Claims (1)

I2743^(Qltwfdoc/r 十、申請專利範圍: 1·一種封裝基板,包括: 一石夕基材,具有相對應之一第一表面與一第二表面, 且該矽基材内具有貫穿該第一表面與該第二表面的多個貫 一絕緣層,全面性地覆蓋該矽基材之該第一表面、哕 第二表面與該些貫孔内壁; μ 一内連線層,配置於該第一表面上方的該絕緣層上, 且該些貫孔暴露出部分之該内連線層; 曰 多個導電塊,配置於該些貫孔内;以及 多個銲球墊,配置於該内連線層上,並透過該内連線 層分別電性連接至該些導電塊。 2·如中請專利範圍第丨項所述之封裝基板,其中該内 連線層係依序由多_案化線路層與多個介電層交互疊合 3·如申請專利範圍第2項所述之封裝基板,I2743^(Qltwfdoc/r X. Patent Application Range: 1. A package substrate comprising: a stone substrate having a corresponding first surface and a second surface, and the first substrate has a first through surface a plurality of through-insulating layers of the surface and the second surface, covering the first surface of the 矽 substrate, the second surface of the 矽 substrate and the inner walls of the through holes; μ an interconnect layer disposed at the first a plurality of conductive blocks disposed in the through holes, and a plurality of solder ball pads disposed on the inner connecting layer The layer is electrically connected to the plurality of conductive blocks through the interconnect layer. The package substrate according to the above-mentioned patent scope, wherein the interconnect layer is sequentially The circuit layer is overlapped with the plurality of dielectric layers. 3. The package substrate according to claim 2, 7·如申請專利範圍第i ,其中該些 ,其中該些 ,其中該些 ,其中該絕 項所述之封裝基板,其中該些 ltwf.doc/r 録球勢包括錄/金合金廣或錄飢/金合金層。 8·如申請專利範圍第1項所述之封裝基板,其中每一 導電塊包括: 一銅/鎳合金層,配置於該貫孔内;以及 一銲料塊,配置於該銅/鎳合金層上,並凸出於該貫孔 外。7) as claimed in the scope of claim i, wherein the ones of which are the ones of the package substrates described in the above, wherein the ltwf.doc/r recorded spheres include records/gold alloys or recorded Hunger/gold alloy layer. 8. The package substrate of claim 1, wherein each of the conductive blocks comprises: a copper/nickel alloy layer disposed in the through hole; and a solder block disposed on the copper/nickel alloy layer And protrudes out of the through hole. 9·如申請專利範圍第1項所述之封裝基板,更包括一 金屬層,其係位於該些貫孔内,而配置於該些導電塊與該 石夕基材之間,以及該些導電塊與該内連線層之間。 10·如申請專利範圍第9項所述之封裝基板,其中該金 屬層包括鈦/銅合金層。 11·一種封裝基板的製作方法,包括·· 提供一矽基材,其中該矽基材具有相對應之一第一表 面與一第二表面,且該矽基材之該第一表面上已形成有一 第一絕緣層; 在該第一絕緣層上形成一内連線層;The package substrate of claim 1, further comprising a metal layer disposed in the through holes, disposed between the conductive blocks and the ground substrate, and the conductive Between the block and the interconnect layer. The package substrate of claim 9, wherein the metal layer comprises a titanium/copper alloy layer. 11. A method of fabricating a package substrate, comprising: providing a substrate having a corresponding one of a first surface and a second surface, and the first surface of the substrate is formed a first insulating layer; forming an interconnect layer on the first insulating layer; 在該内連線層上形成多個銲球墊; 在該石夕基材内形成多個貫孔,其中該些貫孔暴露出部 分之該第一絕緣層; 楚一 亥石夕基材之该第二表面與該些貫孔内壁上形成-第^一絕緣層; 移除該些貫孔所暴露之該第—絕緣層,以暴露出該些 部伤之該内連線層;以及 一 在該些貫孔内形成多個導電塊,其中該些導電塊透過 20 ltwf.doc/r 12743洳 該内連線層分別電性連接至該些銲球墊 法,第11销狀封錄板的製作方 法其中在该弟-絶緣層上形成該 該第-絕緣層上依序形成交互&amp;人^ f相步驟包括在 多個介電層。 4又互W的多個圖案化線路層與 法 項所述之封裝基板的製作方 八中形成母一圖案化線路層的方法包括· 形成一導電材料層;以及 · 圖案化該導電材料層。 法 13項觸之封錄㈣製作方 /、中形成该導電材料層的方法包括濺鍍。 法,第13項所述之封裝紐的製作方 =程:中_化_電材料方法包括進行微影與钱刻 法,^^專,圍第12項所述之封錄板的製作方 ^ /、〒开/成母一介電層的方法包括·· 形成一介電材料層;以及 圖案化該介電材料層。 法 =申請專利範圍第16項所述之封裝基板的製作 其中形成該介電材料層的方法包括印刷。 法 =中如㈣16項所述之轉紐的製作方 ^中圖案化该介電材料層的方法包括進行微影製程。 、+ !_·如申請專鄕圍第11項所述之塊基板的製作方 法,/、中在該内連線層上形成該些銲球墊的方法包括: 21 12743胤 twf.doc/r 形成一導電材料層;以及 圖案化該導電材料層。 20. 如申請專利範圍第19項所述之封裝基板的製作方 法’其中形成該導電材料層的方法包括濺錢。 21. 如申請專利範圍第19項所述之封裝基板的製作方 ^ ’其中圖案化該導電材料層的方法包括進行微影與敍刻 製程。 、22.如申請專利範圍第u項所述之封裝基板的製作方 法,其中在該矽基材内形成該些貫孔的方法包括: 形成一圖案化光阻層於該矽基材的該第二表面. 化綠層料幕,對卿基材進行感應輛合 電水(Π UCt1VelyC〇upledplasma ICp)餘刻以形成該些貫 孔;以及 ' 移除該圖案化光阻層。 ❿ 第二r续爲&amp; 亥表與该些貫孔内壁形成該 m F/ 、 /包括進行電漿增益化學氣相沈積 (Plasma Enhanced Chemical Vapor Deposition5 PECVD) 〇 ' 如申請專利範圍第u項所述之封裝基板的製作方 开^ 絲-絕緣層的方法包括: ^成-®案化級層於财基材之 的該第二絕緣層上,且兮 了囬上万 的該第-絕緣層;&quot;圖案化光阻層暴露出該些貫孔内 以該圖案化光阻層為罩幕,對該第一絕緣層進行感應 22 12743^(01^^^ 耦合電漿(Inductively Coupled Plasma,ICP)餘刻,以暴露出 該些貫孔内的該内連線層;以及 移除該圖案化光阻層。 25·如申請專利範圍第u項所述之封裝基板的製作方 法’其中在該些貫孔内形成該些導電塊的方法包括: 在该石夕基材上形成一圖案化光阻層,其中該圖案化光 阻層暴露出該些貫孔; 以该圖案化光阻層為罩幕,在該些貫孔内電鑛形成該 些導電塊;以及 移除該圖案化光阻層。 26·如申睛專利範圍第η項所述之封裝基板的製作方 法,其中在該些貫孔内形成該些導電塊之前,更包括在該 石夕基材上以及該些貫孔内全面形成一金屬材料層,且在該 些貫孔内形成該些導電塊之後,更包括移除位於該些貫孔 外的該金屬材料層。 27·如申請專利範圍第u項所述之封裝基板的製作方 法,其中在該些貫孔内形成該些導電塊之後,更包括迴銲 該些導電塊。 28·—種晶片封裝結構,包括: 一封裝基板,包括: 一矽基材,具有相對應之一第—表面與一第二表 面,且该矽基材内具有貫穿該第一表面與該第二表面 的多個貫孔; 一絕緣層,全面性地覆蓋該矽基材之該第一表 23 12743^(01 twf.doc/r 面、忒第二表面與該些貫孔内壁; 上,且該第—表面上方的該絕緣層 夕了貝孔暴路出部分之該内連線層; 二個導電塊,配置於該些貫孔内; 連線層:二:層二並透· 29. 如申請專利範圍第28項所述之 立 ==層係由多個圖案化線路層與多個介電層:序; 30. 如申請專利範圍第2 中該f 包括_合金層献^合H Μ此^^ Γ專利範圍第29項所述之晶片封裝結構,其 中该些介電層之材質包括有機材料。 32=申請專利範圍第31項所述之晶片封裝結構,其 中该些介電層之材質包括聚醯亞胺。 33.如申請專利範圍第28項所述之晶片封裝結構,其 中忒、纟巴緣層之材質包括二氧化石夕。 ^ 34.如申請專利範圍第28項所述之晶片封裝結構,其 中5亥些録球墊包括鎳/金合金層或触/金合金層。 35.如申請專利範圍第28項所述之晶片封裝結構,其 中該些導電塊包括: 一銅/鎳合金層,配置於該貫孔内;以及 24 12 外。-録料塊,配置於該銅/鎳合金層上,並凸出於該貫孔 勺;^ 專利㈣第28韻叙晶#封裝結構,更 ^括-五屬層’其係位於該㈣ 塊與,基材之間,以及該些導電故與該内=二 中兮入7=睛專截圍第36項所述之晶片封裝結構,其 中该金屬層包括鈦/銅合金層。 ,如申凊專利範圍第28項所述之晶片封裝結構,更 匕括夕個銲球,其係分別配置於該些銲球墊上。 39·—種晶片封裝製程,包括: 提供—♦基材,其中該硬基材具有相對應之一第一表 =與一第二表面’且該絲材之該第-表面上已形成有-苐一絕緣層; 在忒第一絕緣層上形成一内連線層; 在该内連線層上形成多個銲球墊; 在&quot;亥矽基材内形成多個貫孔,其中該些貫孔暴露出部 分之該第一絕緣層; _在该矽基材之該第二表面與該些貫孔内壁上形成一 第一絕緣層; 移除該些貫孔所暴露之該第一絕緣層,以暴露出該些 部份之該内連線層; ^在该些貫孔内形成多個導電塊,其中該些導電塊透過 Λ内連線層分別電性連接至該些銲球墊;以及 配置一晶片於該第二表面上方的該第二絕緣層上,並 25 I2743^(8ltwf.doc/r 電性連接该晶片至該些導電塊。 40.如申請專利範圍第%項所述之晶片封 中在該第-絕緣層上形成該内連線層括在- 絕緣層上依序形成交互疊合的多 在5亥第一 電層。 7夕個圖案化線路層與多個介 其 41·如申請專利範㈣4〇項所述之晶片, 中形成每一圖案化線路層的方法包括·· 、衣王, 形成一導電材料層;以及 圖案化該導電材料層。 中护㈣第41項所述之^封裝製程’ 中形成忒V电材料層的方法包括濺铲。 其 Μ 咖第41销敎以縣製程, 錢包树行微额侧製程。 44. 如申睛專利範圍第4〇項所述之晶片 盆 中形成每一介電層的方法包括: 、、 形成一介電材料層;以及 圖案化該介電材料層。 45. 如申請專利範圍第44項所述之晶片 盆 中形成該介電材料層的方法包括印刷。 、八 46. 如申請專利範圍第44項所述之晶片封並 中圖案化齡紐制的方法包㈣行㈣製程。、八 47. 如申請專利範圍第39項所述之晶片封裝製程,苴 中在该内連線層上形成該些銲球墊的方法包括: 〃 形成一導電材料層;以及 # 26 127431— 圖案化該導電材料層。 中形蝴^ 47項所叙^縣製程,其 ㈣成办電材料層的方法包括減鍍。 中圖咖第47項所述之晶片縣製程,其 層的方法包括進行郷與射彳製程。 中在抑園第39項所述之^縣製程,其 中在抑基材_成該些貫孔的方法包括·· 形成一職化光_於_基材_第二表面; 雷婿α!圖案化光阻層為罩幕,對該⑪基材進行感應搞合 電部ndUCtlvelyCoupledpiasmaIcp)韻刻以形成該些貫 孔,以及 移除該圖案化光阻層。 儿如申請專利範㈣39項所述之晶片封裝製程,其 中在抑基材之該帛二表面無些貫仙獅成該第二絕 緣層的方法包括進行電漿增益化學氣相沈積(piasma Enhanced Chemical Vapor Deposition,PECVD)。 52·如申請專利範圍第39項所述之晶片封裝製程,其 中移除該些貫孔所暴露之該第一絕緣層的方法包括:〃 形成一圖案化光阻層於該矽基材之該第二表面上方 的該第二絕緣層上,且該圖案化光阻層暴露出該些貫孔内 的該第一絕緣層; 、 以該圖案化光阻層為罩幕,對該第一絕緣層進行感應 耦合電漿(Inductively Coupled Plasma,ICP)姓刻,以暴露出 該些貫孔内的該内連線層;以及 27 doc/r 127431· 移除該圖案化光阻層。 53·如申請專利範圍第39項所述之晶片封裝製程,其 中在該些貫孔内形成該些導電塊的方法包括·· 八 在該矽基材上形成-圖案化光阻層 阻層暴露出該些貫孔; 口木化九 Ζ圖案絲阻層為罩幕,讀些魏㈣ 些導電塊;以及 移除該圖案化光阻層。 54·如_料鄉圍第%項所述之晶#封裝製程,盆 t在該些貫制形成該些導電塊之前,更包括在該絲材 以及该些貫孔内全面形成—金屬材料層,歸該些貫孔 内形成雜導電塊之後,更包括移除 金屬材料層。 一貝札外的凛 ,專職圍第39韻述之晶片封裝製程,其 =该些貝孔_成該些導魏之後,更包括 電塊。 Λ 一守 申料·圍第39項所述之晶㈣裝製程,其 成該一 28Forming a plurality of solder ball pads on the inner wiring layer; forming a plurality of through holes in the stone substrate, wherein the through holes expose a portion of the first insulating layer; Forming an -first insulating layer on the second surface and the inner walls of the through holes; removing the first insulating layer exposed by the through holes to expose the inner connecting layer of the partial damage; and Forming a plurality of conductive blocks in the through holes, wherein the conductive blocks are electrically connected to the solder ball pads by 20 ltwf.doc/r 12743, respectively, and the eleventh pin-shaped sealing plate The manufacturing method includes sequentially forming an alternating &amp; human phase on the formation of the first insulating layer on the dielectric layer to include a plurality of dielectric layers. The method of forming a mother-patterned circuit layer in the plurality of patterned circuit layers of the mutual W and the method of fabricating the package substrate according to the method includes: forming a conductive material layer; and: patterning the conductive material layer. Method 13: The method of forming the conductive material layer in the method of producing a conductive material layer includes sputtering. Method, the manufacturer of the package as described in Item 13 = Cheng: The _ _ _ electrical material method includes the lithography and money engraving method, ^ ^ special, the production of the seal board described in item 12 ^ /, a method of opening/forming a dielectric layer includes: forming a layer of dielectric material; and patterning the layer of dielectric material. Method = Fabrication of a package substrate as described in claim 16 wherein the method of forming the layer of dielectric material comprises printing. Method = The method of patterning the dielectric material layer in the process of the transfer of the above-mentioned (four) 16th item includes performing a lithography process. , + ! _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Forming a layer of conductive material; and patterning the layer of conductive material. 20. The method of fabricating a package substrate according to claim 19, wherein the method of forming the conductive material layer comprises splashing money. 21. The method of fabricating a package substrate as described in claim 19, wherein the method of patterning the layer of conductive material comprises performing a lithography and lithography process. 22. The method of fabricating a package substrate according to claim 5, wherein the method of forming the via holes in the germanium substrate comprises: forming a patterned photoresist layer on the germanium substrate Two surface. The green layer curtain is used to sense the electroless water (Π UCt1VelyC〇upledplasma ICp) to form the through holes; and to remove the patterned photoresist layer. ❿ The second r is followed by &amp; the sea surface and the inner walls of the through holes to form the m F / , / including plasma enhanced chemical Vapor Deposition 5 PECVD 〇 ' as claimed in the scope of the U The method for fabricating a wire-insulating layer of the package substrate comprises: forming a layer of the substrate on the second insulating layer of the substrate, and smashing the first insulating layer &quot;The patterned photoresist layer exposes the through holes with the patterned photoresist layer as a mask, and the first insulating layer is induced to be inductively coupled (Inductively Coupled Plasma) ICP) remaining to expose the interconnect layer in the via holes; and removing the patterned photoresist layer. 25) A method of fabricating a package substrate as described in claim U The method for forming the conductive bumps in the through holes includes: forming a patterned photoresist layer on the base substrate, wherein the patterned photoresist layer exposes the through holes; and patterning the photoresist layer For the mask, the electric ore is formed in the through holes; and In addition to the patterned photoresist layer, the method for fabricating a package substrate according to claim n, wherein before forming the conductive blocks in the through holes, the method further comprises: And forming a metal material layer in the through holes, and after forming the conductive blocks in the through holes, further comprising removing the metal material layer located outside the through holes. The method for fabricating a package substrate according to the item of item, wherein after forming the conductive blocks in the through holes, the method further comprises: re-welding the conductive blocks. The chip package structure comprises: a package substrate, comprising: a substrate having a corresponding first surface and a second surface, and the germanium substrate has a plurality of through holes penetrating the first surface and the second surface; an insulating layer covering the entire surface The first surface of the crucible substrate 23 12743^(01 twf.doc/r surface, the second surface of the crucible and the inner wall of the through hole; and the insulating layer above the first surface Out of the inner wiring layer; two conductive blocks, In the through holes; the wiring layer: two: two layers and transparent. 29. As stated in claim 28, the vertical layer is composed of a plurality of patterned circuit layers and a plurality of dielectric layers: The wafer package structure described in claim 29, wherein the material of the dielectric layer comprises an organic material. The wafer package structure of claim 31, wherein the material of the dielectric layers comprises polyimide. 33. The wafer package structure of claim 28, wherein the material of the ruthenium and ruthenium margin layer comprises sulphur dioxide. The wafer package structure of claim 28, wherein the ball pad comprises a nickel/gold alloy layer or a touch/gold alloy layer. The wafer package structure of claim 28, wherein the conductive blocks comprise: a copper/nickel alloy layer disposed in the through hole; and 24 12 outside. - a recording block, disposed on the copper/nickel alloy layer, and protruding from the through hole spoon; ^ Patent (4) 28th rhyme crystal # package structure, more including - five genera layer 'the system is located in the (four) block And a substrate package structure according to the item 36, wherein the metal layer comprises a titanium/copper alloy layer. For example, the chip package structure described in claim 28 of the patent application, and more preferably, the solder balls are disposed on the solder ball pads. 39. A wafer packaging process comprising: providing a substrate, wherein the hard substrate has a corresponding first table = and a second surface 'and the first surface of the wire has been formed - An insulating layer; forming an interconnect layer on the first insulating layer; forming a plurality of solder ball pads on the interconnect layer; forming a plurality of through holes in the substrate; The through hole exposes a portion of the first insulating layer; forming a first insulating layer on the second surface of the germanium substrate and the inner walls of the through holes; removing the first insulating layer exposed by the through holes a layer to expose the inner wiring layer of the portions; ^ forming a plurality of conductive blocks in the through holes, wherein the conductive blocks are electrically connected to the solder ball pads through the inner connecting layer And arranging a wafer on the second insulating layer above the second surface, and electrically connecting the wafer to the conductive blocks. 40. As claimed in the scope of claim In the wafer package, the interconnect layer is formed on the first insulating layer, and the alternating layers are sequentially formed on the insulating layer. The method of forming the first electrical layer of 5 hai. The method of forming each patterned circuit layer in the wafer described in the above-mentioned patented circuit layer (4), 4:衣王, forming a layer of conductive material; and patterning the layer of conductive material. The method of forming the layer of 忒V electrical material in the package process described in Item 41 of the middle protection (4) includes a splash shovel. In the county process, the wallet tree performs a micro-side process. 44. The method for forming each dielectric layer in the wafer basin according to the fourth aspect of the patent application includes: forming a dielectric material layer; The method of forming the dielectric material layer in the wafer pot of claim 44 includes printing. VIII. 46. The wafer sealing as described in claim 44 The method package of the pattern ageing system is (four) line (four) process., VIII. 47. According to the wafer packaging process described in claim 39, the method for forming the solder ball pads on the inner wiring layer includes : 形成 forming a layer of conductive material; # 26 127431— Patterning the layer of conductive material. The method of the medium-sized butterfly ^ 47 is described in the county process, and the method of (4) forming the layer of the electrical material includes de-plating. The wafer county process described in Item 47 of the middle figure, The method of layer includes carrying out the 郷 and 彳 process. The method of the 县 所述 所述 第 第 第 第 第 第 第 第 第 第 第 第 第 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ Material _ second surface; Thunder α! patterned photoresist layer is a mask, the 11 substrate is inductively coupled to the electrical part ndUCtlvelyCoupledpiasmaIcp) rhyme to form the through holes, and remove the patterned photoresist layer . For example, the wafer packaging process described in claim 39 (4), wherein the method of preventing the second insulating layer from forming the second insulating layer on the second surface of the substrate comprises performing plasma gain chemical vapor deposition (piasma Enhanced Chemical) Vapor Deposition, PECVD). The chip packaging process of claim 39, wherein the method of removing the first insulating layer exposed by the through holes comprises: forming a patterned photoresist layer on the germanium substrate The second insulating layer is disposed on the second insulating layer, and the patterned photoresist layer exposes the first insulating layer in the through holes; and the patterned insulating photoresist layer is used as a mask to the first insulating layer The layer is inductively coupled (ICP) to expose the interconnect layer in the via holes; and 27 doc/r 127431· removes the patterned photoresist layer. 53. The wafer packaging process of claim 39, wherein the method of forming the conductive bumps in the via holes comprises: forming a patterned photoresist layer on the germanium substrate. The through holes are formed; the mouth of the nine-dimensional pattern is a mask, the Wei (four) conductive blocks are read; and the patterned photoresist layer is removed. 54. For example, according to the crystal packaging process described in Item 5% of the township, the basin t is further formed in the wire material and the through holes before the formation of the conductive blocks. After the formation of the hetero-conductive block in the through-holes, the layer of the metal material is further removed. A 外 外 凛 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Λ 一守 The application of the crystal (four) assembly process described in Item 39, which is the 28
TW94129925A 2005-08-31 2005-08-31 Packaging substrate and manufacturing method thereof; chip package and packaging process thereof TWI274390B (en)

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